You are on page 1of 12

Fuel Processing Technology 206 (2020) 106455

Contents lists available at ScienceDirect

Fuel Processing Technology


journal homepage: www.elsevier.com/locate/fuproc

Research article

Liquid oils produced from pyrolysis of plastic wastes with heat carrier in T
rotary kiln
⁎ ⁎
Yutao Zhang, Guozhao Ji , Chuanshuai Chen, Yinxiang Wang, Weijian Wang, Aimin Li
Key Laboratory of Industrial Ecology and Environmental Engineering, School of Environmental Science and Technology, Dalian University of Technology, 2 Linggong Road,
Dalian 116024, PR China

A R T I C LE I N FO A B S T R A C T

Keywords: The conversion of plastic waste to energy product is a promising solution to both energy shortage and en-
Pyrolysis with heat carrier vironment pollution. In this study, plastic wastes were pyrolyzed in a rotary kiln to recover liquid oils that could
Rotary kiln be used as the source of valuable chemicals or fuels. The effects of filling ratio of heat carriers, and plastic wastes
Dynamic models types on the product spectrum were investigated. The dynamic models of heat carrier in pyrolysis of plastic
Plastic wastes
wastes showed that the suitable filling ratio of heat carrier for oil production is 15%. The liquid oils generated
Liquid oils
from a simulated mixture of plastic wastes pyrolysis had the most gasoline range hydrocarbons and reached to
89.1%. The simulated distillation of liquid oils showed that the gasoline fraction was between 49% and 84.5%.
The NMR analysis of liquid oils obtained from polyethylene and a simulated mixture of plastic wastes pyrolysis
showed that loading more heat carrier in the rotary kiln was favorable to produce olefins and paraffin. The NMR
analysis and the heat carrier models revealed that the greater heat transfer enhanced the H+ transfer in radical
reactions.

1. Introduction heating, gas or solid heat carrier heating, and the combination of above-
mentioned techniques [10]. Fluidized bed with bed material heating is
The wide application and massive demands of plastic in day-to-day a popular reactor type to pyrolyze wastes. For example, Jung and co-
life leads to the rapid generation of plastic wastes over the world [1,2]. workers [11] pyrolyzed polyethylene and polypropylene in a fluidized
It was reported that the percentage of plastic wastes in municipal solid bed reactor at 650–750 °C with different kinds of fluidized medium to
wastes (MSW) had been increased from < 1% in 1960s to > 10% in recover benzene, toluene, and xylene. It was reported in this study that
recent years [3,4]. Although some plastic wastes are landfilled or di- the product gas reused as the fluidizing medium is favorable for oil
rectly incinerated in power plants. Unfortunately, there is still a con- production. This study observed defluidization due to the agglomerates
siderable amount of plastic waste discarded, hence causing deteriora- formed by the molten plastic on the fluidizing sands [12,13]. Thus the
tion of the ecosystem. On the other hand, the incineration produces reaction temperature of fluidized bed reactor has to be elevated higher
emissions of toxic substances, such as dioxins, acidic gases, and furans than that of other types of reactor [13]. Olazar et al. [14] carried out
into the atmosphere, causing threat toward human health [5]. Conse- fast pyrolysis of plastic wastes in a conical spouted bed. They reported
quently, the end-of-life management of plastic wastes becomes a public that the heat transfer rate is higher than that in a fluidized bed. The
concern. The use of waste for energy production via pyrolysis, which short residence time of the volatiles and the high velocities of gas and
converts low-grade and non-biodegradable plastic wastes into liquid solid led to the high yield of wax products [15,16]. Although pyrolysis
oils, syngas and char, would be an alternative valorization route [6,7]. of plastic wastes has been investigated extensively in many types of
This strategy alleviates the global energy crisis and reduces the waste reactors, such as fluidized bed [11], conical spouted bed [17], moving
impact on the environment [8,9], and has drawn increasing attention in bed [18], and drop-tube reactor [19]. There is still some technical
research. barriers between the lab-scale research and the industrial application.
There have been many reactor configurations to conduct pyrolysis These technical problems include low treatment capacity, high energy
for wastes. The difference in heating method resulted from the reactor consumption, and high capital cost. Therefore, it is necessary to develop
configuration plays an important role in the distribution of pyrolysis an adequate treatment method to pyrolysis plastic wastes.
products. Common heating methods mainly include reactor wall As is known, the rotary kilns were successfully applied in pyrolysis


Corresponding authors.
E-mail addresses: guozhao.ji@uqconnect.edu.au (G. Ji), leeam@dlut.edu.cn (A. Li).

https://doi.org/10.1016/j.fuproc.2020.106455
Received 20 January 2020; Received in revised form 31 March 2020; Accepted 18 April 2020
0378-3820/ © 2020 Elsevier B.V. All rights reserved.
Y. Zhang, et al. Fuel Processing Technology 206 (2020) 106455

process, and exhibited several advantages including simple construc- pyrolyzer, a gas-liquid separation apparatus, and a gas product col-
tion, easy operational control, and high flexibility of feedstock types lector. The schematic diagram of the rotary kiln pyrolysis system was
and sizes. Besides, rotary kiln process is an attractive option due to its presented in Fig. 1. The rotary kiln pyrolyzer made of 316 stainless steel
lower capital cost [20,21]. Godinho et al. [22] conducted pyrolysis of has an inner diameter and a length of 300 mm and 65 mm, respectively.
elephant grass in a rotary kiln at the reaction temperature between 500 The heat carrier was heated by the electric plate heater during the
and 650 °C with the rotation speeds range from 2 to 4 rpm. They re- experiment. The temperature profile in the heat carrier was monitored
ported that increasing the rotation speed significantly enhanced the bio- by two K-type thermocouples that were placed in the center and bottom
oil yield. Ma et al. [23] carried out pyrolysis of oilfield sludge in a of the reactor chamber, and the PID unit was used to control the re-
rotary kiln with and without heat carrier, and the maximum gas and oil action temperature. The rotation speed of the rotary kiln reactor con-
recovery is 87.9% at 550 °C with heat carrier. Yazdani et al. [24] trolled by a transducer can be adjusted from 0 to 20 rpm. The gas-liquid
pyrolyzed waste tire in a rotary kiln at the rotation speed of 1 rpm, separation apparatus, which was cooled to −15 °C by coolant circu-
nitrogen flow rate 70 ml/min, and temperature between 400 and lating pump (DLSB-5/25), consisted of four glass condensers to collect
1050 °C. They reported that the maximum liquid recovery was about the liquid oil/wax. The uncondensed gas passed through a gas drier and
44 wt% at 550 °C. To the best of our knowledge, there have not been was collected in a Teflon gasbag.
many works which investigated pyrolysis of plastic wastes in the rotary In this work, the filling ratio of rotary kiln is defined as the ratio of
kiln. Especially, the influence of heat carriers on the pyrolysis process the solid bed volume to the total volume of a rotary kiln reactor [26],
has not been reported in open literatures. In this work, a rotary kiln which was calculated by Eq. (1).
based on heat carrier heating has been used in pyrolysis of plastic Vheat carrier bed
wastes, and the effect of heat carrier loading on the product distribution F= × 100%
Vrotary kiln (1)
was investigated by both experimental measurement and EDEM simu-
lation. Direct heat transfer between heat carrier and feedstock facil- where F is the filling ratio of heat carrier in the rotary kiln, Vheat carrier
itates the heat supply for waste pyrolysis and promotes treatment ef- bed is the volume of the heat carrier bed, and Vrotary kiln is the total
ficiency of waste. Furthermore, the efficient heat transfer led to high volume of the rotary kiln reactor. Various filling ratios were tested,
heating rate of plastic wastes, which could overcome the low thermal including 0%, 5%, 10%, 15%, and 20%. Meanwhile, the masses of heat
conductivity and sticky nature of plastic wastes [25]. Meanwhile, the carriers are shown in Table S4 which were also the same as the con-
rolling of heat carrier in the rotary kiln improves the mixing of parti- ditions simulated in EDEM® software for the dynamic models of various
cles, uniforms temperature distribution, and prevents agglomeration. filling ratios. Four different types of plastic wastes, polyethylene,
Thus, this work is to study the pyrolysis of several types of plastic polypropylene, polystyrene, and a simulated mixture of plastic wastes,
wastes, including polyethylene (PE), polypropylene (PP), polystyrene were prepared. Polyethylene was prepared by mixing 50 wt% high-
(PS), and a simulated mixture of plastic wastes (SMP), in the rotary kiln density polyethylene with 50 wt% low-density polyethylene. Besides,
with heat carriers. Since the filling ratio of heat carrier in the rotary kiln the simulated mixture of plastics consisted of a 50 wt% polyethylene,
has an impact on the mixing and consequent heat transfer, the effect of 25 wt% polypropylene, 15 wt% polyethylene terephthalate, and 10 wt
the filling ratio of the heat carrier on the process was explored in de- % polystyrene. The proportions were determined according to a short
tailed, and mechanistic explanation on the process was provided. review and presented in Table S1, which represents the main polymer
contents in municipal plastic wastes [27–33].
2. Materials and methods The axial distance of the rotary kiln was only 65 mm which is sig-
nificantly shorter than traditional rotary kiln for pyrolysis. The rotation
2.1. Materials speed of the rotary kiln was 6 rpm. Meanwhile, nitrogen was introduced
to the reactor center at a flow rate of 350 ± 10 ml/min to keep the
The plastic wastes were collected from municipal solid waste station inert atmosphere. The quartz sand was heated from room temperature
in Dalian, China, and consisted of shampoo bottles, plastic basin, bev- to 500 °C with a rotating speed of 6 rpm. Then 15 g of the sample was
erage bottles and lunch-boxes that were made of high-density poly- fed to the reactor through the feeder. During the initial stage of the
ethylene (HDPE), polypropylene (PP), polyethylene terephthalate pyrolysis process, the temperature of the plastic sample and heat carrier
(PET), and polystyrene (PS) plastic types, respectively. The collected dropped from 500 °C to about 490 °C within seconds. The temperature
plastic wastes were washed by deionized water and dried in the oven at variation implied that the plastic sample was immediately mixed with
60 °C for 12 h. After that, they were cut and flaked into the size ranging the heat carrier and heated at an extremely high heating rate [18,23].
from 2 to 3 mm. The low-density polyethylene (LDPE), which was After the experiments, the liquid oils were weighed and stored in a
mainly used to produce film or grocery bag, was obtained from freezer before analysis, and the gas was analyzed by off-line micro-gas
PetroChina Daqing Petrochemical Company in the form of pellets with chromatography (Agilent Micro-GC490, USA). Table S2 showed the
a diameter range of 3–4 mm. The quartz sand used as a heat carrier in method of Micro-GC, and the quantitative analysis of gas content was
all experiments was supplied by SIGMA-Aldrich Co, and the size of the determined by means of a standard external method [34,35].
sands was in the range of 0.9–2.0 mm. The quartz sands were washed The “yellow” soft wax produced from polyethylene pyrolysis was
and calcined in a muffle furnace at 500 °C for 1 h before each experi- identified by the following procedures. Firstly, the liquid oils produced
mental run. from the pyrolysis of polyethylene were removed from the flask by
The proximate analysis of the plastic wastes was determined by the pouring, but there was still a small amount of liquid remaining in the
automatic proximate analyzer (SDTGA5000, Sundy, China). The ulti- flask with wax. Then this small amount of pyrolysis oil was extracted
mate analysis was performed using a CHNS analyzer (VarioEL III, from wax by dichloromethane solvent. The wax products were collected
Germany). The lower heating value (LHV) of raw materials was mea- by extraction with n-octane at 120 °C at which wax could be dissolved.
sured by an automatic oxygen bomb calorimeter (ZDHW-6, Hongtai, After cooling down to room temperature, the wax and n-octane could be
China). The sources and physicochemical characteristics of the plastic separated as solid phase and liquid phase. Finally, the wax was ex-
wastes were presented in Table 1. tracted by filtration and centrifugation [36,37]. The final yields of li-
quid oil, wax, and gas were calculated using the following equation:
2.2. Rotary kiln pyrolysis reactor and experimental conditions
Xi
Yi = × 100%
X0 (2)
The pyrolysis experiments were carried out in a semi-batch rotary
kiln reactor that consists of an inert gas supplying unit, a rotary kiln where Yi is the liquid oil, wax or gas yield, Xi is the mass of liquid oil,

2
Y. Zhang, et al. Fuel Processing Technology 206 (2020) 106455

Table 1
Origin and physicochemical characteristics of plastic wastes.
Plastic Source Application Proximate analysis (wt% dry basis) Elemental analysis (wt% dry basis) LHV (MJ/kg)

c
Volatile matter Ash C H N S O

a
HDPE Garbage station Household 98.2 1.8 84.5 13.8 0.1 0.1 1.5 43.0
LDPE CNPCb General 99.8 0.0 86.8 12.9 0.1 – 0.2 43.6
PP Garbage stationa Basin 99.6 0.4 85.0 13.9 0.1 0.0 1.0 43.6
PS Garbage stationa General 99.8 0.1 90.5 7.9 0.4 0.2 1.0 38.8
PET Garbage stationa Bottles 92.9 6.9 62.5 4.0 0.1 0.0 33.5 21.1

a
Municipal solid wastes (MSW) transfer stations in Dalian, PR China.
b
PetroChina Daqing Petro-chemical Company.
c
By difference.

Fig. 1. Schematic diagram of the semi-batch rotary kiln reactor system.

wax or gas, and X0 is the initial mass of the plastic waste sample. The 4000 cm−1 with a resolution of 4 cm−1. The boiling point distribution
char yield was determined by Eq. (3), Mheat carrier (before) is the initial of liquid oil was performed by simulated distillation gas chromato-
mass of heat carrier, and Mheat carrier (after) is the final mass of heat graphy (Scion 456-GC, USA) installed with CP-SimDist column
carrier. (10 m × 0.53 mm × 2.65 μm) based on the ASTM D2887 method
[38,39].
Mheat carrier (after) − Mheat carrier (before)
Char yield = × 100%
X0 (3)
2.3.3. 1H NMR spectroscopy analysis
Each experiment was repeated three times to ensure the reliability 1
H NMR spectra of liquid oil were obtained with Bruker Avance II
of the results and the average values were reported in this study [3]. 500 (Germany) spectrometer at 500 MHz. Liquid oils were dissolved in
deuterated chloroform (CDCl3) at an operating temperature of 25 °C.
2.3. Analytical techniques of the liquid oil products Chemical shifts were recorded by ppm with tetramethylsilane (TMS) as
the internal standard. In this study, the 1H NMR spectra were employed
2.3.1. GC–MS analysis to detect the information of hydrocarbon types, which helped to esti-
An Agilent 7890A GC analyzed the chemical composition of liquid mate the quality of liquid oils [40].
oil with a 30 m × 0.25 μm DB-5 capillary column coupled with a mass
spectrometry detector (Agilent 5975C, USA). Helium (99.99% pure) 3. Results and discussion
was used as carrier gas at a flow rate of 1.0 ml/min. The initial tem-
perature of the oven was set to 40 °C and held for 5 min, and then the 3.1. Dynamic models
oven was heated to 300 °C at 5 °C/min with an isothermal holding for
10 min. The injection volume was 1.5 μl at 300 °C. The ion source In this study, the rheological behavior of the heat carriers in the
temperature was 230 °C, and the mass spectrometry detector at the rotary kiln is an essential factor that affects the heat transfer between
condition of full-scan mode ranged from m/z 33 to 533. The chroma- plastic wastes and heat carriers. In view of this, the dynamic simulation
tographic peaks were identified by NIST library of mass spectral data of the heat carriers was modeled by the discrete element method
based on their retention times using standard compounds, and the (DEM), and the simulated dynamic process was used to evaluate the
match quality of the identification results was not lower than 85%. motion of sand particles in the rotary kiln. The discrete element method
Besides, the percentages of compounds were determined based on the (DEM) is a reliable and efficient approach for modeling a granular
total ion chromatogram (TIC) peak area. system, due to the benefits of no oversimplifying assumptions [41,42].
The analysis and simulation of heat carrier at different filling ratios
2.3.2. FTIR and simulated distillation analysis (5%, 10%, 15%, and 20%) in the rotary kiln reactor by using EDEM®
The chemical structure and functional groups of liquid oil were software were presented in Fig. 2. Generally, the bed materials in the
obtained by the FTIR spectrometer (ThermoFisher 6700, USA). The li- rotary kiln can be divided into two regions, the thick “passive” region
quid oils were scanned in the wavenumber range from 400 to near the rotary kiln wall and a relatively thin “active” region in the

3
Y. Zhang, et al. Fuel Processing Technology 206 (2020) 106455

Fig. 2. The heat carrier velocity distribution in the rotary kiln under the different filling ratio.

upper part of the bed. As elucidated in Fig. 2, when the filling ratio of et al. [45] also reported similar results that liquid oil was the dominant
the heat carrier was 5%, the particles in the active zone was relatively products obtained from pyrolysis of PS plastic in the fluidized bed. The
stable compared to other cases. There was only some slight slippage at liquid oils from PE pyrolysis increased from 35.7 ± 1.5 wt% to
the bottom of the bed. The sand bed behaved like a whole cake slipping 43.9 ± 1.0 wt% when the filling ratio of heat carrier increased from
at the kiln wall. This was because the 5% filling rate was too light to 0% to 15%. However, the liquid oil yield dropped slightly to
provide sufficient friction on the bottom wall. In view of the easiness of 39.5 ± 1.1 wt% at the filling ratio of 20%. The similar results were
slippage, most particle movement occurred at the bottom rather than at also found for the pyrolysis of PP and SMP. Several reasons contribute
the upper part of the bed. to the above phenomena: (i) Pyrolysis reactions mainly occurred in an
It is well known that the physical mixing and heat transfer efficiency active layer of heat carrier bed, and with increased filling ratio of heat
in the rotary kiln depends on the velocity of particles and momentum carrier, the thickness of the active layer expanded. This process en-
exchange in the active layer [43]. With the increase of filling ratio of hanced the heat and mass transfer efficiency to plastic wastes from heat
heat carrier, the friction between bed and kiln also increased. There- carriers. (ii) Loading more heat carrier can reduce the free space of the
fore, the particles along the wall could be rotated up higher, and sub- rotary kiln reactor as shown in Fig. 2, which decreases the vapor re-
sequently, rolling back down along the upper part of the bed. When the sidence time. Thus, pyrolysis of plastic wastes with a certain amount of
particle rolling was vigorous, the particle exchange in the interface of heat carrier in the rotary kiln led to more oil production. (iii) Mean-
active-passive zone was enhanced as well. Besides, the particles could while, with 20% filling ratio of heat carrier, the thick active layer
be rotated higher in the case of higher filling ratios, thus more grav- caused vigorous heat and mass transfer, which also led to the further
itational potential energy was converted to kinetic energy when they cracking of reactive intermediate (alkane or alkene radicals) to decrease
were rolling down. Based on the results, loading more heat carriers in the production of liquid oil [23]. It was noteworthy that the wax yield
the rotary kiln, such as the 15% or 20% filling ratio, could produce the decreased from 13.0 ± 1.5 wt% to 1.0 ± 0.6 wt% when the filling
drastic mixing and achieve high heat transfer efficiency in the rotary ratio increased from 0% to 20%. Besides, no “yellow” soft wax was
kiln. obtained from pyrolysis of PP compared to that of PE. This suggested
that the difference in feedstock molecular structure had an effect on the
pyrolysis product. The chain of PP has more methyl group substituent
3.2. Pyrolysis products distribution on alternate carbon atoms [46]. Consequently the dominant products
obtained from PP pyrolysis are branched hydrocarbons with the char-
The effect of the filling ratio of heat carrier on the pyrolysis products acteristic of low melting point. Meanwhile, PE pyrolysis produced a
at 500 °C was shown in Fig. 3. The pyrolysis of PS plastic produced a relatively higher gas yield in comparison to the pyrolysis of other types
maximum liquid yield of 91.8 ± 1.6 wt% when the filling ratio of the of plastic wastes in the rotary kiln. Similar results were also reported by
heat carrier increased to 20%. In comparison to PE and PP plastics, Pinto and Costa et al. [47] who attributed higher gas yield to the
pyrolysis of PS showed higher conversion into liquid oil. This result can thermal degradation of the straight long chain of PE polymer. In the
be attributed to the structure of PS plastic that contains lots of phenyl cracking process of PE molecular chain, the main random-chain scission
group [44]. In the process of PS pyrolysis, the high stability of benzylic is homolytic rupture of covalent CeC bonds instead of CeH bonds. In
radical (reactive intermediate) favored unzip reaction [45], and limited this case, the products produced from pyrolysis of PE are dominated by
the further cracking which produces lighter hydrocarbons. Therefore, linear hydrocarbons, which could undergo excessive cracking reaction.
the main product from pyrolysis of PS was styrene (a liquid phase). Kim

4
Y. Zhang, et al. Fuel Processing Technology 206 (2020) 106455

70 PE liquid oil 80 PP Liquid oil


Wax Gas
Gas 70 Char
60
Char
60
Yield/wt.% 50

Yield/wt.%
50
40
40
30
30
20
20
10 10

0 0
500-0% 500-5% 500-10% 500-15% 500-20% 500-0% 500-5% 500-10% 500-15% 500-20%

Liquid oil PS Liquid oil


70 SMP
Gas Gas
100
Char Char
60

80
50
Yield/wt.%

Yield/wt.%
40 60

30
40
20
20
10

0 0
500-0% 500-5% 500-10% 500-15% 500-20% 500-0% 500-5% 500-10% 500-15% 500-20%

Fig. 3. Product distribution for pyrolysis of plastic wastes under various filling ratio of heat carrier at 500 °C (PE: polyethylene; PP: polypropylene; PS: polystyrene;
SMP: simulated mixture of plastic wastes).

These processes facilitated the production of lighter intermediate hydrogen transfer, isomerization, and termination by recombination or
[46,47]. This can also explain that the wax yield decreased during the cyclization, aromatization or poly-condensation [48,49]. On the other
pyrolysis of PE due to the further cracking of wax/aliphatic chains to hand, the reactor types and the operating parameters played an im-
produce gas and liquid oil. portant role on the distribution of products. The high velocity of heat
In summary, the yield of liquid oil from pyrolysis of plastic wastes carriers in the active layer led to the greater heat transfer among heat
followed the order of PS > PP > SMP > PE. Besides, the conversion carrier and volatile matters, which enhanced the interaction of radicals,
ratio to liquid oil increased when the filling ratio of heat carriers in- thus producing more aromatic compounds in the liquid oils.
creased to some extent, and the suitable filling ratio for oil production is The liquid oils generated from the polyolefin pyrolysis contained
15%. more complex chemical compounds compared with liquid oils derived
from PS or a SMP. This is because in SMP pyrolysis, alkene or alkane
radicals from polyolefin cracking would be connected to benzylic ring
3.3. Pyrolysis products from various plastic wastes
as substituent group to form aromatic products such as styrene and
toluene. Therefore, aliphatic product in SMP pyrolysis might not be as
3.3.1. Liquid oil
rich as in polyolefin pyrolysis, thus reducing the variety of SMP pro-
The liquid oils produced from pyrolysis of PE, PP, PS, and SMP at
ducts. In the liquid oils from PE, the content of aromatic and aliphatic
the filling ratio of 15% has been evaluated by GC–MS, and a summary
compounds was 55.5% and 43.1%, respectively. Similarly, in the liquid
of the total aromatics, major aromatic compounds, aliphatic and ga-
oils from PP, the aromatic and aliphatic compounds accounted for
soline range hydrocarbons (based on the number of carbons, C5–C12)
52.9% and 44.7%, respectively. This circumstance is attributed to the
are presented in Fig. 4. Liquid oils obtained by the pyrolysis of PS only
similar chemical bonds in the polyethylene and polypropylene mole-
contained aromatics, mainly including mono-aromatics (79.5%) and di-
cular structure. As shown in Fig. 4, toluene and p-xylene is the most
aromatics (11.5%). Furthermore, the styrene in liquid oil was as high as
abundant component in the aromatic compounds of liquid oils from
53.5% compared to other aromatic compounds. The high stability of
pyrolysis of polyolefins. From the GC–MS spectrum of liquid oil in
aromatic compounds inhibited their further cracking or hydrogenation
Fig. 5, the aliphatic compounds with cyclic-structures were formed in
into paraffin and olefins. This result was evidenced by Miandad et al. as
the pyrolysis of PP more readily compared to PE. It was found that
well [44]. They found styrene (48.3%), ethylbenzene (21.2%), and
cyclohexene, 3,5-dimethyl- (1.54%), cyclohexane, 1,3,5-trimethyl-
toluene (25.6%) in pyrolysis-oil produced from the pyrolysis of PS.
(1.38%), 1.4-cyclohexadiene, 1-methyl- (1.57%), cyclohexane, 1,1′-
For the pyrolysis of SMP, although the polyolefins accounted for
hexylidenebis- (0.81%), dodecane, 1-cyclopentyl-4-(3-cyclopentyl-
75 wt% in the raw materials, the content of aromatic compounds in the
propyl)- (1.30%), and cyclohexane, 1,3,5-trimethyl-2-octadecyl-
liquid oils was surprisingly high (95.5%), and the mono-aromatic
(0.34%) were the main cyclic-structure compounds in liquid oils ob-
compounds accounted for 76.1%. Miandad et al. observed the similar
tained from PP. Cit el al. also reported that pyrolysis of PP produced
results that the dominant products were styrene and styrene oligomers
cyclic-structures aliphatic in pyrolysis oil, while no cyclic structures
when PS was pyrolyzed with other types of plastic [44]. The presence of
were formed in PE pyrolysis [50]. As shown in this work, the linear
anomalous weak links in the polymer causes instability of the macro-
olefins were the main aliphatic component in liquid oils from the pyr-
molecules in the pyrolysis process. Therefore, large amounts of free
olysis of polyethylene, such as 1-octene (1.22%), 1-nonene (3.92%), 1-
radicals were produced after the cracking process, followed by the

5
Y. Zhang, et al. Fuel Processing Technology 206 (2020) 106455

Fig. 4. The main chemical compounds of liquid oil from plastic wastes pyrolysis under the filling ratio of heat carrier of 15%.

decene (2.94%), 1-undecene (2.72%), 1-tridecene (2.12%), 1-tetra- liquid oil obtained from PP was higher than that from PE, which in-
decene (2.05%) and the others olefins (> C15, about 15.9%). In the dicated that the radicals underwent a substitution reaction, or inter-
pyrolysis of plastic wastes, random chain scission generated primary molecular hydrogen transfer to form a stable structure.
radicals rapidly. The primary radicals were unstable and need to be Boiling range distribution of liquid oils derived from plastic wastes
stabilized. They can be stabilized by release H+ to form aromatics or was presented in Fig. 6. The four fractions including motor gasoline
highly unsaturated hydrocarbon, capture a H+ to form olefins or par- (MG, < 190 °C), diesel #1 (D1, 180–300 °C), diesel #2 (D2,
affin, or combine with other radicals to produced cyclic structure 290–360 °C) and vacuum gas oil (VGO, > 350 °C) based on the corre-
[48,51]. Hence, the radicals derived from polypropylene pyrolysis were sponding boiling point ranges were present in Table 2. Meanwhile,
more favorable to react with each other to generate cyclic structure commercial transport fuels, such as gasoline (GB 17930-2016) and
hydrocarbons in the liquid oils. diesel (GB 19147-2016), were used as a standard to compare with the
To evaluate the chemical structure in the liquid oils, the functional liquid oils. MG and D1 fraction are the two major compositions of liquid
groups of liquid oils were detected in FTIR. As shown in Fig. S1, the oils obtained from the pyrolysis of plastic wastes. In particular, the li-
absorption peak in the spectra around 3063 cm−1 corresponded to quid oil derived from the pyrolysis of PS has 84.5 wt% MG fraction,
–CeH stretching vibrations from unsaturated carbon in the aromatic which is higher than MG fraction of the liquid oils derived from other
compounds. Peaks around 1606 cm−1 and 1448 cm−1 were the –C]C– types of plastic wastes. This result was consistent to the chemical
stretching of aromatic ring skeleton. Moreover, the absorption peaks in compositions of liquid oils determined by GC–MS, which only con-
the range of 700–920 cm−1 and 1080–1200 cm−1 were corresponding tained aromatic compounds such as styrene, toluene, and ethylbenzene,
to the –CeH vibrations of out-of-plane bending in the aromatic com- as major contributors to MG fraction due to the low boiling point
pounds and 960–1022 cm−1 were assigned to the –CeH vibration of in- (approximately at 145 °C). According to the GC–MS results in Fig. 4, the
plane bending in the aromatic compounds. The absorption peak from gasoline hydrocarbons (C5–C12) was in the range of 71.8–89.1% in the
850 cm−1 to 1000 cm−1 was related to the ]CeH stretching vibrations liquid oils derived from plastic wastes. It was interesting that the
in the alkenes. The relative intensities of these peaks of liquid oils from highest gasoline hydrocarbons (C5–C12) content was observed in the
different types of plastic wastes had remarkable differences, which was pyrolysis oil from SMP. According to the GC–MS results, the gasoline
attributed to the presence of large amounts of aromatic functional hydrocarbons (C5–C12) were dominated by aromatic compounds. In the
groups in the liquid oils from PS or SMP. The presence of –CeH stretch case of SMP pyrolysis, there were richer benzylic radicals and they
of –CH2 or –CH3 in the liquid oils corresponded to the absorbance peak could form substituted benzene with the alkene and alkane radicals.
in the range of 3000–2755 cm−1 and the absorption intensity was the However, in single plastic pyrolysis environment, these alkene and al-
greatest in the liquid oil derived from PE, followed PP. This result to- kane radicals would eventually contribute to aliphatic compounds.
gether with the GC–MS results indicated that large amounts of aliphatic Further compared with standard gasoline, the liquid oils derived from
compounds in the liquid oil were derived from polyolefin. In addition, SMP or PS was close to commercial gasoline due to the richness of
the intensity of absorption in the range from 850 cm−1 to 1000 cm−1 gasoline hydrocarbons (C5–C12) and high MG fraction. The boiling
related to the unsaturated hydrocarbons of alkenes in the liquid oil from ranges of liquid oils produced from pyrolysis of polyolefins were much
polyolefin was also evident. Besides, the intensity of absorption peak wider than that of commercial gasoline and diesel. This revealed that
around 1383 cm−1 assigned to the substituent group of –CH3 in the the liquid oils produced from polyolefins contained relatively low

6
Y. Zhang, et al. Fuel Processing Technology 206 (2020) 106455

Fig. 5. GC–MS spectrogram of liquid oils generated from the pyrolysis of plastic wastes.

gasoline fraction. Table 3 summarized the main pyrolysis results re- compounds in the liquid oil produced from PP pyrolysis reached
ported in the literatures and compared them with this study. The results 90.2 wt%. This was because fluidized bed reactor needs relatively
obtained from fluidized bed reactor showed that the gas yield was in higher temperature to avoid the defluidization of sands in the pyrolysis
the range of 54.4–65.9 wt% for PP and 36.6–59.3 wt% for PE, which process. Table 3 also showed that pyrolysis of polyolefins in the conical
was higher than that of the current work [11]. In addition, the aromatic spouted bed reactor favored light hydrocarbon production [17]. In view

7
Y. Zhang, et al. Fuel Processing Technology 206 (2020) 106455

100 3.4. NMR analysis of liquid oils at various filling ratios

The chemical environment information of hydrogens in the liquid


Cumulative yield / wt.%

80 oils produced under the various filling ratio of heat carrier was eval-
uated by 1H NMR analysis [53,54]. Fig. 7 shows the 1H NMR spectra of
liquid oils derived from pyrolysis of PE and SMP. The region of the
60 350 °C spectra protons between 6.3 and 8.3 ppm clearly indicated that the
presence of aromatic hydrogens in the liquid oils. The aliphatic hy-
drogens in the liquid oils in the form of –CH3, –CH2, and –CH functional
40 groups appeared in the regions between 0.5 and 2.1 ppm of the spectra
PE-15%
290 °C protons [55]. Meanwhile, the proton distributions of different liquid
PP-15%
oils are listed in Table 5. Liquid oils generated from SMP had more
20 SMP-15%
aromatic hydrogens compared with that from PE. This result was also in
PS-15%
accordance with the GC–MS results of liquid oils. Besides, an interesting
Gasoline
190 °C phenomenon was that the content of aromatic and olefin hydrogens in
0 Diesel
liquid oils obtained from PE and SMP presented similar trends. The
50 100 150 200 250 300 350 400 450 500 aromatic hydrogen content decreased and olefins and paraffin hy-
drogen content increased with the filling ratio of heat carrier. As pre-
Temperature / °C
viously mentioned in Section 3.1, the massive amounts of heat carriers
Fig. 6. Boiling range distributions of liquid oils derived from different types of promoted the heat transfer efficiency of plastic wastes through direct
plastic wastes, diesel and gasoline. heat transfer. The radicals generated from polymers were more readily
to capture H+, which led to the formation of paraffin or olefins.
of the difference in feedstock and reactor type, direct comparison of
those results may lead to inaccurate conclusions. The processes at micro
3.5. Mechanism of pyrolysis with heat carriers in rotary kiln
and macro scale in different types of reactor are different, such as the
residence time which affects the secondary reactions of the products
The mechanism of pyrolysis of plastic wastes with heat carriers in
[21]. However, it is also noteworthy that the secondary reaction is not a
the rotary kiln was provided in Fig. 8. According to previous research
negative effect. The light fractions could be converted into more stable
[25,56], the pyrolysis of plastic wastes with heat carriers in the rotary
light aromatics [21]. The liquid oil produced from plastic wastes pyr-
kiln can be considered as a series of physical processes followed by
olysis in current work presented relatively high gasoline range hydro-
chemical processes. Firstly, the plastic wastes immediately contacted
carbons (71.8–89.1%), and the MG fraction also ranged from 49.0 wt%
the heat carrier in the active layer. The vigorous heat transfer in the
to 84.5 wt%. The comparison suggested that pyrolysis with heat carrier
active layer melted the plastic wastes that were subsequently coated
in rotary kiln is also an alternative method to recovery energy products
around the heat carrier. Afterwards, cracking of chemical bonds took
from plastic wastes. Moreover, the liquid oils contained the significant
place immediately. The chemical process occurred by random scission
quantity of commercial gasoline, diesel fraction, and light hydro-
of weaker bonds (SP3 bonds) to create free radicals. It was observed that
carbons, which exhibited the potential to be used as transport fuels or
the initial breakage of the CeC chain of polyolefins generated large
chemical feedstock in the fine chemical industry.
amounts of radicals and molecules. Then the secondary radicals were
mainly produced from the β-scission of radicals, including end-chain
scission reaction and mid-chain random scission reactions. Therefore,
3.3.2. Gas analysis
the long-chain radicals in the volatile phase can be further cracked into
The properties of gases produced from pyrolysis of PE, PP, PS, and
low weight molecular products. Intermolecular and intra-molecular
SMP at the filling ratio of 15% is presented in Table 4. Methane and
transfer reactions happened for the hydrogen chain. The intra-mole-
ethene were the most abundant hydrocarbon gases produced from
cular transfer reactions moved the hydrogen proton from the end to the
pyrolysis of plastic wastes, and largely determined the high heating
middle of the radicals, which increased the isomer production and
value (HHV) of gases [52]. For instance, the methane content in the
olefin content. The intermolecular transfer reactions were performed by
gases produced from pyrolysis of PE is the highest, and the HHV of PE-
the radicals and other components, which favored paraffin production.
derived gas was 50.3 ± 0.8 MJ/kg. Secondly, the HHVs of the gases
As depicted in Fig. 8, the termination reactions occurred by dis-
from PP and PS were 48.5 ± 0.9 MJ/kg and 41.5 ± 0.6 MJ/kg, re-
proportionation of the radical or reactions of two radicals. This in-
spectively, which is in accordance with the trends of methane content
cluded recombination, cyclization, and aromatization, which formed
in the gases. This indicated that the pyrolysis gases could be recycled as
the aromatic or cyclic compounds.
the heating source for waste pyrolysis process.
Based on the results from 1H NMR analysis and heat carrier motion
model, when the filling ratio of heat carriers increased, the contact

Table 2
Distillation properties and fractional yield of liquid oils using simulated-distillation.
PE-15% PP-15% SMP-15% PS-15% Diesel Gasoline

MG (< 190 °C, wt%) 49.0 59.5 67.5 84.5 – –


D1 (180–300 °C, wt%) 31.5 19.0 21.0 6.0 – –
D2 (290–360 °C, wt%) 8.5 5.0 5.5 6.0 – –
VGO (> 350 °C, wt%) 11.0 16.5 6.0 3.5 – –
IBP (°C) 52.0 52.0 53.5 83.5 – –
10% (°C) 105.0 103.5 104.5 107.5 – 70
50% (°C) 191.5 160.0 137.0 138.5 300 120
90% (°C) 358.0 447.0 302.5 288.5 355 190
FBP (°C) 502.0 522.0 485.0 435.5 365 205

8
Y. Zhang, et al. Fuel Processing Technology 206 (2020) 106455

Table 4

Current study
Reference The composition (vol%) and HHV (MJ/kg) of gas produced from pyrolysis of
plastic waste under the filling ratio of 15%.
[48]

[11]

[17]
Experiment PE-15% PP-15% PS-15% SMP-15%

H2 6.0 ± 0.3 9.4 ± 0.1 7.7 ± 0.6 4.7 ± 0.8


PP fraction (43.1–29.6 wt% pyrolysis oil); PE fraction (38.2–61 wt%); the concentration of

Methane 27.3 ± 0.9 24.4 ± 1.1 8.5 ± 0.7 25.1 ± 1.4


Liquid yield: 72.0–42.9 wt%; 71.7–99.3% aromatic (68–70.8% mono-aromatic); C5–C9

Liquid oils yield increased by filling ratio of heat carrier, C5-C12:71.8–89.1%; gasoline
Ethane 11.0 ± 1.0 12.3 ± 1.0 4.0 ± 0.9 7.4 ± 0.6
Ethene 27.7 ± 0.9 43.9 ± 0.9 3.07 ± 0.8 17.6 ± 0.2
Gasoline fraction (C5–C10) 69 wt% (non-aromatic 44.55 wt%; aromatic 24.1 wt%)

C3 28.2 ± 1.1 5.1 ± 1.0 17.7 ± 1.3 19.8 ± 0.7


C4 3.6 ± 0.8 1.0 ± 0.5 41.6 ± 1.0 7.4 ± 0.8
CO2 1.5 ± 0.6 3.8 ± 0.2 13.6 ± 0.5 4.5 ± 0.5
CO 0.0 ± 0.4 0.1 ± 0.1 3.9 ± 0.8 13.5 ± 1.0
HHV 50.3 ± 0.8 48.5 ± 0.9 41.5 ± 0.6 42.7 ± 0.8

between plastic and sand enhanced the heat transfer efficiency, which
facilitated hydrogen transfer to stabilize the radicals from β-scission,
thus leading to more paraffin and olefins. However, the fast heat
transfer along with limited residence time in the rotary kiln opposed
BTX aromatics increased by the temperature

aromatization reactions and decreased the production of aromatic


compounds.

4. Conclusions
Pyrolysis-oil yield/quality

The plastic wastes, including polyethylene, polypropylene, poly-


fraction: 49.0–84.5%

styrene, and a simulated mixture of plastic wastes, were pyrolyzed in


this study with various filling ratios of heat carriers (0%, 5%, 10%,
15%, 20%) in the rotary kiln reactor at 500 °C. The suitable filling ratio
70.6–79.6%

of heat carrier is 15%, which could achieve vigorous mixing and high
heat transfer efficiency, hence producing the most liquid oil (up to
90%). The aromatics in the liquid oils from simulated mixture of plastic
waste were as high as 96%. The gasoline range hydrocarbons (C5–C12)
T = 500 °C; 100 g HY zeolite catalyst; 3 g HDPE;
T = 668, 703, 727, 746 °C; T = 660, 680, 704,

in the liquid oils accounted for 71–89%. The liquid oils from pyrolysis
of simulated mixture of plastic waste showed the most similar dis-
T = 500 °C; F = 0, 5, 10, 15, and 20%

tillation characteristics to commercial gasoline. Moreover, the liquid


T = 460, 500, 600 °C; t = 30 min

oils contained significant amount of commercial gasoline, diesel frac-


tion, and light hydrocarbons. The chemical composition of liquid oil
suggested that fast pyrolysis of plastic wastes with heat carrier de-
Comparison of liquid oils yield and quality from pyrolysis plastic wastes in various literatures.

monstrated great potential to produce transport fuel and chemicals.


This study found that the loading of heat carrier had a significant effect
Process condition

on the particle movement behavior, the contact with feedstock, the heat
N2 29.3 l/min

transfer efficiency and the consequent pyrolysis products. The EDEM


simulation of the rotary kiln supported direct visualization of heat
728 °C

carrier and facilitated the analysis of its effects. Loading more heat
carrier in the rotary kiln, which facilitated heat transfer, and enhanced
the H+ transfer in the reaction of radicals, produced more olefins and
paraffins in the liquid oils. The current work paves a new pathway to
Pyrolysis reactor type

Fluidized bed reactor

T: temperature; t: residence time; F: filling ratio of heat carriers.


conical spouted bed

Rotary kiln reactor

control the pyrolysis product by adjusting the mass and heat transfer
Semi-bath reactor

behavior. It also provided a guideline for the optimization of heat and


mass transfer for industrial scale pyrolysis.
The following are the supplementary data related to this article.
reactor

CRediT authorship contribution statement


PE; PP; PS; simulated plastic wastes (PE, PP, PS,
Simulated plastic wastes (PE, PP, PS, PET, and

Yutao Zhang: Conceptualization, Methodology, Investigation,


Writing - original draft, Software. Guozhao Ji: Conceptualization,
Software, Visualization, Resources, Writing - review & editing.
Chuanshuai Chen: Investigation. Yinxiang Wang: Investigation.
Weijian Wang: Investigation. Aimin Li: Supervision.

Acknowledgements
and PET)

The study was supported by Open Foundation of Key Laboratory of


PVC)
Material

Industrial Ecology and Environmental Engineering, MOE (KLIEEE-19-


Table 3

PP; PE

HDPE

01) and the Fundamental Research Funds for the Central Universities
[grant number: DUT18RC(3)036].

9
Y. Zhang, et al. Fuel Processing Technology 206 (2020) 106455

×108
a 4

Relative intensity
2

0
PE-5%

PE-10%

PE-15%

PE-20%

10 8 6 4 2 0
Chemical shift (ppm)

×108
b 4

Relative intensity
2

0
SMP-5%

SMP-10%

SMP-15%

SMP-20%

10 8 6 4 2 0
Chemical shift (ppm)

Fig. 7. 1H NMR spectra of liquid oils from plastic wastes pyrolysis at various filling ratios of heat carrier (a, polyethylene; b, simulated mixture of plastic wastes).

Table 5
Proton distribution of liquid oils from polyethylene and simulated mixture of plastic wastes pyrolysis under various filling ratios.
Proton (ppm) Assignments Content (%)

PE5 PE10 PE15 PE20 SMP5 SMP10 SMP15 SMP20

Hα (0.5–1.2) Protons of CH3 in alkanes; CH3 of alkyls in the γ position or further of an alkyl chain away from 29.1 31.6 43.6 42.8 4.6 4.6 5.4 12.6
aromatic rings.
Hβ (1.2–2.1) Protons of CH2 or CH in alkanes; CH2 or CH in the β-position or further of away from aromatic 21.8 22.5 26.3 25.9 22.0 21.9 22.4 25.1
rings; CH3 in the β-position to aromatic rings.
Hγ (2.1–4.3) CH, CH2 or CH3 in the α-position to aromatic rings. 20.2 18.6 10.7 10.8 21.0 20.8 20.3 12.9
Ho (4.3–6.3) Protons of alkenyl of aromatic rings; protons in alkenes. 6.8 7.2 7.5 8.1 10.4 10.4 11.3 10.9
Ha (6.3–8.3) Aromatic protons. 22.2 20.1 11.9 12.3 42.1 41.9 40.7 38.6

Declaration of competing interest influence the work reported in this paper.

The authors declare that they have no known competing financial


interests or personal relationships that could have appeared to

10
Y. Zhang, et al. Fuel Processing Technology 206 (2020) 106455

Fig. 8. The mechanism of plastic wastes pyrolysis with heat carrier in rotary kiln.

Appendix A. Supplementary data gas using a moving-bed reactor, Energy Fuel 20 (2006) 155–158.
[19] X. Zheng, Z. Ying, B. Wang, C. Chen, CO2 gasification of municipal solid waste in a
drop-tube reactor: experimental study and thermodynamic analysis of syngas,
Supplementary data to this article can be found online at https:// Energy Fuel 32 (2018) 5302–5312.
doi.org/10.1016/j.fuproc.2020.106455. [20] A.M. Li, X.D. Li, S.Q. Li, Y. Ren, N. Shang, Y. Chi, J.H. Yan, K.F. Cen, Experimental
studies on municipal solid waste pyrolysis in a laboratory-scale rotary kiln, Energy
24 (1999) 209–218.
References [21] Liquid fuel from plastic wastes using extrusion–rotary kiln reactors, in: Feedstock
Recycling and Pyrolysis of Waste Plastics, pp. 531–548.
[1] B. Kunwar, H.N. Cheng, S.R. Chandrashekaran, B.K. Sharma, Plastics to fuel: a re- [22] D. De Conto, W.P. Silvestre, C. Baldasso, M. Godinho, Performance of rotary kiln
view, Renew. Sust. Energ. Rev. 54 (2016) 421–428. reactor for the elephant grass pyrolysis, Bioresour. Technol. 218 (2016) 153–160.
[2] W.C. Li, H.F. Tse, L. Fok, Plastic waste in the marine environment: a review of [23] Z. Ma, N. Gao, L. Xie, A. Li, Study of the fast pyrolysis of oilfield sludge with solid
sources, occurrence and effects, Sci. Total Environ. 566–567 (2016) 333–349. heat carrier in a rotary kiln for pyrolytic oil production, J. Anal. Appl. Pyrolysis 105
[3] P. Das, P. Tiwari, The effect of slow pyrolysis on the conversion of packaging waste (2014) 183–190.
plastics (PE and PP) into fuel, Waste Manag. 79 (2018) 615–624. [24] E. Yazdani, S.H. Hashemabadi, A. Taghizadeh, Study of waste tire pyrolysis in a
[4] R. Miandad, M.A. Barakat, A.S. Aburiazaiza, M. Rehan, A.S. Nizami, Catalytic rotary kiln reactor in a wide range of pyrolysis temperature, Waste Manag. 85
pyrolysis of plastic waste: a review, Process Saf. Environ. Prot. 102 (2016) 822–838. (2019) 195–201.
[5] X. Zhang, H. Lei, G. Yadavalli, L. Zhu, Y. Wei, Y. Liu, Gasoline-range hydrocarbons [25] M. Artetxe, G. Lopez, M. Amutio, G. Elordi, J. Bilbao, M. Olazar, Light olefins from
produced from microwave-induced pyrolysis of low-density polyethylene over ZSM- HDPE cracking in a two-step thermal and catalytic process, Chem. Eng. J. 207
5, Fuel 144 (2015) 33–42. (2012) 27–34.
[6] R. Geyer, J.R. Jambeck, K.L. Law, Production, use, and fate of all plastics ever [26] F. Herz, I. Mitov, E. Specht, R. Stanev, Influence of operational parameters and
made, Sci. Adv. 3 (2017). material properties on the contact heat transfer in rotary kilns, Int. J. Heat Mass
[7] M. Syamsiro, H. Saptoadi, M. Kismurtono, Z. Mufrodi, K. Yoshikawa, Utilization of Transf. 55 (2012) 7941–7948.
waste polyethylene pyrolysis oil as partial substitute for diesel fuel in a DI diesel [27] K. Li, J. Lei, G. Yuan, P. Weerachanchai, J.-Y. Wang, J. Zhao, Y. Yang, Fe-, Ti-, Zr-
engine, Int. J. Smart Grid Clean Energy 8 (2019) 38–47. and Al-pillared clays for efficient catalytic pyrolysis of mixed plastics, Chem. Eng. J.
[8] J. Zeaiter, F. Azizi, M. Lameh, D. Milani, H.Y. Ismail, A. Abbas, Waste tire pyrolysis 317 (2017) 800–809.
using thermal solar energy: an integrated approach, Renew. Energy 123 (2018) [28] J.M. Saad, P.T. Williams, Manipulating the H2/CO ratio from dry reforming of si-
44–51. mulated mixed waste plastics by the addition of steam, Fuel Process. Technol. 156
[9] Z. Wang, G. Liu, D. Shen, C. Wu, S. Gu, Co-pyrolysis of lignin and polyethylene with (2017) 331–338.
the addition of transition metals - part I: thermal behavior and kinetics analysis, J. [29] Y. Aryan, P. Yadav, S.R. Samadder, Life cycle assessment of the existing and pro-
Energy Inst. 93 (2020) 281–291. posed plastic waste management options in India: a case study, J. Clean. Prod. 211
[10] P. Fu, X. Bai, W. Yi, Z. Li, Y. Li, Fast pyrolysis of wheat straw in a dual concentric (2019) 1268–1283.
rotary cylinder reactor with ceramic balls as recirculated heat carrier, Energy [30] G. Bajad, R.P. Vijayakumar, P. Rakhunde, A. Hete, M. Bhade, Processing of mixed-
Convers. Manag. 171 (2018) 855–862. plastic waste to fuel oil, carbon nanotubes and hydrogen using multi-core reactor,
[11] S.-H. Jung, M.-H. Cho, B.-S. Kang, J.-S. Kim, Pyrolysis of a fraction of waste poly- Chem. Eng. Process. Process Intensif. 121 (2017) 205–214.
propylene and polyethylene for the recovery of BTX aromatics using a fluidized bed [31] G.-H. Zhang, J.-F. Zhu, A. Okuwaki, Prospect and current status of recycling waste
reactor, Fuel Process. Technol. 91 (2010) 277–284. plastics and technology for converting them into oil in China, Resour. Conserv.
[12] M.L. Mastellone, U. Arena, Fluidized-bed pyrolysis of polyolefins wastes: predictive Recycl. 50 (2007) 231–239.
defluidization model, AICHE J. 48 (2002) 1439–1447. [32] S. Honus, S. Kumagai, G. Fedorko, V. Molnár, T. Yoshioka, Pyrolysis gases produced
[13] Y. Xue, S. Zhou, R.C. Brown, A. Kelkar, X. Bai, Fast pyrolysis of biomass and waste from individual and mixed PE, PP, PS, PVC, and PET—part I: production and
plastic in a fluidized bed reactor, Fuel 156 (2015) 40–46. physical properties, Fuel 221 (2018) 346–360.
[14] M. Artetxe, G. Lopez, M. Amutio, I. Barbarias, A. Arregi, R. Aguado, J. Bilbao, [33] P. Das, P. Tiwari, Valorization of packaging plastic waste by slow pyrolysis, Resour.
M. Olazar, Styrene recovery from polystyrene by flash pyrolysis in a conical spouted Conserv. Recycl. 128 (2018) 69–77.
bed reactor, Waste Manag. 45 (2015) 126–133. [34] Y. Chen, L. Zhang, Y. Zhang, A. Li, Pressurized pyrolysis of sewage sludge: Process
[15] M. Arabiourrutia, G. Elordi, G. Lopez, E. Borsella, J. Bilbao, M. Olazar, performance and products characterization, J. Anal. Appl. Pyrolysis 139 (2019)
Characterization of the waxes obtained by the pyrolysis of polyolefin plastics in a 205–212.
conical spouted bed reactor, J. Anal. Appl. Pyrolysis 94 (2012) 230–237. [35] J. Wei, Q. Guo, L. Ding, Y. Gong, J. Yu, G. Yu, Understanding the effect of different
[16] G. Elordi, M. Olazar, G. Lopez, M. Artetxe, J. Bilbao, Product yields and composi- biomass ash additions on pyrolysis product distribution, char physicochemical
tions in the continuous pyrolysis of high-density polyethylene in a conical spouted characteristics, and char gasification reactivity of bituminous coal, Energy Fuel 33
bed reactor, Ind. Eng. Chem. Res. 50 (2011) 6650–6659. (2019) 3068–3076.
[17] G. Elordi, M. Olazar, R. Aguado, G. Lopez, M. Arabiourrutia, J. Bilbao, Catalytic [36] X. Jia, C. Qin, T. Friedberger, Z. Guan, Z. Huang, Efficient and selective degradation
pyrolysis of high density polyethylene in a conical spouted bed reactor, J. Anal. of polyethylenes into liquid fuels and waxes under mild conditions, Sci. Adv. 2
Appl. Pyrolysis 79 (2007) 450–455. (2016) e1501591.
[18] Y. Kodera, Y. Ishihara, T. Kuroki, Novel process for recycling waste plastics to fuel [37] A. Chaala, H. Darmstadt, C. Roy, Vacuum pyrolysis of electric cable wastes, J. Anal.

11
Y. Zhang, et al. Fuel Processing Technology 206 (2020) 106455

Appl. Pyrolysis 39 (1997) 79–96. plastic waste composition on product yield, J. Anal. Appl. Pyrolysis 51 (1999)
[38] C. Muhammad, J.A. Onwudili, P.T. Williams, Thermal degradation of real-world 39–55.
waste plastics and simulated mixed plastics in a two-stage pyrolysis-catalysis re- [48] A. López, I. de Marco, B.M. Caballero, M.F. Laresgoiti, A. Adrados, Influence of time
actor for fuel production, Energy Fuel 29 (2015) 2601–2609. and temperature on pyrolysis of plastic wastes in a semi-batch reactor, Chem. Eng.
[39] E.D. Christensen, G.M. Chupka, J. Luecke, T. Smurthwaite, T.L. Alleman, K. Iisa, J. 173 (2011) 62–71.
J.A. Franz, D.C. Elliott, R.L. McCormick, Analysis of oxygenated compounds in [49] A. Adrados, I. de Marco, B.M. Caballero, A. López, M.F. Laresgoiti, A. Torres,
hydrotreated biomass fast pyrolysis oil distillate fractions, Energy Fuel 25 (2011) Pyrolysis of plastic packaging waste: a comparison of plastic residuals from material
5462–5471. recovery facilities with simulated plastic waste, Waste Manag. 32 (2012) 826–832.
[40] R. Meusinger, Gasoline analysis by 1H nuclear magnetic resonance spectroscopy, [50] İ. Çit, A. Sınağ, T. Yumak, S. Uçar, Z. Mısırlıoğlu, M. Canel, Comparative pyrolysis
Fuel 75 (1996) 1235–1243. of polyolefins (PP and LDPE) and PET, Polym. Bull. 64 (2010) 817–834.
[41] B. Liu, Y. Li, Simulation of effect of internals on particulate mixing and heat transfer [51] N. Miskolczi, F. Ateş, Thermo-catalytic co-pyrolysis of recovered heavy oil and
in downer reactor using discrete element method, Powder Technol. 297 (2016) municipal plastic wastes, J. Anal. Appl. Pyrolysis 117 (2016) 273–281.
89–105. [52] S.D. Anuar Sharuddin, F. Abnisa, W.M.A. Wan Daud, M.K. Aroua, Energy recovery
[42] R. Kačianauskas, A. Maknickas, A. Kačeniauskas, D. Markauskas, R. Balevičius, from pyrolysis of plastic waste: study on non-recycled plastics (NRP) data as the real
Parallel discrete element simulation of poly-dispersed granular material, Adv. Eng. measure of plastic waste, Energy Convers. Manag. 148 (2017) 925–934.
Softw. 41 (2010) 52–63. [53] M. Bartoli, L. Rosi, A. Giovannelli, P. Frediani, M. Passaponti, M. Frediani,
[43] H. Yin, M. Zhang, H. Liu, Numerical simulation of three-dimensional unsteady Microwave assisted pyrolysis of crop residues from Vitis vinifera, J. Anal. Appl.
granular flows in rotary kiln, Powder Technol. 253 (2014) 138–145. Pyrolysis 130 (2018) 305–313.
[44] R. Miandad, M.A. Barakat, A.S. Aburiazaiza, M. Rehan, I.M.I. Ismail, A.S. Nizami, [54] L. Jin, H. Zhao, M. Wang, B. Wei, H. Hu, Effect of temperature and simulated coal
Effect of plastic waste types on pyrolysis liquid oil, Int. Biodeterior. Biodegradation gas composition on tar production during pyrolysis of a subbituminous coal, Fuel
119 (2017) 239–252. 241 (2019) 1129–1137.
[45] K.-B. Park, Y.-S. Jeong, B. Guzelciftci, J.-S. Kim, Two-stage pyrolysis of polystyrene: [55] L. Dai, Y. Wang, Y. Liu, R. Ruan, Z. Yu, L. Jiang, Comparative study on char-
pyrolysis oil as a source of fuels or benzene, toluene, ethylbenzene, and xylenes, acteristics of the bio-oil from microwave-assisted pyrolysis of lignocellulose and
Appl. Energy 259 (2020) 114240. triacylglycerol, Sci. Total Environ. 659 (2019) 95–100.
[46] C. Kassargy, S. Awad, G. Burnens, K. Kahine, M. Tazerout, Experimental study of [56] R.K. Singh, B. Ruj, A.K. Sadhukhan, P. Gupta, Thermal degradation of waste plastics
catalytic pyrolysis of polyethylene and polypropylene over USY zeolite and se- under non-sweeping atmosphere: part 1: effect of temperature, product optimiza-
paration to gasoline and diesel-like fuels, J. Anal. Appl. Pyrolysis 127 (2017) 31–37. tion, and degradation mechanism, J. Environ. Manag. 239 (2019) 395–406.
[47] F. Pinto, P. Costa, I. Gulyurtlu, I. Cabrita, Pyrolysis of plastic wastes. 1. Effect of

12

You might also like