Professional Documents
Culture Documents
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SP Number 35.054.01
Revision 9
Date Eff. 10/20/77
TPC
TPC
TPC
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LARGE ELECTRIC MOTORS - DISASSDIT.LY & ASSD*DLY .
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1.0 PURPOSE
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To provide general instructions to station personnal for the disasse:bly and
assembly of large (4,160 volt) electric :.otors.
2.0 RESPONSIBILITY
The Maintenance Engineer shall b'e responsible for ensuring the proper
implementation of this procedure.
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rPric21.303-6.421
;O CONTROL
(V COPY _ $ .
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HOV 171977
8303300260 830317
PDR ADOCK 05000322
A PDR
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3.1
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L;rg2 G1cetric motors hr.va to b2 discsss= bled..frca time to time to rap 1oca
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worn bacrings, to cloan dirty windings cad /or. to dry the insulatien.
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3.2 This procedure provides generic procedures .for the disassembly,' assembly
and cleaning of 4160V motors. However, the (pecific' vendor instruction
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manual should be checked before doing any naintenance work on the motors.
{d Appendix 12.1 lists all large noto,rs and gives the reference to the proper
instruction manuals.
3.3 The following topics are contained in this procedure:
8.1 Horizontal Motor Disassembly ?*K'
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8.2 Horizontal Motor Reassembly 4 . .
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4.1 If the rotor fan blades are changed, rebalancing the notor may be -
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4.2 If drying insulation, carefully control the temperature, avoid hot spots.
4.3
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4.5 When pulling a ball bearing, exert the force of the bearing puller only on
the inner race to remove the bearing frc:t the shaft. -
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4.6 If the motor shaft has been seriously scored, it should be put between
centers and reground.
SP35.054.01 Rev. 0
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4.10 Whsn drying ctctcr windings inculatica resistence eheuld b2 msasursd bafore
. hect is cppliad, cnd evary six to oight. heurs.2herecf ter until.resistanca
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readings tre steady. .
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,- 4.11 Maintain a uniform temperature in the nachine to.obtain ' constant resistance
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( 4.12 When using a lif ting rig, verify that the rig is installed correctly and
that its capacity is big enough to' lif t the motor safely. *
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5.0 PREREQUISITES
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6.1 When drying insulation, do not exceed 2000F unless otherwise specified in
the instructions for the respective motor. -
8.0 _ PROCEDURE
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8.1.1 Encure that the prerequisites of Section 5.0 have been met.
8.1.2 Remove the electrical leads and tag for identification. Hegger the
motor in accordance with Reference 11.13.
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8.1.3 Disconnect, if necessary, the notor from the drive. Mark the
position of both coupling halves before disconnecting if not
already done.
8.1.4 Heasure and record the coupling alignment on the Equip 2ent History
Fo rm. *
SP35.054.01 Rev. O
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8.1.9 Remova upp2r sud this1ds cad /cr biaring caps. .
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8.1.10 Macsura cnd esecrd th2 cir gep cs ~specified.cn Equipmert History Form.
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8.1.11 Remove bearing temperature devices if any.
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8.1.12 Ball bearing replacement.
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~ 1. Recovebearingusingshbearingpuller,exertforceonlyon
inner race. . -
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cloth.
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8.1.15 Using a jack or chain hoist to support the rotor, renove the lower
end bells and slowly lower rotor onto stator.
8.1.16 Protect shaft bearing journals against dirt and scratching.
8.1.17 Using chain hoists" remove the rotor with the help of an
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8.2.1 Clean all motor parts, especially stator and rotor ventilating
passages and nachine mating surfaces such as bearing brackets,
stator support seats and stator support bars before reassenbling.
8.2.2 Check for wear on bearing parts including journals, bearings,
seals, oil rings and guides.
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SP35.054.01 Rev. Q
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. LEIG3 UGpicce rotor in stator, reversing th,e procedure for disasssmbly.
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. Prstset shef t biccing jsurnals. .
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8.2.4 Replaca cir baffles cn ctator castably if nicassary.
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8.2.5 Replace inner seals, inner seal gaskets and oil rings on shaf t if
notor is so eqdipped. .
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8.2.6 Replace lower end bells. *
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8.2.7
Raise notor shaf t a .few mils and roll lower halves of bearing
bushings into their seats. Replace any bearing temperature
devices.
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8.2.8
Measure and record the air gap as specified on the Eq'uipment
History Form. *
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8.2.9 Place top bearing bushing halves on shaft with the oil ring in the
bearing slots. - Align upper bearing halves carefully with lower
halves.
8.2.11 After reassembly, flush then fill the bearing oil reservoir with
the proper grade oil.
(See Lubrication instructions.)
8.2.12 Af ter reassembly of the notor, verify that the bearings are
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8.2.14 Replace air inlet louvers and dust covers if any. '
8.2.15 Megger motor per Reference 11.13, then makeup the cotor leads.
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8.2.18 Measure and reccrd the coupling alignment as specified on the
Equipment History Form.
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8.3.1 Outside . .
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8.3.1.1 Stop the cotor to be cleaned.
For removal of loose dust, dirt and particles, the use of suction
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is preferable to blowing out with compressed air since there is
less possibility of damage to the insulation and less chance of
getting conducting or other hareful particles into areas that may
later, result in damage during operation.
CAUTION: Do not use a cetal suction piece. This will prevent .
damage to the windings.
8.3.3 Compressed-air Cleaning -
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CAUTION: To minimize possible damage to varnish and
insulation, a fairly neutral nonconducting type
of detergent should be used. See vendor
instruction manual for recommanded detergent's
and concentrations.
; 8.3.4.2 Use the portable Ebear Electro-Jet Steam Cleaner to clean
the stator windings. (See Reference 11.11 for operating
instruction for the Ebcor Electro-Jet Steam Cleaner.)
8.3.4.3 Af ter cleaning, rinse the windings with lo's pressure
steam.
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SP35.054.91 Rev. 0
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10/20/77 Page 6
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8.3.4.4
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Dry th2 windings par proesdure 8.3.5.
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.e NOTE:
Insulation resistance will decrease as the motor varms up;
but will begin to increase shortly as the dryout continues.
8.3.5.1' Electric Heater Drying '
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.1 Remove the rotor per procedure 8.1.1 or 8.4 as |
applic'able. .
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allow for even distribution of the heat along the
length of the motor. .
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.3 Attach temperature indicators to windings.
.4 Direct a fan on stator to carry away the moisture.
.5 Erect an enclosure making it as air-tight as
practicable ar.d leaving a hole in the top to allow
moisture to escape.
.6 Apply heat as specified in the vendor's instruction '
manual.
remain constant. .
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.1 Recove bearing housings.
.2 Center the rotor in the stator core.
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.3 Wedge fiber strips into the lower part of the air
gap, so rotor does not touch stator core.
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SP35.054.01 Rev. 0
10/20/77 Page 7
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"- . .1/ Maintcin hect cs specifisd in the vandors instr'sc.tica
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8.4 Vertical Motor Disassembly .
8.4.2 Disassemble the coupling and check the alignment. Record the I
coupling alignment as specified on the Equipment History Form. I
8.4.3 If necessary, disconnect the motor from the pump, and match = ark
, both coupling halves before disconnecting, if not already done.
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8.4.4 Remove the electrical leads and tag for identification. Megger the
motor in accordance with Reference 11.13.
8.4.5 Drain upper and lower bearing reservoirs. ,
8.4.12 Remove thrust bearing and upper guide bearing (Journal sleeve) if
provided.
8.4.13 If rotor has to be recoved, remove end shield. .
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r . . U.9 WarticaW Motor Ranssambly . ;
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8.5.1
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pnssagas end acchina mating surfecas such as baaring brackats,
stator support seats and stator bar,s before reassembling.
[ ~g 8.5.2 Check for wear.on bearing ' parts including journals. , bearings, and
tQ seals. *
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8.5.3 Install lower guide bearing. .
8.5.4
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8.5.7 Install upper guide bearing, if provid'ed, and thrust bearing _
8.5.8 Replace the lock nut and washer, thrust rings or pump shaft
adjusting nut according to vendors instructions.
8.5.9 Measure and record the shaft height as specified on tha Equip.ent
History Form if necessary.
8.5.10 Install the rachet, if provided, and the coupling (if hollow
shaft). .
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8.5.12 Fill the upper and lower bearing reservoirs with the proper grade
oil (See lubrication instructions).
8.5.13 Turn motor by hand a few turns to ensure that oil is distributed
over the entire bearing surface.
8.5.14 Reconnect the motor to the load and verify correct motor rotation
using. Motor Rotation Tester.
8.5.15 Megger the motor p'er Keference 11.13. .
8.5.16 If required, run the notor without load and check for any oil leaks
or excessive vibrations. .
I 9.1 Inculation Resistance tests are above mininun readings per instruction
manual.
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SP35.054.01 Rev. 0
10/20/77 Page 9
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10.3 Equipment History Form forwarded to the Haintenance Er.gineer for revieu and
f( s) filing per Reference 11.12. '
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11.0 REFERENCES '
11.4 51X2349-03, Allis Chalcers, Large Frage Horizontal Induction Motors, File
No. 1251.120.
11.5 (Later) Electric !!achinery Hfg. Company, Large Vertical Induction Motors
250 HP and Larger, File Code IN21.120. .
11.6 05X2574-02, Allis Chalcers, Versa Pac Squirrel - Cage Inductica Hotnrc,
File No. IN21.120
11.7 1400-INS-227A, Electric Machinery Mfg. Company Large Vertical Induction.
Motors 250 HP and Larger, File No. IN71.120.
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11.8 (Later) "
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-11.9 I.L. 3030-DI, k*estinghouse, Instruction for Large AC Hotors, File No.
IP41.110.
11.10 (Later)
11.11 SP 32.007.01, Decentacinstion Ecuierent Operation.
, 11.12 ANSI N45.2.9 Requirecents for the Collection Storage and Haintenance of
! Quality Assurance Records for Nuclear Power Plants.
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12.0 APPEMDICES
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SP35.054.01 Rev. O
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LIST CF LARGE ELECTRICAL HOTORS ,
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2 CE ' custom 8000 Rzference 11.1 ,
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CE TRI-CLAJ
Veritcal
2 GE TR,I-CLAD ikference 11.3
9LCore Spray Puop/IE21*
P-313& & B
Vertical
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A-C (LATER) Reference 11.4
Fire Pucp/l:143-P-059 1
Horizontal
2 E-M (LATER) amference 11.5
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Condensate Pump /l ;21- *
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Vertical
P-007A & B Reference 11.6
Condensate Booster Pu=p/ 2 A-C ANW
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Vertical
963A-D
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&B Horizontal
Reference 11.10
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SP35.054.01 Rev. 9
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