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ECONOMIC ORDER QUANTITY MODEL : A REVIEW

Article · December 2014

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Sachin Agarwal
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VSRD International Journal of Mechanical, Civil, Automobile and Production Engineering, Vol. IV Issue XII December 2014 / 233
e-ISSN : 2249-8303, p-ISSN : 2319-2208 © VSRD International Journals : www.vsrdjournals.com

REVIEW PAPER

ECONOMIC ORDER QUANTITY MODEL : A REVIEW


Sachin Agarwal
Assistant Professor, Department of Mechanical Engineering,
SAIT, Indore, Madhya Pradesh, INDIA.
Corresponding Email ID: sachin.agrawal@sait.ac.in

ABSTRACT
Inventory constitutes the most important part of industries. It is very essential to manage inventories efficiently so as to avoid the costs
of changing production rates, overtime, sub-contracting, unnecessary cost of sales and back order penalties during periods of peak and
dynamic demand. Economic Order Quantity (EOQ) models have been effectively employed in marketing, automotive, pharmaceutical,
and retail sectors of the economy for many years. The model gives the optimal solution in closed form which helps to know about the
behavior of the inventory system. The closed-form solution is also easy to compute. The objective is to find the economic order
quantities for both the retailer and the warehouse which minimize the total cost.

Keywords: Economic Order Quantity (EOQ).

1. INTRODUCTION owner. The manufacturer has the expense of materials


Inventory management is important in effective and labour. The wholesaler also has funds tied up”.
organization. It is vital in the control of materials and Therefore, the basic goal of the researchers is to maintain
goods that have use in the production or exchange a level of inventory that will provide optimum stock at
activities in case of services. The primary goal of lowest cost.
inventory management is to avoid holding too much
stock. Inventory problems of too great or too small Morris (1995) stressed that inventory management in its
quantities on hand can cause business failures. If a broadest perspective is to keep the most economical
manufacturer experiences stock-out of a critical inventory amount of one kind of asset in order to facilitate an
item, production stop. Moreover, customer demand the increase in the total value of all assets of the organization
product. If an item is not stocked when the customer – human and material resources.
thinks it should be, the retailer loses a customer not only
on that item but also on many other items in the future. Keth et al. (1994) in their text also stated that the major
The conclusion one might draw is that effective inventory objective of inventory management and control is to
management can make a significant contribution to a inform managers how much of a good to re-order, when
company’s profit as well as increase its return on total to re-order the good, how frequently orders should be
assets. placed and what the appropriate safety stock is, for
minimizing stockouts. Thus, the overall goal of inventory
The planning involves: is to have what is needed, and to minimize the number of
 What quantity of items to order; times one is out of stock.
 When do we order.
 How do we order for them to maintain the overall 2. ECONOMIC ORDER QUANTITY MODEL
stock The EOQ has been previously defined by Dervitsiotis
(1981), Monks (1996), Lucey (1992), and Schroeder
Effort must be made by the management of any (2000) as the ordering quantity which minimizes the
organization to strike an optimum investment in balance of cost between inventory holding cost and re-
inventory since it costs much money to tie down capital order costs. Lucey (1992) stressed further that to be able
in excess inventory. Economic order quantity model to calculate a basic EOQ, certain assumptions are
(EOQ) has proved useful in optimizing resources and necessary:
thus, minimizing associated cost.
The basic model makes the following assumptions:
According to Kotler (2000), inventory management refers  Demand is uniform, constant and continuous over
to all the activities involved in developing and managing
time;
the inventory levels of raw materials, semi-finished
 The lead time is constant;
materials (working progress) and finished good so that
adequate supplies are available and the costs of over or  There is no limit on order size due either to stores
under stocks are low. capacity;
 The cost of placing an order is independent of size of
Rosenblatt (1977) says: “The cost of maintaining order;
inventory is included in the final price paid by the  The cost of holding a unit of stock does not depend
consumer. Good in inventory represents a cost to their on the quantity in stock;
Sachin Agarwal VSRDIJMCAPE, Vol. IV (XII) December 2014 / 234

The EOQ formula is given below; it’s derivation and In the above formula, Q is defined as the result of the
graphical presentation. calculated EOQ.

EOQ = 2CoD/ Cc … (1) The order quantity, which makes the total cost (TC) at a
minimum, is obtained by differentiating with respect to Q
Where Co, Cc and D denote the ordering costs, carrying and equating the derivative to zero the above total cost
cost and annual demand respectively. equation 2. Thus,

Annual Stock = Q/2, dTc/dQ = Cc/2 – CoD/Q2 and when dTc/dQ = 0 cost
Total annual carrying cost = CcQ/2,
Number of orders per annum = D/Q, is at minimum.
Annual Ordering Costs = CoD/Q
And DCo/Q2 = Cc/2
Total Cost = CcQ/2 + CoD/Q … (2)
Q2 = 2DCo / Cc and Q which represent the EOQ formula

is continuously (perpetually) monitored, and when the


inventory drops to the reorder point level, a
3. INVENTORY MONITORING replenishment order is placed. The size of the order is
APPROACHES constant (fixed quantity, typically the calculated
Fixed Quantity, or Q System: This approach maintains economic order quantity for the item). This type of
a constant order size, but allows the time between the system provides closer control over inventory items since
placement of orders to vary. This method of monitoring the inventory levels are under perpetual scrutiny.
inventory is sometimes referred to as a perpetual review
method, a continuous review system. The inventory level

4. FIXED PERIOD SYSTEM This method of monitoring inventory is sometimes


This approach maintains a constant time between the referred to as a fixed interval system. It only requires that
placement of orders, but allows the order size to vary. inventory levels be checked at fixed periods of time. The
Sachin Agarwal VSRDIJMCAPE, Vol. IV (XII) December 2014 / 235

amount that is ordered at a particular time point is the occurs, and the amount to be ordered will be higher.
difference between the current inventory level and a Since demand continues to occur during the lead time,
predetermined maximum inventory level (also called an inventory levels will increase when the replenishment
order up to level, or a target level). If demand has been order arrives, but not all the way up to the maximum (i.e.,
high during the prior time interval, inventory levels will target) level.
have been depleted to low levels when the review time

5. HYBRID SYSTEM inventory level (or “order up to” or “target” level). An


It allows both the order size and the time between the order is only placed if the size of the order would be
placement of orders to vary. This method of monitoring sufficient to warrant placing the order. This determination
inventory is sometimes referred to as an optional is made by incorporating the reorder point concept from
replenishment system, or a min-max system. Hybrid the continuous review system. When demand continues to
system combines elements of both the fixed quantity occur during the lead time, inventory levels will increase
system and the fixed period system. It is similar to the when the replenishment order arrives, but not all the way
periodic review system in that it only checks inventory up to the maximum (i.e., target) level.
levels at fixed intervals of time, and it has a maximum

6. CONCLUSION company inventory policy and if these suggestion are


Inventory management helps to meet the rising implemented, the company's inventory management
challenges in most corporate companies. Through a well- situation will attain a greater height. Economic order
built policy organization is able to handle its idle stock quantity model useful to maintain an optimal level of
without incurring unnecessary costs. A basis for materials in store, the level that minimizes total cost of
inventory planning and control was also provided in this investment in inventory. Inventory levels can be a useful
study. The study suggests to rectify certain defects in the indication of what level of sales to expect.
Sachin Agarwal VSRDIJMCAPE, Vol. IV (XII) December 2014 / 236

7. ACKNOWLEDGE
Author thanks to the Director, SAIT for their support and
guidance to complete the present paper.

8. REFERENCES
[1] Erlenkotter, D. (1989) “An Early Classic Misplaced: Ford
W. Harris’s Economic Order Quantity Model of 1915,”
Management Science 35:7, pp. 898–900.
[2] R.J. Tersine, Principle of Inventory and Materials
Management, 4th ed., PTR Prentice Hall, Englewood Cliff,
NJ, Ch.4, pp.177-203, 1994.
[3] Federgruen, A. and Y. S. Zheng. (1992) “An Efficient
Algorithm for Computing an Optimal (r,Q) Policy in
Continuous Review Stochastic Inventory Systems,”
Operations Research 40:4, pp. 808–813.
[4] Gallego, G. (1998) “New Bounds and Heuristics for (Q,r)
Policies,” Management Science 44:2, 219–233.
[5] R.J. Tersine, Principle of Inventory and Materials
Management, 4th ed., PTR Prentice Hall, Englewood Cliff,
NJ, Ch.4, pp.177-203, 1994.
[6] Harris, F. M. (1913) “How Many Parts to Make at Once,”
Factory, The Magazine of Management 10:2, 135–136,
152. Reprinted in Operations Research 38:6 (1990), 947–
950.
[7] Schwarz, L. B. (1972) “Economic Order Quantities for
Products with Finite Demand Horizons,” AIIE
Transactions 4:3, 234–237.
[8] M. Omar, and S.S. Supadi, “A Lot-for-Lot Model with
Multiple Instalments for a Production System under Time-
Varying Demand
[9] Process,” Journal Matematika, 2003, Jilid 19, Bil. 2, pp.
101–106.
Zipkin, P. (2000) Foundations of Inventory Management,
McGraw-Hill Higher Education, New York, New York.
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