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2021 054LTc IQ V1.0 2021.11.19
2021 054LTc IQ V1.0 2021.11.19
安装确认
CUSTOMER NAME/客户名称:
VACSERA
SUPPLIER NAME/供应商:
MODEL/型号:
FT0140
Document Approval(Customer)文件批准(客户)
Department Signature Date
部门 签名 日期
Reviewed by 审核
Reviewed by 审核
Reviewed by 审核
Reviewed by 审核
Approved by 批准
Index 目 录
1. Purpose 目的...............................................................................................................................................4
2. Scope 范围..................................................................................................................................................4
3. Abbreviations 缩略语..................................................................................................................................4
4. Responsibilities 职责...................................................................................................................................5
5. References 参考文件..................................................................................................................................6
6. System Description 系统描述.....................................................................................................................6
7. Documentation Control Specification 文件管理规范.................................................................................7
8. Test List 测试列表......................................................................................................................................9
9. Personnel Identification 人员确认............................................................................................................10
10. Qualification Procedure 确认程序..........................................................................................................11
10.1. Prerequisites 先决条件.................................................................................................................11
10.2. SAT Punch List Closeout Qualification SAT 遗留清单关闭确认...............................................14
10.3. Test Leveraging 测试引用............................................................................................................17
10.4. Test Instruments Calibration Qualification 测试用仪器仪表校准确认......................................20
10.5. Documentation Qualification 文件确认.......................................................................................23
10.6. Installation Check 安装检查........................................................................................................26
10.7. Critical Materials Certificate Qualification 关键材料材质证明确认..........................................29
10.8. Main Components Check 主要部件检查.....................................................................................32
10.9. Instruments Calibration Qualification 仪器仪表校准确认..........................................................35
10.10. Utilities Check 公用设施检查....................................................................................................39
11. Deviation Handling 偏差处理.................................................................................................................43
12. Change Control 变更控制.......................................................................................................................45
13. Punch List 遗留清单...............................................................................................................................47
14. Attachment List 附件清单......................................................................................................................49
15. IQ Summary IQ 总结..............................................................................................................................51
15.1. Test Result Summary 测试结果汇总...........................................................................................51
15.2. IQ Conclusion IQ 结论.................................................................................................................52
1. Purpose 目的
The purpose of Installation Qualification (IQ) is to establish that the critical components are installed
correctly and in accordance with design documentation requirements. Supporting documentation should be
in place and of suitable quality. IQ is an activity that is regulated by the Current Good Manufacturing
Practice, and is a part of final qualification activities before process validation begins.
安装确认的目的是保证关键的部件得到了正确的安装,并符合设计文件的要求。支持文件保存在合
适的地方,并符合质量部门的要求。安装确认是 cGMP 规定进行的活动,它是在工艺验证开始之前
确认活动的一部分。
2. Scope 范围
This document is applicable to the vials Sterilizing Depyrogenating Tunnel, model FT0140 for VACSERA.
本文件适用于安装在 VACSERA 的 FT0140 型灭菌去热原烘箱。
3. Abbreviations 缩略语
Abbreviations Definition
缩略语 定义
Attachment
Att.
附件
Commissioning and Qualification
C&Q
调试与确认
National Medical Products Administration
NMPA
国家药品监督管理局
Current Good Manufacturing Practice
cGMP
现行药品生产质量管理规范
Central Processing Unit
CPU
中央处理器
Deviation
Dev.
偏差
Design Qualification
DQ
设计确认
High Efficiency Particulate Air
HEPA
高效空气过滤器
International Society for Pharmaceutical Engineering
ISPE
国际制药工程协会
Identification
ID
身份
Installation Qualification
IQ
安装确认
Installation Manual
IM
安装手册
Abbreviations Definition
缩略语 定义
Leveraging
Lev.
引用
Length × Width × Height
L×W×H
长×宽×高
Maintenance Manual
MM
维护手册
Not Applicable
N/A
不适用
Number
No.
序号
Operation Manual
OM
操作手册
Piping and Instrumentation Diagram
P&ID
管道和仪表工艺图
Punch List
PL.
遗留项目清单
Programmable Logic Controller
PLC
可编程控制器
Quantity
Qty.
数量
Stainless Steel
SS
不锈钢
Tofflon Science and Technology Group Co.,Ltd.
Tofflon
东富龙科技集团股份有限公司
User Requirements Specifications
URS
用户需求说明
Vials Per Minute
VPM
瓶/分
4. Responsibilities 职责
The Responsibilities of Tofflon include but not limited to:
东富龙的职责包括但不仅限于:
Prepare, review and pre-approval of IQ protocol;
IQ 方案编制、审核及预批准;
Execution of IQ;
IQ 执行;
Gather raw data and fill in the test form;
收集原始数据并填写在测试表格中;
Record and handle deviation/change which occur during the execution of IQ;
记录及处理 IQ 过程中发生的偏差/变更;
Submit the IQ documentation for customer to review and approval.
提交 IQ 记录,以供用户进行审核和批准。
Responsibilities of customer include but not limited to
客户的职责包括但不仅限于
The review and approval of IQ protocol;
IQ 方案审核及批准;
Assistant to record and handle the deviation/change occurred during the execution of IQ;
协同记录和处理 IQ 过程中发生的偏差/变更;
Assistant to collect raw data and fill in relevant check table;
协同收集原始数据并填写相关表格;
Provide the provision of necessary human resource and equipment;
提供为此次执行本方案所必要的资源(包括人力资源、设备运行资源);
Review and approve the final conclusion.
审核和批准最终结论。
5. References 参考文件
(NMPA) Good Manufacturing Practice(2010)
(NMPA) 药品生产质量管理规范(2010)
EudraLex Volume 4 - EU Guidelines for Good Manufacturing Practice for Medicinal Products for
Human and Veterinary Use
EudraLex 第 4 卷 – 欧盟人用药品和兽用药品 GMP 指南
Chinese Pharmacopoeia
中国药典
China current Industry standards and norms
中国现行相关行业标准及规范
ISPE Baseline Guide Volume 5: Commissioning and Qualification
ISPE 基准指南第 5 卷:调试和确认
6. System Description 系统描述
The vials Sterilizing Depyrogenating Tunnel shall sterilize and depyrogenate pharmaceutical glass vials
with the following functions:
灭菌去热原烘箱应依靠以下功能对药用西林瓶进行灭菌和去热原:
- Vials are transferred at constant speed into the process chambers.
瓶子匀速送入工艺箱体
- Preconditioning the vials for the depyrogenation process in the pre-heating zone.
在预热段中对瓶子进行去热原预处理
- Vial sterilization and depyrogenation in the heating zone which is heated up to the temperature of 300
-340 °C.
瓶子在温度达到 300- 340 °C 的高温段中进行灭菌和去热原
- Vials cooling after the sterilization and depyrogenation process in the outfeed cooling zone.
在出料冷却段中对经过灭菌和去热原过程后的瓶子进行冷却
EXPERTISE IN PHARMACEUTICAL INDUSTRY
专业技术服务于制药工业
Doc. No.
2021-054LTc-IQ
文件编号
IQ
Model
FT0140
型号
Installation Qualification for
Version V 1.0
Tofflon Science
Sterilizing Depyrogenating Tunnel 版本号
and Technology Group Co.,Ltd.
灭菌去热原烘箱安装确认 Page
东富龙科技集团股份有限公司 7 of 53-1
页码
Continuous differential pressure regulation of the outfeed cooling zone to assure the correct air flow
from the sterile area.
对出料冷却段的压差进行连续控制以确保与无菌室之间的空气流向正确
the correct record shall be entered and signed and dated. The original information shall be
left clearly readable.
文件刚完成,立即更改的在错误处划线,填入正确的,签名和注明更改日期,确保原
先信息仍清晰可识别
For example: January 1, 2016, signature and date
如:2016.01.01 签字,日期
When any mistakes are to be corrected afterwards, besides conforming to the above
requirements, the reasons for the correction must be noted indicating the possible influences.
The same shall also be assessed and noted with signature and current date.
事后更改的,除非立即更改的要求外,还应注明更改的原因,检查和注释可能的影响。
Date Recording Format 记录日期:
Four digits shall be used for the indication of the year, two digits for the month and another
two for the date.
年用 4 位数表示,日和月用 2 位数表示
For example: 2016.01.01
如:2016.01.01
Use of Abbreviations 使用缩略语:
An abbreviation shall be noted in brackets immediately after the full name before it can be
used in the rest of the document.
在术语全称后的括号内注明缩写,然后才可以使用缩写。
Written Words and Names 书面语及名称:
Standard written words and names shall be used.
使用规范的书面语及名称
The names shall be consistent all through the document.
文件前后名称要一致
Prerequisites
10.1
先决条件
Test Leveraging
10.3
测试引用
Documentation Qualification
10.5
文件确认
Installation Check
10.6
安装检查
Utilities Check
10.10
公用设施检查
All persons involving in this protocol must sign in the following form before IQ execution. All persons
must be trained to ensure that they are competent for IQ work.
在开始执行 IQ 前,本方案涉及的所有人员必须在下表签字。参加确认的人员必须经过培训,以保
证胜任 IQ 工作。
Prerequisites
先决条件
Prerequisites Yes/No
先决条件 是否符合要求
All persons involved in the tests have been trained and recorded.
所有参与测试的人员已经过培训并有记录。 Yes ( ) No ( )
Att. ID 附件编号:_______________________
Conclusion/Remarks 结论/备注
Conclusion
结论
Remarks 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Description Yes/No
描述 是否符合要求
The issues identified during SAT and which should be verified during IQ had been
appropriately addressed as per the resolution listed next to each issue.
Yes ( ) No ( )
在 SAT 活动中确定的需要在 IQ 阶段进行确认的遗留项目已经按照每一遗留项
目旁边的应对措施进行了解决。
Conclusion/Remarks 结论/备注
Conclusion
结论
Remarks 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Test Leveraging
测试引用
Lev. Item Title Lev. For Lev. From Lev. Reason Att. ID
引用项目 引用章节 引用自 引用理由 附件编号
Conclusion/Remarks 结论/备注
Conclusion
结论
Remarks 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Calibration Calibration 校准
Instruments Name Manufacture Serial No. Model
Certificate No. Cal. Date Due Date
仪器仪表名称 生产厂家 系列号 型号
校准证书编号 校准日期 有效期至
Att. ID 附件编号:____________________________________________
Conclusion/Remarks 结论/备注
Conclusion
结论
Remarks 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Documentation Qualification
文件确认
Document Name Document No. Version Issuing Date Applicable and Approved
文件名称 文件编号 版本 颁布日期 是否适用的和被批准的
Layout Drawing
Yes ( ) No ( )
平面布局图
P & ID
Yes ( ) No ( )
管道和仪表工艺图
Wiring Drawing
2021-054LTc-WD Yes ( ) No ( )
电气图
Design Qualification
2021-054LTc -DQ Yes ( ) No ( )
设计确认
Installation
Qualification 2021-054LTc-IQ Yes ( ) No ( )
安装确认
Installation Manual
LT-IM Yes ( ) No ( )
安装手册
Operation Manual
LT-OM Yes ( ) No ( )
操作手册
Maintenance Manual
LT-MM Yes ( ) No ( )
维护手册
Main Components
List 2021-054LTc-MCL Yes ( ) No ( )
主要部件清单
Material of
Certificate 2021-054LTc-MOC Yes ( ) No ( )
材质证明
Main Components
Instructions List
2021-054LTc-MCI Yes ( ) No ( )
主要部件说明书清
单
Conclusion/Remarks 结论/备注
Conclusion
结论
Remarks 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Installation Check
安装检查
No components missing.
Yes ( ) No ( )
没有部件缺失。
Att. ID 附件编号:_______________________________________
Conclusion/Remarks 结论/备注
Conclusion
结论
Remarks 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Att. ID 附件编号:________________________________________________________________
Conclusion/Remarks 结论/备注
Conclusion
结论
Remarks 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
The installed components are in accordance with the main components list. Yes ( ) No ( )
实际安装部件与主要部件清单一致。
Conclusion/Remarks 结论/备注
Conclusion
结论
Remarks 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Yes ( )
2.
No ( )
Yes ( )
3.
No ( )
Yes ( )
4.
No ( )
Yes ( )
5.
No ( )
Yes ( )
6.
No ( )
Yes ( )
7.
No ( )
Yes ( )
8.
No ( )
Yes ( )
9.
No ( )
Yes ( )
10.
No ( )
Yes ( )
11.
No ( )
Yes ( )
12.
No ( )
Yes ( )
13.
No ( )
Yes ( )
14.
No ( )
Yes ( )
15.
No ( )
Yes ( )
16.
No ( )
Yes ( )
18.
No ( )
Yes ( )
19.
No ( )
Yes ( )
20.
No ( )
Yes ( )
21.
No ( )
Yes ( )
22.
No ( )
Yes ( )
23.
No ( )
Yes ( )
24.
No ( )
Yes ( )
25.
No ( )
Yes ( )
26.
No ( )
The calibration certificates provided are in conformity with the installed instruments. Yes ( )
提供的校准证书与现场安装的仪器仪表相符。 No ( )
Att. ID 附件编号:_______________________________________________________________________
Conclusion/Remarks 结论/备注
Conclusion
结论
Remarks 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
Utilities Check
公用设施检查
Supply temperature of
cooling water min/max
3 in (℃) 7~12℃ Yes ( ) No ( )
冷却水最低/最高温度
(℃)
Connected load of
purified water in [bar] 2~3 Yes ( ) No ( )
纯化水负荷[bar]
4
Connection type TRI-Clamp1.5"
Yes ( ) No ( )
接口 类型 1.5" 卡箍式接头
Air Volume
风量
Air outlet connection of
pre-heating zone[mm] 140mm x325mm Yes ( ) No ( )
预热段排风口[mm]
5
Air outlet connection of
cooling zone[mm] 140mm x325mm Yes ( ) No ( )
冷却段排风口[mm]
Conclusion/Remarks 结论/备注
Conclusion
结论
Remarks 备注:
Conformity
符合性
Executed by / Date:
执行人/日期
Reviewed by/ Date:
审核人/日期
If the qualification result is not conformity with acceptance criteria, it shall be filled in deviation record
and determine the comments. If there are many deviation records, they should be marked number in the
deviation forms.
如果确认结果与验收标准不符,应当填写偏差记录,明确处理意见,如果有多份偏差记录,则在
偏差表上必须填好编号。
An independent ID is necessary for each deviation. Numbering for deviation shall be as per: D + section
number-sequence number, such as the D10.1-01, means the first deviation of 10.1 section.
每个偏差需要一个独立的编号。编号原则为:D+章节编号-顺序号,例如 D10.1-01,代表 10.1 章
节的第一个偏差。
Collect all found deviations during the IQ and record.
收集 IQ 中发生的所有偏差并记录。
For all the found deviations during IQ, Tofflon need to provide solutions to close these deviations and the
customer has responsible for reviewing and approving the solutions.
IQ 中发现的偏差,东富龙需提出解决方法,由客户审核、批准解决方案。
If there are too many deviation points and deviation list is not enough to record, the blank deviation list
can be copied.
如果偏差项太多,偏差清单不够用,可复印空白的偏差清单。
Indicate page number in upper right corner.
在右上角注明页码。
Deviation List
偏差清单
(Page of )
Deviation Other
Deviation Description Deviation Correction Attachments Conclusion
ID Description
偏差描述 偏差整改 附件 结论
偏差编号 其他说明
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
Executed by /Date
执行人/日期
Reviewed by /Date
审核人/日期
Any change for this protocol, it shall be filled in change report and determine the comments.
如果需要对本文件变更,应填写变更报告,明确处理意见。
An independent ID is necessary for each Changing. Numbering for Changing shall be as per: C + section
number-sequence number, such as the C10.1-01, means the first changing of 10.1 section.
每个变更需要一个独立的编号。编号原则为:C+章节编号-顺序号,例如 C10.1-01,代表 10.1 章
节的第一个变更。
Collect all found changes during the IQ and record.
收集 IQ 中发生的所有变更并记录。
For all the found changes during IQ, Tofflon need to provide solutions to close these deviations and the
customer has responsible for reviewing and approving the solutions.
IQ 中发现的变更,东富龙需提出解决方法,由客户审核、批准解决方案。
If there are too many change points and change list is not enough to record, the blank change list can be
copied.
如果变更项太多,变更清单不够用,可复印空白的变更清单。
Indicate page number in upper right corner.
在右上角注明页码。
Change List
变更清单
(Page of )
Change Other
Change Description Change Correction Attachments Conclusion
ID Description
变更描述 变更整改 附件 结论
变更编号 其他说明
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
Executed by /Date
执行人/日期
Reviewed by /Date
审核人/日期
If there are any issues which need to be verified in following work and a punch list shall be drafted as per
the requirements.
如果尚有未决事项需要遗留到后续工作,则需要按照遗留项目要求起草遗留工作清单。
An independent ID is necessary for each pending item. Numbering for pending item shall be as per: P +
section number-sequence number, such as the P10.1-01, means the first pending item of 10.1 section.
每个遗留项目需要一个独立的编号。编号原则为:P+章节编号-顺序号,例如 P10.1-01,代表 10.1
章节的第一个遗留项目。
Collect and record all punch points during the IQ execution.
收集 IQ 中的所有遗留项并记录。
If there are too many punch points and punch list is not enough to record, the blank punch list can be
copied.
如果遗留项目太多,遗留清单不够用,可复印空白的遗留清单。
Indicate page number in upper right corner.
在右上角注明页码。
Punch List
遗留清单
(Page of )
Punch
Other
List ID Pending Item Description Pending Item Correction Attachments Conclusion
Description
遗留清单 遗留项目描述 遗留项目整改 附件 结论
其他说明
编号
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
N/A ( ) Yes ( )
Att. ID: No ( )
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Executed by /Date
执行人/日期
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Attachment List
附件清单
(Page of )
Attachment ID Attachment Description Pages
附件编号 附件描述 页数
15. IQ Summary IQ 总结
15.1. Test Result Summary 测试结果汇总
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审核人/日期
15.2. IQ Conclusion IQ 结论
Review the test result and data, and give a final conclusion for IQ of Sterilizing Depyrogenating
Tunnel.
对测试结果和数据进行审核,得出灭菌去热原烘箱安装确认的最终结论。