MULTI-

PASSENGER
OWNER’S/ VEHICLE
OPERATOR’S
MANUAL

©
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G20A

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10/31/00
1PC - G20A O/M

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LIT196262000

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*LIT196262000*

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Yamaha Motor Corp., USA USA
Cypress, California made in

YAMAHA MOTOR
MANUFACTURING CORP.
OF AMERICA
LIT-19626-20-00 JR8-F8199-00
Printed in U.S.A.
KCC

G20a O_M Cover 1 11/2/00, 10:04 PM

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©
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WARNING
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The engine exhaust from this product
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contains chemicals known to the
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State of California to cause cancer, birth
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defects or other reproductive harm.
YAMAHA LIT-CALIF-65-01
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INTRODUCTION
Congratulations on your purchase of
a Yamaha Multi-Passenger Vehicle.
This manual contains information you
will need for proper operation, main-
tenance, and care of your vehicle. A
thorough understanding of these sim-
©

ple instructions will help you to obtain

20

maximum enjoyment from your new

Yamaha.
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If you have any questions about the

operation or maintenance of your
vehicle, please consult a Yamaha
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dealer.
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TECHNICAL SERVICE DEPT

GOLF CAR SALES GROUP
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YAMAHA MOTOR
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MANUFACTURING CORP.
of AMERICA
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G20A
OWNER’S/OPERATOR’S
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MANUAL
© 2000 by Yamaha Motor
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Manufacturing Corporation
of America
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1st edition
All rights reserved. Any reprinting
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or unauthorized use without the

written permission of
Yamaha Motor Manufacturing
Corporation of America
is expressly prohibited.
Printed in U.S.A.
P/N LIT-19626-20-00

MULTI-PASSENGER i

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IMPORTANT MANUAL
INFORMATION
Particularly important information is NOTE:
distinguished in this manual by the fol- ●Yamaha continually seeks ad-
lowing notations: vancements in product design and
quality; therefore, while this manual
contains the most current product
The Safety Alert Symbol means information available at the time of
ATTENTION! BE ALERT! YOUR printing, there may be minor dis-
©

SAFETY IS INVOLVED! crepancies between your vehicle

and this manual If you have any
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questions concerning this manual,

WARNING please consult your Yamaha
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Failure to follow WARNING instruc- dealer.

tions could result in severe injury
● This manual should be considered
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or death to the vehicle occupants,

a bystander, or a person inspecting a permanent part of your vehicle
or repairing the utility car. and should remain with the car
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when resold.
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CAUTION
This message describes special WARNING
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precautions that must be taken to Read and understand this manual

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avoid damage to the vehicle. completely before operating your

vehicle.
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NOTE:
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This message provides additional key

information.
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CONTENTS

WARRANTY 1

IMPORTANT LABELS 2
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OCCUPANT SAFETY 3
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MAINTENANCE SAFETY PROGRAM 4

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CONTROLS 5
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PRE-OPERATION CHECKS 6
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OPERATION 7
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MAINTENANCE 8
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STORAGE 9
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SPECIFICATIONS 10
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WIRING 11

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WARRANTY
YAMAHA MOTOR MANUFACTURING
1
CORPORATION OF AMERICA
G20A MULTI-PASSENGER VEHICLE
LIMITED WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants THE CUSTOMER’S RESPONSIBILITY under this
that any new Multi-Passenger Vehicle purchased warranty shall be to:
©

from an authorized Yamaha dealer in the United 1. Operate and maintain the Multi-Passenger
States will be free from defects in material and
20

Vehicle as specified in the appropriate Owner’s

workmanship for the period of time stated herein, / Operator’s Manual;
subject to the stated limitations. 2. Give notice to an authorized Yamaha dealer of
19

any and all apparent defects within ten (10)

THE PERIOD OF WARRANTY for any G20A will be days after discovery, and make the machine
one year from date of purchase for parts and labor. available at that time for inspection and repairs
by the dealer’s authorized representative.
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The warranty shall cover the entire car except for

batteries, tires and rims, which are warranted by WARRANTY TRANSFER: To transfer any remain-
their respective manufacturers. ing warranty from the original purchaser to any sub-
sequent purchaser, it is imperative that the machine
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DURING THE PERIOD OF WARRANTY any autho- be inspected and registered for warranty by an
rized Yamaha Golf Car Dealer will, free of charge, authorized Yamaha Golf Car Dealer. In order for this
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repair or replace, at Yamaha’s option, any part warranty to remain in effect, this inspection and reg-
adjudged defective by Yamaha due to faulty work- istration must take place within ten (10) days after
manship or material from the factory. Parts used in transfer. An inspection and registration fee will be
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warranty repairs will be warranted for the balance of charged for this service.
the machine’s warranty period. All parts replaced
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under warranty become property of Yamaha Motor YAMAHA MOTOR CORPORATION, U.S.A. MAKES
Corporation, U.S.A. NO OTHER WARRANTY OF ANY KIND,
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EXPRESSED OR IMPLIED. ALL IMPLIED WAR-

GENERAL EXCLUSIONS from this warranty shall RANTIES OF MERCHANTABILITY AND FITNESS
include any failures caused by:
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FOR A PARTICULAR PURPOSE WHICH EXCEED

THE OBLIGATIONS AND TIME LIMITS STATED IN
a. Abnormal strain, neglect, or abuse, including
THIS WARRANTY ARE HEREBY DISCLAIMED
lack of proper maintenance, and use contrary
BY YAMAHA MOTOR CORPORATION, U.S.A.
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to the owner’s manual instructions.

AND EXCLUDED FROM THIS WARRANTY.
b. Accident or collision damage.
c. Installation of parts or accessories that are not SOME STATES DO NOT ALLOW LIMITATIONS ON
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original equipment. HOW LONG AN IMPLIED WARRANTY LASTS, SO

d. Fading, rust, or deterioration due to exposure THE ABOVE LIMITATION MAY NOT APPLY TO
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or ordinary wear and tear. YOU. ALSO EXCLUDED FROM THIS WARRANTY
e. Modification or alteration that affects the Multi- ARE ANY INCIDENTAL OR CONSEQUENTIAL
Passenger Vehicle’s condition, operation, per- DAMAGES INCLUDING LOSS OF USE. SOME
formance, or durability. STATES DO NOT ALLOW THE EXCLUSION OR
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f. Damage due to improper transportation. LIMITATION OF INCIDENTAL OR CONSEQUEN-

g Acts of God (i.e. lighting, hail damage, TIAL DAMAGES, SO THE ABOVE EXCLUSION
flooding, fire, etc.) MAY NOT APPLY TO YOU.
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SPECIFIC EXCLUSIONS from this warranty shall THIS WARRANTY GIVES YOU SPECIFIC LEGAL
include any parts replaced due to normal wear or RIGHTS, AND YOU MAY ALSO HAVE OTHER
routine maintenance, including oil, air filter ele- RIGHTS WHICH VARY FROM STATE TO STATE.
ments, brake shoes, spark plugs, starter and clutch
drive belts, and other damage such as scratches, YAMAHA MOTOR MANUFACTURING
dents, or deformation. Any charges incurred in CORPORATION OF AMERICA
transporting a Multi-Passenger Vehicle to and from Newnan, Georgia 30265-1320
an authorized Yamaha Golf Car Dealer for service
or in performing field service is also excluded from Effective Date: 8/1/99
this warranty. LIT-13710-20-00

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G20a O_M 9/19/00 1:21 PM Page v
YAMAHA MOTOR MANUFACTURING
CORPORATION OF AMERICA
SPECIALTY VEHICLE ENGINES
EMISSION CONTROL WARRANTY
©
YOUR WARRANTY RIGHTS AND OBLIGATIONS
20
In complance with the California Air Resources
Board, Yamaha Motor Manufacturing Corporation of
19
America is pleased to explain the emission control
system warranty on your 1996 or later specialty
vehicle engine. New Yamaha speciality vehicle
engines must be designed, built and equipped to
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meet stringent anti-smog standards. Yamaha must
warrant the emission control system on your spe-
ciality vehicle engine for the periods of time listed
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below provided there has been no abuse, neglect or
improper maintenance of your speciality vehicle
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engine.
Your emission control system may include parts
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such as the carburetor or fuel-injection system, the
ignition system, and catalytic converter. Also includ-
ed may be hoses, belts, connectors and other emis-
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sion-related assemblies.
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Where a warrantable condition exists, Yamaha will
repair your specialty vehicle engine at no cost to you
including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE
The 1996 and later specialty vehicle engines are
warranted for two years. If any emissions-related
part on your engine is defective, the part will be
repaired or replaced by Yamaha.
OWNER’S WARRANTY RESPONSIBILITIES
● As the specialty vehicle engine owner, you are
responsible for the performance of the required
maintenance listed in your owner’s manual.
Yamaha recommends that you retain all receipts
covering maintenance on your specialty vehicle
engine, but Yamaha cannot deny warranty solely
for the lack of receipts or for your failure to ensure
the performance of all scheduled maintenance.
● As the specialty vehicle engine owner, you
should also be aware that Yamaha may deny you
warranty coverage if your specialty vehicle
engine or a part has failed due to abuse, neglect,
improper maintenance or unapproved modifica-
tions.
MULTI-PASSENGER
95%
WARRANTY
1
● You are responsible for presenting your specialty
vehicle engine to a Yamaha dealer as soon as a
problem exists. The warranty repairs should be
completed in a reasonable time, not to exceed 30
days.
If you have any questions regarding your warranty
rights and responsibilities, you should contact the
Yamaha Customer Relations Department at (770)
254-4164.
Yamaha Motor Manufacturing Corporation of
America warrants to the ultimate purchaser and
each subsequent purchaser thereafter that each
new 1996 and later model year specialty vehicle
engine certified for sale is:
1. Designed, built, and equipped so as to conform,
at the time of sale, with all applicable regula-
tions adopted by the California Air Resources
Board, and
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2. All warranted parts are free from defects in
material and workmanship for the warranty
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period of the specialty vehicle engine or the
period prior to the first scheduled replacement
point of the warranted part as required by the
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maintenance schedule, if applicable, whichever
is less. A defect exists when a deficiency in
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material or workmanship is such that an emis-
sion-related warranted part does not function
as designed.
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The warranty period begins on the date that the
specialty vehicle engine is delivered to an ultimate
purchaser or on the date it is first placed in service.
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WARRANTED PARTS INCLUDE the following:
1. Fuel Metering System
Carburetor and internal parts (or fuel injection)
Air/fuel ratio feedback and control system
Cold start enrichment system
2. Air Induction System
Controlled hot air intake system
Intake manifold
1-2
G20a O_M 9/19/00 1:21 PM Page vi

WARRANTY
3. Ignition System specialty vehicle engine is responsible for the per-
1 Spark plugs *
Magneto or electronic ignition system
formance of required maintenance (see your
Owner’s/Operator’s Manual). Receipts and mainte-
Spark advance/retard system nance records covering the performance of regular
maintenance should be retained in the event ques-
4. Exhaust Gas Recirculation (EGR) System tions arise concerning maintenance. The receipts
EGR valve body, and carburetor spacer if should be transferred to each subsequent owner of
applicable this specialty vehicle engine.
EGR rate feedback and control system
The emission control systems of your Yamaha spe-
©

5. Air Injection System cialty vehicle engine were designed, built, tested,
Air pump or pulse valve and certified as being in conformity with California
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Valves affecting distribution of flow emission control regulations using genuine Yamaha
Distribution manifold parts. Accordingly, it is recommended that any
replacement part(s) used for maintenance, replace-
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6. Catalyst or Thermal Reactor System ment, or repair of emission control systems be

Catalytic converter Yamaha parts. The owner may elect to have main-
Thermal reactor tenance, replacement, or repair of the emission
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Exhaust manifold control devices and systems performed by any

repair establishment or individual, and may elect to
7. Particulate Controls use parts other than Yamaha parts for such mainte-
Traps, filters, precipitators, and any other
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nance, replacement, or repair without invalidating

device used to capture particulate emissions this warranty. However, the cost of such service or
parts will not be covered under the warranty.
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8. Miscellaneous Items Used in Above Systems

Vacuum, temperature, and time sensitive EXCLUSIONS: No warranty coverage will be
valves and switches allowed if the part(s) failure was caused by
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Electronic controls owner/operator abuse, neglect, tampering, improp-

Hoses, belts, connectors, and assemblies er adjustment unless performed by a dealer during
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warranty repair work, modification, misuse, alter-

9. Engine components damaged due to a failure ation, or improper maintenance (see your Owner’s/
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under warranty of a warranted part. Operator’s Manual).

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* The original spark plug(s) are warranted for the
period of replacement indicated in the
Owner’s/Operator’s Manual and not the useful life of
the specialty vehicle engine (see your Owner’s
Use of parts which are not qualitatively equivalent to
genuine Yamaha parts, improper service, or lack of
required maintenance which causes failure of a
warranted part may constitute abuse and/or improp-
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Manual). er service, thereby invalidating warranty liability

hereunder.
DURING THE PERIOD OF THIS WARRANTY
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This warranty does not cover damage resulting from

Yamaha Motor Manufacturing Corporation of accidents, acts of nature, or other events or occur-
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America will repair or replace any warranted part rences beyond the control of Yamaha. Yamaha
deemed defective by Yamaha during the scope of Motor Manufacturing Corporation of America
the warranty without charge to the owner, including expressly disclaims responsibility for any and all
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parts, labor, and diagnosis. This work must be done consequential damages, such as loss of time,
at an authorized Yamaha dealer. Give notice to an inconvenience, loss of use of the specialty vehicle,
authorized Yamaha dealer of any apparent defect(s) or commercial loss.
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within a reasonable period of time after discovery.

The specialty vehicle engine must be made avail- Yamaha Motor Manufacturing Corporation of
able for inspection by an authorized Yamaha dealer. America
1000 Hwy. 34 East
OWNER’S RESPONSIBILITY: The owner of the Newnan, GA 30265

LIT-13710-20-01

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IMPORTANT LABELS

3 SAFETY AND 1
1 INSTRUCTION
LABELS
2 2
WARNING
©

Please read the following

labels carefully before oper- 3
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ating your multi-passenger

vehicle, and promptly
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replace any labels which

become damaged or 4
removed.
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1 Y-191A

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Y-191B
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Y-500
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Vehicle capacity : 2 occupants per seat, 4 persons total. 9

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Vehicle capacity : 2 occupants per seat, 4 persons total

MULTI-PASSENGER 2-1
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IMPORTANT LABELS
5
1

2
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3
20

Y-852
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4 5
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Y-851
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8 MULTI-PASSENGER
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VEHICLE SERIAL
NUMBER
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JR8

The vehicle serial number is stamped

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in the location shown.

NOTE:
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10
Y-102a The first three digits of the serial num-
ber are for model identification; the
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remaining digits are the unit produc-

11 tion number. Keep a record of these
numbers for reference when ordering
parts from a Yamaha dealer.

2-2 MULTI-PASSENGER
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! OCCUPANT SAFETY
Yamaha vehicles are designed to be
simple to operate. However, be sure to 1
observe the following:

BEFORE OPERATING
THE MULTI-PASSENGER 2
VEHICLE
©

Read this Owner’s/Operator’s manu- 3

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●
Y-8
al and all safety and instruction labels
on the vehicle before operating.
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● Perform the pre-operation checks

found in Section 6 of this manual. 4
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● Do not operate the vehicle while

under the influence of alcohol or
drugs; their effect on vision and 5
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judgment make operating a vehicle

dangerous.
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● Only authorized people should drive

the vehicle, from the driver’s side 6
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Y-68 only, and only in designated areas.

It is recommended that only people
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who possess a valid motor vehicle

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driver’s license be allowed to oper-

ate the vehicle.
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● Do not operate the vehicle on public

streets, roads or highways. Such
use is prohibited by law, and dan- 8
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gerous. Operation on public roads

can result in collision with other
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vehicles.
Do not allow more than four people
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●
to ride in the vehicle. This vehicle is
Y-191C restricted to a maximum of four
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occupants. A driver and passenger 10

in the front seat and two passengers
in the rear seat.
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Y-191K

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! OCCUPANT SAFETY
WHILE OPERATING THE
1
MULTI-PASSENGER
VEHICLE
2 ● Always drive slowly straight up or
straight down slopes – never at an
angle.
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3
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● Vary the speed of the vehicle to

match the terrain of the path.
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● Avoid turning the steering wheel too

4 sharply at higher speeds.
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Y-104 ● Keep your hands on the steering

wheel and your eyes on the path
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ahead.
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● Avoid starting or stopping abruptly.

6 ● All occupant’s should remain inside
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the vehicle, remain seated, and

hold on when the car is in motion.
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● Do not run the engine indoors.

Exhaust gas is poisonous.
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● Do not start the vehicle until all

8 occupants are seated and holding
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on, with their entire bodies inside

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the vehicle.
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9 ● Use extra care in congested areas

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or when backing up. Always back up

slowly, and watch carefully.
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10 ● Do not use rear seat for cargo or

luggage storage. Rear seat is to be
used for 1 or 2 person occupancy
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only.
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● Do not make any modification or
addition which affects capacity or
safe operation, or make any
changes not in accordance with the
owner’s/operator’s manual.

Y-191D

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MAINTENANCE SAFETY PROGRAM

MAINTENANCE ● Properly immobilize vehicle before
1
beginning any maintenance.
REQUIRED FOR MULTI-
PASSENGER VEHICLE ● Properly block chassis before work-
ing underneath vehicle. 2
SAFETY
Practice the following to help ensure ● Before disconnecting any part of the
©

the safety of vehicle operators and fuel system, drain the applicable
part of the system to prevent fuel 3
20

passengers:
leaks.
● Preventative Maintenance. Per-
19

form all scheduled maintenance in ● Avoid fire hazards, and have appro-
accordance with manufacturer’s rec- priate fire protection equipment 4
available.
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ommendations to provide the user

with a safe, properly operating vehi-
cle. ● Maintain all safety devices including
5
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brakes, steering mechanisms, warn-

● Personnel. Allow only qualified, ing devices, and governors in
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trained, and authorized personnel a safe operating condition. Do not

to inspect, adjust, and maintain the modify these safety devices as sup- 6
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vehicle. plied by the manufacturer.

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● Parts and Materials. Use only ● After each maintenance or repair,

the vehicle must be driven by a qual- 7
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replacement parts and materials

recommended by Yamaha. ified, trained, and authorized person
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– in an area free of pedestrian traffic

● Ventilation. Properly ventilate all – to ensure proper operation and
adjustment. 8
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maintenance and storage areas in

accordance with applicable fire
codes and ordinances to avoid fire ● Record all maintenance performed
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in a maintenance record log by date,

hazards. Ventilation is required to
name of person performing mainte-
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remove flammable vapors and

fumes from gasoline powered car nance, and type of maintenance.
storage areas. Periodically inspect maintenance
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log to ensure accurate and com- 10

plete entries.
SAFETY PRECAUTIONS
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DURING MAINTENANCE ● Maintain in a legible condition all

When performing maintenance, follow
all safety instructions contained in the
manufacturer’s operation and service
manuals, as well as the following safe-
ty procedures:
nameplates, warnings, and instruc- 11
tions provided by the manufacturer.
● If new nameplates, warnings, or
instructions are needed, contact
your Yamaha dealer.

MULTI-PASSENGER 4-1

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MAINTENANCE SAFETY PROGRAM

FUEL HANDLING/
1
STORAGE AND
BATTERY CHARGING
2 Take the following precautions to
ensure maintenance worker safety:
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● Supervise the storage and handling

3
20

of liquid fuels in accordance with

applicable fire and safety require-
19

ments.
4
● Only use battery changing and
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charging facilities and procedures

that are in accordance with applica-
5 ble ordinances and regulations.
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● Periodically inspect fueling and

charging facilities and procedures to
6 be certain that applicable safety
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codes, regulations, and procedures

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are being followed.

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CONTROLS
1 FEATURES 1
10 9
7 1 Steering wheel
6 2 Front seat

5
3 Rear seat 2
4 Battery
5 Brake pedal
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6 Parking brake pedal

3
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Y-12
7 Accelerator pedal
8 Drive selector lever
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9 Main switch
a Oil warning light 4
b Choke knob
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c Front cowl
d Front tire 5
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e Front bumper
f Rear cowl
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g Rear tire
h Fuel cap 6
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3
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4
11
11
8
14
12

13 Y-191E

MULTI-PASSENGER 5-1

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CONTROLS

1 MAIN SWITCH
The main switch controls the following
2 items:

OFF
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OF
Ignition circuit is switched off.
3 F The key can be removed only in this
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position.
ON
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4
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Y-15

5
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ON
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OF
Electrical circuits are switched on.
F The vehicle can be driven.
6
a
ON

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Y-16

8 OIL WARNING LIGHT

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When the engine oil level falls below

W AO I L OF
an acceptable level, this light comes
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RN
ING F
9 on. If the light comes on, stop the
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engine, check the engine oil level,

ON

A
and add oil as necessary. (See page
6-3).
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10
Y-17 å Oil warning light
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5-2 MULTI-PASSENGER
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CONTROLS
DRIVE SELECT LEVER 1
The drive select lever is used to shift
the vehicle into forward or reverse.
After coming to a complete stop, move
the lever to the desired position.
2
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3
20

Y-18
Lever Position Car Movement
F FORWARD
19

R REVERSE 4
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NOTE:
The back-up buzzer will beep when
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the drive select lever is turned to “R.”

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Y-191F
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ACCELERATOR PEDAL
The accelerator pedal controls the 8
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vehicle’s speed.
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Action Car Speed 9

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Depress pedal Increase

Release pedal Decrease
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å Accelerator pedal
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BRAKE PEDAL
11
Press down on the brake pedal to stop
the vehicle.

∫ Brake pedal
B
Y-21

MULTI-PASSENGER 5-3
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CONTROLS
PARKING BRAKE PEDAL
1
A
Press down on the parking brake pedal
whenever parking the vehicle.
2 å Parking brake pedal
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NOTE:
3 Release the parking brake by de-
20

Y-22
pressing the accelerator pedal.
19

4 CHOKE KNOB
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Pull and hold out choke knob when

starting a cold engine. Release the
5 knob after the engine starts.
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å Choke knob
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A
E
OK
CH

6
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Y-23
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PRE-OPERATION CHECKS
Pre-operation checks should be made
each time you use your vehicle. Get in 1
the habit of performing the following
checks in the same way so that they
become second nature.
2
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WARNING
3
20

● Be sure the main switch key is

removed before performing the
pre-operation checks to prevent
19

accidental starting, and apply the

parking brake to keep the car
4
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from moving.

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PRE-OPERATION
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CHECKLIST
6
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Before each use check the following:

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✔ Fuel system
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✔ Engine oil level

✔ Air cooling duct
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✔ Battery
✔ Tire condition
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✔ Steering system
✔ Back-up buzzer
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✔ Pedal operation
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✔ Body and chassis

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SEAT
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Open the rear seat for checking and

servicing. 11

Y-191G

MULTI-PASSENGER 6-1
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PRE-OPERATION CHECKS
1 FUEL SYSTEM
Make sure there is sufficient fuel in the
tank, and check fuel line and connec-
2 B
tions for leakage.

å Fuel tank
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∫ Fuel cap
3
20

A Y-191I

WARNING
19

4 Gasoline and its vapors are highly

flammable and explosive.
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● Do not smoke when refueling and

keep away from sparks, flames,
5 or other sources of ignition.
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● Stop engine and allow it to cool

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for several minutes before refuel-

ing.
6 ● Refuel in a well-ventilated area.
a

● Take care not to spill gasoline. If

G

gasoline spills, wipe it up imme-

7 diately with dry rags. Always dis-
ol

pose of gasoline-soaked rags

f-C

properly.
● Tighten the filler cap securely

8 after refueling.
ar

● If you swallow gasoline, inhale a

lot of gasoline vapor, or get gaso-
C

line in your eyes, get immediate

9 medical attention.
om

● If any gasoline gets on your skin,

immediately wash with soap and
water. Change clothing if gaso-
pa

10 line spills on it.

ny

11 Recommended fuel:
Unleaded gasoline
CAUTION
Fuel tank capacity: Avoid using gasoline blended with
6.3 US gal methyl alcohol which can damage
(24.0 L, 5.3 Imp gal) fuel system parts.

6-2 MULTI-PASSENGER
G20a O_M 9/19/00 1:22 PM Page 6-3

PRE-OPERATION CHECKS
ENGINE OIL
With the vehicle parked on level
ground, remove the dipstick and make
sure the engine oil is between the MIN
and MAX marks (the crosshatched
area on the end of the dipstick).
©
20

Y-514

å Oil level dipstick

19

B ∫ Maximum oil level

ç Safe operating range
Ya

MIN MAX If the oil level is below the MIN mark

on the dipstick, add oil through the oil
m

C filler hole until the oil level is between

A the MIN and MAX marks. Do not add
ah

oil if the level is above the MIN mark.

Y-28 6
a
G

A å Oil filler hole

ol

CAUTION
f-C

● Use care not to fill past the MAX

dipstick mark, and be sure no for-
ar

eign material enters the crank-

case.
● Use care not to get oil on the
C

Y-515
starter belt.
om

Recommended oil:
YAMALUBE 4-cycle oil or NOTE:
pa

SAE 10W-30 The distance between the dipstick

marks represents approx. 1/2 US qt
ny

Engine oil capacity: (1/2 L) of oil.

1.16 US qt
(1.1 L, 0.24 Imp gal)
NOTE:
Oil change quantity: Recommended engine oil classifica-
1.0 US qt tion: API Service SE, SF, or SG.
(0.9 L, 0.19 Imp gal) Engine oils labeled “Energy Conserv-
ing II” are recommended.

MULTI-PASSENGER 6-3

95%
G20a O_M 9/19/00 1:22 PM Page 6-4

PRE-OPERATION CHECK

1 Engine Cooling Inlet Duct

A Check the engine cooling inlet duct for
debris. Remove any debris present.
2 å Engine cooling inlet duct
©

3 BATTERY
20

Check that the battery is held secure-

19

Y-191L ly in place to prevent the battery from

4 being damaged from vibration or jar-
ring. Also check that no battery caps
Ya

are missing to prevent battery acid

from spilling from the battery. Check
5 the battery terminals for corrosion.
m
ah

TIRE CONDITION
6
a

Tire Air Pressure

G

Check the tire air pressure before

7
ol

operating the vehicle.

f-C

Tire pressure:
Y-30
8 For G20-A:
ar

20 - 23 psi
(140 - 160 kPa, 1.4 - 1.6 kgf/cm2)
C

9
om

A
Tire Wear Limit
pa

10 Check the tire surface for damage,

cracks or embedded objects. When
tire tread wears down to 0.04 in. (1
ny

mm), replace the tire.

11 Y-31
å Wear limit

6-4 MULTI-PASSENGER
G20a O_M 9/19/00 1:22 PM Page 6-5

PRE-OPERATION CHECKS
STEERING SYSTEM
Check the steering system for exces-
sive freeplay by:

● moving the steering wheel up and

down, and back and forth.
©

● turning the steering wheel slightly to

20

the right and left.

Y-191H
19

If you feel excessive freeplay, or hear

rattling sounds which may indicate
loose steering components, consult a
Ya

Yamaha dealer.
m

BACK-UP BUZZER
ah

Check the back up buzzer by moving

the drive select lever to “R” for reverse. 6
a

The buzzer should sound.

G
ol
f-C

Y-33

PEDAL OPERATION
ar

Check the following pedal controls for

C

proper operation. If a pedal does not

om

work properly, consult a Yamaha deal-

er.
pa

Brake Pedal
ny

Make sure the brake pedal feels firm

when pressed and returns to its origi-
nal position when released.

å Brake pedal
A
Y-21A

MULTI-PASSENGER 6-5
G20a O_M 9/19/00 1:22 PM Page 6-6

PRE-OPERATION CHECKS
Parking Brake Pedal
1
A
WARNING
2 Before checking operation of the
parking brake, be sure the main
switch is in the “OFF” position.
©

3
20

Y-22 Make sure the parking brake pedal

locks in place with a positive click, and
releases when the accelerator pedal is
19

4 pressed.
Ya

å Parking brake pedal

5 NOTE:
m

Release the parking brake by

ah

depressing the accelerator pedal.

6
a

Accelerator Pedal
G

7 WARNING
ol

B
Before checking operation of the
f-C

accelerator pedal, be sure the main

8 switch is in the “OFF” position.
ar

Make sure the accelerator pedal oper-

ates smoothly.
C

9
om

Y-20
∫ Accelerator pedal
pa

10
ny

11 BODY AND CHASSIS

Before each use, visually inspect the
vehicle body and chassis for damage
and/or missing parts.

6-6 MULTI-PASSENGER
G20a O_M 9/19/00 1:22 PM Page 7-1

OPERATION
STARTING
1
1. With the parking brake applied,
turn the drive select lever to “F” for
forward, or “R” for reverse.
2
CAUTION
©

Do not shift from “F” forward to “R”

3
20

Y-18 reverse while the vehicle is moving.

19

2. Turn the main switch to “ON.”

WARNING
4
Ya

OF
F
Do not depress the accelerator
pedal when turning on the main
5
m

switch or the vehicle may suddenly

ON

start moving.
ah

6
a

Y-16
3. Pull the choke knob out and hold it
while starting. Release the choke
G

knob after the engine starts.

7
ol

å Choke knob
f-C

NOTE:
8
ar

The choke is not required when the

A engine is warm.
E
OK
CH
C

Y-23 4. Check that your path is clear in the 9

om

direction you plan to go, and slow-

ly depress the accelerator pedal.
B The vehicle will start to move.
pa

10
∫ Accelerator pedal
ny

NOTE: 11
The parking brake automatically
releases when the accelerator pedal is
Y-20
depressed.

MULTI-PASSENGER 7-1

95%
G20a O_M 9/19/00 1:22 PM Page 7-2

OPERATION
STOPPING
1 B
To stop the vehicle, gradually press
down on the brake pedal.
2 å Brake pedal
When the car has come to a stop,
apply the parking brake pedal and turn
©

A
3 the main switch to “OFF.”
20

Y-65
∫ Parking brake pedal
19

4 CAUTION
Ya

Do not hold the vehicle on an

incline with the accelerator – use
5 the brake.
m
ah

6
a
G

7
ol
f-C

8
ar
C

9
om
pa

10
ny

11

7-2 MULTI-PASSENGER
G20a O_M 9/19/00 1:22 PM Page 8-1

MAINTENANCE
PERIODIC MAINTENANCE CHARTS
Regular maintenance is required for the best performance and safe operation of 1
your vehicle.
WARNING
Be sure to turn off the main switch and apply the parking brake when you perform maintenance unless
2
otherwise specified. If the owner is not familiar with machine servicing, this work should be done by a
Yamaha dealer or other qualified mechanic.
©

3
20

FOR G20A
C - CHECK CA - CHECK AND ADJUST R - REPLACE S - SERVICE CL - CLEAN AND LUBRICATE L - LUBRICATE
19

20 Rounds 125 rds 250 rds 500 rds 1000 rds

Pre- 20 hours 125 hrs 250 hrs 500 hrs 1000 hrs
Remarks Opera- 100 miles
tion 160 kms
600 mls 1200 mls 2500 mls
1000 kms 2000 kms 4000 kms
5000mls Page
8000 kms
4
(Every (Every 6 (Every (Every (Every
Ya

month) months) year) 2 years) 4 years)

PRE- Check engine oil C C C 6-3
OPER- Check air cooling duct C C C C C C 6-4 5
m

ATION Check fuel lines for leakage C C C C C C 6-2

ah

CHECKS Check fuel level C C C C C C 6-2

Check for looseness C C C C C C 6-4
and corrosion of battery
6
a

terminals and hold downs

Check brake pedal freeplay C CA CA CA CA CA 8-12
G

and adjust if necessary

Check steering operation C C C C C 6-5
7
ol

Check tire pressure, tread C CA CA CA CA CA 6-5

depth, tire surface for damage
f-C

Check body and chassis for C C C C C C 6-6

damage
Check tightness of all bolts, C C C C C C * 8
ar

nuts, and screws

Check reverse buzzer C C C C C C 6-5
operation
C

EVERY Check fuel filter for clogging C C C C C *

MONTH Check wear of drive belt C C C C C 8-8 9
om

Check operation of C C C C C 6-5

Forward / Reverse shifting
Clean / Lube pedal control area CL —
pa

EVERY 6 Wash pre-filter, check air S S S S 8-6 10

MONTHS cleaner element
Check spark plug and plug cap C C C C 8-4/*
ny

condition** / Check compression

Check shock absorbers for oil
leaks and damaged springs
C C C C *
11
EVERY Replace engine oil R R R 8-5
YEAR Adjust throttle cables,** CA CA CA *
choke cable, check carburetor
throttle shaft for wear**
Check starter V-belt for C C C *
damage and tension
* Items with out a page number reference should be serviced by a Yamaha dealer or other qualified
mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
**Related to emission control system.
MULTI-PASSENGER 8-1
G20a O_M 9/19/00 1:22 PM Page 8-2

MAINTENANCE
1 C - CHECK CA - CHECK AND ADJUST R - REPLACE S - SERVICE
20 Rounds
CL - CLEAN AND LUBRICATE
125 rds 250 rds 500 rds
L - LUBRICATE
1000 rds
Pre- 20 hours 125 hrs 250 hrs 500 hrs 1000 hrs
Remarks Opera- 100 miles 600 mls 1200 mls 2500 mls 5000mls Page
tion 160 kms 1000 kms 2000 kms 4000 kms 8000 kms
(Every (Every 6 (Every (Every (Every
2 month) months) year) 2 years) 4 years)
EVERY Check drive belt for slippage, C C C 8-8
YEAR wear or scratches
Check sliding sheave and CL CL CL *
©

3 ramp shoes; Grease secondary

sheave bearing.
20

Grease primary sheave L L L *

Check operation of speed limiter C C C *
19

Apply battery terminal protectant S S S —

4 Check wiring connections C C C —
and insulation
Ya

Check shoe lining thickness C C C *

and rear axle bearing play
5 Check kingpin play, seal, and CA CA CA *
m

cap / Adjust wheel alignment

Check wheel nut tightness, C C C *
ah

front wheel bearing play

Check gear box oil level C C C 8-10
6 and leakage
a

Check operation and adjust CA CA CA *

pedal stop if necessary
G

EVERY Check brushes for wear and C S *

7 2 YEARS commutator for dirt
ol

EVERY Replace fuel filter and R *

4 YEARS fuel hoses
f-C

Check tightness of cylinder CA *

head / Adjust valves
8 Replace gear box oil R 8-10
ar

Check for grease leakage; CA *

adjust gearbox if necessary
* Items without a page number reference should be serviced by a Yamaha dealer or other qualified
C

9 mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
**Related to emission control system.
om

10
pa
ny

11

8-2 MULTI-PASSENGER
G20a O_M 9/19/00 1:22 PM Page 8-3

MAINTENANCE
EXHAUST EMISSION CONTROL SYSTEM
AND COMPONENTS 1

Item Acronym
• CARB. ASSY., LH., JT., CARB (Carburetor) 2
CARBURETOR 2 & JT.,
CARBURETOR 1
©

• T.C.I. MAGNETO ASSY. & El (Electronic Ignition) 3

20

PLUG, SPARK
• CRANKCASE 1 & HEAD, PCV (Positive Crankcase
19

CYLINDER 1 Ventilation)
4
• AIR FILTER ASSY. ACL (Air Cleaner)
Ya

• MUFF., 2
5
m

The above items and the correspond-

ah

ing acronyms are provided in accor-

dance with U.S. EPA REGULATIONS
FOR SMALL NONROAD ENGINES 6
a

and the CALIFORNIA REGULA-

G

TIONS FOR NEW 1995 AND LATER

OFF-HIGHWAY RECREATIONAL 7
ol

VEHICLES AND ENGINES.

f-C

The acronyms conform to the latest

version of the SAE’s recommended 8
ar

practice document J1930, “Diagnostic

Acronyms, Terms, and Definitions For
C

Electrical/Electronic System”.
9
om

It is recommended that these items

be serviced by a Yamaha dealer or
other qualified mechanic.
pa

10
ny

11

MULTI-PASSENGER 8-3

95%
G20a O_M 9/19/00 1:22 PM Page 8-4

MAINTENANCE
Spark Plug Inspection
1
You should periodically remove and
inspect the spark plug. Dirty or worn
spark plugs can cause poor perfor-
2 B mance.
å Spark plug
©

∫ Spark plug cap

3
20

A
Y-516 1. Check for discoloration and heavy
carbon deposits. The normal
19

electrode color will be tan. If it is

4 not, replace it.
2. Check the spark plug type, and
Ya

check the spark plug gap with a

feeler gauge.
5
m

A
ah

Standard spark plug:

6 BPR2ES
a

Spark plug gap:

G

Y-37
0.028 ˜ 0.031 in (0.7 ˜ 0.8 mm)
7
ol
f-C

å Gap

8 3. Clean the gasket and plug sur-

ar

faces and install the spark plug fin-

ger tight before tightening to the
C

following torque:
9
om

Spark plug torque:

14.5 ft.lb
pa

10 (20 Nm, 2.0 m.kg)

ny

11 WARNING
When removing or installing the
spark plug, be careful not to dam-
age the insulator. A damaged insu-
lator could allow external sparks,
which could lead to explosion or
fire.

8-4 MULTI-PASSENGER
G20a O_M 9/19/00 1:22 PM Page 8-5

MAINTENANCE
Engine Oil Replacement
1
1. Warm up the engine for several
minutes, place the vehicle on a
level surface, then stop the
engine.
2
©

WARNING 3
20

Use caution not to touch hot engine

oil or hot engine parts during the
19

following procedure.
4
Ya

2. Place an oil pan under the engine

drain plug.
5
m

3. Remove the oil drain plug and let

the oil drain completely.
ah

NOTE:
6
a

Dispose of used oil in an environmen-

G

tally safe way, such as taking oil to an

7
ol

oil collection station.

f-C

Y-624 4. Install the drain plug, along with a

new drain plug gasket, finger tight
before tightening to the following
8
ar

torque:
C

Drain plug torque: 9

23 ft.lb
om

Recommended oil:
YAMALUBE 4-cycle oil or (31 Nm, 3.1 m.kg)
SAE 10W-30
pa

5. Add the correct quantity of oil 10

Engine oil capacity: through the oil filler hole.
ny

1.16 US qt
(1.1 L, 0.24 Imp gal)
Oil change quantity:
1.0 US qt
(0.9 L, 0.19 Imp gal)
NOTE: 11
Recommended engine oil classifica-
tion: API Service SE, SF, or SG.
Engine oils labeled “Energy Conserv-
ing II” are recommended.

MULTI-PASSENGER 8-5

95%
G20a O_M 9/19/00 1:22 PM Page 8-6

MAINTENANCE
å Oil filler hole
1 A

CAUTION
Use care not to fill past the MAX
2 dipstick mark, and be sure no for-
eign material enters the crank-
©

case. After replacing engine oil,

3 check for oil leaks around the drain
20

Y-515 plug. If oil leaks are found, consult

a Yamaha dealer.
19

4 Air Filter
Ya

To remove the air filter elements:

A
5
m

B 1. Unlatch the air filter cover clips

and remove cover.
ah

6 å Air filter cover clips

a

A ∫ Air filter cover

G

7
ol

Y-518
f-C

2. Lift the air filter and pre-filter out

8 of the air filter case.
ar

å Air filter
C

∫ Pre-filter
9 A
om

CAUTION
B
pa

10 Y-519
Be careful not to drop anything
into the air inlet.
ny

11

8-6 MULTI-PASSENGER
G20a O_M 9/19/00 1:22 PM Page 8-7

MAINTENANCE
Inspection and cleaning:
B 1
A
3. Wash the foam pre-filter in soap
and water. Allow it to dry.

å Soap and water 2

∫ Foam element
©

4. Check the filter element. If dam- 3

20

Y-508
aged or dirty, replace it.
19

CAUTION 4
Do not wring out the foam pre-fil-
Ya

ter, this could cause it to tear.

5
m

5. To replace the elements, reverse

the above steps.
ah

6
a

CAUTION
G

The pre-filter has a notch on one

side. It will only fit in the case one
7
ol

way.
f-C

8
ar
C

9
om
pa

10
ny

11

MULTI-PASSENGER 8-7

95%
G20a O_M 9/19/00 1:22 PM Page 8-8

MAINTENANCE
Drive Belt
1
To remove the drive belt:

1. Set the drive select lever halfway

2 between forward and reverse.
©

2. Pull up on the drive belt and push

3 it outward over the edge of the
20

secondary sheave.
19

3. Turn the secondary sheave clock-

4 wise and the drive belt will roll off
the sheave.
Ya

4. Remove the drive belt from the pri-

5 Y-60
mary sheave.
m
ah

Inspection:
6
a

To inspect the drive belt, check for

A frayed edges or tears, and measure
G

drive belt against the following specifi-

B cation. If the belt shows excessive
7
ol

wear or damage, replace the belt with

f-C

a new one.

8 å New: 1.22 in. (31.0 mm)

ar

∫ Replace when belt reaches:

Y-44 1.06 in. (27 mm)
C

9 5. To install the drive belt, reverse the

om

above steps, rolling the belt back

over the secondary sheave.
pa

10
ny

11

8-8 MULTI-PASSENGER
G20a O_M 9/19/00 1:22 PM Page 8-9

MAINTENANCE
Battery
1
WARNING
Battery electrolyte is poisonous and
dangerous, causing severe burns, 2
etc. It contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
©

Antidote:
3
20

EXTERNAL: Flush with water.

INTERNAL: Drink large quantities of
19

water or milk. Follow with milk of

magnesia, beaten egg, or vegetable 4
oil. Call physician immediately.
Ya

EYES: Flush with water for 15

minutes and get prompt medical
5
m

attention.
Batteries produce explosive gases.
ah

Keep sparks, flame, cigarettes, etc.,

away. 6
a

Ventilate when charging or using in

G

enclosed space. Always shield eyes

when working near batteries.
7
ol

KEEP OUT OF REACH OF CHIL-

DREN.
f-C

The 12-volt battery that provides start- 8

ar

ing power to your vehicle normally

++ doesn’t require the addition of water
C

during the one year warranty period

provided by the battery manufacturer. 9
om

– –
If the battery loses its charge, have an
experienced mechanic charge it.
pa

10
ny

11
Y-45

MULTI-PASSENGER 8-9

95%
G20a O_M 9/19/00 1:22 PM Page 8-10

MAINTENANCE
Fuse Replacement
1
B WARNING
A
Be sure to use the specified fuse.
2 Using a wrong fuse can cause elec-
trical system damage and create a
fire hazard.
©

3
20

C
Y-35 CAUTION
19

When replacing a fuse be sure the

4 main switch is turned off to prevent
Replacement Fuse:
accidental short-circuiting.
Ya

10 Amp, Blade Style

5 å Fuse case
m

∫ Fuse
ç Replacement fuse
ah

6 Gear Box Oil

a
G

To check gear box oil level:

7
ol

1. Place the vehicle on a level sur-

f-C

face.

8 2. Remove the access panel by

ar

removing the screws in the two

lower corners of the panel and
pulling the panel from the car.
C

9
om

Y-191J
pa

10
3. Remove the oil plug (A).
ny

11 Recommended oil:
SAE 90 gear oil

Gearcase capacity:
0.44 US qt
A (0.42 L, 0.09 Imp gal)
B
Y-520

8-10 MULTI-PASSENGER
G20a O_M 9/19/00 1:22 PM Page 8-11

MAINTENANCE
● Add gear oil little by little until oil
flows from the plug hole (B). 1

4. Allow excess gear oil to flow out

until it stops. 2
©

CAUTION
3
20

Do not allow foreign material to

enter the gear box.
19

5. Reinstall the oil plug. 4

Ya

NOTE:
For gear oil replacement, consult a 5
m

Yamaha dealer or other qualified

mechanic.
ah

6
a

Wheel Replacement
G

To remove and install a wheel on your

vehicle: 7
ol
f-C

1. With the wheels blocked to prevent

the vehicle from moving, loosen
the wheel nuts. 8
ar

Y-57 2. Elevate the vehicle with a jack and

C

remove the wheel nuts and the

wheel. 9
om

Wheel nut tightening torque:

58 ft.lb (80 Nm, 8.0 m.kg) 3. Reverse the removal steps when
installing the wheel.
pa

10
Brake Adjustment
ny

WARNING The brakes on your vehicle are self- 11

Consult your Yamaha dealer before
using your vehicle if you suspect
brake problems. Brake failure could
result in a serious accident.
adjusting.
Before you operate the vehicle, press
down on the brake pedal several times
to make sure the brakes are function-
ing properly.

MULTI-PASSENGER 8-11

95%
G20a O_M 9/19/00 1:22 PM Page 8-12

MAINTENANCE

1 Brake Pedal Free Play

Adjustment

2 CAUTION
Before adjusting brake pedal free
play, pump the brake pedal several
©

times to self-adjust the brakes.

3
20

To adjust the brake pedal free play:

19

4 1. Remove the service lid from the

floor of the vehicle.
Ya

5
m
ah

Y-61
6
a

2. Check the brake pedal free play by

pressing against the pedal with
G

mm two fingers (using light force) and

-30 measuring the distance the pedal
7 25
ol

13
14
15
16
17
18
travels before resistance is felt.
f-C

12
11
9 10
8
7

8 Brake pedal free play:

ar

25-30 mm (0.98-1.18 in.)

Y-62
C

9 3. If the free play distance needs

om

adjusting, loosen the lock nut and

turn the adjusting nut in or out (in
180° increments only, due to the
pa

10 cam shape of adjuster), until the

free play specification is met. Then
ny

tighten the lock nut in place.

11
WARNING
Do not overtighten the brake
cables. The self adjusters may not
operate properly, reducing braking
Y-63 performance.

8-12 MULTI-PASSENGER
G20a O_M 9/19/00 1:22 PM Page 9-1

STORAGE
Perform the following preparations
when storing your vehicle for extend- 1
ed periods of time:

NOTE:
Turn main switch key to “OFF” position,
2
remove key, and store key in a safe
©

place.
3
20

DRAINING FUEL
19

WARNING 4
Ya

Gasoline and its vapors are highly

flammable and explosive.
5
m

● Do not smoke when draining fuel

and keep away from sparks, flames,
ah

or other sources of ignition.

● Stop engine and allow it to cool 6
a

for several minutes before drain-

ing fuel.
G

● Drain fuel in a well-ventilated area.

7
ol

● Take care not to spill gasoline. If

gasoline spills, wipe it up immedi-
f-C

ately with dry rags. Always dis-

pose of gasoline-soaked rags
properly. 8
ar

● Tighten the filler cap securely

after checking fuel level.
C

● If you inhale a lot of gasoline 9

om

vapor, or get gasoline in your

eyes, get immediate medical
attention.
pa

● If any gasoline gets on your skin, 10

immediately wash with soap and
water. Change clothing if gasoline
ny

spills on it.
11
1. Fill the fuel tank.
A
å Float bowl drain screw
2. Drain the carburetor float bowl into
a suitable container by turning the
screw located on the bottom of the
Y-521 carburetor.
MULTI-PASSENGER 9-1

95%
G20a O_M 9/19/00 1:22 PM Page 9-2

STORAGE
ENGINE PREPARATION BATTERY
1 PREPARATION
With the key removed and the spark
plug lead disconnected, turn the 1. Remove the battery from the vehi-
clutch by hand until compression is cle and store it in a cool, dry place
2 felt. This puts the valves in the closed that stays between 32°F (0°C) and
position. 90°F (30°C).
©

3 CHASSIS 2. Have the battery recharged every

20

60-90 days to keep it fully

PREPARATION charged. The battery must be kept
19

fully charged to avoid damage.

4 1. Increase the tire pressure to 23 psi
(160 kPa, 1.6 kgf/cm2). NOTE:
Ya

2. Clean exterior of the vehicle and Batteries like the one supplied with
5 apply a rust inhibitor. your vehicle normally do not require
m

you to check the water level inside the

battery for the one year warranty
ah

3. Cover the vehicle with a breath-

able cover and store it in a dry, period provided by the manufacturer.
6 well-ventilated area.
a
G

7
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9-2 MULTI-PASSENGER
G20a O_M 9/19/00 1:22 PM Page 10-1

SPECIFICATIONS
GENERAL SPECIFICATIONS
1
Items G20A
Dimensions:
Overall length 128.0 in. (3250 mm) 2
Overall width 47.2 in. (1200 mm)
©

Overall height (steering height) 46.8 in. (1190 mm)

Height of floor 11.8 in. (300 mm) 3
20

Wheelbase 97.8 in. (2483 mm)

Tread:
19

Front 34.3 in. (870 mm)

Rear 38.6 in. (980 mm) 4
Min. ground clearance 3.8 in. (97 mm)
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Weight:
5
m

Dry weight (without battery) 855 lb (388 kg)

ah

Performance:
Maximum speed 12 mph 6
a

(19 km/h)
G

Minimum turning radius 167.0 in. (4.24 m)

Seating capacity 4 persons 7
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MULTI-PASSENGER 10-1

95%
G20a O_M 9/19/00 1:22 PM Page 10-2

SPECIFICATIONS
ENGINE
1
Items G20A
Description:
2 Engine type 4-stroke, Gasoline, OHV
Number of cylinders Single
Displacement 301 cm3
©

Bore x stroke 3.07 x 2.48 in. (78 x 63 mm)

3
20

Compression ratio 8.1:1

Rated output 9.5 hp (7.1 kw)/4000 rpm
19

Cooling system Forced air cooled

4 Starting system Starter
Ignition system TCI Magneto
Ya

Spark plug type BPR2ES

Spark plug gap 0.028-0.031 in. (0.7-0.8 mm)
5
m

Lubrication system Splash

Engine oil type YAMALUBE 4 cycle oil or SAE 10W30
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Engine oil capacity 1.16 US qt (1.1 L, 0.24 Imp gal)

6 Oil change quantity 1.0 US qt (0.9 L, 0.19 Imp gal)
a
G

TRANSMISSION
7
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Items G20A
f-C

Transmission:
Type V-belt automatic centrifugal engagement
8
ar

V-belt width and outer line length 1.22 x 39.76 in. (31 x 1010 mm)
V-belt wear limit 1.06 in. (27 mm)
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Governor:
9 Type Oil bath flyweight
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Factory speed setting 12 mph (19 km/h)

Differential/reduction gear: G20A
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10 Differential type Bevel gear

Lubricant/capacity SAE 90 gear oil/0.44 US qt
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(0.42 L, 0.09 Imp gal)

11
BATTERIES
Items G20A
Battery: BCI group 24,
RC: minimum 75 min
CCA: minimum 400A

10-2 MULTI-PASSENGER
G20a O_M 9/19/00 1:22 PM Page 10-3

SPECIFICATIONS
CHASSIS
1
Items G20A
Steering system:
Type Worm and pin 2
Steering angle (L.H.) 1.5 turn
Steering angle (R.H.) 1.5 turn
©

Lubricant/capacity Grease/3.0 US oz (0.09 L, 3.17 Imp oz)

3
20

Brakes:
Brake system Mechanical drum brake on each rear wheel
19

with self-adjusters.
Type of brake Dual internal expanding shoe.
4
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Leading/trailing shoes (self-adjusting)

Brake pedal freeplay linkage
adjustment 25-30 mm 5
m

(Brake cable end play) 0.004-0.02 in. (0.1-0.5 mm)

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Parking brake:
Type Foot type; parking brake with automatic 6
a

release.
G

Release timing
(Bolt heads round parallel to arm) 0.04 in. (1 mm) 7
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Wheel:
f-C

Tire size:
Front 18 x 8.50–8.00/4 PR 8
ar

Rear 18 x 8.50–8.00/TURF
Rim size: 7.00–I–8.00
C

Tire pressure: For G20A:

20 - 23 psi (140 - 160 kPa, 1.4 - 1.6 kgf/cm2) 9
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MULTI-PASSENGER 10-3

95%
 9
8
7
6
5
4
3
2
1

11
10
B 3
G20a O_M

16

11-1
©
B B B
1
15 P P P 2
20
9/19/00

FWD
4
B B R R
R/W BL
19
14
WIRING

R R P P
REV B B

R/W B BL
1:22 PM

R/W R/W R/W R/W

B BL B
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13 Br Br
Br Br
m
B B

BL BL

OFF ON
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R/Y RY R R
12
Page 11-1

Br Br Br Br
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G
G G

95%
G
11 Br Br Br
B Br
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G R/W B
f-C
B B B B B
17 19 20 R/W G RW G
R.R. 21 RW B
R R Br Br B
B R Y B RW G
R RW B
6 B
ar
L.R. 7
B B RB G
R R G B
C
L.R.
B R W Br 18 R
R.F. Y 5
8 R G
B B G R BL R
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R
F2 A1 B
24 23 – +
22
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Y BR B
10
B Y BR
9
G20A WIRING DIAGRAM

Y-191N

MULTI-PASSENGER
B
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G20a O_M 9/19/00 1:22 PM Page 11-2

WIRING
1 Engine stop relay
2 Engine ground
3 Pickup
1
4 Rotor
5 Oil level gauge
6 Blade fuse (10A)
7 Voltage regulator 2
8 Starter generator
9 Relay
©

a Battery
b Pilot lamp (12V, 3.4W) 3
20

c Main switch
d Accelerator stop switch
e Back switch
19

f Buzzer
g Body ground 4
h Signal lights
Ya

i Turn signal lever

j Head lights
k Tail lights
5
m

l Head light switch

m Flasher unit
ah

n Brake light switch

o Brake light sensor
6
a
G

7
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COLOR CODE 8
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B.........................Black
BL ........................Blue
G .......................Green
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Y .......................Yellow 9
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R...........................Red
P ..........................Pink
Br ......................Brown
W .......................White
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B/R .............Black/Red 10
Y/B ..........Yellow/Black
R/Y ............Red/Yellow
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R/W ............Red/White
11

MULTI-PASSENGER 11-2
 MULTI-
PASSENGER
OWNER’S/ VEHICLE
OPERATOR’S
MANUAL

©
20
19
Ya
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10/31/00
1PC - G20A O/M
ar G20A
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LIT196262000 om
*LIT196262000*
Yamaha Motor Corp., USA USA
pa
ny
Cypress, California made in

YAMAHA MOTOR
MANUFACTURING CORP.
OF AMERICA
LIT-19626-20-00 JR8-F8199-00
Printed in U.S.A.
KCC

G20a O_M Cover 1 11/2/00, 10:04 PM