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Index
1. INTRODUCTION ......................................................................................................................................
4
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6. APPENDICES ........................................................................................................................................
27
HISTORY OF REVISION
Section Details Rev. No. Rev. Date
First Issue
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Section 1: Introduction
1.1. Purpose of Quality Plan
This Quality Plan forms the top tier of the Quality System for the <PROJECT NAME>. This PQP sets out how BUILT
INDUSTRIAL CO. Management team is structured and committed to accomplish the project deliverables at highest
level that will meet contractual requirements within scope, schedule, cost and quality. It defines the key processes
involved in the coordination and management of the Project, outlines the systems and responsibilities, and describes
the Quality Procedures necessary to manage the Construction of <PROJECT NAME>.
Upon approval of Client’s Representative, this Project Quality Plan shall be immediately and steadfastly implemented.
The Project Manager and Quality Control Manager shall coordinate for its management and implementation.
1.2. Project Work Scope
< DESCRIPTION OF PROJECT SCOPE>
(Example) The project consists of the construction of a bespoke glass and steel domed structure (Great Room) and
perimeter curtain wall. Also included in the scope is demolition work to existing structure, reinforced concrete works,
MEP diversions and installation, conveyance equipment installation and limited finishing works. The project is required
to achieve a LEED Gold rating.
1.3. Project Organization
(Example) Built Industrial Co. shall act as the Principal Contractor for the project and shall liaise directly with (BENOY
for Example).
Figure 1 shows the inter relations of the main parties involved in this project.
(Example only) Figure
1:
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Compliance: An indication or judgment that the product or service meets the requirements of the
relevant specification or regulation, also the state of meeting the requirements.
Contractor: The person(s) named as contractor in the letter of tender accepted by the employer
and the legal successors in title to this person(s).
Corrective Action: Action taken to eliminate the causes of an existing non-conformity, defect, or other
undesirable situation in order to prevent recurrence.
Documentation: Any written or pictorial information describing, defining, specifying, reporting, or
certifying requirements, procedures or results.
Defect: Non-fulfillment of an intended usage requirement or reasonable expectation, including
one concerned with safety.
Consultant: The person appointed by the employer to act as CONSULTANT for the purpose of
the contract and named in the Appendix to Tender.
Hold Point: A point on the inspection and test plan (ITP) beyond which the process may not
continue until it has been approved by CONSULTANT.
Improvement: Actions taken by CONTRACTOR to increase the effectiveness and efficiency of
activities and processes in order to provide added benefits to both Contractor and its
Sub-Contractors.
Inspection: An activity such as measuring, examining, testing or gauging one or more
characteristics of an entity and comparing the results with specified requirements in
order to establish whether conformity is achieved for each characteristic.
ITP: Stands for Inspection and Test Plan. It is a quality control document which defines in
a tabulated form the inspection, test methods, procedures and acceptance criteria,
parties involved to be utilized during the execution of the work.
Inspection Agency: Organization or entity required by law or the project owner/s to make inspection to
ensure compliance with statutory.
Independent Testing A duly accredited private entity performing required test/s on materials and/or
Laboratory (ITL): systems as required in the works.
MIR: Stands for Material Inspection Report. It is a quality document which is given by
construction team or supplier to quality control inspector which serves as the
evidence that an inspection has been conducted on the delivered material
Non-Conformity: Non-fulfillment of a specified requirement.
Pre-Commissioning: Testing of system components for continuity, operability and in the case of the
process plants, their ability to withstand operating pressure prior to the introduction
of feedstock or other final products into the facility.
Procedure: A specified way to perform an activity.
Process: Set of inter-related resources and activities, which transform inputs into outputs.
Project Quality Plan (PQP): Document specifying which procedures and associated resources shall be applied by
whom and when to a specific project, product, process or contract.
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PSAQ: stands for Processes, Policies, Procedures/ System Audit/ QMS. It is a Built Industrial
Co. Department which focuses on quality assurance and the development of the
Company wide management systems, improving on practices already in place, and
consolidating and centralizing within the Department
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In a highly competitive market where competence, quality and cost determine a Company’s position, Built Industrial
Co. strives at strengthening customer relationships by providing quality driven services primarily directed towards
customer satisfaction, especially in the fields of Construction, Operation & Maintenance.
In order to realize this policy, the Corporate Management formulates strategic quality objectives, which are periodically
measured, analyzed and reviewed to ensure their continuous suitability to the business needs. Every employee within
the organization plays a key role in achieving the set objectives, through innovation and professional conduct.
A Quality Management System, compliant with the ISO 9001:2008 Standard, has been attained and maintained to
exemplify the Management’s commitment towards the implementation of this policy. The QMS is designed to
permanently:
➢ Determine customer needs and specify them in the form of defined requirements for the organization, ➢
Determine, plan, carry out, monitor and adapt the service realization processes.
➢ Expand the range of corporate experience & expertise.
➢ Review its performance to streamline internal process, optimize efficiency and bring forth improvements. The
Management of Built Industrial Co. is fully committed to ensure that this policy is scrupulously and efficiently
communicated to all levels of the Organization and permanently applied throughout the entire Company.
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The Management of Built Industrial Co. is committed to implement this Project Quality Plan.
The Project Managers have the ultimate responsibilities for the quality of the project and shall establish and maintain
an effective quality control system in compliance with the contract requirements.
The Project Managers are responsible for ensuring that the activities which they control shall function effectively in
accordance with this Project Quality Plan. The PQP defines how every member of the staff contributes to fulfilling the
Company’s Quality Policy. The Head of each Department is responsible for establishing and identifying duties and
responsibilities of personnel who implement quality-affecting activities to meet the requirements of Quality Assurance.
The suitability and effectiveness of this Project Quality Plan and scope for improvement shall be periodically reviewed
in the Management Review meeting.
The Contractor Quality Control Manager is responsible for implementing, maintaining, updating the Project Quality
Plan on site.
2.4. Project Management Structure and Responsibility
Each project staff member is responsible for the implementation of the project quality plan as it applies to
his/her particular functions.
The Project Director has the overall responsibility for the successful delivery of the project. He will be held responsible
for the quality of work on the site. The Project Director in this context shall mean the individual with the responsibility
for the overall management of the project including planning, executing, monitoring and controlling and closing.
Adequate resources are provided based on the requirements projected by concerned department heads.
See Figure 4 for the Typical Project Prototype-Organizational Chart.
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o Senior level liaison with the Client and their Contract Administrator, lead in major commercial decisions,
ensuring that the project teams work together in an effective and efficient manner and have the required
resources.
o Ensure the implementation of the Quality and Safety Procedures.
o Hold meetings with Site Project Managers regarding site progress, risk mitigation and implementation of
corrective and preventive actions to keep the project progress per performance baseline.
o Reports to Construction Division Manager. He is accountable for profit and loss of his assigned area.
Site Project Manager (SPM)
o Shall be based at the construction site and will be the primary contact person with whom the Consultant
will interact regularly and will become personally involved until each problem is resolved and appropriate
corrective measures are implemented.
o Undertakes the day to day management of the project including liaison with all parties and stakeholders.
He will ensure that the works are completed on time, to budget and to the quality expected by the Client.
He shall ensure the implementation of the Project Quality Plan, all his staff are fully aware of their
responsibilities and have been briefed as required in the system and contract requirements.
Construction Manager (CM)
o Shall ensure all site activities are carried out in a structured and planned manner and meet time, cost and
quality requirements. o Shall ensure adequate manpower, equipment and materials and that sufficient
supervision and management is provided.
o Shall manage subcontractors from pre start up meetings through to final handover of documentation. o
Shall ensure that all non-conformances are investigated and resolved within the defined timescale.
Contracts Manager
o Shall be based at the construction site and be responsible to the Site Manager for all matters related to
the site administration including Finance and Accounts, Personnel & Administration Dept., Legal affairs
(main and sub-contracts), Labor and Housing. Engineering Manager
o He shall be based at the construction site and be responsible to the Site Manager for all Technical and
Contractual matters. His duties include but not limited to:
- Maintaining records of the drawings and distributing them to concerned persons.
- Ensuring that all the shop drawings and Engineering design are reviewed by discipline engineer prior
to submitting to Consultant.
- Preparing of the As‐Built drawings.
- Liaise with Technical Counterpart of Consultant for solving related technical issues - Following‐
up the material/ sub‐contractors approval requests.
- Preparing and maintaining the detailed schedule with the Site Manager and the Section Managers.
- Preparing the method statements with the Site Manager, the QC Manager, and the Safety Manager
and Subcontractors.
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All Quality Control staff is granted full authority within their assigned areas of responsibility to implement the quality
control programs related to materials and workmanship to ensure total compliance to contract requirements.
Quality Control personnel acts as inspectors for the Contractor and should report deficiencies through the proper
channels. They will also act as liaison between the contractor and the Consultant in matters pertaining to quality
control, inspection and testing, and generation of required documentation per inspection and test plans.
See Figure 5 for the Site Quality Control Organizational Chart.
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o Maintains communication lines with his counterparts to discuss quality status as early as possible in the
work- stage.
o He approves/rejects incoming employee (new or transferee) prior to inclusion in the roster of his trade
and maintains the effective quantity to support site operations. QC Site Manager
o Directly reports to QC Department Manager and coordinates with QC Service Managers and Site
Management.
o Ensures that the approve Project Quality Plan is understood and implemented by the Site Team and QC
Staff.
o Coordinates the quality control activities for Civil/Architectural, Mechanical and Electrical Trades.
o Represents the QC Department in any meeting with Project Management, Consultant/Client
Representative and Subcontractors. o Implement proper documentation system to ensure that all quality
control activities are logged, documented, filed and traceable.
o Follow up closely with concerned parties on prevention and closure of Non-conformances. o Administer
logistics support to QC staff in order for them to effectively fulfill their duties. Quality Control Senior
Engineer
o Directly reports to QC Service Manager and coordinates with QC Site Manager o He ensures the QC
procedures are implemented on site o Coordinates with Site Management, Consultant and
Subcontractors in clarifying ambiguities. o Verifies the Subcontractors’ compliance with the requirements
such as materials, workmanship, and functional performance.
o Coordinates with Site Management on work progress and deficiencies.
o Establishes Liaison with the Consultant’s Representative on quality related matters. o
Coordinates with Consultant for the approval of methods and practices required on site. o
Ensure that all QC Documents and Records are kept orderly, updated and easily available.
2.6. Quality Improvement
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b. Distribute project information effectively like letters, instruction, technical issues, approvals and others
to all concerned persons in proper channel.
c. Any problem on safety, quality and other major project constraints in the contract should be discussed
and appropriately assigned for action immediately.
2.6.3. Key Performance Indicators
Measurement and analysis are key to the effective operation of the project quality system. Central to this
measurement process is the establishment and operation of Key Performance Indicators (KPIs). The Project
Management Team and functional Departments at Site identify and agree on the necessary KPI’s. The KPIs
established are relative to the particular project being handled.
The Department Manager shall monitor the key performance indicators of all processes in a regular basis and
shall report the results to Senior Management.
The Project Manager and Project QMS Representative shall monitor the effectiveness & efficiency of their
processes and do the analysis for appropriate process improvement.
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(Example KPI Template. The measurable objectives shall be identified by Project Team at the
time of establishing the project-specific PQP)
Document Control
Total number of correspondence received this month
Total number of drawings received this month
Engineering:
Drawing Submittals
Total number of drawings submitted to Client for Approval
Total number of submittals with reply from Client
Total number of submittals received from Client –code A
Material Submittals
Total number of material submittal to Client for Approval
Total number of submittals with reply from Client
Total number of submittals received from Client – code A
Project Management
Total number of customer letter received for response
Total number of customer letter responded
Planning
Overall Project Completion – Actual (%)
Overall Project Completion – Planned (%)
Customer Satisfaction
Customer Satisfaction Survey Rating
Quality
Percentage of Approved Material Inspection Request
Percentage of rejected Request for Inspection 1st submittal
Percentage of rejected Request for Inspection 2nd submittal
Percentage of remaining System Handover Comments
* Contractor shall continue to add additional KPI’s suitable
To improve the project performance.
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or suppliers are proposed a Request for Change (RFC) shall be raised to assess cost/time impacts along with
the normal material submission documents.
Drawings Submittals
The <Primavera, for example> Project Instruction document defines the numbering system for submittals of
drawings. This must be followed by all parties and shall be checked by Document Control prior to placing in
the workflow.
The Shop Drawings, As Built Drawings and any other type of drawings issued by Built Industrial or any of their
subcontractors shall be accounted in the <Primavera System> for ease of control and tracking. All submittals
shall be registered and tracked throughout the approval process and if a submittal is rejected it shall be revised
and resubmitted as the next revision.
A Drawing Production Program shall be drawn up to monitor progress.
3.2.2. Distribution of Documents
All technical documents shall be distributed by Document Control in accordance with the document distribution
matrix which will be prepared through <Primavera System, for example>. The distributed documents shall be
stamped with original stamp identifying its status.
All superseded documents shall be promptly removed from all points of use and shall be archived. Document
Transmittals shall be used for distribution of any hard copy documents internally and or to subcontractors.
The documents transmittals shall be numbered sequentially and shall be registered and controlled by
Document Control.
3.2.3. Document Tracking System
Workflows shall be set up for identified document streams. These shall include agreed timescales for action
or response. Adherence to these workflows timescales shall be monitored by Document Control who shall
produce regular reports of overdue or outstanding responses to ensure this important area is closely
monitored and managed.
Outstanding and/or overdue responses to submittals shall be highlighted by Document Control and shall be
raised at the weekly progress meetings.
The filing of hard copy document and records shall be done in accordance with the <Primavera System>
Instruction for consistency.
3.3. Design Coordination
Built Industrial Engineering Department shall provide technical support to the project at the planning and execution
stages. The extent of support in the design depends on what is stipulated in the contract documents. These supports
include but are not limited to the following:
- Review, coordination and preparation of all construction, field engineering, fabrication and erection drawings;
- identify design inconsistencies and deficiencies that will affect constructability, cost, or schedule;
- make sure that project specification requirements are sufficiently indicated on the drawings and such
requirements are clearly understood and communicated;
- expedite all drawings and engineering approvals, including design calculations, special tools, spare parts
packages and data generated by vendors requiring Client’s review;
- Make sure that the drawings are properly updated and such updates are speedily distributed to all concerned
parties.
All submittals from Engineering Department shall be in accordance to procedures in <Primavera System, for
example>.
A drawings catalogue or log shall be maintained by the department.
3.4. Planning and Progress
A contract baseline programme shall be developed in line with the agreed delivery and other milestone dates for the
project. Once reviewed by the Project Management Consultant the programme shall be used to report progress on a
monthly basis.
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A more detailed 4-week look-ahead programme shall also be produced on a weekly basis for discussion at the internal
and Client weekly progress meetings. Details on actual versus planned production rates for key construction elements
shall be presented as part of the weekly/monthly report. Overall progress against programme shall be measured as
one of the project monthly KPIs.
When required, subcontractors shall produce trial/ mock up works to verify specification compliance and set the
benchmark for workmanship.
Regular meetings shall be held with the subcontractors to monitor and discuss progress and to raise/resolve any
issues.
3.6. Supplier Selection Process
Suppliers shall be selected through Built Industrial purchasing process or as specified in the contract. Prequalification
documents shall be forwarded to the Project Management Consultant for their review. All materials and suppliers shall
be evaluated and approved first by Built Industrial through the submission of procurement documents and samples
when necessary. Once approved, the Prequalification documents shall be forwarded Project Management Consultant
for review and approval. When alternative suppliers or materials are proposed, they shall be forwarded to the Project
Management Consultant for review in accordance to project specific procedure. All submittals workflow shall be in
accordance to Document Control established system.
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request based on ITP and QC Engineers verify that the workmanship has been executed based
on approved drawings and project specification.
- Notice of Non‐Compliance (NNC): Whenever there is an item of work, material or workmanship,
which does not comply with the quality requirement, this document shall be issued by the QC
Engineer to the Construction team for appropriate action.
The overall Inspection process is outlined in Figure 7a and 7b:
Figure 7a: Inspection Process
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out, the timeframe, who is responsible at each stage and details of how these works interface with each
system. Typically this will be in three stages Pre-commissioning, Commissioning and Trial Operation. These
documents will be approved by Built Industrial Management and Project Management Consultant prior to
implementation.
Assigned Mechanical and Electrical QC Engineers shall monitor and track the Testing and Commissioning
process and provide regular reports to the Commissioning Management. Once a section of work has been
successfully tested and commissioned the subcontractor shall prepare a Testing & Commissioning Report in
an agreed format and agreed reporting system as stated in Commissioning Plan.
Upon final commissioning of the works, a Final Commissioning Report along with the required Operation and
Maintenance Manuals shall be completed for submission to the Project Management Consultant.
3.9.3. As-Built Drawings
Contractor and Subcontractors will be responsible for red-lining construction drawings in the field as
preparation for as-built drawings. The original design drawings will be marked up by the Contractor or
Subcontractor as the project progresses to indicate as-built conditions. Where there was a change to a
specified material, dimensions, location, or other features, the as-built drawing will indicate the work
performed.
QC Engineer shall make sure that red-line record drawings are maintained regularly throughout the
construction process. Upon the completion of the as-built red-line drawing, the Contractor or Subcontractor
shall submit the red-line mark-up drawing to the QC Team for verification. Once reviewed, these field records
shall be used to create CAD As-Built drawings by the Engineering Department.
These As-Built drawings shall again be reviewed by the QC team. All as built document shall be marked
ASBUILT in a conspicuous manner and shall be stored separately from active documents.
The QC and Engineering team shall maintain a register of the agreed field record and As-Built drawings which
shall be updated with progress and reported on. As-built drawings shall be handed over to the Project
Management Consultant prior to completion of the works
3.9.2 Handing Over and Records
As the Project draws to completion and handover, a Handover/Commissioning Manager shall be appointed
to coordinate, monitor and report on all aspects of the handover process. He shall produce on a weekly basis
a “dashboard” form showing the status of all the handover/completion elements. This will be used by the
project management to focus resources and effort into areas of slow progress ensuring that this final stage of
the project is concluded in a controlled and effective manner. See Appendix for example Dashboard form.
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Notes: Copies shall be distributed to authorized copy holders upon approval and stamped “APPROVED.”
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Section 6: Appendices
6.1. Appendix 1: Project Meeting Schedule
(Example)
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