Professional Documents
Culture Documents
IRONMAKING
INTRODUCTION TO IRONMAKING
- Iron-making has evolved over thousands of years.
- The ancient "bloomery" method involved converting iron ore directly into wrought iron by heating it
and melting its impurities, which were then squeezed out using hand hammers.
- Water-powered hammers replaced hand hammers for forging bars of iron by the 1100s.
- In the late 1300s, water power began to replace human or animal power to blow air into iron-
making furnaces due to the impact of the plague on labor forces in Europe.
- Water-powered bellows were used to create a large and consistent volume of air, producing
enough heat to completely melt ore and produce iron.
- The new "indirect process" allowed blast furnaces to make cast iron, which was used to create
hollowware such as pots and kettles.
- The indirect process also enabled cast iron to be converted into wrought iron with a higher yield of
iron from the ore than the direct process.
- Skilled metallurgists and iron makers brought the indirect process to Massachusetts, which then
spread throughout North America.
- With improvements, both the direct and indirect processes continued to be used by second-
generation iron-making plants after Saugus, with some using the older bloomery method.