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2019 6th International Conference on Information Science and Control Engineering (ICISCE)

The engineering practice and case analysis of


substation grounding grid design
Li Guanhua,Zhao Dan,Han Honggang,Wei Defu,Song Yundong,Sui Dongpeng
State Grid Liaoning Electric Power Co., Ltd. Electric Power Research Institute, No.39, Siping Street, Heping District, Shenyang, China,

Abstract—To meet the requirement of developing electric 2.The concept of the current into the ground is not
power grid, safety performance of substation grounding grid allowed. At present, the design department still uses fault
becomes one of the most common focused issue of substation current to calculate the grounding grid characteristic
grounding grid design. Characteristic parameters is the key to parameters, and the fault current will shunt the fault current
achieve an accurate evaluation for substation grounding grid. through the transformer neutral point return, along the
Several measures such as formula calculation, simulation, and overhead lightning line (OPGW fiber ground wire) and the
actual test were utilized to compare the accuracy in grounding double-ended grounded cable outer sheath. Or the calculation
grid characteristic parameters evaluating, taking one typical
process does not take into account the impact of the short-
500kV substation with high soil resistivity for instance.
circuit current provided by each line on the system shunt.
Analysis of problem existing and factor contributing is also
involved in this article. The analysis results show that the depth
The analysis shows that the current flowing into the earth
of the grounding grid soil resistivity is not enough and the through the grounding grid is often less than 30% of the fault
influence of the fault current provided by the substation lines current [6]. Since the calculation of the maximum ground
on the shunt coefficient is not the main factor of the accuracy fault current is the basis of the grounding design of power
of the grounding grid design. In the substation grounding plants and substations, it is directly related to the safety
project design stage, test the depth of the soil resistivity of at performance of power plants and substations. The maximum
least 2/3 diagonal substation system, maximum operating mode ground current will produce the most serious ground
and through the scheduling of parts of the single phase potential rise, step voltage and contact voltage, so the
grounding short circuit current grounding shunt coefficient accuracy of the calculation of the shunt coefficient
calculation, can significantly improve the accuracy of design determines that the ground network can meet the safe
parameters of grounding grid. operation requirements.
Keywords—grounding grid characteristic parameters, soil From the perspective of ground network design, taking a
model, current divider coeffcient, grounding resistance typical 500kV substation in China as an example, using the
calculation software CDEGS, the influence of soil resistivity
exploration depth and layered structure on the grounding
I. INTRODUCTION impedance of the grounding grid is analyzed and the formula
The design of the grounding grid is the primary link of calculation method is applied to the grounding grid
the substation grounding project. The accuracy of the design engineering design. The error brought by the analysis; the
link determines the important factors for the successful problems existing in the current calculation method of the
construction of the grounding grid project. At present, there shunt coefficient are analyzed; finally, the simulation
are many problems in the design stage of grounding analysis and comparison show the influence of the soil
engineering, which leads to the design of grounding structure and the shunt coefficient on the design of the
engineering is not strict enough. In addition, the proportion grounding grid.
of grounding engineering in the project budget is very low,
and the design and construction department has not paid II. BASIC SITUATION
enough attention to the design of the grounding grid. The
The substation is a new 500kV project. In this issue, two
delay in the construction period has even become a
1000MVA single-phase autotransformers will be used in the
bottleneck in the substation production. At present, the
long-term. In this issue, the 500kV outlet has 4 rounds and 3
problems existing in the design of the grounding grid are
complete strings; the forward line is 4 times and 4 complete
prominently reflected in [1~5].
strings. In this issue, the 220kV outlet will be 7 times, and
1.Insufficient control of the soil environment. The the long-term outgoing line will be 16 times. The geological
location of substations is becoming more and more difficult, area within 5km of the substation site area is mainly silty
which seriously restricts the construction of substation clay and granite, and the soil conditions at the site are poor.
projects. It is subject to the complex topography and The main grounding grid is 185mm2, the conductivity is
geomorphology of the site sites, the soil stratification 30% copper-plated steel stranded wire (the thickness of the
structure is obvious, and the soil resistivity of different copper layer is not less than 0.25mm), the buried depth is
stratifications is quite different. The correct design of the 0.8m, and the vertical grounding pole is made of copper-
ground network is based on the correct measurement of the plated steel rod with a diameter of 䌙 17.2mm, the depth is
soil at the substation site and the correct establishment of the 2440mm, and the equipment is grounded. A 50 × 5 mm
layered structure model. Many substation design departments copper row is used. The main grounding grid has a size of
do not have basic work in this area, only simple short- 194.5 × 164m. The main grounding network topology is
distance measurements, or no measurements at all. shown in Figure 1. The grounding impedance design value is
According to experience estimates, the design of the 0.75Ω.
grounding grid is very blind.
According to the Vision Year (2020) system calculation,
the maximum voltage level of the single-phase fault short-

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DOI 10.1109/ICISCE48695.2019.00190

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circuit current of the substation is 220kV single-phase short- pole are reversely arranged to eliminate the influence of
circuit current, and the single-phase short-circuit current is mutual inductance. The measurement voltage is 400V, the
30.25kA. current is measured at 5A, and the measurement result is
1.62 Ω [3]. The test selection is performed before the
overhead ground wire is connected to the main ground
network, which can effectively eliminate the influence of the
test current shunt on the test results. And use the reverse far-
reaching method to eliminate the influence of voltage zero
offset and test line mutual inductance on the test results, and
obtain the true grounding impedance value of the pure
ground net to the utmost extent.
(a)Top view (b)45°angle top view
Fig.1 Schematic diagram of topological structure of substation Using the formula to calculate the difference between the
grounding grid measured value and the measured value are respectively
5.3.7%, 23.5%, and 15.4%, and the error value is far from
III. DESIGN EVALUATION the engineering requirement.
A. Influence of soil survey depth on grounding impedance Based on the professional simulation calculation software
design CDEGS through the numerical analysis of the site hierarchy
[7~8]
Based on the Winner quadrupole method, three sets of , the curve of soil resistivity with the measured pole
soil resistivity basic data were obtained. The distance spacing is obtained. Through optimization analysis, the three
between each set of test poles was 5, 10, 15, 20, 30, 40, sets of sites are obtained by multi-layer soil structure. The
50m, ... until the maximum test was reached. The electrodes equivalent electrical model is shown in Figure 2. The
were tested at 80m, 120m, and 200m using the alternating grounding network is modeled by SESCAD of the
DC method to avoid errors caused by the mutual inductance calculation software, and three sets of grounding impedances
error caused by the alternating current method and the soil are calculated based on the above three sets of soil models.
polarization caused by the direct current method. The calculated grounding impedance level increases with the
soil resistivity test depth (soil model 1 to model 3). It is close
Using the three sets of soil resistivity data obtained above, to the measured value on site, as shown in Table 1. When the
the grounding impedance values were calculated using the soil resistivity test depth reaches 2/3 of the maximum
calculation formula and simulation software, respectively, diagonal of the ground grid, the error is only 2.5%, which
and compared with the measured values. meets the engineering requirements.
According to the test depth of different soil resistivity,
use GB/T 50065-2011 <AC Design Specifications for AC
Electrical Installations> Appendix A Calculation formula of
artificial grounding power frequency grounding resistance in
soil [2]:
U
R 0 .5 (1)
S
The grounding resistance of the grounding grid is
calculated to be 0.75 Ω , 1.24 Ω , and 1.37 Ω , respectively.
See Table 1. It can be seen that the grounding resistance
value is determined by the soil resistivity and the grounding
area. Different soil resistivity has a great influence on the
grounding impedance calculation result. If the soil resistivity
test is not accurate, the grounding impedance will be doubled.
TABLE I. THE SOIL STRATIFICATION STRUCTURE AND THE
CALCULATION, SIMULATION AND MEASURED VALUE OF GROUNDING
IMPEDANCE Fig.2 The soil layered structure calculation model of Shen Nan 500kV
substation site
Soil Simulat Measure
Test
Thickness/ resistivity/ Calcula
ion d Because the soil plays a decisive role in the grounding
m ted/Ω resistance, especially the soil structure that is twice the
(Ω·m) value/Ω value/Ω
1 3 89.1 0.75 0.81
diagonal depth of the grounding grid, it can often dissipate
f 164.5 more than 90% of the fault current[9~11]. The depth of the
5 92.9
2 20 218.9 1.24 1.29 soil resistivity is not enough to cause grounding. There is a
f 576.7 1.62 large deviation between the design value of the grounding
10 128.4 impedance of the network and the measured value. It is not
3 80 173.3 1.37 1.66 possible to accurately design the grounding network at one
100 496
f 899.1 time, resulting in many secondary and tertiary
transformations of the substation grounding device, or
The ground impedance is measured in the field. The changes to the design to make the grounding impedance
length of the current line is about 1400m (about 5 times the meet the design requirements.
diagonal length of the field). The discharge length of the
voltage line is about 1100m. The current pole and the voltage Although the size of the grounding resistance is not
emphasized one-sidedly, the grounding grid is systematically

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evaluated from the characteristics of the grounding grid, The external short-circuit of the substation has little effect
namely, the potential of the meter, the potential difference in on the safety of the substation grounding grid. In fact, the
the grid, the contact and the step voltage, and the size of the equipment in the substation is the main form of single-phase
investment budget. However, the increase of the grounding short-circuit grounding due to the fault of external insulation
resistance will put forward higher requirements for the or internal insulation. It is equivalent to the three-phase
equalization of the grounding grid and the operation and short-circuit current level. Therefore, in the design and
maintenance of the grounding grid. However, due to the safety evaluation of the grounding grid, only the maximum
characteristics of the grounding network concealed grounding current generated by the short-circuit fault in the
engineering and the lack of an effective technical means for station is considered. In this paper, only the shunt
detecting the grounding corrosion, the high The grounding
coefficient of the short-circuit in the station is calculated.
resistance will still bring hidden safety hazards to the damage
When the 500kV and 220kV busbars in the substation are
of the primary and secondary equipment of the substation.
short-circuited, the short-circuit currents of the neutral lines
of the various lines and transformers are expressed in vector
B. Influence of calculation method of shunt coefficient on
form. As shown in Table 2, when the I500kV is 500kV
grounding design
busbar short-circuit in the table, the short-circuit of each line
According to the Vision Year (2020) system calculation, the and transformer neutral point flows. Current, I220kV is the
maximum voltage level of single-phase fault short-circuit short-circuit current flowing through the neutral point of
current of the 500kV substation is 220kV single-phase each line and transformer when the 220kV bus is short-
short-circuit current, single-phase short-circuit current is circuited. Table 2 also shows the parameters of each line
30.25kA, and the main transformer neutral current is single- and the grounding resistance value of the opposite
phase short-circuit. 8.54kA. substation connected to it.

TABLE II. CALCULATION RESULTS OF EACH OUTLET LINES, GROUND PARAMETERS AND SINGLE PHASE SHORT-CIRCUIT OF THE SUBSTATION

Average Terminal Wire Ground wire Symmetrical I500kV I220kV


Line name length tower specificatio station ground
range(m) specification (kA) (kA)
model n impedance
1# 52.8 370 4×LGJ- LGJ- 0.468 3.19∠62.11。 5.86∠65.14。
500kV 2# 41.7 370 JD11-27 630/45 120/55,OPG 0.572 5.96∠64.09

8.75∠63.22

outlet 3# 33.9 360 LBGJ-120- W-151 0.486 2.53∠55.26。 6.64∠61.61。


4# 30.5 360 40AC 0.613 3.92∠62.27

7.22∠66.88

Total fault current provided by 500kV line 15.72∠63.52。 28.65∠65.39。


1# 40.5 360 2×LGJ- XLXGJ- 0.422 0.36∠20.78

0.34∠39.46

2# 40.5 360 LGJ-630/45 0.318 0.36∠20.78。 0.34∠39.46。


3# 6.98 350 0.578 0.32∠43.23

0.21∠27.03

220kV GJS402- LGJ-


4# 6.98 350 0.479 0.32∠43.23。 0.21∠27.03。
outlet 630/26.5 2×LGJX- 150/35,OPG
5# 17.5 320 0.411 0.24∠42.97

0.26∠34.12

400/35 W
6# 17.5 320 0.537 0.24∠42.97。 0.26∠34.12。
7# 30.9 330 0.409 0.35∠24.90

0.37∠23.76

Total fault current provided by 220kV line 2.27∠27.83。 2.17∠26.45。


Main transformers No. 1 and No. 2 provide single-phase fault current 16.25∠56.23

8.052∠42.49

Fig.3 Distribution diagram of fault current along the outlet tower of the
The shunting of the 500kV and 220kV busbars is calculated output FCDIST module
by the FCDIST module of CDEGS, and the single-phase According to Appendix B of GB/T 50065-2011 <Code for
grounding short-circuit grounding fault occurs on the Grounding Design of AC Electrical Installations>, the shunt
500kV busbar side. The calculated splitting coefficient of coefficient of short circuit in station can be calculated
the OPGW fiber grounding wire and the overhead according to formula (2), and the shunt coefficient is
grounding wire is 62.3%; 220kV busbar side When a calculated to be 53.5%.
single-phase grounding short-circuit ground fault occurs, ª Zm Zm º
the calculated split coefficient of the OPGW fiber ground S f1 1  «e  E ˜ (1  ) (2)
¬ Zs Zs »¼
wire and the overhead ground wire is 70.12%.
Comprehensive analysis of the shunt coefficient of 70% Zs—the ground impedance per unit length (Ω/km);
when the 500kV substation bus single-phase grounding Zm — The mutual impedance (Ω /km) between the phase
short circuit. Figure 3 shows the current divided by the fault line of the unit length and the ground.
current along the two ground return lines. The grounding network is tested for shunting. The test
principle is shown in Figure 4.

Fig.4 Shunting vector test of substation grounding grid

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The shunt test should be a vector test, because the inter- IV. SECURITY CHECK
frequency alternating current flows in the tower in a Based on the topology structure of the grounding grid,
complicated direction, the phases are different everywhere, the soil structure of the site is calculated and the short-circuit
and some directions are completely opposite. If only the current value of the grounding grid is calculated, and the
inter-frequency shunt size is measured and then added, a characteristic parameters and distribution of the stepping
larger error will result. Sometimes the total test current is voltage and contact voltage of the grounding grid field are
exceeded and the result is not available. The current calculated when the single-phase grounding short-circuit
amplitude of each tower foot and its phase angle with fault occurs in the substation. Analyze the influence of soil
respect to the test current I should be tested, and all the structure and split coefficient on characteristic parameters.
shunts should be vectorized to obtain the shunt coefficient According to article 4.2.2 of GB/T 50065-2011 <Code
of the ground grid [15-17]. The vector of the split andI∑∠ for Grounding Design of AC Electrical Installations>, the
θ ∑ =I1 ∠ θ 1+I2 ∠ θ 2+ … +In ∠ θ n, the vector of the safety limit of the characteristic parameters of the grounding
actual ground flow IG∠θG=I∠0˚+I∑∠θ∑, the ground grid of the effective grounding system shall be accounted for,
network shunt coefficient: and the surface soil resistance shall be considered according
IG to the harsh conditions such as rain and snow. The rate rs
K ×100% (3) takes 300W, and the ground fault current duration t takes
I
In the test, 5A, 53Hz inter-frequency current was injected 0.7s. When a single-phase ground fault occurs in the 220kV
field, the ground grid contact voltage and step voltage safety
into the ground network, and the tower shunt vector was
limits are 245V and 479V. According to the shunt
tested by Rogowski coil, and 47 shunt points such as each coefficient of 70%, the actual fault current of the earth into
tower foot and cable outer sheath of the outlet frame were the ground IG is 12.41kV, which compares the calculation
tested and tested. Perform vector operations, see Table 3. results of the whole field distribution of the stride voltage
and the contact voltage under the two soil models, as shown
TABLE III. CALCULATION VALUE OF SHUNT VECTOR FOR EACH
OUTLET OF THE SUBSTATION
in Fig. 5 and Fig. 6. It can be seen that the ground network is
calculated under the soil model 1 and the maximum contact
Instrument output 5000mA 0 voltage of the field is 203V, and the maximum step voltage
test current
Diversion Vector
of the field is 312V, which satisfies the personal safety
2103.4mA -172.8 requirements. Under the soil model 3, the contact voltage is
sum I∑∠ ∠θ∑
Earthnet actual 239V and the step voltage is 457V, which is very close to or
scattered vector 3084.6mA -4.52 exceeds the safety limit requirement. Since the soil
IG∠∠θG resistivity test depth is not enough to reflect the actual
Ground network condition of the site soil under soil model 1, the contact
shunt coefficient K 68.2%
voltage and stride voltage of the ground net are not in
It can be seen from the substation shunt measurement that conformity with the design value during the acceptance test,
there is a current of 3084 mA flowing through the outer if the operational requirements are not met. The ground
sheath of the cable and the overhead ground connected to network is put into operation, which is likely to cause
the grounding grid. The test shunt coefficient is 68.2%, personal injury or death.
which is less than 2% from the simulated calculation value.
The software calculation is based on the calculation of the If the shunt coefficient is not taken into account, the
contact voltage and step voltage of the ground grid will be
asymmetric fault fault current in the maximum operating
amplified by 3.3 times. The contact voltage is calculated to
mode provided by the provincial adjustment. It is different
be 669V and the step voltage is 1029V in soil model 1. The
from the load current of each line in the actual test. In fact, contact voltage is calculated to be 788V under soil model 3.
when the substation suffers from a short-circuit fault, each The step voltage is 1343V, which has greatly exceeded the
line The fault current and current distribution is closer to the safety limit requirements. This will cause the construction
calculation report provided by the provincial adjustment. unit to blindly reduce the resistance to the ground network
After the simulation calculation and the test comparison and the pressure equalization transformation will not only
analysis, it is reasonable to assume that it is more waste a lot of manpower and material resources, but also the
appropriate to calculate the maximum ground fault current effect will not achieve the expected effect and affect the
by using the calculated flow coefficient. substation operation.
The formula (1) calculates the difference between the
calculated value of the shunt coefficient and the measured
value by 14.7%, which is 16.62% different from the
simulation result. This is because the shunt coefficient is
from the substation grounding impedance, the tower
grounding impedance, the grounding line self-impedance
and the phase line. The mutual impedance of the impedance,
ground and phase lines and the equivalent impedance of the (a)Contact voltage (b)Step voltage
system from the busbar are determined. The formula does Fig.5 The step voltage and contact voltage distribution in the whole
grounding grid area under the single phase grounding fault under the soil
not take into account the influence of the current model 1
distribution on the fault current shunt in the system, and the
default line parameters of each outlet are not.

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known that the distribution data of the fault current when
the system has the largest asymmetry fault is used, and
the ground network shunt coefficient is calculated by
simulation calculation, which is the closest to the
measured value. The error of the shunt coefficient
calculated by the formula method is large, and the project
has reached 14.7%.
(a)Contact voltage (b)Step voltage
Fig.6 The step voltage and contact voltage distribution in the whole Strict control of the design quality of the grounding
grounding grid area under the single phase grounding fault under the soil
model 3 grid is the key to the smooth acceptance of the grounding
It can be seen that the soil model not only determines the network. Once the control is not strict in the design stage,
grounding impedance of the grounding network, but also the problem will be brought to the project acceptance
affects the characteristic parameters of the grounding voltage process, and the increase in resistance and pressure
such as the contact voltage and the step voltage. In fact, as equalization measures will often not be achieved. It is
the grounding impedance increases, the ground potential expected that the project will be more effective and will
flows through the grounding network under the same fault seriously affect the project. Because of the characteristics
current. The liter (GPR) will also increase, so that the of concealed works, the grounding grid can be regarded
potential difference, contact voltage, and step voltage in the as a semi-maintenance-free equipment. Therefore,
network will increase and there is a danger of exceeding the technical supervision should be extended to the design
safety limit. In addition, in the safety check of the and acceptance stage, and the equipment should be
characteristic parameters, if the shunting effect is not strictly put into the gateway. Therefore, how to design the
considered, it is the most severe situation, but engineering ground network according to local conditions should
practice shows that there will be more than 70% of the fault attract the attention of the design department. In
current from the open space connected to the main ground accordance with the design rules and design and
network. The outer sheath of the wire and cable is separated. implementation of the State Grid's anti-measurement
If the influence of the split is not considered, the project
requirements, the use of numerical calculation software as
budget overrun due to blind expansion and drag reduction
an auxiliary method for ground network design will
will be caused, and the actual effect will not reach the
project expectation. effectively improve the design quality of the grounding
grid.
V. CONCLUSION
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