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Keywords: numerical simulation and analysis, interior ballistic after-effect period, mov-
ing grid method, complex shockwave
1 Introduction The ejection of propellant gas from the gun bore after the pro-
jectile exits the muzzle is similar to the free jet expansion process
Tank cannon muzzle brakes are becoming a critical technology
关4兴. The muzzle flow is a very transient flow field. It includes a
for future combat systems as recoil loads increase and system large overexpansion jet, recompression shocks, contact surfaces, a
weight decreases. In particular, muzzle effects have greater influ- Mach disk, free air blast, and a moving projectile. A schematic of
ence on the currently popular development of large caliber guns. the muzzle flow pattern is depicted in Fig. 1. Recently, many
Muzzle brakes redirect forward momentum of the muzzle gases attempts have been made to apply numerical methods to evaluate
rearward to offset recoil load created by the cannon during firing. the high-pressure unsteady muzzle flow field 关4–7兴. With the de-
In addition, firing accuracy has always been focused on the study velopment of new numerical methods and measurement technol-
and design of weapons. The projectile is affected by a complex ogy, considerable progress has been made in the research of pro-
muzzle flow when exiting the muzzle 关1–3兴. The movement of the jectile motion 关8–11兴. Most investigations on the muzzle flow
projectile is one of the most important factors influencing firing focused on the ejection of the high-pressure jet after the projectile
accuracy. Laws of projectile motion are very important for re- exited the muzzle 关12–17兴. The interior ballistic process was ig-
search and design of weapons. The process of the projectile over- nored or simply assumed in most investigations. Also, the mutual
taking the muzzle flow has a significant influence on shot accu- influence between the moving projectile and the muzzle flow was
racy. often neglected. Actually, a precursor shock flow near the muzzle
is formed before the projectile exits. This precursor muzzle flow
has an important influence on the trajectory of the projectile, es-
1
Paper No. ISB ’10 01-052. pecially, for the prevalent trend of gun systems including large
Contributed by the Applied Mechanics of ASME for publication in the JOURNAL OF
APPLIED MECHANICS. Manuscript received January 6, 2010; final manuscript received
caliber cannon and multiple launch gun systems. The maximum
March 16, 2010; accepted manuscript posted April 8, 2010; published online June projectile velocity is one of the most important design goals of the
10, 2010. Assoc. Editor: Bo S. G. Janzon. interior ballistic process and also is the initial condition for the
Journal of Applied Mechanics Copyright © 2010 by ASME SEPTEMBER 2010, Vol. 77 / 051406-1
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The results of numerical simulation and analysis are helpful to
understand and master the aerodynamic process of gun launch and
provide significant guidance for research into shot accuracy and
muzzle brake design.
2 Mathematical-Physical Models
2.1 Physical Model. Before the projectile exits the barrel, a
precursor shock is formed as the projectile begins to accelerate
down the barrel. This causes compression waves to be formed in
Fig. 1 Muzzle flow schematic front of the projectile as the air column ahead of the projectile
accelerates. In addition, the leakage of propellant gases past the
projectile can cause the air column to accelerate as well. The
exterior ballistic process; it is very important for studies and ap- compression waves caused by the acceleration of the air column
plications of weapons design. Most researchers take the muzzle coalesce to form a precursor shock. Depending on the speed of the
velocity as the maximum projectile velocity. In reality, after the projectile and the length of time the projectile is in the barrel, a
projectile exits the muzzle, the projectile velocity will increase second precursor shock may form.
further due to the influence of high-pressure propellant gas ejec- After the projectile exits the barrel and uncorks the propellant
tion from the gun bore. gas column behind it, the flow of the main propellant gas begins.
Recently, many attempts have been made to apply numerical The main propellant gas flow is similar to the precursor flow; only
methods to evaluate the high-pressure unsteady muzzle flow field with the pressure ratio typically one to two orders of magnitude
关4–7兴. With the development of new numerical methods and mea- higher. The precursor contributes very little to the overall blast
surement technology, considerable progress has been made in the effect of the gun. The propellant gas exits the barrel at a high-
research of projectile motion 关9,10,13兴. Experimental photographs pressure. Because the pressure is so much higher than the precur-
of time development of the muzzle wave for small caliber gun sor wave, the main blast wave quickly overtakes the precursor
were observed by Merlen and Dyment 关8兴. But the experimental wave. In addition, because of large quantities of unburned propel-
images could just be evaluated qualitatively and not be analyzed lant and water vapor in the propellant gases, viewing the shock
quantitatively. The variation laws of the pressure: the temperature structure of the main propellant blast wave with shadowgraphs is
and so no are very difficult to be obtained in detail by experimen- very difficult.
tal technology. The full-scale experimental testing of the interior The blowdown or emptying of a gun bore after the projectile
ballistic and the intermediate ballistics is very expensive and dif- leaves the barrel is similar to the free jet expansion process. As the
ficult, especially, for the prevalent trend of gun systems including flow exits the barrel at the muzzle and begins to expand around
large caliber cannon and multiple launch gun systems. As a result, the sharp corner of the gun barrel, a Prandtl–Meyer expansion fan
the simulation of the muzzle flow field is highly desirable as an forms at the muzzle plane and spreads angularly away from the
early design tool. gun axis and then terminates at the free-shear jet boundary, or
Accurate modeling of the near-field wave propagation is critical contact surface, of the muzzle flow. These expansion waves reflect
to determine the blast wave overpressure of muzzle brakes. Most off the jet boundary forming a series of weak compression waves
investigations of the muzzle flow focused on the ejection of the that coalesce to form a barrel or intercepting shock. In addition,
high-pressure jet after the projectile exited the muzzle 关11,12兴. these waves can propagate into the flow field toward the main
The process before the projectile exit was ignored or assumed blast wave 关2兴.
simple in most previous muzzle investigations 关4,9,13兴. Actually, Downstream of the muzzle, a Mach disk forms across, which
a precursor shock flow near the muzzle is formed before the pro- the flow decelerates from supersonic to subsonic velocities. The
jectile exits. This precursor muzzle flow has an important influ- Mach disk and barrel shock enclose a volume known as the
ence on the trajectory of the projectile, especially, for large caliber shock-bottle. Initially the Mach disk is constrained by a blast
cannon and multiple launch gun systems. In addition, the maxi- wave front or primary shock moving at sonic speed. This con-
mum projectile velocity is one of the most important design goals straining action can be seen as a deformation in the plume bound-
of the interior ballistic process and also is the initial condition for ary 关2兴.
the exterior ballistic process; it is very important for studies and Outside of the barrel shock, at the corners of the Mach disk, a
applications of weapons design. Most researchers take the muzzle turbulent vortex ring forms as the flow tries to move toward the
velocity as the maximum projectile velocity. In reality, after the blast wave but is constrained. The outside edge of this turbulent
projectile exits the muzzle, the projectile velocity will increase vortex ring forms the plume boundary. The turbulent vortex ring is
further due to the influence of high-pressure propellant gas ejec- caused by large differences in the tangential velocity and turbulent
tion from the gun bore. The precursor shock also has a great shear layer near the jet boundary. After the blast moves away from
influence on the flight stability of the projectile. Actually, the par- the muzzle, the flow from the muzzle is similar to an unrestrained
ticular configuration of the muzzle flow has a blowdown charac- free jet expansion.
terized by a precursor shock and the main propellant gas flow. For As a result, the propellant gas exiting the barrel is typical of a
these reasons, the muzzle flow was simulated coupled with the highly underexpanded jet flow. The flow field around the muzzle
interior ballistic process in this paper. Also, the mutual influence of a gun barrel can be complicated and include flow phenomena
between the moving projectile and the muzzle flow was consid- such as expansion waves, compression waves, shocks, shear lay-
ered. The problem selected for aerodynamic analysis is the 30 mm ers, and blast waves.
gun with a 1502 mm barrel length shooting a typical projectile. 2.2 Mathematical Models. The simulation of the muzzle
Predictions of the projectile muzzle velocity and maximum cham- flow field was coupled with the interior ballistic process and the
ber pressure are in agreement with measured results. The unsteady pressure distribution forward of the projectile. Mathematical mod-
developing process of the muzzle flow is shown to be highly eling of the interior ballistic process was based on the following
transient and varied. The pressure and Mach number contours of assumptions.
the muzzle flow field are analyzed and the turbulence in the region
around the muzzle is simulated. The interaction of the projectile 共1兲 Propellant burning in parallel layers.
with the muzzle flow field is analyzed during the interior ballistic 共2兲 Powder grains burning at a rate proportional to the mean
after-effect period. pressure rose to a burn rate exponent.
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冢 冣
共3兲 Heat loss from the propellant gas to the barrel is accounted u2
冢冣
for by a decrease in propellant impetus 共f兲 or an increase in
u 2u 1 − x2x1
the specific heat ratio 共k兲.
冉 冊
u1
共4兲 Other secondary energy losses are considered by the coef- Q̄ = , S̄ = 2 u2 u2 ,
u2 u 22 + −
ficient . ReL x2 x2
共5兲 The engraving process is assumed transient. The constant Et
共Et + p兲u2 − 共x2x1u1 + x2x2u2兲 + qx2
engraving pressure 共p0兲 is regarded as a starting condition
冢 冣 冢 冣
of the projectile.
共6兲 The equation of state of propellant gas follows the Abel– u1 u2
Noble equation u 12 + p u 2u 1
Eu = , Fu = ,
u 1u 2 u 22 + p
p共v − a兲 = RT
共Et + p兲u1 共Et + p兲u2
共7兲 Energy of the propellant gas per unit mass and the tempera-
冢 冣
ture of propellant burning are regarded as constant. Varia-
0
tion in the propellant gas composition in the expansion pro-
cess is ignored. So propellant impetus, specific heat ratio x1x1
and covolume 共a兲 are considered as constant. Ev =
x1x2
,
共8兲 Sealing between the projectile and the gun barrel is perfect
and no propellant gases escape forward during or after the 共 x1x1u 1 + x1x2u 2兲 − q x1
engraving process.
冢 冣
0
Based on the above assumptions, the mathematical formula-
x2x1
tions of an interior ballistic model suitable for computer simula-
Fv =
tion are established as follows 关1兴: x2x2
= Z共1 + Z + Z2兲 共 x2x1u 1 + x2x2u 2兲 − q x2
dZ u1 pn
dt
=
e1
x1x1 =
2
2 冉
u1 u2 u2
− −
3 ReL x1 x2 x2
, 冊
m
dv
dt
= Spin − 共Ffront + Ffri兲 共1兲
x1x2 = +冉
u2 u1
ReL x1 x2
, 冊
Spin共l + l兲 = f − mv2
x2x2 =
2
2 冉
u2 u1 u2
− −
3 ReL x2 x1 x2
冊
2
T T
q x1 = − , q x2 = − .
dl 共r − 1兲M ⬁ ReL Pr x1
2
共r − 1兲M ⬁ ReL Pr x2
2
=v
dt
2.3 Turbulence Model. Turbulence effects are also consid-
where is the percentage of propellant burnt, Z is the relative ered in the simulation. The Spalart–Allmaras turbulence model is
burned thickness of propellant, v is the projectile velocity, l is the applied for the turbulent flow calculation. The Spalart–Allmaras
chamber volume-to-bore area ratio, f is the propellant impetus, model includes a developed single equation model and is highly
is the charge weight, l is the projectile travel, pin is the projectile suitable for the simulation of gas flow with a wall boundary. Fur-
base pressure, Ffront is the resistance due to the gas pressure on the thermore, the Spalart–Allmaras model is very effective for simu-
front of the projectile, Ffri is the friction resistance, and v is the lating boundary layer flow fields for adverse pressure gradient
projectile velocity. problems.
Generally, the propellant has been completely burned by the The transport equation for turbulent energy of the Spalart–
time of the interior ballistic after-effect period. Consequently, the Allmaras model is written as follows 关9兴:
冋冉 冊 册 冉 冊
high-pressure jet from gun bore can be assumed to be a single gas
phase. In addition, as sealing between the projectile and the gun 共k兲 共kui兲 t k ui u j ui
+ = + + t +
barrel is perfect so that no propellant gases escape forward after t xi xj k x j x j xi x j
the engraving process, then the fluid ahead of the projectile can
also be assumed to be a single gas phase. Therefore, it is assumed k3/2
− CD 共3兲
that the air ahead of the projectile has similar gas properties to the l
propellant gas flow in the interior ballistic after-effect period. From left to right, the terms account for transient, advection,
The mathematical formulations of a two-dimensional axis- diffusion, generation, and dissipation effects, respectively.
symmetric aerodynamic model for the gas flow field are estab- The turbulent viscosity is calculated using the Kolmogorov–
lished as follows: Prandtl expression
Q̄ Eu Fu Ev Fv S̄ t = C冑k1 共4兲
+ + − − + =0 共2兲
t x1 x2 x1 x2 x2 k, CD, and Cu are empirical coefficients.
Q̄ is the variable to be solved, Eu and Fu are the inviscid fluxes in 2.4 Mesh Method. Hybrid structured grid and moving grid
two coordinate directions, Ev and Fv are the viscid fluxes in two methods were applied in simulations. Unstructured meshing was
applied for the irregular shape of the front of the projectile. Mesh
coordinate directions, and S̄ is a source term. Q̄, Eu, Fu, Ev, Fv, refinement was used in the region close to the projectile to im-
and S̄ are defined, respectively, as follows: prove the calculation accuracy. To improve the computing effi-
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Fig. 2 Initial mesh distribution in computational domain
Percentage
Experimental Simulation difference
Ballistic factors results results 共%兲
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Fig. 7 Distribution of reference points
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takes the blast wave. In order to improve shot precision, it is
important to analyze the process of the projectile overtaking the
blast waves in the muzzle flow. Many experiments and theoretical
studies have investigated the interaction of the flow field with
practical configurations. However, there has been little discussion
on the phenomena coupling the projectile with the shockwave.
The muzzle flow consists of a series of propagating normal
shockwaves and a moving projectile. Here, the flow field analysis
is important for the estimation of the projectile trajectory after it
overtakes the complex unsteady shockwave.
Figure 11 shows the velocity contours and projectile body pres-
sure distribution when the projectile is overtaking the muzzle flow
field. After the projectile exited the muzzle, it was surrounded by
a high-pressure high-temperature jet from the gun bore. The for-
Fig. 10 Simulation results profile along axis of symmetry mation of a shockwave was disturbed by the moving projectile.
Simultaneously, the projectile body pressure changed greatly
when the projectile overtook the unsteady complex shockwave. At
the radial wave propagation was impeded by the gun barrel. Pres- 0.2 ms after the projectile exited the barrel 共Fig. 11共a兲兲, the lead-
sures at points 2 and 3 decreased after the shockwave passed, as ing part of the projectile was not surrounded by the shockwave.
seen in Fig. 9. The projectile body pressure decreased sharply behind the shock-
When the projectile reaches the muzzle, the precursor flow pro- wave and then increased toward the muzzle because of the con-
vides the initial environment outside the barrel. Figure 10 shows tinuous high-pressure jet from the barrel. The projectile body
the Mach number variation and the pressure variation along the pressure increased at the projectile tail due to the low-pressure
axis of symmetry in front of the projectile at the instant of pro- area at the bottom of the projectile. At 0.5 ms after the projectile
jectile exit. The maximum Mach number of the precursor muzzle exited the barrel 共Fig. 11共b兲兲, another shockwave was formed due
flow was 4.95 and the maximum pressure was 8.3 MPa. Shock- to differences in the projectile diameter. At 0.8 ms after the pro-
waves in the precursor flow can be seen in Fig. 10. Three shock- jectile exited 共Fig. 11共c兲兲, the shockwave has moved backward to
waves were formed in the precursor flow field. These decrease in the projectile tail. The projectile tail body pressure increased be-
magnitude with distance from the muzzle. Jumps in pressure and cause the shockwave was near the projectile base. At 1.2 ms after
velocity were observed before and after each shockwave, as the projectile exited 共Fig. 11共d兲兲, the projectile moved out of the
shown in Fig. 10. shockwave. The projectile body pressure was then fairly evenly
distributed. The body pressure at the front of the projectile was
4.5 Discussion of the Flow Field Induced by the Projectile relatively high due to the resistive pressure caused by the non-
Overtaking the Complex Shockwave. When a projectile over- streamlined projectile profile. An investigation of the projectile
takes a preceding shockwave from behind, a complex shockwave body pressure profile is the foundation for research into shot ac-
interaction occurs in the flow field around the projectile. The pro- curacy.
jectile experiences a rapid variation in aerodynamic forces as it
goes through the shockwave from the high-pressure region to the 4.6 Aerodynamics Analysis After the Projectile Exits the
low-pressure region. The rapid change in aerodynamic forces may Barrel. After the projectile has left the barrel, a high-pressure
make the trajectory of the projectile unstable after the projectile propellant gas jet is vented from the muzzle. The jet interacted
overtakes the preceding shockwave. Such a flow field is observed with the precursor flow and was impeded by the moving projec-
near the outside of the muzzle when the launched projectile over- tile. Mach number and pressure distributions, along the axis of
Fig. 11 Velocity contours and projectile body pressure distribution at the various times
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Fig. 14 Velocity vector before the projectile exited
Fig. 12 Mach number distributions behind the projectile
symmetry to the back of the projectile, at different times 共0.2 ms, of the projectile, resulting in a positive velocity acceleration. In
0.4 ms, 0.6 ms, 0.8 ms, 1.0 ms, 1.2 ms, 1.4 ms, 1.6 ms, and 1.8 Fig. 15 the projectile velocity increased quickly after it left the
ms兲, are shown in Figs. 12 and 13, respectively. Due to shock- muzzle. After the projectile moved away from the Mach disk,
wave superposition, the maximum Mach number at each time is there was no discernable pressure difference between base and
larger than the previous one. Furthermore, the position of the front of the projectile. So the velocity of projectile tended to be-
maximum Mach number moves forward as the shockwaves spread come constant.
forward. The projectile trajectory was influenced by the projectile
5 Conclusions
base pressure and the air pressure ahead of the projectile. The
projectile base pressure decreased as the projectile moved away An aerodynamic analysis has been conducted for the firing pro-
the muzzle 共Fig. 13兲. The projectile velocity increased initially but cess of a 30 mm gun shooting a typical projectile. The process
became constant 0.6 ms after the projectile exited the muzzle. The from the end of engraving to the time of the maximum projectile
pressure in the barrel constantly decreased as the gas expanded velocity in the interior ballistic after-effect period was simulated
out of the muzzle. and analyzed with a hybrid structured-unstructured moving grid
method. The main conclusions are as follows.
4.7 Numerical and Analysis of Muzzle Vortex Flow.
Muzzle flow is a typical under expanded fluid jet. A coronary 共1兲 Using data from a 30 mm gun firing, the muzzle flow field
wave was formed by the expansion of shockwaves from the bar- was simulated coupled to the interior ballistic process. The
rel. Before the projectile exited the muzzle, a vortex flow was predicted projectile muzzle velocity and maximum cham-
developed for the precursor gas flow expanding around an exter- ber pressure were in good agreement with those of the ex-
nal obtuse angle. In Fig. 14 a vortex ring is shown beside the periment.
muzzle at 0.4 ms before the projectile exits the muzzle. After the 共2兲 Numerical simulations showed the formation and develop-
projectile left the muzzle, a high-pressure, high-velocity jet flowed ment of the muzzle flow field. Bottle shockwaves were
out of the gun muzzle. The vortex effect weakened gradually. clearly displayed. The analysis methods and conclusions
will provide significant guidance to researchers of problems
4.8 Analysis of the Projectile Velocity After Shot Exit. Fig- related to the influence of the muzzle flow field.
ure 15 shows the velocity-time profile for the projectile after leav- 共3兲 The flow induced by a projectile overtaking a shockwave
ing the barrel. The projectile velocity increased significantly due was simulated and analyzed. This analysis can be used to
to the high-pressure gas jet flow expanding from the bore after investigate the effect of the muzzle flow on the projectile
shot ejection. In the interior ballistic process, resisting forces on trajectory. The pressure and Mach number distributions in
the projectile comprised the barrel friction force and the resistive the precursor flow field were analyzed before the projectile
pressure on the front of the projectile. The driving force on the exited the muzzle. The vortex flow near the muzzle was
projectile was mainly from high-pressure gas. So the projectile also analyzed. The position of maximum Mach number
velocity increased constantly 共see Fig. 5兲. After shot ejection, dur- moved forward after the projectile exited the muzzle. The
ing the interior ballistic after-effect period, the projectile base was maximum Mach number increased to 6.83 and the breech
acted on by the high-pressure jet. Consequently, the pressure on pressure decreased to 21.5 MPa at 1.8 ms after the projec-
the base of the projectile was greater than the pressure on the front tile had left the barrel. The projectile velocity increased
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rapidly up to 0.8 ms after shot exit and then tended to be 关6兴 Cayzac, R., Carette, E., Roquefort, T. A., Bidorrini, P., Bret, E., Delusier, P.,
and Secco, S., 2005, “Unsteady Intermediate Ballistics: 2D and 3D CFD Mod-
constant. The projectile velocity increased to 899.28 m/s
eling, Applications to Sabot Separation,” 22nd International Symposium on
from 843.99 m/s in the interior ballistic after-effect period. Ballistics, Vancouver, Canada.
关7兴 Kurbatskii, K. A., and Montanari, F., 2007, Numerical Blast Wave Identifica-
The simulation results accurately reflected the physics of the tion and Tracking Using Solution-Based Mesh Adaptation Approach,” 18th
problem. Results of numerical simulation and analysis are helpful AIAA Computational Fluid Dynamics Conference, Miami, FL.
to understand and master the aerodynamic process of the gun 关8兴 Merlen, A., and Dyment, A., 1991, “Similarity and Asymptotic Analysis for
Gun-Firing Aerodynamics,” J. Fluid Mech., 225, pp. 497–528.
system launch process and provide significant guidance for re-
关9兴 Carlucci, D., Cordes, J., Morris, S., and Gast, R., 2006, “Muzzle Exit 共Set for
search into shot accuracy and muzzle brake design. Word兲 Effects on Projectile Dynamics,” Paper No. AD-E403 082.
关10兴 Lee, C. L., Lee, D. J., Ko, S. H., Lee, D. S., and Kang, G. J., 2006, “Numerical
Acknowledgment Analysis of a Blast Wave Using CFD-CAA Hybrid Method,” Paper No. AIAA
2006-2701.
This work is supported by the Program for New Century Ex- 关11兴 Blazek, J., 2001, Computational Fluid Dynamics: Principles and Applications,
cellent Talents in University 共Contract No. NCET040509兲, the Elsevier, Oxford, pp. 81–96.
Research Fund for the Doctoral Program of Higher Education 关12兴 Sakamoto, K., Matsunnaga, K., Fukushima, J., and Tanaka, A., 2001, “Nu-
共Contract No. 20060288019兲, and the Natural Science Foundation merical Analysis of the Propagating Blast Wave in a Firing Range,” 19th
of Jiangsu province 共Contract No. BK2007531兲, People’s Repub- International Symposium in Ballistic, pp. 289–296.
关13兴 Aibarow, A. V., Babayev, D. B., and Mironov, A. A., 2002, “Numerical Simu-
lic of China. lation of 3D Muzzle Brake and Missile Launcher Flow Field in the Presence of
Movable Objects,” 20th International Symposium in Ballistic, pp. 226–232.
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