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PAMAPERSADA NUSANTARA DAILY PLAN SCHEDULE MAINTENANCE SERVICE

DISTRICT ASMI

ACTUAL SERVICE YESTERDAY (Tuesday, 23 January 24)

Plan Service & BL / FUI Act Washing & Service & Include Delay Act Backlog,FUI & Include Delay Total Qty
Code HM Deviasi LOKASI DEV HM EGI
No HM PS Ps Start Wash. BL & Finish Actual Mekani Remark Activity
Number Total Est rfu Actual Start Time Total Start time Finish Time Total Time
Type B/D & PS FUI Time Down k
H42984 Replace bolt clamp cylinder bucket LH, J43575 Replace bucket cylinder RH,
C43417 Replace hose boom foot, Replace cylinder arm, Welding bracket cylinder arm,
1 EX1144 30,000 2,000 4:00 12.0 12.0 24.0 4:00 29972 4:00 16:00 12.0 16:00 CONT #VALUE! #VALUE! 10 #VALUE! S7 -28 PC1250SP-8
Ost Wr : G41915 Thermostat, L42223 Housing Filter, L42331 Bolt Bracket Cylinder
Bucket, H42785 Rehose Solenoid Proker: Replace Arm Cylinder, Rehose Boom
J43577 Replace hose suction pump, G42589 Replace hose oil cooler transmisi, F42932
2 DZ605 8,000 2,000 9:00 12.0 8.0 20.0 5:00 8000 10:00 22:00 12.0 22:00 2:30 4.5 16.50 11 -3.5 Replace carrier roller, Replace Blade Wiper RH, Replace Cutting edge, Completed Cap S7 0 D375A6R
Core Valve AC, Change Hydraulik Oil, Ost Wr : K41887 Cap refill
L42644 Replace EPC valve, J43550 Replace accumulator parking brake, Replace
3 DT4828 24,000 2,000 7:00 10.0 2.0 12.0 19:00 24029 8:10 18:10 10.0 18:10 6:00 11.8 21.83 12 9.8 Engine oil Pressure sensor, G42543 Replace Hose Rear brake Cooling RH, Ost Wr : S7 29 HD7857
K42119 Gas Spring door LH, FUI :CEK CONNECTOR & WIRING TM OUPUT SPEED
M42947 Replace hose steering valve, E43026 Replace point lubricating area front
4 DT5324 6,000 2,000 7:00 10.0 1.0 11.0 18:00 6029 8:40 18:40 10.0 18:40 19:45 1.1 11.08 12 0.1 axle,F42933 Reoring hose output fiolter transmisi, FUI : CHANGE OIL TRANSMISSION S7 29 HD7857
& BRAKE COOLING, MIDLIFE HOSE FRONT BRAKE (C43465), RE-OILING REAR
L42584 Replace lamp assy, G42520 Replace PCV timing supply pump RH, G42519
5 DT3816 62,500 500 7:00 6.0 10.0 16.0 23:00 62523 7:30 13:30 6.0 13:30 6:00 16.5 22.50 13 6.5 Replace switch power window, E43007 Replace line lubricating autolube area S4 23 HD7857
attachment, Repair box muffler, Repair pad vessel, Ost wr : L40241 B41125 Cylinder
G42544 Replace gasket lubricating supply pump LH, E43024 Replace front suspensi,
6 DT5317 5,500 500 7:00 6.0 3.0 9.0 16:00 5514 9:25 15:25 6.0 15:25 17:00 1.6 7.58 14 -1.4 J43576 Replace piping brake cooling brake, E43025 Replace u clamp filter, FUI : S7 14 HD7857
CLEANING HOSE BREATHER ENGINE, 1. Periksa level Engine Oil, 2. Periksa
B43173 Replace bolt mounting cover v belt alternator, K42922 Replace u-clamp piping
7 DT5405 3,000 1,000 16:00 8.0 4.0 12.0 4:00 3031 20:15 4:15 8.0 4:15 CONT #VALUE! #VALUE! #VALUE! filter brake, Repair cover cabin door RH, Repair transmiter, Ost Wr : C40358 Exhaust S7 31 HD7857
Box, FUI : CHANGE OIL TM & BRAKE COOLING (LT 1000).
L42666 Repair engine, J43578 Replace stop valve, K42921 Reoring steering cylinder,
8 WL379 28,500 500 7:00 6.0 14.0 20.0 3:00 28476 8:00 14:00 6.0 14:00 20:45 6.8 12.75 16 -7.3 Ost Wr : F41280 O ring Oil Cooler,F42701 Breather Fuel, FUI : a. Cek Rating Plug all CPP -24 WA500-6R
position Diff & FD, b. Ambil sample PAP All Position Diff & FD, c. Jika ditemukan deviasi
Replace bush radiator, Reseal output differential, Ost WR : E40566 Clucth kit, E41795
9 LD886 22,500 500 7:00 6.0 14.0 20.0 3:00 22550 8:00 14:00 6.0 14:00 CONT #VALUE! #VALUE! 14 #VALUE! Operator Seat, H42445 Hose Coolant retarder, F42425 Spring Compression, FUI : a. HAULING 50 P410CB6X4
Lakukan validasi pengukuran pada Brake posisi #2 , dan pastikan masih dalam batas
PLAN SERVICE TODAY (Wednesday, 24 January 24)
Code PS Start Wash. BL & Work Order Number WR Document LOKASI HM EGI
No HM PS Total Est rfu Wash & BL & FUI BL&FUI Remark Activity
Number Type BD & PS FUI BL & FUI PS UT PS SM/BP
PS UT SM/BP
L42730 H43079
Replace track frame RH assy, E42808 Replace hose travel motor RH LH, Ost WR : F42108 Pin, E42843 F41759 RECOM Shaft
202440 202481 202491 E43084 F42108
1 EX1137 36,500 500 4:00 8.0 16.0 24.0 4:00 L42715 L42715 E43092 Swing Machinery Recom Proker: Replace Hyd Oil Total, Rehose Travel Motor, FUI : FUI : Buka grill radiator & cleaning radiator S1 36,189 PC1250SP-8
202441 202489 202490 E42843 E42808
menggunakan high pressure pump,Check & leveling coolant,lakukan fan reverse fan motor radiator,Flushing oil hydraulic & resampling
E43084 F41759 Replace hose boom foot, Reinforce bucket, Repair cover bottom main pump, Ost Wr : G41810 Shim Joint ARM, J42759 Strainer
H43073 J43632
202371 202469 202470 Return Filter, FUI : FUI : Flushing oil hydraulic & resampling PAP after flushing (Botol 1L),Lakukan PPU sesuai schedule (Last PS
2 EX1234 4,500 500 13:00 8.0 11.0 19.0 8:00 J43587 J43587 F42983 J43639 - S4 4,212 PC1250-11R
202372 202472 202514 tidak dilakukan PPU),Lakukan PPM sesuai schedule (Last PS tidak dilakukan PPM),Cleaning radiator & hyd oil cooler menggunakan
G41810 J42759
high pressure pump,Lakukan aktivasi fan reverse
202493 202494
202447 B43239 E43087 Replace track roller RH no.4, Replace bolt track roller, FUI : Continue monitoring & take sample PAP,Lakukan PPU sesuai
3 DZ1185 40,750 250 16:00 4.0 10.0 14.0 6:00 202495 202492 H43061 H43061 - S1 40,403 D155A6R
202448 F42987 schedule,Flushing fuel & take sample BF AF
202566

202378 202482 202483 E43086 L42726 Action Service 1000 Hrs, FUI : Continue cleaning radiator & cooler group menggunakan high pressure pump,Flushing Hyd Oil & take
4 DZ613 5,000 1,000 7:00 8.0 4.0 12.0 19:00 K42926 K42926 - S7 4,673 D375A6R
202379 202484 202569 C43478 sample after flushing,Apakah terdapat gram pada drain plug,Flushing fuel & take sample BF AF
201915 201932 C43314 Replace clamp piping after cooler RH, G42501 Replace coupling return hydraulic, M42850 Replace slack adjuster front,
202074 201933 201916 C43314 G42501 J43464 Replace slack adjuster LH, E42942 Replace steering Cylinder RH LH, Adjuster fan belt, Repair hoist cylinder RH, Repair side
5 DT3831 64,250 250 7:00 4.0 14.0 18.0 1:00 - B43098 M42850 E42942 S1 64,013 HD7857
202075 201917 201918 J43464 wall vessel, Repair steering valve, FUI : Undermonitoring, Ukur RPM Stall Power Mode A,CEK WIRING AIR INTAKE TEMP
201935 201919 SENSOR,Periksa kebocoran/wiping Engine Oil
202510 202511 Re Oring Pressure Switch parking brake, FUI : CEK KONDISI SPINNER PRE-CLEANER (PASTIKAN KONDISI SUDU SPINNER
202076 MASIH NORMAL/ TIDAK PATAH),Periksa kebocoran/wiping Engine Oil
6 DT5332 5,500 500 7:00 6.0 8.0 14.0 21:00 202512 202567 K42859 K42859 L42729 B43243 M43009 S1 5,245 HD7857
202077 Tyre Activity : TYRE POTENSI AT & TT #1 #5 #6 = 2 JAM -> Req. AFTER PS
202568
202485 202486 H43074 B43236 Reoring bracket filter transmisi, Replace clamp hose brake RH, Replace Battery 2 pcs Ost WR : C42681 Breather Fuel Tank C42724
202449 202475 202487 J43633 F42984 Breather Hyd Tank, FUI : Cek kondisi Fill Switch 3rd Clutch, lakukan penggantian jika terdapat oli tembus pada connector,CEK TIPE
7 DT4573 37,500 500 7:00 6.0 18.0 24.0 7:00 M42993 M42993 L42727 S1 37,244 HD7857
202451 202476 202474 H43078 B43244 PDU YANG DIGUNAKAN
202473 202503 J43631 C42681 Tyre Activity : TYRE TCH #5 #6 = 2 JAM -> Req. BEFORE PS
C43477 M43007 Replace piping demand valve, FUI : MIDLIFE BLOWER AC,HOSE FRONT BRAKE,Cek Injection Command & rpm (tabel
202452 202477 202500
8 DT4175 56,500 500 7:00 6.0 2.0 8.0 15:00 M42994 M42994 B43241 F42988 C43477 H43072 terlampir),Periksa kebocoran/wiping Engine Oil S1 56,214 HD7857
202453 202501 202502 Tyre Activity : TYRE TC #2 #ALL FOLLOW UP STUD PROGRAM 4000 JAM = 1 JAM -> Req. BEFORE PS
H43072
202480 202479 K42976 J43634 Replace front pad vessel, Rehose demand valve, Replace relief valve EPC, Ost WR : L41899 Valve Accumulator,
202454
9 DT4657 26,500 500 16:00 6.0 4.0 10.0 2:00 202478 202506 H43062 H43062 B43237 J43640 B43237 F42990 FUI : Periksa Continuity wiring harnes Oil Level sensor S1 26,196 HD7857
202455
202507 202508 H43077 L41899 Tyre Activity : TYRE POTENSI AT & TT #1 #2 #6 = 2 JAM -> Req. BEFORE PS

202391 202518 202517 C43480 M43010

10 WL373 34,000 2,000 7:00 10.0 10.0 20.0 3:00 M42956 M42956 E43093 Ost Wr : C42790 Recom Reseal Control Valve, FUI : Change oil FD & Diff Front (LT 2000 Hrs) CPP 33,579 WA500-6R
202392 202516 202570 C42790

Replace front suspensi cabin, Welding axle rear 7/8, Ost WR : E42524 Compression Spring, FUI : Continue Monitoring & Ambil
202393
11 LD980 12,500 500 7:00 6.0 14.0 20.0 3:00 202419 J43596 J43596 E42524 - sample PAP Sesuai Schedule, Lakukan pengecekan kondisi wear brake all position HAULING 12,292 P410CB6X4
202394
Tyre Activity : PROGRAM CHECK TORQUE & AADJUST PRESSURE = 2 JAM -> Req. AFTER PS
PLAN BAP TODAY (Wednesday, 24 January 24)
LOKASI HM
Code
No Type Start BD Total Est rfu Work Order Number WR Document Remark Activity
Number

1 DT3498 BAP 6:00 24.0 6:00 BAP : Repair Bracket Radius Rod S7 69,108 HD7857

2 DT3831 BAP 2:00 24.0 2:00 BAP : Rebushing rear axle S1 64,013 HD7857

3 DZ1188 BAP 6:00 5.0 11:00 BAP : Replace Fill Switch S7 41,193 D155A6R

4 DT4645 BAP 6:00 2.0 8:00 BAP : Replace Core Valve rear suspensi LH S7 29,871 HD7857

5 DT3883 BAP 6:00 2.0 8:00 BAP : Painting Unit HD TW 46,970 HD7857

PLAN SERVICE TOMORROW (Thursday, 25 January 24)

Work Order Number WR Document
Code PS Start Wash. BL & LOKASI HM
No HM PS Total Est rfu Wash & BL & FUI BL&FUI Remark Activity
Number Type BD & PS FUI BL & FUI PS UT PS SM/BP
PS UT SM/BP

202373 202539 202540 Reinforce bucket, Proker: Replace Arm Cylinder, Rehose Boom Cylinder
1 EX1860 3,500 500 7:00 8.0 6.0 14.0 21:00 G42668 G42668 C43482 F42993 F42993 S7 3,167 PC200011
202374 202541

202376 202543 202544 L42734 F42995

2 DZ612 6,000 2,000 7:00 10.0 4.0 14.0 21:00 J43658 J43658 - Repair window, Pasang sticker komisioning, Replace cutting edge, Ost Wr : J43297 Blade Wiper, F42718 Point Ripper S2 5,669 D375A6R
202377 202542 J43297 F42718

202459 Action Service 250 Hrs, FUI :

3 DR139 3,250 250 9:00 4.0 4.0 13:00 - - L42725 - - S7 2,940 DM30XC
202460

202417 202418
202380 F42968 G42633 F42968 Replace bolt bracket piping, G42633 Replace pressure switch parking brake
4 DT5330 6,000 2,000 7:00 10.0 1.0 11.0 18:00 202509 202546 G42670 G42670 M43012 S7 5,709 HD7857
202381 C43479
202547
E43068 H43050 E43068 Adjust Shim Vessel, Replace U Clamp piping filter brake,H43050 Re Oring EPC Valve, Replace Guard Suspensi LH, Replace
202382 202265 202266 Guard Suspensi RH, Ost WR : C42690 Suspension Operator Seat, M42543 Plug Fuel,
5 DT3341 14,000 2,000 7:00 10.0 4.0 14.0 21:00 F43016 F43016 J43660 C42690 - S7 13,738 HD7857
202383 202581
M42543 Tyre Activity : TYRE ROLLING FRONT #1 #2 ; #5 TCH = 2 JAM -> BEFORE PS

202384 202548 202549 F42994 C43483 Replace Solenoid EPC, Replace Oring Cover Front Brake Proker: Midlife Injector
6 DT4690 34,250 250 7:00 4.0 4.0 8.0 15:00 - L42679 - S7 33,978 HD7857
202386 202582 E43118 Tyre Activity : TYRE SPEC TOP TREAD #6 = 2 JAM -> BEFORE PS + CHECK TORQUE LAST 4000 JAM 14 JUN 2023

202387 Action Service 500 Hrs, FUI :

7 DT5316 5,500 500 7:00 6.0 2.0 8.0 15:00 202550 202551 E43120 E43120 H43081 - S7 5,223 HD7857
202388

202389 Ost WR : J43140 Pressure Switch parking brake

8 DT5446 4,250 250 16:00 4.0 4.0 8.0 0:00 202513 202552 - E43037 L42728 J43140 - S7 3,967 HD7857
202390 Tyre Activity : TYRE SPEC TOP TREAD #3 = 2 JAM -> BEFORE PS

202080 Replace muffler assy

9 DT1690 25,000 1,000 7:00 8.0 8.0 16.0 23:00 202583 E43085 E43085 H43100 - S4 24,723 HM4003
202081

202461 202496 202497 F42986 E43088

10 GR584 8,750 250 7:00 4.0 16.0 20.0 3:00 K42975 K42975 M43008 Ost WR : E42525 Evaporator S7 8,424 GD825A2
202462 202498 202499 H43075 E42525

202588 202584 B43273 M43029

202463 Replace balde wipper, Replace bush lever gear box, replace bush link cabin, Replace cover seat, Replace vibration insulator cylinder
11 LD903 21,000 1,000 7:00 8.0 12.0 20.0 3:00 202589 202585 F42982 F42982 E43119 B43274 L42753 HAULING 20,834 P360CB6X4
202464 tilt cabin, Ost WR : H42321 Coolant Tank
202586 202587 H43101 H42321
PLAN BAP TOMMOROW (Thursday, 25 January 24)
Code LOKASI HM
No Type Start BD Total Est rfu Work Order Number WR Document Remark Activity
Number

1 Date Now 45,294 0

2 Date Now 45,294 0

Production Dept Head Plant Dept Head Plant Planner

Tonnyko Matsu Agus Novi Indriyanto Andik Dwi H

 PLAN SERVICE TOMORROW (Friday, 26 January 24)
Work Order Number WR Document LOKASI HM
Code PS Start Wash. BL &
No HM PS Total Est rfu Wash & BL & FUI BL&FUI Remark Activity
Number Type BD & PS FUI BL & FUI PS UT PS SM/BP
PS UT SM/BP

1 EX1224 6,000 2,000 4:00 12.0 12.0 16:00 Proker: Replace grease Pump, Reseal track Adjuster LH, Aktifasi Fire Supression S1 5,675 PC1250-11R

Replace final drive RH, Ost WR : G41887 O ring PPm , C43096 Recom Ring Swing mach Proker: Replace Swing Machnnery Front &
2 EX2360 25,000 1,000 4:00 10.0 10.0 20.0 0:00 G41887 C43096 S4 HM 24,670 PC850-8R
Swing Motor Front

3 DZ1228 20,500 500 9:00 6.0 6.0 15:00 Program : Overhaul Undercariage & Rehose Hydraulic All S4 20,104 D155A6R

F42666 F42667
Ost WR : F42666 Trunion, F42667 Operator Seat, F42687 Bolt Trunion, J43301 Bolt Track Adjuster, L42378 Bolt Track Roller,
4 DZ1193 34,000 2,000 9:00 10.0 10.0 19:00 F42687 J43301 S1 Blasting 33,648 D155A6R
L42378 Bolt Cover pivot Proker: Repalce Blade Tilt Cylinder
L42378 L42378

5 DT3819 54,000 2,000 7:00 10.0 10.0 17:00 S1 53,699 HD7857

6 DT3945 64,000 2,000 7:00 10.0 10.0 17:00 S1 63,693 HD7857

7 DT5318 5,500 500 7:00 6.0 6.0 13:00 S1 5,212 HD7857

8 DT4058 57,250 250 7:00 4.0 4.0 11:00 S1 56,983 HD7857

9 DT4174 56,250 250 7:00 4.0 4.0 11:00 S1 55,950 HD7857

10 DT2661 36,250 250 16:00 4.0 4.0 20:00

11 GR509 36,250 250 7:00 4.0 4.0 11:00 S1 35,894 GD825A2

202042
12 WL354 20,750 250 7:00 4.0 10.0 14.0 21:00 F42878 F42878 K42511 Ost Wr : K42511 Switch Safety Device TYRE 13,713 WA500-3
202043
13 LD995 17,750 250 7:00 4.0 4.0 11:00
PLAN BAP TOMMOROW (Friday, 26 January 24)
Code LOKASI HM
No Type Start BD Total Est rfu Work Order Number WR Document Remark Activity
Number

FIX PLAN SERVICE TOMOROW (Saturday, 27 January 24)

Work Order Number WR Document LOKASI HM
Code PS Start Wash. BL &
No HM PS Total Est rfu Wash & BL & FUI BL&FUI Remark Activity
Number Type BD & PS FUI BL & FUI PS UT PS SM/BP
PS UT SM/BP

1 EX1224 6,000 2,000 4:00 12.0 12.0 16:00 Proker: Replace grease Pump, Reseal track Adjuster LH, Aktifasi Fire Supression S1 5,675 PC1250-11R

Replace final drive RH, Ost WR : G41887 O ring PPm , C43096 Recom Ring Swing mach Proker: Replace Swing Machnnery Front &
2 EX2360 25,000 1,000 4:00 10.0 10.0 20.0 0:00 G41887 C43096 S4 HM 24,670 PC850-8R
Swing Motor Front

3 DZ1228 20,500 500 9:00 6.0 6.0 15:00 Program : Overhaul Undercariage & Rehose Hydraulic All S4 20,104 D155A6R

F42666 F42667
Ost WR : F42666 Trunion, F42667 Operator Seat, F42687 Bolt Trunion, J43301 Bolt Track Adjuster, L42378 Bolt Track Roller,
4 DZ1193 34,000 2,000 9:00 10.0 10.0 19:00 F42687 J43301 S1 Blasting 33,648 D155A6R
L42378 Bolt Cover pivot Proker: Repalce Blade Tilt Cylinder
L42378 L42378

5 DT3819 54,000 2,000 7:00 10.0 10.0 17:00 S1 53,699 HD7857

6 DT3945 64,000 2,000 7:00 10.0 10.0 17:00 S1 63,693 HD7857

7 DT5318 5,500 500 7:00 6.0 6.0 13:00 S1 5,212 HD7857

8 DT4058 57,250 250 7:00 4.0 4.0 11:00 S1 56,983 HD7857

9 DT4174 56,250 250 7:00 4.0 4.0 11:00 S1 55,950 HD7857

10 DT2661 36,250 250 16:00 4.0 4.0 20:00

11 GR509 36,250 250 7:00 4.0 4.0 11:00 S1 35,894 GD825A2

202042
12 WL354 20,750 250 7:00 4.0 10.0 14.0 21:00 F42878 F42878 K42511 Ost Wr : K42511 Switch Safety Device TYRE 13,713 WA500-3
202043
13 LD995 17,750 250 7:00 4.0 4.0 11:00
FIX PLAN SERVICE TOMOROW (Sunday, 28 January 24)
Work Order Number WR Document LOKASI HM
Code PS Start Wash. BL &
No HM PS Total Est rfu Wash & BL & FUI BL&FUI Remark Activity
Number Type BD & PS FUI BL & FUI PS UT PS SM/BP
PS UT SM/BP
1 EX1757 69,250 250 4:00 6.0 6.0 10:00

2 DZ1277 7,500 500 9:00 6.0 6.0 15:00

3 DT5331 5,500 500 7:00 6.0 6.0 13:00

4 DT5381 5,250 250 7:00 4.0 4.0 11:00

5 DT5383 5,250 250 7:00 4.0 4.0 11:00

6 DT4574 37,000 1,000 7:00 8.0 8.0 15:00

7 DT4010 64,500 500 7:00 6.0 6.0 13:00

8 DT1672 27,750 250 7:00 4.0 4.0 11:00

9 LD990 18,000 2,000 7:00 10.0 10.0 17:00

FIX PLAN SERVICE TOMOROW (Monday, 29 January 24)

Code PS Start Wash. BL & Work Order Number WR Document LOKASI HM

No HM PS Total Est rfu Remark Activity
Number Type BD & PS FUI Wash & BL & FUI BL&FUI
BL & FUI PS UT PS SM/BP
PS UT SM/BP
1 EX1231 4,500 500 4:00 8.0 8.0 12:00

2 DZ1213 35,750 250 9:00 4.0 4.0 13:00

3 DT4547 37,500 500 7:00 6.0 6.0 13:00

4 DT3589 66,500 500 7:00 6.0 6.0 13:00

5 DT5040 25,750 250 7:00 4.0 4.0 11:00

6 DT4393 44,250 250 7:00 4.0 4.0 11:00

7 DT3991 67,750 250 7:00 4.0 4.0 11:00

8 DT4648 26,000 2,000 7:00 10.0 10.0 17:00

9 DT2765 24,000 2,000 16:00 10.0 10.0 2:00

10 DT1774 4,250 250 7:00 4.0 4.0 11:00

11 GR515 29,000 1,000 7:00 8.0 8.0 15:00

12 LD890 19,750 250 7:00 4.0 4.0 11:00 Program: Ordinary TM HAULING 19,508 P410CB6X4

FIX PLAN SERVICE TOMOROW (Tuesday, 30 January 24)

Work Order Number WR Document LOKASI HM
Code PS Start Wash. BL &
No HM PS Total Est rfu Wash & BL & FUI BL&FUI Remark Activity
Number Type BD & PS FUI BL & FUI PS UT PS SM/BP
PS UT SM/BP