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UNIT # 3 OH DAILY PROGRESS REPORT FOR BMD-PP

Boiler pressure parts tube Joint Details


Jts.
Identified No. of Welded up Upto date
Element RT done
jts. to prev. jts welded
day

Eco. Coil 605 605 605 605


Eco. Hanger 4 4 4 4
Water Wall 413 413 413 413

LTSH 117 113 117 117


(COIL/HANGER/ TT)

DIV. SH 2 2 2 2
PLATEN(COIL
/SEIZURE /SPACER 9 9 9 9
TUBE)

S-Panel 28 28 28 28
RH SPACER
15 15 15 15
TUBE(O/L)
RH I/L 49 39 47 47

Total 1242 1228 1240 1240


BOILER MODIFICATION

SCW- Access
100 100 100 100
Door/Manhole/LRSB

LTSH( NEW) 2417 2417 2417 2417


Loose Loop joints
440 440 440 440
(C1-C55)
GOOSE NECK
120 120 120 120
(REAR ARCH)
RH Bent tube joints 1580 1420 1580 1533

RH Header & Pipe


10 10 10 10
joints
Criss cross (Div-
12 12 12 12
Platen)
Criss cross (LTSH-
6 6 6 6
Div)

Cross Over Joints


450 450 450 450
( I/L to O/L)

Riser tubes jts 14 14 14 14


SH spray line Jts 8 8 8 8
RH Startup vent line 8 8 8 8

Soot blower Line Jts 2 2 2 2

Criss-cross vent line


8 8 8 8
Jts
TOTAL 5175 5015 5175 5128
HDR END CAP 21 21 21 21
HRH O/L HEARDER ALL JOINTS COMPLETE. RT, UT OK, SR

RHS PIPE: J5 & J6 100% RT,UT OK. SR COMPETE. J4 100% DON


HRH PIPE
LHS PIPE: J1, J2 RT , UT OK, SR I/P. J3 ONE S

23 COIL PANEL 23 COILS INSERTED.


1-55 PANEL ALL PIECES INSERTED.
BENT TUBES FIT UP & WELDING I/P. SR OF 560 / 1110 JOINTS
BENT TUBE
COMPLETE. ALL MTM PAD & CLAMP WELDING
LTSH 65/65 PAIRS INSERTED.
CRISS- CROSS COMPLETE.
Boiler valves and Soot blowers
Servicing
To service completed
I/P
Safety valves 12 0 12

ERVs + PILOT V/V 9+9 0 9+9


Valves 117 0 117
Gland Packing 300 270
LRSB 24 0 24
Wall Blowers 88 86
Hangers & Supports(
reading & 232 232
Adjustment)
DP test 100% 100%
Fins welding 100% 100%

Scaffolding: Platen & Div. area removal i/p

Furnace cleaning: Jet washing completed.

02 gangs in WW & 02 gang in Eco & 01 gang in RH deployed. LTSH


Thickness Survey: 1337, Nose bend: 1982, Goose neck Bend 524, WB CORNER 130,
Rear arch: 239.
Coil lifting &
Eco: Pulling: 96/96. Normalised: 96 pairs. LTSH pulling : 49/65, R
pulling:
BOILER DRUM &
BOXED UP.
RING HDR
All nozzles inserted. Wind box cleaning done.Front panel all corners b
complete(except-1 no. for scaffolding removal). Windbox repair comp
Burner
guide pipe fixing complete. Scanner cooling hose fixing complete. Sid
panel cor.1 & 2 complete, Cor.3 & 4 i/p. To complete today.
BT fitting completed. SADC all corners fit up complete, linking compl
SADC& BT
connected. SADC indicators fitting cor.1 & 2 complete. Rest to compl

Oxide thickness in
Complete.
RH tubes

Pent House , Dead


Chambers at 10.5m Cleaning Complete.
& 55m
RLA work Hdr handhole welding: 23/23 complete. SR complete.
Goose neck area complete. Wall Blower area complete. Burner top &
Refractory Work dead chamber corner box complete. Screen tube area i/p. LTSH I/L h
Date: 12.10.2017
Details DAY: 33
RT
RT
pending
accepted JOINTS EXPECTED
for
upto PENDIN TOTAL RT FOR COMPLTION
accepta
date G ACCEPTANCE TIME
nce
605 0 0
0 COMPLETE
4 0 0 0 COMPLETE
413 0 0 0 COMPLETE

114 3 0 0 12.10.2017

2 0 0 0 COMPLETE

9 0 0 0
COMPLETE
28 0 0 0 COMPLETE
15 0 0 0
COMPLETE
45 2 2
2 12.10.2017
1235 5 2 0
DIFICATION

100 0 0 0 COMPLETE

2417 0 0 0 COMPLETE
440 0
COMPLETE
120 0
COMPLETE
35 no. RT
1518 15 0 62 taken during
launch.
9 1 1
12.10.2017
12 0
COMPLETE
6 0
COMPLETE

449 1 0 1 12.10.2017

14 0 0 0 COMPLETE
8 0 COMPLETE
8 0
COMPLETE
2 0 0 0
COMPLETE
8 0
COMPLETE
5111 17 0 64
21 0 0 0
MPLETE. RT, UT OK, SR COMPLETE.

OMPETE. J4 100% DONE. UT I/P.


UT OK, SR I/P. J3 ONE SEGMENT REPAIR I/P.

23 COILS INSERTED.
LL PIECES INSERTED.
R OF 560 / 1110 JOINTS COMPLETE. 23 COIL SIDE CLAMP SR
D & CLAMP WELDING TO COMPLETE TODAY.
5/65 PAIRS INSERTED.
COMPLETE.
nd Soot blowers

Remarks
SV-6 replaced. SV-3 replacement i/p.

ERV SV-25 REPLACED


S-85A,S-87A,S-88A REPLACED

en & Div. area removal i/p.

et washing completed.

g in RH deployed. LTSH: 7946, Eco: 9931 , WW 5948, RH I/L


524, WB CORNER 130, S PANNEL 3711 ,NOSE BEND:1982 ,

LTSH pulling : 49/65, Released: 41 pairs.

e.Front panel all corners boxed up. Elbow fitting all corners
al). Windbox repair complete. All Scanners, Ignitors, Oil guns
hose fixing complete. Side inner panel fixing complete.Outer
omplete today.
complete, linking complete. All corners BT power cylinders are
complete. Rest to complete today.

R complete.
a complete. Burner top & bottom complete. S-Panel corners &
tube area i/p. LTSH I/L hdr area i/p. To complete today.
RECOMMISSIONING ACTIVITY DAY
SG ECW SYSTEM CHARGING 21
TGECW SYSTEM CHARGING 21
CW DUCT CHARGING 22
ACW SYSTEM CHARGING 23
BCW PURGING CLEARANCE 23
CONDENSER FLOOD TEST 25

FW SYSTEM CHARGING 26
CEP DUMP VALVE READINESS AND FREENESS 26
CHECK
HW FILLING AND FLUSHING THROUGH CEP 26
SUCTION SIDE
CPU-B READINESS 26

CONDENSATE SYSTEM CHARGING 27

BOILER INTERNAL HYDRO 28


FANS TRIAL 28
SADC CHECKING 28
WB DRY RUN 28
FINAL BT CHECKING 28
MAIN TG ROTOR ZERO POSITION CHECKING 28
ATT DRY RUN 28
HP BP P&I CHECKS 28

SEAL OIL SYSTEM STARTING 29


SCANNER POSITION CHECKING WITH C&I 29
MILLS A,B,C P&I CHECK 29
IGNITOR POSITION CHECKING WITH BMD 29

ESP FIELDS TEST CHARGING 30


BOILER EXTERNAL HYDRO + RH HYDRO 30
APH LOAD TRIAL 30
ESP PASS-E GD TEST 31

WB DRY RUN CHECK BY EMD 32


SADC RECTIFICATION , CHECKING WITH C&I 32
CO2 PURGING 32

TG OIL SYSTEM CHARGING 33


MAIN TG EHC CALIBRATION 33
LPBP EHC CALIBRATION 33
TG TURBOVISORY INSTRUMENTS READINESS, P 33
LPBP P&I CHECK, LINE UP IN OIL CANAL 33
CT FANS AVAILABILITY CHECK-ALL 20 33
GEN AIR LEAK TEST AT 3.5 KSC 33
H2 FILLING AND PRESSURISATION 33
SAF A/B TRIAL RUN HDR DUMMY OPEN 33
SCANNER AIR HDR PURGING 33
IGNITOR COOLING AIR LINE CHECKING FOR LKG 33
OIL GUN LKG CHECKING JOINTLY WITH BMD 33
BOILER P&I, INTER TRIP CHECK 33
BCW PUMP OPERATION FOR 12 HRS AFTER HYD 33
DRAINING OF BOILER AFTER CC PUMPS CIRCUL 33
FINAL BOILER FILLING AFTER FLUSHING WITH 33
LRSB DRY RUN CHECK BY EMD 33
FURNACE EXPANSION INDICATOR FIXING CHEC 33
COAL FEEDING TO BUNKERS 33
APH FIRE ALARM CHECK 33
APRDS CHARGING 33
TG P&I CHECK ON BARRING 33
TG FIRE PROTECTION CHECK 33

TURBINE ON BARRING 34
BA HOPPER CLEARANCE FOR AIR LEAK TEST BY 34
FINAL FURNACE ATT 34
CG LOAD TRIAL 34
LDO/HFO CHARGING 34
ATOMISING STEAM CHARGING 34
BOILER SIDE STEAM CHARGING 34
SCAPH VALVES OPERATION CHECK 34
APH SB OPERATION WITH STEAM 34
MAIN BOILER P&I CHECK 34
SEAL TROUGH FILLING/ FLUSHING 34
BA HOPPER EVACUATION SYSTEM READINESS 34
CLEARANCE FOR BLU BY ALL 34
CLEAN AIR FLOW TEST OF MILLS 34
BA/FA SYSTEM READINESS & OPERATION 34
TG FIRE PROTECTION CHECK ACTUAL 34
TG P&I CHECK COMPLETE 34
UNIT INTERTRIP CHECK 34
VAC PULLING FOR BLU AFTER TG ON BARRING 34
TD-A/B P&I CHECK COMPLETE 34
TD-A/B ROLLING FROM AUX STEAM 34
FST HEATING AFTER FINAL FILLING 34
ATT ALL PRESSURE SWITCH NORMALISATION 34
INFORMATION TO FIRE STATION FOR BLU 34

BLU 35
SYNCHRONISATION 36
TARGET DATE TMD EMD C&I
9/30/2017 OK OK OK
9/30/2017 3.10.17 OK OK
10/1/2017 4.10.17
10/2/2017
10/2/2017 P/P-A
10/4/2017 4.10.17

10/5/2017

10/5/2017

10/5/2017

10/10/2017

10/6/2017

10/7/2017 09.10.17
10/7/2017 09.10.17
10/10/2017
10/9/2017
10/10/2017
10/13/2017
10/13/2017
10/13/2017

10/8/2017
10/8/2017
10/8/2017
10/8/2017

10/10/2017
10/12/2017
09-10-2017-12.10.17
10/13/2017 AHD-12.10.17 ESP-13.10.17
AHD/RP/BMD/ESP BMD-12.10.17 RP-13.10.17
10/11/2017
10/11/2017
10/11/2017

10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017
10/12/2017

10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017
10/13/2017

10/14/2017
10/15/2017
BMD OFFSITE AHD
OK

P/P-A
CPU B RUBBERLINING

DURATION IN
SL NO. ACTIVITY START DATE
DAYS

Chipping of old
1 5 22.09.2017
Rubber lining
Surface grinding &
2 2 26.09.2017
cleaning

3 Sand Blasting 5 28.9.17

30.9.2017/
4 Rubber Lining 7
3.10.2017
Steaming &
6 2 09.10.2017
Curing

7 Testing 1 11.10.2017

22
COMPLETION DATE STATUS

26.09.2017
COMPLETED

28.09.2017
COMPLETED
29.09.17/
02.10.17 COMPLETED
02.10.17/
9.10.17 COMPLETED

10.10.2017
COMPLETED
11.10.2017, 12.10.17,
14:00 morning
1

7
Modification jobs
Extension of Power cable of individual Feeder motor - to facilitate faster Tasc unit replacement job
Provision for Lamp indication inside feeders (A-K)
Commissioniong of DT-9 Controller by Stock service engineer (3 G & 3K)
Installation of thermowell for RTD insertion at the bottom ash hopper for temperature measuring -
Installation of flange at ID Fan outlet for opacity monitor
Commissioning of PLC Interface for ESP Pass 3 E (Confirmation of Net Cascade engineer visit by 5th
Installation of SS Braided hose on the guide pipe for the scanner cooling
support
EMD
EMD
SELF
AHD
BMD-Rotary part
AHD
BMD
BMD PP BOILER
MODIFICATION

AREA TODAY' PROGRESS NIGHT ACTIVITY PLANNED

FQA WELDER & RADIOGRAPHY (OLD)


WELDING

DEFECTS

OLD JOINTS-6/629

WELDER: AKASH:6,
PRECISION:9+15

BMD- ROTARY PARTS


AREA
ACTIVITY TODAY' PROGRESS
APH PAPH:A HE basket loading
127/192. HE diaphragm
welding i/p.

SAPH:A CE basket door closing i/p,


Axial sector plate repair i/p,
CE seal tab fixing, HE casing
repairing & vertical duct
welding i/p, Guide brg box
up.
PAPH:B HE basket loading 187/192.
CE 115/120 baskets loaded.
Center section repairing
completed.

SAPH:B RUNNING

DUCTS APH OUTLET LHS: guide vane fit up &


(8.5) welding i/p, hopper side
wall welding
i/p,refractory application
on slope and vertical

RHS: bracing & beam


fitup i/p,gland packing
i/p, angle fit up on slope
and welding

ECO O/L(38M) duct repairing is


complete except in eco
hopper area.

17MT ESP I/L


LHS: final cleaning i/p
RHS: final cleaning i/p
NMEJ(18) : 18/18 scaffolding, 18/18
NGSL wrapping, 18/18 bolting,
17/18 tightening
complete.
ESP I/L-9
ESP O/L-9
NMEJ (Pecision
23)
22/23 exp. Jts scaffolding
done. 22/23 cutting,
22/23 bolting complete,
Fans PA Fan A

PA Fan B

FD Fan A

FD Fan B
ID Fan A

ID Fan B

SCAPH-SAPH-A header pipe welded. Drain


v/v replaced.
PAPH -B motor to gear box alignment
done.
SAPH-A/B gear box cover & fluid
coupling fixing i/p
PAPH -A/B air receiver tanks ptw
cancelled.

BMD MILLS
MILL REJECT OVERHAULING OF MILL ALL 10 MILLS
SYSTEM REJECT SYSTEM ALL 10
MILLS

REJECT SYSTEM 102Mtr


DISCHARGE PIPE TO SILO
CONDITION BASED
REPLACEMENT(200mtr)

MILL SCRAPPER ALL SCRAPPER CHAMBER ALL 10 MILLS


CHAMBER CLEANING ALL 10 MILLS

SCRAPPER CHAMBER ALL 10 MILLS


INSPECTION & DEFECT
ATTEND.
TRAMP IRON SPOUT 3A,3H.
REPLACEMENT MILL-3A,
3H.
DUSTGUARD 3C
OVERHAULING MILL-C

MILL DRIVE SYSTEM MILL DRIVE DE-COUPLING ALL 10 MILLS


OVERHAULING ALL 10 MILLS

MILL DRIVE COUPLING 3A to 3K


CLEANING/INSPECTION
ALL 10 MILLS
MILL COUPLING ALL 10 MILLS
SERVICING ALL 10 MILLS
COUPLING REPLACEMENT 3A,3B,3D,3H,3J,3K.
MILL-……

ALIGNMENT WITH MILL ALL 10 MILLS


MOTOR MILL-………….

WORM SHAFT OIL SEAL 3B,3C,3E,3H,3J.


REPLACEMENT MILL-
BCEHJ

OIL DRAINING & WORM ALL 10 MILLS


WHEEL INSPECTION ALL
10 MILL

GAUGE GLASS SERVICING ALL 10 MILLS


ALL 10 MILL

GEAR BOX BOTTOM


COVER TIGHTNESS
CHEAKING ALL 10 MILL

OVERHAUL OF MILL LUBE ALL LOP A/B


OIL SYSTEM ALL LOP

MAIN MILL ROLLER/BRS 3A,3B.


REPLACEMENT
/SERVICING MILL-3A, 3B

AIR PORT RING ASSEMBLY 3A,3B.


REPLACEMENT MILL-3A,
3B

BODY LINER 3A
REPLACEMENT
MILLS BODY CEREMIC 3A,3E,3F
TYLING A,E,F

SPRING ASSEMBLY ALL 10 MILLS


OVERHAULING ALL 10
MILLS

SPRING TENSION ALL 10 MILLS


ADJUSTED ALL 10 MILLS

MILL DISCHARGE MDV,MPO REPLACEMENT 3A,3D


SYSTEM MILL-3A, 3D

VENTURY VANES 3A,3D


REPLACEMENT MILL-
………..

INNER CONE ,VENTURY & 3A to 3H


CLASSIFIER INSPECTION
ALL 10 MILLS

CENTER FEED PIPE & 3A to 3H


DRESSER COUPLING
SERVICING ALL 10 MILLS

BIG GLAND REPLACEMENT ALL 40


ALL 40
MILL INLET DUCT REPAIR OF INLET DUCT ALL 10 MILLS
ALL 10 MILLS

REPLACEMENT OF DUCT 3A,3C,3E


MANHOLE DOOR MILL-
3A,3C,3E

DAMPERS & GATES HAD SEAL REPLACEMEMT ALL 10 MILLS


ALL 10

HAG SEAL REPLACEMENT ALL 10 MILLS


MILL-………….

CAD & HAD GLAND ALL 10 MILLS


REPLACEMENT.

CAD & CAG SEAL ALL 10 MILLS


INSPECTION &
REPLACEMENT,
CONDITION BASED

HAG POWER CYLINDER 3E.3F


REPLACEMENT : 3E,3F.

FEEDER FEEDER OVERHAUL ALL 10 3A to 3K

BUNKER OUTLET ALL 10 3A to 3H


GATE

FEEDER INLET GATE ALL 10 3A to 3H


FEEDER O/LET GATE ALL 10 3A to 3F,3H,3J

FEEDER O/L CHUTE ALL 10 3A to 3H


REPLACEMENT

MILL HAG SEAL AIR ALL 10 ALL 10 MILLS


BOX REPARING

MILL HAG SEAL AIR ALL 10 ALL 10 MILLS


VALVE SERVICING

AIR RECEIVER TANK ALL 02 (LEFT / RIGHT) 3K SIDE

TURBINE MAINTENANCE
AREA ACTIVITY PLANNED STATUS

HPT
HP ROLL AND BUMP CHECK
COMPLETED

IP ROLL AND BUMP CHECK


IPT COMPLETED
MAIN TURBINE
HP-IP CRO AND SWING
HPT/IPT CHECK COMPLETED
BEARING NO-4 CORRECTION
UNDER PROGRESS FOR
ALIGNMENT CORRECTION
LPT OF LP-GEN
PIPE LINE INSULATION
TURBINE UNDER PROGRESS
HIGH ENERGY HIGH ENERGY DRAIN 30 NUMBER COMPLETED,1
DRAIN VALVES VALVES(32 NUMBERS) NUMBER VALVE
REPLACEMENT PENDING
(MS 419) .

ACW PUMP-A/B GEAR BOX COMPLETED


SUCTION VALVE
AND TG ECW
PUMP-A GEAR
TD BFP-3A/3B
BOX DIRECTION BFP ALIGNMENT COMPLETED
REVERSED
ASH HANDLING MAINTENANCE

AREA ACTIVITY TODAY' PROGRESS

Bottom Ash

Jet p/p A,B,C fixing


Clinker Crusher completed. 'B' i/p

Bottom Ash Refractory application


Hopper completed

Eco Hoppers Eco hoppers


evacuation Sealbox liner repl i/p

Settling Bin Settling bin


cleaning Painting completed.
Fly ash FAWP- B : Foundation
Casting done(7th
oct,6pm). Alignment
FAWP i/p

PASS A: Esp hopper


Ash intake valves
replacement
FA system completed.

PASS B: Esp hopper


Ash intake valves
servicing
completed.Header v/v
repl completed. CT
work completed
PASS C: Esp hopper
Ash intake valves repl
completed.

PASS D: Esp hopper


Ash intake valves repl
completed.
APH
evacuation
system APH hoppers Valve repl done
ESP
Permit cancelled
PASS A

Final Inspection i/p

PASS B
Permit cancelled

PASS C
Permit cancelled
PASS D

ESP E PASS ERECTION 23/28


ELECTRICAL MAINTENANCE

AREA ACTIVITY PLANNED STATUS

GT-3R TestingCompleted

GT-3Y TestingCompleted

GT-3B TestingCompleted
Complete gasket
replacement of UT- completed.Transformer
3A testing completed

Gasket replacement
&protective device
replacement of UT-
3B Oil filtration completed

SWITCHYARD
AND TESTING
GROUP
UAT-3A replacement New UAT placed in
with new spare foundation and alignment
Transformer completed

ESP transformer
3A,3B,3D PTW CANCELLED
PM completed.Testing
completed.Box up in
ESP transformer 3C progress

PM & TESTING OF
400KV BAY
EQUIPMENTS COMPLETED

VFD transformer PM COMPLETED.Testing


3A1,3A2 ,3B1,3B2 completed.
OH OF ID FAN-3A&B
VFD CHANNELS. COMPLETED.

OH OF ID FAN 3A/3B M COMPLETED.


MOTOR DE-COUPLED TRIAL
RUN COMPLETED &
OH OF PA FAN-3A ALIGNMENT CLEARANCES
MOTOR GIVEN.

OH OF FD FAN-3A MOTOR DE-COUPLED TRIAL


MOTOR RUN COMPLETED.

OH MILL MOTORS Mill A,D,E,H,J alignment


3A/3D/3E/3J/3H completed.

HT AND OH OF TG ECW 3A POST OH DE-COUPLED TRIAL


GENERATOR MOTOR RUN COMPLETED.
GROUP MOTOR REPLACEMENT IN
BCW PUMP-3A COMPLETED
WITH CONNECTIONS OF
POWER CABLES.BCW- 3B
OH BCW PUMP-A/B/C MOTOR FILTER CLEANING
MOTORS COMPLETED.
MOTOR ALIGNMENT
COMPLETED & CLEARANCES
GIVEN TO TMD FOR
CEP 3A MOTOR OH COUPLING.
OH GENERATOR 1)Exciter- bed height
adjustment done.Further
alignment works to be taken
up after completion of LP-
GEN alignment works.

1) 2)Alignment corrections &


Alignment and bed alignment of LP-GEN to be
adustment of EXCITER. further taken up after
necessary lifting of bearing
no-04 by TMD.

WW Sootblower2)Dry COMPLETED.
run
Alignment of Gen-LPT .
OH OF ELECTRICALLY BMD CLEARED-ALL EMD
OPERATED ACTUATORS CLEARED-ALL
FLOOD TEST VALVES
APH 08 no LOP's OH completed,coupled
CLEARED BY TMD-43 EMDtrial
clearance
03 PUMPSgiven
CLEARED(FLOOD TEST)REST
OH DONE. -43
PM COMPLETED. ALL 08
ALL ESP VACUUM DECOUPLED TRIAL
PUMPS CLEARANCE GIVEN.
ALIGNMENT
OH OF MILL SA FAN -B COMPLETED.COUPLING
EMD LT MOTOR CLEARANCES GIVEN.
BCW BOOSTER PUMP A
OH OF BCW BOOSTER READY.BCW BOOSTER PUMP
PUMP 3A&B B ALIGNMENT BY BMD IN
PROGRESS.
All 04 Clinker grinder OH COMPLETED. AHD
motors CLEARANCE AWAITED.

OH OF ID FAN LOPS COUPLED TRIAL RUN


(02NOS) CLEARANCES GIVEN .
OH OF PA FAN LOPS (02 COUPLED TRIAL RUN
NOS) CLEARANCES GIVEN .
OH OF CT 3B COMPLETED.
MOTORS(10NOS)

OH OF ESP BOARD- COMPLETED.BOARD


A,B,C& D CHARGED.

ESP PASS A
ESP
ESP ACMCC OH COMPLETED

CHECKING OF HOPPER
LEVEL PROBES & IN PROGRESS
HEATERS

CONTROL & INSTRUMENTATIO

AREA ACTIVITY PLANNED STATUS

HAG/CAG joint
checking done for mill
A to K. HAG-J
problem attended by
BMD

SADC calibration
completed.BMD on
job for scale fixing
Tray welding job
under progress inside
Pent House for
Thermocouples.

Any seal air/scanner


air fail alarm included
in LVS alarm.

Protection &
Interlock joint
cheking of MFT
completed.

Feeder H calibration
done.

Burner tilt all corners


calibration completed.

SAPH A &B P&I


checks completed
Metal temp JB
restoration in
progress

MILL HAD/CAD joint


checking in progress

Turbine
thermocouples
installation in progress

Main Turbine control


valves feedback
transmitters
calibration in progress

HPT evacuation valve


actuator jobs
completed.

OFFSITE DEPARTMENT

AREA ACTIVITY TODAY' PROGRESS

CW CW PUMP
CWPump 3C OH
completed
CW Pump 3A &3B
completed
Interconnection
valve inspection completed
3A Nozzle/Diffusion
ring replacement

completed
header valve
servicing and
inspection completed
Riser valve servicing

20/20 completed
PAINTING

I/P
Cooling tower 3B
cold basin
dewatering completed
side vegetation
cleaning 80% COMPLETED

3B#04 GB OH completed

GB overhaul checks completed


3B NOZZLE
CLEANING/
COMPLETED
3B Nozzle/Diffusion
ring replacement
completed
Header valve
servicing and completed
inspection

Riser valve completed


servicing
TOMORROW ACTIVITY
PLANNED CONSTRAINT / SUPPORT Target

RADIOGRAPHY
(NEW)

SUNIL HITECH-
6/2554
PRABHAT ENGG-
37/1052
IBR:SUNIL HT-26 PRABHAT:8

TOMORROW ACTIVITY CONSTRAIN


NIGHT ACTIVITY PLANNED PLANNED T / SUPPORT
He basket loading. He basket loading.
Center section plate Center section
repairing. plate repairing.

CE Scaffolding removal. diverted damper


Axial seal tab fitting. inspection.
Diverted damper closing Scaffolding removal,
for scaffolding erection. APH trial
HE radial sector plate Rotor angle & T-bar
placing in position, rotor fitting
levelling.

refractory application refractory


on slope & application on
vertical,hopper floor,
welding

slope & vertical damper flap


welding,bracing fit welding,guide
up,guide vane fit up. vane cutting & fit
up
NIL NIL

NIL NIL

NIL NIL

NIL NIL

NIL NIL

NIL NIL

NIL NIL

NIL NIL
NIL NIL

NIL NIL

NIL NIL

NIL NIL

NIL NIL

3A to 3E 3F to 3K

NIL NIL

NIL NIL

NIL NIL

NIL NIL
NIL NIL

NIL NIL

NIL NIL

NIL NIL

NIL NIL

3J,3K 3J,3K

3J,3K 3J,3K

NIL NIL
NIL NIL

NIL NIL

NIL NIL

NIL NIL

NIL NIL

NIL NIL

NIL NIL

NIL NIL

3J,3K 3J,3K

3J,3K 3J,3K
3G,3K 3G,3K

3J,3K 3J,3K

NIL NIL

NIL NIL

3A SIDE NIL

NIGHT WORK TOMORROW Completi


PLANNED WORK on by
11/12.10.
17
CE
CONSTRAI
NT /
NIGHT ACTIVITY PLANNTOMORROW ACTIVIT
SUPPORT
CE
NIGHT WORK
CONSTRAINTS PLANNED

Timing & Contact


Gravel cleaning in resistance testings of
progress. GCB COMP
Alignment completed

CAVITY FILLING BCW


PUMP A,B,C
COMPLETED.Flushing
completed.
ONE OF THE PW FLOW
TRANSMITTER IMPULSE
LINE FOULING ON LEVEL
TRANSMITTER ON
GENERATOR TOP.NEEDS
TO BE DIVERTED TO
AVOID ANY FURTHER
DAMAGE TO THE
IMPULSE IN FUTURE .
NSTRUMENTATION
ACTIVITY
PLANNED
FOR
TOMORRO
SUPPORT REQUIRED AREA W
T

TOMORROW ACTIVITY
NIGHT ACTIVITY PLANNED PLANNED SUPPORT

VIBRATION OK
GB ASSEMBLY
CT O/L WIRE MESH 10X10-
12/12
MATERIALS & SERVICES REQUIRED FOR
SN DESCRIPTION AGENCY

1 HP CENTERING DEVICE M/S PRECISION TOOL &


COMPONENTS,Gaziabad

NTPC SIMHADRI-
2 HP CENTERING DEVICE RETURNABLE

3 HPT & IPT CERAMIC PAD M/S SHREE ENGRS,


INSULATION INDORE

4 IP ROTOR STUD SHAFT FROM RIHAND

5 BEARING NO-3 M/S OMEGA


INDUSTRIES,BHOPAL

M/S ALPHA MARKETING


6 FLUORESCENT MPI NAGPUR

7 HP/IP/LP GLAND SEAL M/S QUALITY ENGRS,


SEGMENT HYDERABAD

1 EDDY CURRENT TESTING OF M/S ARUDRA ENGRS,


CONDENSER TUBES CHENNAI
2 DEPLOYMENT OF NDT M/S MANORAMA NDT
TECHNICIANS

3 INSITU REPAIR OF BFP MP M/S MICRO


BARREL TRANSMISSION

4 HP innercasing to rotor Lock NTPC SIMHADRI-


device RETURNABLE
ECO PROJECTS PVT LTD CONT-9903986171

1 SLOW SPEED BALANCING M/S GANGOTRI SRINIVAS


MACHINE

2 MPI & NFT OF LP ROTOR M/S THAR MECH


3 DPT & UT OF BEARINGS M/S K P NDT SERVICES

4 GOVERNING RACK DEVICES M/S ARON SERVICES

5 INDUCTION HEATING M/S THERMOS


MACHINE
REQUIRED FOR TMD-U3 COH
CONTACT PERSON CONTACT NO REMARK
3 items Failed in
Mr. TIWARI 9650355165 Inspection.Ready by
23.9.17

DELIVERY BY 18.9.17 on way at Cuttack.

9826723002, Despatched, Nagpur


Manoj 8527947914 Crossed at 15:30/21.9
9718812606
RECEIVED

Inspection done 7552756909 Despatched.


9755003456

Despatched, Tracking 9822223022 Reached Angul-Site


No

Courier tracking 9849007241

9445003633 Reached

Awarded. 9438605955 Reached

19.9.17-REACHING 9811163168 Reached

Reached

REQUIRED BY 21.9.17 9848018972 On the way

REQUIRED BY 21.9.17, Das MPI team -reached.


19.9.17 9339867121 NFT team : reached.
REQUIRED BY 20.9.17 8270147110 REACHED SITE

REQUIRED BY 22.9.17

REACHED SITE
BOILER AREA
SCAFFOLDING

ECO (96) PAIR

WW/ S-PANEL

LTSH (65)

RH LOOPS(C1-C55) AND CROSS


OVER TUBES-COT
HRH PIPE, RH HEADER

BENT TUBES

CYCLIC HYDROTEST COMPLETED ON


9.10.17 AT 21.30 HR., FINAL HYDRO &
RH HYDRO -13.10,17

BURNER TILT, SADC

SAFETY VALVE
VALVE SERVICING
WE SB SERVICING
U3 OH ACTIVITY:::TSTPS 12.10.17
Removal i/p

COMPLETE.

COMPLETE.

COMPLETE.

COMPLETE.
COMPLETE.

JTS:ID/WELDED/RT DONE/RT ACCPT:


1560/1530/1400/1390. T-91:1090, SS:440. SR-560

TOTAL WELDING-ID/WELDED/RT DONE/RT


ACCPT:6417/6243/6175/6118.

CHECKING I/P

COAL COMPARTMENTS LIFTED TO POSITION


APHS/DUCT TG AREA
A AND B PASS:38M, 17M : COMPLETE. TURBINE CRO CHECKING I/P, TG BARRING-
13.10.17

A/B PASS:8.5M: COMPLETE, PLASTIC


REFRACTORY I/P.

CONDENSER FLOOD TEST DONE.


NMEJ-40/41 WRAPPING DONE.
40/41 SCAFFOLDING.

SAPH A/B = BASKET LOADING GEN.ROTOR THREAD IN COMPLETED.


COMP. PAPH A-115/192, PAPH B- GRNERATOR AIR LEAK TEST DONE.
107/120-CE.

ESP E PASS -23/28 PC

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