Tolani Projects Private Ltd.

WORK
PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-08
PROPOSED
ARC-STRIKE REPAIR

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR

PROJECT
INTERNATIONAL AIRPORT (14” x 32 Kms)
OWNER Bharat Petroleum Corporation Limited.
EPMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt.Ltd.

WORK PROCEDURE
FOR
ARC-STRIKE REPAIR
WORK PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-08
TPPL: Tolani Projects Pvt Ltd.
BPCL: Bharat Petroleum Corporation Limited
VCS: VCS QUALITY SERVICES PVT. LTD.
WP: WORK PROCEDURE
ML : MAINLINE

PREPARED BY CHECKED BY
REV APPROVED BY VCS
TPPL TPPL

00 SIGNATURE

NAME

DATE

DOCUMENT NO. REV. SHT.

ARC-STRIKE REPAIR
BPCL-VCS-TPPL-PJPL-299-ML-08 00 1 of 5
 Tolani Projects Private Ltd. WORK
PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-08
PROPOSED
ARK-STRIKE REPAIR

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR INTERNATIONAL

PROJECT
AIRPORT (14” x 32 Kms)
OWNER Bharat Petroleum Corporation Limited.
PMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt Ltd.

INDEX

1.0PURPOSE

2.0SCOPE

3.0 REFERENCE

4.0 MATERIALS

5.0METHODOLOGY

6.0QA/QC

7.0HEALTH, SAFETY&ENVIRONMENT

8.0DOCUMENTATION

DOCUMENT NO. REV. SHT.

ARC-STRIKE REPAIR
BPCL-VCS-TPPL-PJPL-299-ML-08 00 2 of 5
 Tolani Projects Private Ltd. WORK
PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-08
PROPOSED
ARK-STRIKE REPAIR

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR INTERNATIONAL

PROJECT
AIRPORT (14” x 32 Kms)
OWNER Bharat Petroleum Corporation Limited.
PMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt Ltd.

1. PURPOSE

The purpose of this procedure is to lay guidelines and requirements and establish a
method or a system to control the arc strike repair activity and inspection to be used in
the LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR INTERNATIONAL AIRPORT
(14” x 32 Kms).

2. SCOPE

This procedure covers the work method for repairing of AccidentalArc Strike/
Arc Burns on Pipescaused by electrode tip, electrode holder, welding cable,
earthling clamp etc coming in direct contactwith the pipe.
3. REFERENCE

Followingdocumentsintotalityorinpartshallformthereferencedocuments:
• Specification Welding and NDT of Pipelines - IND-SS-00-PL-SPC-
00022, Rev 0
• GasTransmissionAndDistributionPipingSystemASMEB31.8,Rev-01
• StandardforweldingofpipelinesandrelatedFacilities-API1104
• DesignandConstructionRequirementsForCrossCountryHydrocarbon
• PipelinesOISD141

4. MATERIALS

• GrindingMachine
• ThicknessGauge/ D-meter
• DPTKit
• MPTKit(Ifrequired)
• UT Machine
DOCUMENT NO. REV. SHT.
ARC-STRIKE REPAIR
BPCL-VCS-TPPL-PJPL-299-ML-08 00 3 of 5
 Tolani Projects Private Ltd. WORK
PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-08
PROPOSED
ARK-STRIKE REPAIR

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR INTERNATIONAL

PROJECT
AIRPORT (14” x 32 Kms)
OWNER Bharat Petroleum Corporation Limited.
PMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt Ltd.

5. METHODOLOGY

Every effort must be made to avoid arc strike on the pipe wall outside the weld bevel.
Accidental arc burns shall be removed as follows:

The arc burns shall be carefully removed by filling / grinding and grinding and merging
with adjoining surface so as to avoid notches and stress concentration. A blackened spot is
evidence of a metallurgical notch and indicates that additional grinding is necessary. After
complete removal of Arc Burn, LPT shall be carried out and then the thickness shall be
measured by using calibrated ultrasonicthickness gauge (D Meter).
Repair by welding of arc burn on parent metal is not permitted. The visual inspection shall
be interpreted in accordance with API-1104 . If the thickness is found to be lower than the
acceptable limit, then the pipe will be cut out as a cylinder up to the affected area and a
fresh bevel shall be prepared as per the approved procedure and reports to be generated. In
case of doubtful cracks
UT & RT shall be carried out on such areas and reports will be generated for same. Reports
to be generated for Arc Burns or Arc Strikes and the dents will be removed by cutting of
damaged portion of the pipe as a cylinder and to be re- beveled as per the approved
procedure. The completed weld shall be carefully brushed and cleaned and shall appear
free from spatters, scales etc.

6.0 QUALITYCONTROLANDQUALITYASSURANCE

QualityAssuranceshallbemaintainedbyensuringthesystematicimplementationof
thisprocedure and ensure that necessary quality records are generated as
appended to thisprocedure.

DOCUMENT NO. REV. SHT.

ARC-STRIKE REPAIR
BPCL-VCS-TPPL-PJPL-299-ML-08 00 4 of 5
 Tolani Projects Private Ltd. WORK
PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-08
PROPOSED
ARK-STRIKE REPAIR

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR INTERNATIONAL

PROJECT
AIRPORT (14” x 32 Kms)
OWNER Bharat Petroleum Corporation Limited.
PMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt Ltd.
7.0 HEALTH,SAFETY&ENVIRONMENT

The approved procedure for health, safety & Environment shall be

followed duringexecution.
• Allsafetymeasurestaken asperappropriateTPPL.
• PPEisamustinthisactivity.
• Onlytrainedriggingpersonneltobedeployedforthisactivity
• AllMeasuring&TestEquipmentusedshallbewellmaintained.
• Allliftingdevices&Tollsusedshallbewellmaintainedandapprovedbyacompete
ntauthority

8.0 DOCUMENTATION

INSPECTION ANDTESTPLAN: BPCL-VCS-TPPL-PJPL-299-ML-08-ITP-01Rve-01

1INSPECTIONREPORT: BPCL-VCS-TPPL-PJPL-299-ML-08-IR-01 Rev-1

Note:In case of any conflict between this approved procedure and contracts
specification ,the later shall govern.

DOCUMENT NO. REV. SHT.

ARC-STRIKE REPAIR
BPCL-VCS-TPPL-PJPL-299-ML-08 00 5 of 5
 Tolani Projects Private Ltd.
WORK PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-08
PROPOSED FOR ARC STRIKE REPAIR

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR INTERNATIONAL

PROJECT
AIRPORT (14” x 32 Kms)
OWNER Bharat Petroleum Corporation Limited.
EPMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt Ltd.
INSPECTION TEST PLAN FOR ARC STRIKE REPAIR
OWNER Bharat Petroleum Corporation Limited. ITP No. : BPCL-VCS-TPPL-PJPL-299-ML-08/ITP-01

EPMC Revision 00
VCS QUALITY SERVICES PVT. LTD.
Date :
Contractor Tolani Projects Pvt Ltd.
Verification
Sr. No. Activity Description Inspection By TPPL Remarks
byVCS/

1 Approval of Arc Strike Procedure WC A

2 Cleaning / Grinding WC S

3 Metal thickness check WC W

4 PT / MT Test WC RM

5 UT WC W

6 RT If Required WC W
Legend: R : Review of Contractors Documents
HP : Hold Point S : Surveillance Inspection (10% Witness)
W : Witness A : Approval

RM : Random Monitoring

00 For Review
&Approval

Checked & Approved by

Rev Date Description Prepared by TPPL Checked by VCS
VCS/BPCL
LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR INTERNATIONAL AIRPORT (14” x
32 Kms)
INSPECTION REPORT FOR ARC STRIKE REPAIR
OWNER Bharat Petroleum Document No : BPCL-VCS-TPPL-PJPL-299-ML-08/IR-01
Corporation
Limited.

EPMC :VCS QUALITY SERVICES PVT. LTD. REV : 00

Contractor : Tolani Projects Pvt Ltd.
Diameter &Thk : Thickness Gauge Sr. No.: Report No :
of Pipe
Pipe Material : Date :

Actual Thk. Thickness Observation /

Sr.No. Weld Joint No. Pipe No. Heat No. DPT Remarks
Of Pipe after Result
Grinding

Dwell Time :

Face Temperature :

Material Used (Brand Name) :

Cleaner :

Penetrant :

Develapor :

CHECK & VERIFIED BY

For TPPL FOR VCS/BPCL

Sign : Sign :

Name : Name :

Date : Date :