Write Up-Civil-Structural and Architechtural C191022-00-CS-RPT-1001 - C1 (06-02-2020)

PROJECT NUMBER: 041
VAD-002-
Client Job 4100000327-
DFR WRITE UP FOR Number 041-
CIVIL- STRUCTURAL AND ARCHITECTURAL 01.01.2020
Total Sheets 17
Document No 041 00 CS RPT 6001
GAIL LIMITED
Feasibility Study for Relocation of

GAIL PLL Dahej Terminal
C1 23.03.2020 Issued For Client Review NV MO RKB
REV DATE DESCRIPTION PREP CHKD APPR
Format: C191022-FMT-001_00 © Copy Right VCS Project Consultants All rights reserved
Feasibility Study for
Relocation of GAIL PLL Dahej Terminal
ABBREVIATION
ONGC Oil and Natural Gas Corporation

DFR Detailed Feasibility Report
LTD. Limited
IPS Intermediate Pigging Station
OISD Oil Industry Safety Directorate
SCADA Supervisory Control And Data Acquisition
TOP Tap Off Point
UG Under Ground
AG Above Ground
KVNPL Kakinada-Vijayawada-Nellore Natural Gas Pipeline
i.e. That is
MMSCMD Million Metric Standard Cubic Meter per Day
MCS Master Control Station

RWS Remote Work Station
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Page 2 of 17
Format: C191022-FMT-002_00
CONTENTS
1.0 INTRODUCTION.....................................................................................4
2.0 PROJECT DESCRIPTION.........................................................................4
3.0 PURPOSE...............................................................................................4
4.0 STATION WISE DESCRIPTION OF FACILITIES.......................................5
5.0 DESIGN PARAMETERS..........................................................................14
6.0 DESIGN LOADS....................................................................................15
7.0 LIST OF ATTACHMENTS........................................................................16
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1.0 INTRODUCTION
IMC Group was established in 1935 and leading Liquid Bulk and dry Cargo port
based terminals, operation and maintenance services and international trading over
last seven decades.
IMC Group has been authorized by PNGRB to lay and operate Natural Gas pipeline
from Kakinada to Nellore via Vijayawada in the state of Andhra Pradesh, referred to
as KVNPL (Kakinada-Vijayawada- Nellore pipeline) for transportation and supply of
natural gas to consumers in the state of Andhra Pradesh.
VCS Projects Consultant Private Limited has been appointed as Engineering

Consultant by IMC for “Feasibility Study for Relocation of GAIL PLL Dahej
Terminal”. Supply point of origin ONGC Odaleravu, ONGC Mallavaram and
Krishnapatnam port.
2.0 PROJECT DESCRIPTION
The proposed Kakinada-Nellore Natural Gas Pipeline is approximately the 557 km

long trunk pipeline of size 24” & 18” and spur lines length of 194 kms approx. of
sizes 20”, 10”, 6” & 4”, along with associated process facilities including dispatch
terminal, IP cum Tap-off Terminal, Tap-off Station, SV station & Receipt Stations.
One Compressor Station is envisaged between 24” & 18” battery limit at 90 km
chainage.
The pipeline has been designed for a total capacity of 18 MMSCMD (approx.) for
transportation & supply of gas to major demand centers en-route KVNPL.
3.0 PURPOSE
The scope of the document is to describe the basic information and design criteria
which will be used for “Feasibility Study for Relocation of GAIL PLL Dahej
Terminal” project.
The document provides facilities-related design information for Civil-structural and

Architectural design of facilities in this project scope.
4.0 STATION WISE BRIEF DESCRIPTION OF FACILITIES
Following main facilities are envisaged under the scope of this job.
4.1 Dispatch Station with Back up Control room at ONGC MALLAVARAM.

The Civil/Structural works shall be as per Schematic Plot plan drawing no. C191022-
00-CS-PPL-6001 (Sh. 1 of 3).
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Plot size: 100mx85.0m (8500m2)
Following facilities are considered in station.
Control Building: This is a Single Storey RCC framed building with brick masonry
side cladding of overall size as 22.0mx10.0m consisting of Electrical Room, CCR Room
(SCADA Master Control Room), CER (Control Equipment Room), Office room, Store
room, battery room and toilet facilities with Septic tank & Soak pit shall be provided
for sewage treatment.
Fire water Pump House Shed: This is a Steel Structure Building having area of
15.0m x 15m with Zincalume Sheeting for roof & Side Cladding, having of 3nos of Fire
pump and 3 nos of Jockey with EOT Crane for maintenance purpose.
Fire Water Tender Shed: Steel structure building having area of 12.0m x 7.5M with
Zincalume Sheeting for roof & Side Cladding.
Fire Water Storage Tank: Steel Water storage tank (2nos) of 16M diameter having
2000CUM Capacity each resting on sand pad foundation with anticorrosive layer on
top and RCC on sloped portion.
Guard Room: This building will be 3.5M x 3.5M of RCC Framed Structure with brick
masonry side cladding.
GG Set: Foundation for 1 no. gas generator set of size 5m x 5m shall be provided.
Process Area: Process area will be RCC paved with independent foundations for
equipment’s like Jib Crane, Pig Handling trolley, Filter Skid, Metering Skid, Drain pit,
Pig Launcher/Receiver, pipe supports & crossovers etc.
Roads: 4.0M Wide RCC road shall be Constructed to connect all the facilities within
the station.
Drainage: To drain-off the storm/rain water inside the plot, interconnecting drainage
system shall be established and it shall be connected with nearby drainage point.
Boundary Wall: 3.0M high Boundary wall including 0.6M Y Angle Barbed wire and
concertina coil fencing on top shall be provided all around the Plot.
Paver Blocks: Paver Blocks shall be provided around the control building & guard
room.
Bore well: 1 no. Bore well shall be provided.
4.2 Dispatch Station with Master Control room at LANCO KONDAPALLI.

00-CS-PPL-6001 (Sh. 2 of 3).
Plot size: 58.0mx85.0m (4930m2)
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side cladding of overall size as 22.0mx10.0m consisting of Electrical Room, CCR Room
Process Area: Process area will be 50m x 29.5m RCC paved with independent
foundations for equipment’s like Jib Crane, Pig Handling trolley, Filter Skid, Metering
Skid, Drain pit, Pig Launcher/Receiver, pipe supports & crossovers etc.
the station.
room.
4.3 Dispatch Terminal/Receiving Terminal (2No.s) at
a) ODALAREVU TAP OFF
b) KRISHNAPATANAM PORT.
00-CS-PPL-6001 (Sh. 3 of 3).
Plot size: 100mx85.0m (8500m2)
side cladding of overall size as 12m x 8m consisting of Electrical Room,
Instrumentation Room, Battery room and toilet facilities with Septic tank & Soak pit
shall be provided for sewage treatment.
Fire water Pump House Shed: This is a Steel Structure Building having area of
15.0m x 15m with Zincalume Sheeting for roof & Side Cladding, having of 3nos of Fire
pump and 3 nos of Jockey with EOT Crane for maintenance purpose.
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Fire Water Tender Shed: Steel structure building having area of 12.0m x 7.5M with
Zincalume Sheeting for roof & Side Cladding.
Fire Water Storage Tank: Steel Water storage tank (2nos) of 16M diameter having
2000CUM Capacity each resting on sand pad foundation with anticorrosive layer on
top and RCC on sloped portion.
GG Set: Foundation for 1 no. gas generator set of size 5m x 5m shall be provided.
Process Area: Process area will be RCC paved with independent foundations for
equipment’s like Jib Crane, Pig Handling trolley, Filter Skid, Metering Skid, Drain pit,
Pig Launcher/Receiver, pipe supports & crossovers etc.
the station.
room.
4.4 Dispatch Terminal without Fire water Network (2No.s) at
a) VIJJESWARAM
b) GMR
00-CS-PPL-6002 (Sh. 1 of 3).
Plot size: 50mx50m (2500m2)
Control Building: This is a single storey RCC framed building with brick masonry side
cladding of overall size as 12.0m x 6.0m consisting of Electrical Room,
Instrumentation Room, Battery Room and toilet facilities with Septic tank & Soak pit
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Process Area: Process area will be 38.5m x 22.0m RCC paved with independent
foundations for equipment’s like Metering skid, Drain pit, Pig Launcher, jib crane, Pig
handling trolley. Drain pit, pipe supports & Crossovers etc.
Roads: 4.0M Wide RCC road shall be constructed to connect all the facilities in the
within the plot.
room.
Bore well: 1 no. Bore well shall be provided at each Station.
4.5 Dispatch Terminal without Check Meter at PANDURANGA

00-CS-PPL-6002 (Sh. 3 of 3).
Instrumentation room, Battery room and toilet facilities with septic tank & Soak pit
Process Area: Process area will be 38.4m x 17.0m RCC paved with independent
foundations for equipment’s like Drain pit, Pig Launcher, pipe supports & crossovers
etc.
Roads: 4.0M Wide RCC road shall be constructed to connect all the facilities in the
within the plot.
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Paver blocks: Paver Blocks shall be provided around the control building and guard
room.
Bore well: 1 no. Bore well shall be provided at each Dispatch terminal.
4.6 SV Stations (17no.s) as per Drawing no. C191022-00-PP-SMD-2001

00-CS-PPL-6005 (Sh. 1of 2).
Process Area: Process area will be 2.0m x 3.5m RCC paved.
Roads: 4.0M Wide RCC road shall be Constructed to connect all the facilities in the
within the plot.
Paver Blocks: Paver Blocks shall be provided around the guard room.
Bore well: 1 no. Bore well shall be provided at each SV Station.
4.7 SV Station with Tap-Off (1no.) as per Drawing no. C191022-00-PP-SMD-

2001
00-CS-PPL-6005 (Sh. 2of 2).
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masonry.
Pit size: 5m x 5m.
within the plot.
Pavement: Paver Blocks shall be provided around the control building and RCC
paving in process area with pipe support and cross overs etc.
4.8 IP with Dispatch terminal at NAGARJUNA

00-CS-PPL-6004 (Sh. 2 of 2).
Instrumentation Room, Battery room and toilet facilities with Septic tank & Soak pit
foundations for equipment’s like, Jib Crane, Pig Handling trolley, Drain pit, Pig
Launcher.
within the plot.
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Paver blocks: Paver Blocks shall be provided around the control building and guard
room.
4.9 IP with Tap-off (IP3 & IP-4).

00-CS-PPL-6004 (Sh. 1 of 2).
Instrumentation Room, battery room and toilet facilities with Septic tank & Soak pit
Launcher, pipe supports & crossovers etc.
within the plot.
Paver Blocks: Paver Blocks shall be provided around the control building and guard
room.
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4.10 Receiving Terminal with Future Compressor Station (IP-2).

00-CS-PPL-6003.
cladding of overall size as 22.0m x 10.0m consisting of Electrical Room, CCR Room
Process Area: Process area will be 47m x 28m RCC paved with independent
Launcher, pipe supports & crossovers etc.
within the plot.
Boundary Wall: 3.0M high Boundary wall with 0.6M Y Angle Barbed wire and
room.
Bore Well: 1 no. Bore well shall be provided.
Future facilities like Fire Water Network System & Compressor Station
facilities are not considered.
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4.11 Receiving Terminal with Metering Skid (6no.s) at
a) GMR POWERPLANT
b) ODALAVERU
c) VIJJESWARAM POWERPLANT
d) PANDURANGA ENERGY SYSTEM
e) LANCOKONDAPALLI
f) NAGARJUNA FERTILIZER
00-CS-PPL-6002 (Sh. 3 of 3).
Instrumentation Room, Battery Room and toilet facilities with Septic tank & Soak pit
Launcher pipe supports & cross overs etc.
within the plot.
room.
Bore well: 1 no. bore well shall be provided.
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4.12 TAP-OFF with Metering Skid (8no.s) at
a) GVK PEDDAPRAUM
b) RAK CERAMICS
c) SPECTRUM POWERGENERATION LTD.
d) CORAMANDAL FERTILIZER
e) GMR KAKINADA
f) GVK POWERPLANT
g) KONASEEMA POWERPLANT
h) TRIVENI GLASS LTD.

00-CS-PPL-6006.
Porta Cabin: 8.0m x 4.0m sized porta cabin shall be provided for
Electrical/Instrumentation equipments.
foundations for equipment’s like metering skid, Pipe supports & crossovers etc.
within the plot.
Paver Blocks: Paver Blocks shall be provided around the guard room.
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4.13 CGD TAP-OFF (4no.s) at
a) KAK SRKLM
b) EAST GODAVARI
c) KRISHNA
d) IFFCO SEZ NELLORE

Pit size with Steel structure cover: 5mx5m
Chain Link Fencing: 2.4m high chain link fencing with 0.6 Y angle barbed wire and
concertina coil fencing on top shall be provided around the pit area. Main entrance
gate shall be of 1.5M wide.
5.0 DESIGN PARAMETERS
Material of construction shall be as specified in the scope of work.
a) The Indian codes and standards shall be generally used for design of Civil and
structural works.
b) Layout shall conform to relevant OISD/PNGRB Guidelines.
c) Material of construction
REINFORCEMENT BARS
High Strength deformed steel bars of grade Fe 415(min.) conforming to IS: 1786
shall be used for all RCC framed structures.
CONCRETE
The minimum grade of reinforced cement concrete to be used for different

structures and foundations shall be M25 for exposure condition moderate
durability requirements 75mm thick lean concrete of grade 1:4:8 shall be provided
under all RCC foundations.
STEEL GREDE
Structural steel shall be grade E 250 (Fe410W) conforming to IS: 2062. Tubular
steel shall conform to Yst 240 of IS: 1161.
MASONRY WORKS
All external brick, stone and hollow concrete block masonry wall shall be minimum
230,350 and 250mm thickness respectively. Bricks for masonry work shall be class
7.5 conforming to IS:1077.
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All structures shall be checked and designed to satisfy the worst load combination
(Refer BIS: 875, BIS: 1893, BIS: 456, & BIS: 800) that produces maximum forces
and effects and consequently maximum stresses. Wind and earthquake (or blast)
loads shall not be considered to act simultaneously.
The design and detailing of all structures, whether concrete or steel, shall suffice a
minimum fire rating of greater than 2 (two) hours or as specified by licensor. Norms
as defined in OISD-STD-164, BIS: 800 and BIS: 456 shall be strictly adhered to for
structural steel and concrete works, respectively.
6.0 DESIGN LOADS
The various parameters to be used in analysis and design have been extracted from
the project documents. These include the various loads and force to be considered.
The same are as listed below.
DEAD LOAD (D)
The weight of all permanent construction including walls, fire proofing, floors, roofs,
partitions, stairways and fixed service and other equipment’s excluding their content.
These loadings shall be applicable to all structures irrespective of the material

employed for construction (Refer BIS: 875 Part-1).
Plain and reinforced concrete: 25.0 KN/m3
Structural steel: 78.5 KN/m3
Fire proofing concrete: 25.0 KN/m3
Brick masonry 19.0 KN/m3
Soil 18.0 KN/m3
Water 10.0 KN/m3
LIVE LOAD (L)
The weight superimposed by the use and occupancy of the building or structure, not
including the wind, earthquake or dead load. Live load shall generally be as per BIS
875 (Part 2).
The major live loads for different units shall be as per Table – 2.
WIND LOAD (W)
Wind loads shall generally be as per BIS 875-1987 (Part 3).
SEISMIC LOADS (S)
Seismic forces shall generally be as per IS: 1893(latest).

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MONORAIL LOAD
Monorail loads shall be considered in design, with impact factors and longitudinal
surge as per BIS: 875 (Part2).
EQUIPMENT LOAD (E)
It is the weight of equipment including fire proofing, piping, all loose internals,
insulation, platforms supported from the equipment and weight of water & liquid.
7.0 LIST OF ATTACHMENTS
SR.NO DRAWING NO. DESCRIPTION SHEET NO. REV

. NO.
1. PIPLINE SCHEMATIC 1 OF 1 & 2 D1
C191022-00-PP-SMD-
DIAGRAM OF 2
2001
2. C191022-00-CS-PPL- TYPICAL PLOT PLAN 1 OF 3 D1
6001 FOR DISPATCH
STATION WITH BACKUP
CONTROL ROOM
6001 FOR DISPATCH
STATION WITH MASTER
CONTROL ROOM

6001 FOR DISPATCH
STATION/ RECEIVING
STATION

6002 FOR DISPATCH
STATION
6002 FOR DISPATCH
STATION WITH CHECK
METER
6002 FOR DISPATCH
STATION WITHOUT
CHECK METER
6003 FOR IP STATION
WITHOUT COMPRESSOR
STATION
6004 FOR IP STATION WITH
TAP OFF
6004 FOR IP STATION WITH
DT
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6005 FOR SV STATION
6005 FOR SV STATION WITH
TAP OFF
6006 FOR TAP OFF WITH
METERING SKID
STATION
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PROJECT NUMBER: 041

Document No 041 00 CS RPT 6001

Feasibility Study for Relocation of

C1 23.03.2020 Issued For Client Review NV MO RKB

REV DATE DESCRIPTION PREP CHKD APPR

ONGC Oil and Natural Gas Corporation

MMSCMD Million Metric Standard Cubic Meter per Day

MCS Master Control Station

Document No. Rev

Document No. Rev

VCS Projects Consultant Private Limited has been appointed as Engineering

2.0 PROJECT DESCRIPTION

The proposed Kakinada-Nellore Natural Gas Pipeline is approximately the 557 km

The document provides facilities-related design information for Civil-structural and

4.0 STATION WISE BRIEF DESCRIPTION OF FACILITIES

4.1 Dispatch Station with Back up Control room at ONGC MALLAVARAM.

Plot size: 100mx85.0m (8500m2)

Following facilities are considered in station.

Bore well: 1 no. Bore well shall be provided.

4.2 Dispatch Station with Master Control room at LANCO KONDAPALLI.

Plot size: 58.0mx85.0m (4930m2)

Document No. Rev

Following facilities are considered in station.

Bore well: 1 no. Bore well shall be provided.

4.3 Dispatch Terminal/Receiving Terminal (2No.s) at

a) ODALAREVU TAP OFF

Plot size: 100mx85.0m (8500m2)

Following facilities are considered in station.

Document No. Rev

Bore well: 1 no. Bore well shall be provided.

4.4 Dispatch Terminal without Fire water Network (2No.s) at

Plot size: 50mx50m (2500m2)

Following facilities are considered in station.

Document No. Rev

Bore well: 1 no. Bore well shall be provided at each Station.

4.5 Dispatch Terminal without Check Meter at PANDURANGA

Plot size: 50mx50m (2500m2)

Following facilities are considered in station.

Document No. Rev

4.6 SV Stations (17no.s) as per Drawing no. C191022-00-PP-SMD-2001

Plot size: 40mx40m (1600m2)

Following facilities are considered in station.

Process Area: Process area will be 2.0m x 3.5m RCC paved.

Bore well: 1 no. Bore well shall be provided at each SV Station.

4.7 SV Station with Tap-Off (1no.) as per Drawing no. C191022-00-PP-SMD-

Plot size: 40mx40m (1600m2)

Following facilities are considered in station.

Document No. Rev

Pit size: 5m x 5m.

Bore well: 1 no. Bore well shall be provided.

4.8 IP with Dispatch terminal at NAGARJUNA

Plot size: 55mx46m (2530m2)

Following facilities are considered in station.

Document No. Rev

Bore well: 1 no. Bore well shall be provided.

4.9 IP with Tap-off (IP3 & IP-4).

Plot size: 55mx40m (2200m2)

Following facilities are considered in station.

Bore well: 1 no. Bore well shall be provided.

Document No. Rev

4.10 Receiving Terminal with Future Compressor Station (IP-2).

Plot size: 130mx110m (14300m2)

Following facilities are considered in station.