tol, / ilDe/

T6NG CONG TY KHi VIET NAM - CTCP

cOlqc rv urcn vu rcui

QUY TRiNII

nAo or/oNc NcAx xctla oo rHaNc pnAx co rcri

vrAv xBx HoI HoI Lpc rAI KIro LPG oixs vu

rtN cntlcoaNs CIil,Kf

SOAN TIIAO Ng6 QuOc Kh6nh Kn sUXCK - DVK

Nguy6n Thanh Bri

Quin diic
XCK-D\rK

KIEM TRA TrAn Khrinh Todn

Ph6 Phdng
KTSX - DVK
.yzfZa
_.--
\
Tru&ng Phdng
Dinh Xuin Di6u
il KTSX. KVT

.,/'.;$ !4.\
/'.\\7
E,'O\
/: ,):,/.:.:qt
t;: / ta 6

NguySn Minh TuAn Ph6 Gi6m d6c S\ao r ,

PHE DIIYPT
w
,6!:cttc I q,JN

:-xl r!.\
Za.^i1J27:

A /'cNllirA\ir)
Ld Tdt Thing Ph6 Gi6m
.
d6c KYT
lt'/ 1r3-F.^c\)Z?W
xHi,,,E{NAq I r
i
t_'
\ ,,\
\z :lE+?:-rr73
. !lNG TAUl{l ,/
\ H"gV
56 teri tiqu: D\rK.XCK.MP.671 Ngiy ban hinh:....0.{..../ ....,1-4..n0,1$

Lin ban hinh: Rev. 02

 CTY DVK BAo DI/ONG NGAN NGTIA THANG PHAN CO IATi
06
uAv xrxnor HoI Lpc rAI KHo LPG nimrv0
36: DVK.XCK.MP.671 Rev. 02 Trang: 219

THONGBAO
NQI DUNG TIIAY D6I TAI LIEU

TOn tdi li6u: Bio duong ngin ngua 06 thring phan co khi cria m6y n6n hdi hoi LPG
t4i Kho LPG Dinh Vfr.
SO Ai [eu: DVK.XCK.MP.671 (Rev 02)

NQi dung thay d6i:

STT QT cn QT moi N6i dung sira tl6i/cflp nhdt

1 Tdt cA cic Tdt cA cic 56 tai li6u: DVK.XCK.MP.671 @ev 01)
trang trang duoc thay d6i DVK.XCK.MP.67I @ev 02)
Phdn vflt tu Phdn vQt tu
2 ti6u hao, du ti6u hao, du C6 dua dinh mric BDSC vio quy trinh.
phdns phdng
J Check sheet Check sheet Thay d6i m5u m6i cho phi hqp
4 D6nh gi6 rui ro D:lnh gi6 rui ro Thay rl6i nQi dung
,^\.
,*
{E IY
!AM..
) PHAr.
qw.
-4
V
 CTY DVK BAo DIIONG NGAN NGTIA 06 THANG PHi,N CO KHi
irrAv xrx uor HoI LPG TAI KIro l,pc oimr w
S6: DVI(.XCK.MP.671 Rev. 02 Trang: 319

PHIEU PHAN PH6I TAI LIEU

TT DONVI SO LIIqNG

01 C6ng ty Dich Vu I(hi 01

02 C6ng ty Chii bi6n Khi Vfrng tdu 01

BAI\ IIAIYH VA CAP NIIAT

Ngiy ban Ngudi Nguoi ki6m tra Nguoi ph0

Rev. hinh so?n
duyQt
thio Hg tGn Chr?c danh

g Nguy6n Thanh Quan D6c Nguy6n.Minh

I l{P B6 XCK_DVK
ca Tu6n
4lr Ph6 gi6m di5c
YC
IY Nguy0n Cty DVK
L.
TrAn Kh6nh Ph6 Phdng
rxi 01 BE
iii 25104/20t2 Todn KTSX_DVK
rritlt

re r6t rhing
Trudng Phdng
Dinh Xudn DiQu Ph6 gi6m d6c
KTSX. KVT
Cty KVT

Nguy6n Thanh Quan E6c

BA XCK_DVI( Nguy6n Minh
Tu6n
Ph6 gi6m dilc
Ncg Trin Khdnh Ph6 Phdng Cty DVK
02 oyltutl?A9 Qudc Toin KTSX _ DVI(
Khanh

LC TAt Thing
Trucrng Phdng
Dinh Xudn Di6u Ph6 gi6m cl6c
KTSX - KVT
Cty KVT
 CTYDVK BAo DTIONG NGANNGUA 06 TIIANG PHA\ COIcIi
MAY NEN HOI HOI LPG TAI I(HO LPG DiNHW
56, or,xXCr:r,P.Ozt Rev. 02 Trang'. 419

PHU LUC

s
Cr
tt(,
Hi

1.
NG

lJ
\ 2. rRiNH rVcONc vrEc -.'...........07
 CTYDVK BAo DTIONG NGAN NGIIA 06 THANG PHAN CO KHi
MAY NEN HOI HOI LPG TAI KTIO LPG DiNTI \rO
56, or,x.icr.tw.ozt Rev. 02 Tran.-: 5/9

PH$M VI:
Quy trinh 6p dung cho c6ng vi0c b6o du0ng ngdn ngira 01 nim phAn co khi cria
m6y n6n kh6ng khi tai kho LPG Dinh V[.
MVC DiCH:
O6 duy tri tinh tod,n ven, hiru hiQu vn d0 tin ciy cho mdy ndn kh6ng khi.

III. TAI LIE,U ITON qUIN:

- Quy trinh giAy ph6p ldm vi6c: KVT.GPP.CAM.007.08 Rev 05.
Quy trinh d6nh gi6 rui ro: KVT.ATBV.CAM.002.03 Rev 02.
Quy trinh quan lf thay d6i: KVT.ATBV.CAM.002.04 Rev 02.
Quy trinh cdp ph6t vi thanh to6n vit tu: DVK.KTSX.CAM.007.01 Rev 06.
Quy trinh ph6i hqp giira DVK v2r KVT: KVT.KTSX.CAM.007.048 Rev 05.
Tdi liQu vfn hdnh vd bio du0ng m6y n6n khi: Reciprocating Compressor Corken
(Model: 49IM3FBA; Ser No: NQ51543; Capacity:3QTS; Motor Toshiba (Type:
IKK; Form : FBKWXX- I ; Frame : 1 32M; I .5Kw I 440Y I 60HIAMR1 3/ 1 740rpm).
Tham kh6o tiOu chuAn: ISO Standard 10861-1 Marlin.
IV. TAr LrEU Dil,lrr KEM:
t6, Phiiiu phAn tich an tod,n cho c6ng vi6c nguy hi6m.
rl.. Bang ghi nhin tinh trang thi6t bi.
t \':,
v. DUNG CU & THIET BI:
K B0 dune cg co khi cim tay.
Stng bom m6.
VAT TtI TIIU HAO & VAT TII DI/ PIToNG:
sd :02
TT C6c chi phi Qui c6ch KT Don S6 Ghi cht
vi luong
I Phu tinq thay th6:
2 Vit tu ti6u hao:
Cao su non Cu6n 02

GiAv nhdm Td 02

Dung dich \\aD - 40 Chai 02

Gi6 lau Kg 02

GIng tay D6i 02

Keo silicon chiu nhi6t Tuyp 02

 CTY DVI( BAo DUONG NGAN NGTIA 06 THANG PHAN CO KHi
uAy xfx noI HoI Lpc rAr KHo r-pc oimr lT,l
56: DVKXCK.MP.671 Rev. 02 Trang'.619

Md Ener. XIIP 222 Kg 01 Hodc tuong duong

ShellcorenaP-68 Lit 10 Ho4c tuong ducmg

J Vdt tu du phdng
Motor bearing LS PN: 6308 22 cii 01

Motor bearing OS PN:620822 c6i 01

Pulv motor cai 02

DAy curoa Ssi 03

Flexible hose (Jis 20K-50; clii 02

ss304)
Crosshead assembly PN: 1384 - lX c6i 02
Packing set PN: 1452-1X1 B0 02

Head gasket PN: 1481 cai 01

Gasket set PN: 1481-XA B0 01

Connecting rod bearing PN: 1491 B0 02

\ Rings PN: 1773 c1 06
j*
Ring expander PN: 1776 cai 06

Piston assembly PN: 1985-X cei 02

4 Discharge valve PN: 2439-X cai 02

Suction valve PN:2532-X1 c6i 01

VII. AN TOAN VA TU6I TNTJONC:

- fhO bi6n ph6n tich drinh giri rui ro vi qui trinh thuc hiOn c6ng vi6c t6i cec thenh
vi6n trong nh6m BDSC.
Thio luAn vn ph6i hqp vdi tru&ng ca , nhdn vi6n vAn hinh trong viQc c6 lQp, b6
c6 lAp vd chay thir thiOt bi trong qu6 trinh thuc hiQn c6ng vi6c BDSC.
- Cic cit nhdn tham gia thuc hi6n c6ng vi6c phii c6 diy du trang bi bAo h6 lao
d6ng dring theo phitiu dinh gi6 rui ro.
- C6 biQn phip dim bio khi sri dpng diu md, chit tAy rua trong qu6 trinh bAo
dudng kh6ng inh hudng d0n m6i trudng.
vrn. PHAM vr coNG vrEC:
I. CHUANBI:
- Th6ng brio cho tru&ng ca vdn hdnh c6ng vi6c sE thuc hi6n..
Xin.gidy ph6p ldm vi€c vd cdc gidy chimg nhdn c6 lAp thiOt bi cAn thi0t (c6 lflp
ngu6n diQn tu MCC vd ngu6n di6n tu acqui khdi dQng mdy ph6t).
Chudn bi diy du nhdn luc. viit nr. dung cu. thiet bi.
 CTY D\T( BAo DUONG NGANNGUA 06 THANG PHAN COIAIi
vravxBxnor HoI Lpc rAI KHo Lpc oimr vtl
56: DYK.XCK.MP.671 Rev. 02 Trang: 719

2. TRiNH TI/CONG VIE,C:

-. .2
- Ki€m tra su an mon, ri s6t tr€n motor vd c6c chi ti6t li€n quan, scvn lai khi cAn
thi6t.
-..,1 : .
- Ki6m tra ndn m6ng vi si€t lai cilc bul6ng chdn motor.
- Ki6m tra vd l2rm sach qu4t gi6 giii nhi6t.
Ki6m tra tinh trang cira ciic h tan nhiCt.
- Bom mO bac dan motor, kh6ng dugc bom qui 6p.
- Ki6m tra ph6t ngin m0 bac d4n.
- Dung tay quay truc motor d6 ki6m tra su quay tron tnt, nhe nhdng.
- Ki6m tra buly d5n dQng, elai 6c ham bu1y.
- Ki6m tra ciic cim bi6n, ddy cliQn ilAu n6i.
- Ki6m tra tu didu khi6n, nirt nhAn, cdng tic.
...1
- Kidm tra su dn mdn, ri s6t trdn thin m6y n6n vd c6c chi tiOt li6n quan, son lai
khi cAn thi6t.
-..1 l.
- Ki6m tra ndn m6ng vi siOt lai cdc bul6ng chdn cira mdy n6n.
- Ki6m tra buly, ddy dai d5n d6ng vd dai 5c h5m buly. Di6u chinh ling cdng ddy
<lai: Ding ng6n tay c6i 6n mQt luc kho6ng 110N l6n ddy tlai, khoang gifta hai
buly, luc cdng dAy ctai dirng li khi ddy dai chirng xuting 13 d6n 19 mm).
\ - Ki6m tra ph6t ldm kin truc khriy.
( - Ki0m tra tinh trang cua binh tAch l6ng.
- fllil tra tinh uang cira dudng 6ng ddu ra dAu vdo crla mily ndn, si6t lai ciic dAu
ii nol ong.
ll
I
hor{t itdne binh thudne.
Ki6m tra miiy n6n quay rhing chi6u (chidu quay ky hi6u trOn motor ve hudng
cinh gi6i nhi6t cta puly).
Ki6m tra vd khdng dinh m6y ndn v?r motor kh6ng bi qu6 nhiQt trong khi kiOm
tta.
Ki6m tra rung dQng, nhigt dQ, dQ 6n cta motor: Gi6 td t6i da cho ph6p do c6ng
hu&ng v<ri n6n m6ng vd dudng 6ng (Vfn t6c 7 mm,/s; gia t6c 7 gE).
Ki6m tra 6p sudt nhort b6i tron, diOu chinh vit ham 116 dat 6p sudt y6u cdu.
Ki6m tra 6p sudt ddu vdo vd ddu ra cria m6y n6n.
-..i . r
Ki6m tra miiy ndn tai ciic ch6 d6 titi: 25%;o; 50%; 7 5%; 100%.
Ghi nhdn c6c th6ng s6 vAn hdnh.
V6 sinh khu urc. Thu gom vd phdn loai cdc chAt thAi nguy h4i, bin giao cho
tlon vi vdn hdnh.
Th6ng.b6o cho vdn hdnh c6ng vitc dn hodn thirnh.
Trd gi6y ph6p ldm vi6c.
NghiQm thu hodn thdnh c6ng vi6c.
 CTY DVK BAo DIIONG NGAN NGUA 06 THANG PHAN CO KHi
MAY NEN HdI HOI LPG TAI KHO LPG DiNH \.0
36: DVK.XCK.MP.67l Rev. 02 Trang:8/9

BANG GHI NHAN TiNu TR4NG THIET BI

Dinh kdm theo Bi6n ban nghi€m thu cdng viQc s5:- /BBNT

THIET B!: NGAY: I I

riNH
TR4NG
TB
xtr qu.i
TH\IC HIEN (SAU
(Trudc
BDSC)
khi
STT DANH MUC KIEM TRA BDSC)

9
E
.:? E
:Z v :Z

I L6p son bio vE t€n than motor

2 N6n m6ng vd bulong chan motor

s
J Quat gi6 gidi nhi6t cho motor
{ 4 Ciinh tan nhiQt tr6n thdn molor
l

I 5 Bom md bac dan

Ii:
6 Buly din tl6ng cira motor, rlai 6c
hEm
7 N[t nhdn, c6ng Gc, tLi di€u khi6n
, 8 L6p son bdo vC tr6n than mey
n6n
9 Ni-in m6ng vd bulong chAn m6y
n6n
l0 Ddy tlai din tl6ng
II Phdt ldm kin truc khriy
12 Thay mdi nhot b6i tron phdn n6n
l3 Thav moi loc nh&
t4 Tinh trang van 4 cta il6u ralddu
vdo
l5 Tinh trang binh t6ch ldng
l6 Muc long trong binh t6ch ldng
t7 Cric tludng dng ddu vio\ddu ra
l8 Thdng s6 bdo l5i
l9 D6 thang hdng cla buly motor vi
buly m6y ndn
20 Bac dan motor
2t Bac dan miv ndn
22 Packing khi
23 Secmang khf
 CTYDVK BAO DIIOI\G NGAN NGIIA 06 THANG PHAN CO IAIi
rrrAy xr,x nor HdI LPG TAI KHo l,pc oirrrr v[r
S, OVI<XCK-I'P.OZl Rev. 02 Trang'.919

24 Piston
25 Van hrit
26 Van xi
27 Van an todn ddu ra

MAY BC'IIT HOAT DSNG Gii tri Xriry K6t qui

I Luu luong
2 Ap su6t nhot
J Ap suit iliu vdo
4 Ap suSt diu ra
5 D6 rung dQng cria motor
6 chii dO tai

'tc
Af.
)NC
,
N,.

qc
I NGIJd KIEM TRA GIAM SAT DOC CONG
 ll:f x l-<.Fi,o lP-r!
=

Trang:114

KV I'.A1'MT.CAM.002.03/BM-04 pHrtu prrAN Ticrr AN ToAN clro coNG vlpc NGUY HIt'M
Han cfp nhflt: ............/..........120..........

Ton c6ng viQc nguy hi6m: BAo dudng ngdn ngira 06 thdng m6y ndn hdi hoi tai Kho LPG Dinh Vff - KVT
M[ s6 c6ng viec ngr-ry hidm: I'TA'I.DVK.XCK.MP.
Lj do c6p nhQt:
Phin tich hfu qui
M6 tri c6c y5u
l'h6n tich khd xfly ra (Conscqucncc-
t6 nguy hi6m x6p BiQn phdp phdng ngia, ki6m Ghi
nlng xiy ra c) Itri i
(gdy ra cho
(l'robablity - P)
lo4i soft rri i ro ro
nhfn
STl' Ilu <5,c c6ng viQc con ngurli, i
rri
cdn
sau
bi,
rhiil ,,. hoat GiAi thich x6p Gi6i thich h0u Xdp
ro lai
thqc
dQng sun xual, hiQn
khi ndng xiy loai qua lo4i NQi dung P C
m6i tradng, ...)
ra P C

(t) (2) (3) (4) (s) (6) (7) (8) (e) 10.1 10.2 (11) (r2)
I
Ki om th6 Eion giat gay Do ro ri diQn Gay thuong tat - Kh6ng dinh lai Rat
mtry nin, dutrng thuong tat hodc chua c6 Kh6 ho6c chOt vi0c c6 l6p iliQn vd hiia
A
ong, cac mol llcn hodc ch6t rap nguon xay ngudi Lon 5 treo biii,n b6o c6 l4p. m L6n 4
ra - Kii5m tra n5i clAt. xay
k6r mdy nin, ngudi. di0n.
ta
bu l6ng chdn d6,
duong 6ng, oric
I'rAy
xu6c Do di C6 GAy thuong CAn th0n khi thao
Kh6
van li0n c1uan, cic chAntay, chuy6n, va th6 tich nh9
rh6p 3
tdc vi di chuy6n.
xay
rh6
2
m[t bich, cAc g6i thuong tich cham xung xay ra
p
.l ,i. nhQ. quanh. ra
(1(), CaC dau nol,
bi hoat Do chua c6 Giy thuong tft Khdng dinh lai n6t
ddy diQn, cic ddy
, 'l
tln nletl, cac oong dQng ngodi j lap Kh6
ngudn hoflc ch6t viQc c6 l0p cliOn vd hi6
,TB ,)
t
hd ap su6t, c6ng muon. diQn, diQn xey nguoi L6n 5 treo bi6n b6o c6 lQp. m
I ., ,. ,^ oleu Knten. ta - Ki6m tra n6i d6t. xay
tac Knor oQng. nop ra
 /(--'l ? r;r- =.6 V \t6\

Trang,:214
(t) (2) (3) (4) (s) (6) (7) (8) (e) 10.1 10.2 (11) (t2)
dAu n6i vzi son phir Rd rilchAy trdn Do chua c6 C6 GAy ch6y, n6 Khdng dinh co lap
, ,l
fti6r bi.... san pnam lAp van hfit .,1
the Kha van dAu hrit/ xi cira Kh6
5 TB J
vd xA ctita xay lon may nen va treo xdy ra
miiy nin. ra biOn b6o c6 l{p
-, 'l'hdro
chc, vo bi Gdy thuong - CAn thfln vA chf j
2. '] TrAy xu6c, kqt Do kqp
KICnt Lrit va vc tich khi thao t6c.
tay giita ddy dai
s inh ciinh qu4t.
vd buly.
-.l Phii c6 ss ph6i
-..lt 1'h6o vo chc vi nqp tot glua nnrmg
lflcm Lra cac day ngudi dang thgc
C6
dai, buly. Thay th6 hi€n c6ng viQc. Kh6
th6 Thi I
c6o dAy dai ndu
xay
Th6p 3 xay
p
:..l
can thrcl ta
ra
- Ki6m tra d6
olng oira dAy dai
. ..1
oun 09ng va oleu
chinh n6u cdn
thlct.
- , Ki0m 1ra van 4 FIU h6ng rhiet - Do su dung Hu h6ng vflt tu - Sir dgng dirng
3. 'l
ctra dau vJo va ra bi, chi t ret khdng dung C6 thi6t bi phai dung cl.r chuyCn C6
,l
cua mtiy nin. may. dung cq. tne t6n thdi gian
TB 4
dung rh6 1'h6
J
- Ki0nr tra tinh xay sua chfta ho{c - CAn than khi thao xriy p
trang cita binh ra thay m6i. tric, di chuy6n. ra
tiich long
- . Mo nip xilanh Gay
thuong - Do bAt cAn C6 Thuong tQt ldn - Dung ching .dpng
4.
de kiOm tra tich cho ngudi khi th6o lip, tho ho{c chAn cg khi thao t6c vd
sicmdng, piston, lao dQng di chuyOn. xay thuong nhe. .. dgng cp ddm bio an Kh6
Kh6
khc ho giira piston - Do su dqng ra 5 todn, tin ciy. xay TB 4
.tr ldn
va xllanh nou can dung cq th6o - Quan s6t, cAn thfln ra
rhi6r. kh6ng dtng. khi thao t6c vd di
,.1
- I hxo Klcm tra chuy6n.
cric packing. IIU h6np thi6t - Do su dung C6 FIU h6ng vflt tu - Sir dung dfng C6
rh6
- l'hiio ki6m 1ra bi, ohi 1i6t kh6ng dfng the thiiit bi phni TB 4 .dung cU chuyCn rhd
p
3

cdc van htt vd van mAy. dung cu. xev t6n thdi gian dirng. xav
 /"j'Z q.
- --v-\\

'|rans:314
(1) (2) (3) (4) (s) (6) (7) (8) (e) 10.1 t0.2 (11) (12\
xa,
,.,1
-Do di ta sira ohira ho[c - CAn thQn Ikhi thao ta
- l(rcm lra van an chuy6n thret thay moi. tac. dr chuyen.
toin dAu ra. bi giy xuoc
- Kie m 1ra bom mdt ldm kin,
nhdt. gdy, vd, md
chi tiet. . .
- llom md cho bac
5.
cian ciic motor. Nhu budc I
- Klcm tra mu'c
nh6t b6i tr<vn vir Chny dAu Nhot, dAu O nhi6m m6i - Dirng khay thtng
L
thav mor lihl ci.ln nh<vt chAy ra C6 trudng, tron hr?ng nhtrt Kh6
i
rhi0r. ngodi, vQ th6 truot ti ngd TB 4 - Lau ngay nhot xay rh6p 2
sinh kh6ng xay chAy trdn
- 'l'hav m6i loc
ra - Deo gdng tay
ra
t6t.
nh<yt
- Chay d0 do d0 - Va cham vdo Do thgc Thuong tAt cho
6. .^ .: ,l
rung oQng, ucng pnan quay cua hiQn trong ngudi ho{c hu
6n, nhiOt d0. miy n6n. Iirc m|y h6ns rhi6t bi - Ki6m tra dim bio
- Krcm Lra cac dang hoat
c6c chqp bdo vQ
thOng so hoat d0ng c6 thc Kh6
i Kh6 dugc tdp dring vi xay TB 3
d6ng cua may xay ra
l6n
5
tri.
ghi vdo bang shi ra
- CAn than khi thao
nhdn tinh trqLng. tdc.
- Ki6m tra rofl
san pnam, ddu
nhot. . .
C6o h6a ohAt nguy Nguy hai tdi Do su dgng -Ldm mdt vQ - Thu gom r6c thAi,
7.
hai anh huong 16i m6i trudng. trong que C6 sinh, Anh h6a ch6t nguy h4i,
Kh6
mOi 1ru'crng. trinh bAo th6 huong m6i
TB 4
dgn vQ sinh.
xiiy ThAp )
dudng. xay trudng. - Bin giao cho don
ra
- B0nh nghd vi vin hdnh.
nghi6p.
 Trang:414

Ngdy9th6nglndm2}li- Ngdy th6ng ndm 20

'l'rr,rung nh6m l)TA'f : Truong nh6m thuc hiQn c6ng viQc
t__-,
//-' l- /
'_l
,VQ
la:
lt,; /(.r t
'l
I. NgLrydn IIiiu 'frinh
2. NgO Qu6c Khdnh
3. Lur.r Qr.rang l)ucrrrg
4. DA Khio M?nh
5. Nguy0n VIn DiQp
6. NguySn Viqt llinh
7. T6ng Xuin l-im
8. 1.0'l'i6n IIirng
9. Ltrong'li0n I)frng
10.f irQu6c ll