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DRAWN ON ZUKEN E3 FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY ALL DIMENSIONS IN mm
CHECKED BY:
AUTHORISED BY:
F GND TO
/3.E4 T4F GND F
PI No AA1239_AI
GND TO
/2.E8 ECU GND ISSUE NAME DATE
10 AJM 11/16
-SW1 GND ISSUE 10 MODIFICATIONS
TO
/2.F4 T4i GND
701/47400 CAN WIRE COLOURS
BATTERY ISOLATOR
CORRECTED
M10 1 2 M10 CAN HI = YELLOW,
-C37_CAB -C39_CAB CAN LO = GREEN
7207/1510 7207/1510
1
PS/CPS/006 CHANGE RAIL
PRESSURE SENSOR TO
7213/0075
-R3
SEE NOTES ON FUSING 716/30252
M8 -T3 7208/1048 BATTERY ISOLATION RELAY PS/CPS/009 - CHANGE
70A
E BATTERY ISOLATION FUSE -C50_CAB -C51_CAB -C42_CAB Generic Earth Symbol EGR TO CPA VERSION +
7207/1302 M6 4 3 M6 7207/1302 M8 Ring L
-E1
-G4 NEW BACKSHELL E
B+
REGULATOR
L
B+ W
M8 -T1 7208/1048 -C52_CAB
D- B+ W DF
320/08719 CHASSIS EARTH
BATT ISO RLY COIL 7241/0028
7212/0044 2/2 2 1 1/2 W ALTERNATOR PS/CPS/012 - CHANGE
FROM C53/C /2.D3 FROM
V
U
EXH TEMP SENSOR TO
M8 -T2 7208/1048 CPA VERSION +
-BAT4 NOTE: For negative side isolation installations (where positive isolation not be feasible), the battery isolation must be
CHANGE BACKSHELL
protected for >30secs after ignition off.
-C38_CAB 332/F3103 The schematic above provides example isolation protection circuitry that could be used to realise the above requirement.
7208/1007 -VE +VE -C57 7208/1006
LUG LUG
-E2
320/09454
0.00 STARTER MOTOR -C43_CAB
0.00 M10 Ring
30
V-Batt
IGN -C47_CAB
TO
/2.C1
TO M/C IGN FUSES 50 M5 Ring
Start
Control
M
MAX CIRCUIT RESISTANCE:
BATT +VE TO STARTER SOLENOID
D
31
GND
T50 TERMINAL IS 40mOhms
-SW2 IGN TO
/3.D2 D
701/80184 TO SCR PODBOX IGN
IGNITION SWITCH
III START
SEE NOTES ON FUSING
HEAT -C45_CAB FROM PODBOX START CONTROL
PRE
0 OFF
FROM
-C44_CAB
1
10A -C41_CAB 7236/0003 3A
II
V1
A DRAWN DATE VOLTAGE PART HAS CODE REPLACES BUSINESS UNIT M/C USED ON TITLE DRAWING NO. THIS DRAWING IS THE COPYRIGHT PROPERTY OF
T4 ENG WIRING SCHEMATIC 56+KW A
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A/C COMPRESSOR
DRAWN ON ZUKEN E3 FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY ALL DIMENSIONS IN mm
CHECKED BY:
A/C COMPRESSOR FROM NEG GND M/C TO ENG INTERCON
ISOLATOR SPLICE /1.F6 FROM
-C4_CAB
-B31 7219/0086 -B4 /5.E7 AUTHORISED BY:
-PCB2 -C31_CAB
F PODBOX CABIN 2/2 B/14 B/14 BATT NEG
716/D3632 2/2 7212/0138 F
START SIGNAL
F/14 F/14 BAT NEG
PI No AA1239_AI
(MICRO RELAY) -C53_CAB
K2 7220/0045 BLOCK_7212/0138 -C1_CAB
PRI FUSE 2 G/21 G B B/21 START CONTROL A/14
ISSUE NAME DATE
FROM START A/14 BATT + FUSED
/1.C5 FROM TO
/1.D7 TO STARTER MOTOR 7219/0076
RELAY FUSE 10 AJM 11/16
F3
N N/21 28/62 28/62 START RELAY E/14 E/14 BATT + FUSED ISSUE 10 MODIFICATIONS
CAN WIRE COLOURS
F5 - 10A
SPARE K IGN 44/62 N/14
44/62 IGN SENSE N/14 OIL LEV CORRECTED
/1.D5 FROM
9/62 02 NERST VIN INLET AIR 18/62 18/62 2/6 2/4 VOUT TEMP
F1 - 3A F14 - 10A
VGT S S/21 10/62 02 I ADJ IP TEMP SENSOR
FUEL PUMP 11/62 02 GND RTN_V36 38/62 38/62 4/6 4/4 GND
F13 - 5A
SPARE R WIF SENSOR A A/3
13/62 02 PUMP
-E3 IGN
NOTE: POD BOX B B/3 55/62 55/62 BLOCK_7216/0060
D 333/C3351 LIGHT GND WIF INPUT
PIN OUTS WILL
F11 - 5A
SPARE A WIF SENSOR GND
C C/3 LP FUEL 42/62
CRUISE CONTROL
D
-C33_CAB PRESS SENS
VARY F12 - 3A 7213/0031 -C22_CAB
WIF F F/21 7213/0031 -B22
DEPENDING ON A/3 A/3 CRUISE SUPPLY
PART NUMBER F10 - 5A
SPARE C C/21 BATT ISO RLY COIL B/3 B/3 CRUISE SIGNAL
OPTIONAL
USED
TO
/1.E3 TO C52/2
C/3 C/3 CRUISE RETURN
POWERHOLD P P/21 2/62 2/62 P_HOLD
BLOCK_7213/0031
HAND THROTTLE
-C24_CAB
7216/0006 -B24 OPTIONAL
-E4 HAND THROTTLE
716/30252 15/62 A/6 A/6 HAND 1 SUPPLY
TRACK 1
320/05693 PEDAL #2/CRUISE FEED 15/62
GRID HEATER RELAY GRID HEATER 47/62 B/6 B/6 HAND 1 SIGNAL
-C36_CAB -C35_CAB HAND #1/CRUISE SIGNAL 47/62
-R1 19/62 C/6 C/6 HAND 1 RETURN NOTE: NOT ALL
7207/1302 7207/1302 -C30_CAB PEDAL #2 RTN 19/62 THROTTLE VARIANTS
PRI FUSE 2 M6 3 4 M6 M6 Ring 1 CAN BE FITTED TO
FROM GRID HEATER FUSE /1.B5 FROM
TRACK 2
-C34_CAB 12V HAND # 2 FEED 5/62
7212/0044 1/2 1 2 2/2 7/62 E/6 E/6 HAND 2 SIGNAL BE CAREFUL WHEN
HAND #2/ESC SIGNAL 7/62 SELECTING THE
CRUISE RETURN 34/62 34/62 F/6 F/6 HAND 2 RETURN COMBINATION OF HAND
C THROTTLE, FOOT
48/62 48/62 GRID HEATER BLOCK_7216/0006
THROTTLE, CRUISE C
CONTROL AND ENGINE
5A ENGINE SPEED CONTROL
-C23_CAB SPEED CONTROL THAT
IGN 5 6 -S1 IGN WARNING LAMPS 7213/0031 -B23 THE MACHINE
/1.D5 FROM TO
/5.C7 -C26_CAB REQUIRES
FROM C45/5 -B26 A/3 A/3 ESC SUPPLY
M/C IGN FUSE 7216/0018
1/6 1/6 2/6 2/6 4/62 4/62 CEL LAMP L50 B/3 B/3 ESC SIGNAL
7241/0001
ESC RETURN 30/62 30/62 C/3 C/3 ESC RETURN OPTIONAL
CEL LAMP OIL PRESS
3/6 3/6 4/6 4/6 20/62 20/62
GAUGE PWM
ML BLOCK_7213/0031
PEDAL #1/ESC FEED
5/6 5/6 6/6 6/6 12/62 12/62 21/62 21/62
MIL LAMP L50
ENG OIL -C15_CAB STANDARD
PRESS LAMP 17/62 7216/0018 2 1
PEDAL #1/ SIGNAL 17/62 2/6 1/6
TR1 SIG +5V
BLOCK_7216/0018 PEDAL #1 RTN 14/62 14/62 3/6 3
TR1 GND -SW3
FOOT THROTTLE
PEDAL #2 29/62 29/62 5/6 5
TR2 SIG
SPEED DEP RELAY / SIGNAL 6/6 6 4 4/6
TR2 GND +5V
4
1 2 334/S0724
B CLUTCH SWITCH
3A
3 5 36/62
-C21_CAB
-B21
B
1 2 36/62 SPEED DEPENDANT 7214/0039
RELAY OUT CLUTCH 35/62 35/62 A/4 A/4 B/4 B/4
SPEED DEP BRAKELIGHT SWITCH
332/R9794 SWITCH
RLY FUSE 716/23900
7241/0001 -C25_CAB -B25 BLOCK_7214/0039
7214/0025 LOW FUEL SWITCH
3A -C20_CAB
3 4 1/4 1/4 4/4 4/4 1/62 1/62 BRAKE SWT 7214/0039 -B20
INPUT #2 LOW FUEL 46/62 46/62 A/4 A/4 B/4 B/4
BLS FUSE
7241/0001 2/4 2/4 3/4 3/4 33/62 33/62 BRAKE SWT LEVEL SWT LS
INPUT #1 BLOCK_7214/0039
1
BLOCK_7214/0025
-B1 -C28_CAB REGEN SWITCH -G8
Generic Earth
1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
DRAWN ON ZUKEN E3 FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY ALL DIMENSIONS IN mm
CHECKED BY:
AUTHORISED BY:
F
F
PI No AA1239_AI
PS/CPS/012 - CHANGE
EXH TEMP SENSOR TO
CPA VERSION +
CHANGE BACKSHELL
-PCB1
PODBOX T4F -C8_CAB 12 VOLT ONLY
717/E5940 7212/0162 TANK HEATING VALVE
-C54_CAB -C54_CAB 75/94
7219/0052 7219/0052 0.75 mm² 1/2 -B8
75/94 0.75 mm² 1/2
F1 - 5A
O_S_RATH
IGN 3/18 3 2 2/18 22/94 22/94
/1.D5 FROM
92/94 2/2
FROM C45/5 92/94 0.75 mm² 0.75 mm² 2/2
O_V_RATH
FROM PRIMARY FUSE
PRI FUSE 2 1/18 1 F4 - 20A
8 8/18 2.50 mm² 5/94 5/94 BLOCK_7212/0162
/1.B5 FROM
#1675
HOSE HEATER POWER RELAY
(MICRO RELAY)
59/94 59/94
14 14/18 94/94 94/94 O_S_HHRLY1
PRESSURE LINE BLOCK_7212/0148
7/18 7 10 10/18
SUPPLY MODULE
EARTH
M
G_G_RAPMP
RED'N AGENT REVERTING VALVE
NB PODBOX PINOUTS WILL VARY K5 16 16/18 27/94 27/94 77/94 77/94 5/12 5/12 UBAT +
PRESS LINE HOSE HEAT SUCTION HEATER RELAY I_S_HHRLY3 O_V_RARV
DEPENDING ON PART NUMBER (MICRO RELAY) 78/94 78/94 6/12 6/12 SIGNAL
C310E
USED O_S_RARV
-C11_CAB -B11
7212/0052 RED'N AGENT PRESS. SENSOR PUMP UNIT
17/94 17/94 10/12 10/12 5V
O_V_5VPRAS
1/2 1/2 2/2 2/2 39/94 39/94 9/12 9/12 SIGNAL C320E
I_A_PRAS
40/94 40/94 8/12 8/12
B BLOCK_7212/0052
G_R_PRAS EARTH
B
BACKFLOW HOSE HEATER
BLOCK_7219/0169
-C13_CAB -B13
7212/0052 7219/0169 (SILVER)
BLOCK_7212/0052 BLOCK_7219/0162
BLOCK_7212/0001
V1
A DRAWN DATE VOLTAGE PART HAS CODE REPLACES BUSINESS UNIT M/C USED ON TITLE DRAWING NO. THIS DRAWING IS THE COPYRIGHT PROPERTY OF
T4 ENG WIRING SCHEMATIC 56+KW A
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
DRAWN ON ZUKEN E3 FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY ALL DIMENSIONS IN mm
CHECKED BY:
AUTHORISED BY:
F
F
PI No AA1239_AI
2/6
4/6
6/6
5/6
3/6
1/6
-C29_CAB PS/CPS/006 CHANGE RAIL
7216/0018
PRESSURE SENSOR TO
2/6
1/6
4/6
5/6
6/6
3/6
7213/0075
PS/CPS/009 - CHANGE
E EGR TO CPA VERSION +
NEW BACKSHELL E
PS/CPS/012 - CHANGE
EXH TEMP SENSOR TO
CPA VERSION +
CHANGE BACKSHELL
R/21
E/21
B/21
-C49_CAB
B
R
7220/0045
12V -PCB3
320/09732
VOTAGE DROPPER
RELAY 24V COIL
PODBOX 24V
24V
D
24V G G/21 #1624 TO
TO EARTH POINT D
IGNITION SENSE
RELAY 24V COIL
5A
FROM IGN SWITCH FROM
#1628 1 2 C/21 C 24V 24V
F12 3A
PODBOX 24V IGN FUSE VOTAGE DROPPER F9 10A
716/30372 RELAY 12V COIL 12V U U/21 #1631 TO
TO ENGINE ECU PIN 44 (IGN SENSE)
30A
FROM BATTERY FROM
#1629 1 2 D/21 D 24V
F11 3A
A A/21 #1634 TO TO ENGINE ECU PIN 40 (FUEL PUMP)
F10 15A
12V H H/21 #1635 TO
TO FUEL PUMP
F8 3A
12V X X/21 #1636 TO
TO ENGINE ECU PIN 2 (POWER HOLD)
F7 3A
F F/21 #1643 TO TO ENGINE ECU PIN 28 START RELAY
S S/21 #1644 TO
TO STARTER RELAY
V1
A DRAWN DATE VOLTAGE PART HAS CODE REPLACES BUSINESS UNIT M/C USED ON TITLE DRAWING NO. THIS DRAWING IS THE COPYRIGHT PROPERTY OF
T4 ENG WIRING SCHEMATIC 56+KW A
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
DRAWN ON ZUKEN E3 FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY ALL DIMENSIONS IN mm
CHECKED BY:
AUTHORISED BY:
F
F
PI No AA1239_AI
CAN1 SCN
CAN1 SCN
CAN1 SCN
CAN1 SCN
CAN1 SCN
CAN1 SCN
ENGINE PRESSURE SENSOR TO
(DIESELMAX) 45/62 D/14
45/62 0.50 mm² CAN H1/8 0.50 mm² CAN H1/15 0.50 mm² CAN H1/9 0.50 mm² CAN H1/11 0.50 mm² CAN H1/7 0.50 mm² CAN H1/1 D/14 7213/0075
CAN CAN H1 CAN H1
PS/CPS/009 - CHANGE
K/14
E 0.50 mm² CAN SCN1/8 0.50 mm² CAN SCN1/15 0.50 mm² 0.50 mm² CAN SCN1/11 0.50 mm² CAN SCN1/7 0.50 mm² CAN SCN1/1 K/14
TO MC SCREEN EGR TO CPA VERSION +
CAN SCN1/9 NEW BACKSHELL E
1
NOx IGN BLOCK_7219/0086
/3.D4 FROM PS/CPS/012 - CHANGE
-G3
Generic Earth FROM T4F PODBOX EXH TEMP SENSOR TO
CAN SCN1/13
CPA VERSION +
CAN SCN1/6
Symbol
1.00 mm²
-B6 Override Set to Tinned Terminals
-B16 7215/0012 -C7_CAB
1.00 mm²
-B7
0.50 mm²
0.50 mm²
7215/0012
1.00 mm²
-C16_CAB 1/5 1/5
7214/0089 IGN
1/5 1/5
IGN
3/4 3/4 IGN 3/5 3/5
CAN L1
3/5 3/5
CAN L1
CAN1 SCN
2/4 2/4 CAN L1 NOTE - THIS IS SET-UP 4/5 4/5
CAN H1
CAN1 SCN
FOR MEAS SUPPLIED PARTS, 4/5 4/5
IF USING WEMA SUPPLIED -MC14:SH1 CAN H1
1/4 1/4CAN H1 2/5 2/5
PARTS, A BRIDGING LEAD GND -MC6:SH1
5/5
D -MC13:SH1 WILL BE REQUIRED N/C
4/4 4/4 GND 5/5 5/5
GND D
2/5 2/5
GND
BLOCK_7214/0089 BLOCK_7215/0012
1.00 mm²
1.00 mm²
BLOCK_7215/0012
-RES2
MACHINE GND
/3.E4 FROM
2
1
1
IGN 1/4 1/4
/2.C2 FROM
IGN
-MC3:SH1 -MC16:SH1 25OKBS MACHINE CANBUS -MC4:SH1 -MC17:SH1 FROM M/C IGN FUSE -MC5:SH1
CAN L0 23/62 23/62 0.50 mm² CAN L0/3 0.50 mm² CAN L0/16 0.50 mm² CAN L0/4 0.50 mm² CAN L0/17 0.50 mm² CAN L0/5 3/4 3/4
CAN L0
CAN0 SCN
CAN0 SCN
CAN0 SCN
CAN0 SCN
CAN0 SCN
C CAN H0 27/62 27/62 0.50 mm² CAN H0/3 0.50 mm² CAN H0/16 0.50 mm² CAN H0/4 0.50 mm² CAN H0/17 0.50 mm² CAN H0/5 4/4 4/4
CAN H0
C
0.50 mm² CAN SCN0/3 0.50 mm² 0.50 mm² CAN SCN0/4 0.50 mm² CAN SCN0/17 0.50 mm² CAN SCN0/5
CAN SCN0/16
2/4 2/4
GND
BLOCK_7214/0025
1
-G7
Generic Earth
J1939 DIAGCONNECTOR
Symbol
-C27_CAB -B27
7219/0098
CAN0 SCN
-B2 -C2_CAB -MC2:SH1
/3.A6 SCR ECU CHAMBER 1 7219/0162 0.50 mm² CAN L0/2 D/9 D/9 CAN L0
B
E/9
B
-MC12:SH1 0.50 mm² CAN SCN0/2 E/9 CAN SCN
CAN L0 65/94 65/94 0.50 mm² CAN L0/12
CAN0 SCN
F/9 N/C
CAN H0 66/94 66/94 0.50 mm² CAN H0/12
G/9 N/C
0.50 mm² CAN SCN0/12
H/9 N/C
1
BLOCK_7219/0098
-G5
0.50 mm² CAN SCN1/10 Generic Earth
BLOCK_7219/0162 Symbol
V1
A DRAWN DATE VOLTAGE PART HAS CODE REPLACES BUSINESS UNIT M/C USED ON TITLE DRAWING NO. THIS DRAWING IS THE COPYRIGHT PROPERTY OF
T4 Schematic A
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
DRAWN ON ZUKEN E3 FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY ALL DIMENSIONS IN mm
CHECKED BY:
ACC SCN
ENG TO M/C INTERCONNECT 2/2 50/62 20/62 1/2
-C8 LSD 2/2 1.00 mm² 5002 TP01 50/62 20/62 1.00 mm² - MC02 1/2
SIGNAL (-VE)
-B18 EGR 56+KW (SILVER) 18/62 2/2
-C18 _ENG 7214/0098 18/62 1.00 mm² + MC02 2/2
SIGNAL (+VE) ISSUE NAME DATE
7219/0087 -B8 BLOCK_7212/0094
BATT + FUSED A/14 A/14 1.00 mm² 1010 1/4 1/4 BLOCK_7212/0090 10 AJM 11/16
7214/0098 VBAT CYLINDER #2 (GOLD)
BATT NEG B/14 B/14 1.00 mm² 7004A 2/4 2/4 ISSUE 10 MODIFICATIONS
7214/0098 GND -C20 NO CONNECTOR
0.50 mm² CAN L1/4 3/4 3/4 -B20 7212/0094 0.50 mm² MC02_SCN -C26 CAN WIRE COLOURS
CANL LEAD CUT
7214/0098 1/2 33/62
0.50 mm² CAN H1/4 4/4 4/4 CANH HSD 1/2 1.00 mm² 5003 TP02 33/62 1/1 CUT END CORRECTED
-MC4:SH1 LSD 2/2 2/2 1.00 mm² 5004 TP02 34/62 34/62 35/62 35/62 0.75 mm² SCN CAN HI = YELLOW,
CANS1 MC01 NO CONNECTOR
-S7
LEAD CUT -C25 CAN LO = GREEN
ACCEL SCN EARTH NO CONNECTOR
1/1 CUT END BLOCK_7214/0098 BLOCK_7212/0094 0.50 mm² MC03_SCN LEAD CUT -C27
0.75 mm² 5501 -RES 1 1/1 CUT END PS/CPS/006 CHANGE RAIL
CYLINDER #3 (GOLD) ACCELEROMETER 2 (TIN)
332/W2831 CAN TERMINATING PRESSURE SENSOR TO
1 2 -B21 -C21
0.75 mm² 5502 RESISTOR -C3 -B3 7213/0075
7212/0094
-MC1:SH1 VGT ACTUATOR 56+KW (TIN) HSD 1/2 1/2 1.00 mm² 5005 TP03 37/62 37/62 7212/0090
-C16
ACC SCN
CANS1 MC01 -S11 2/2 38/62 16/62 1/2
CAN L SPLICE 2 7216/0041 LSD 2/2 1.00 mm² 5006 TP03 38/62 16/62 1.00 mm² - MC03 1/2
SIGNAL (-VE) PS/CPS/009 - CHANGE
E CAN L1 C/14 C/14 0.50 mm² CAN L1/1 0.75 mm² CAN4L 5/6 5/6
CANL
-B16 14/62 14/62 1.00 mm² + MC03 2/2 2/2
SIGNAL (+VE)
EGR TO CPA VERSION +
CAN H1 D/14 D/14 0.50 mm² CAN H1/1 -S10 CAN H SPLICE 2 0.75 mm² CAN4H 6/6 6/6
CANH BLOCK_7212/0094 NEW BACKSHELL E
-MC3:SH1
BLOCK_7212/0090
K/14 -S12 CYLINDER #4 (GOLD)
CAN SCN K/14 0.50 mm² CAN SCN1/1 0.50 mm² CAN SCN0/5 PS/CPS/012 - CHANGE
-C22
CAN SCR SPLICE 2 -B22 7212/0094 EXH TEMP SENSOR TO
7216/0041
BATT+ FUSED E/14 E/14 1.00 mm² 1011 1/6 1/6 HSD 1/2 1/2 1.00 mm² 5007 TP04 45/62 45/62 CPA VERSION +
BATT +
BATT NEG F/14 F/14 1.00 mm² 7004B 4/6 4/6 LSD 2/2 2/2 1.00 mm² 5008 TP04 46/62 46/62 CHANGE BACKSHELL
GND
GOLD 7212/0093
SIGNAL 3/6 3/6 0.75 mm² 5011 23/62 23/62 6/62 6/62 1.00 mm² 4409 1/2 1/2
NTC
2/2 2/2
GOLD GND
4/6 4/6 0.75 mm² 7003C
GND
BLOCK_7212/0093
B 6/6 N/C
GOLD
VREF 5/6 5/6 11/62 11/62
0.75 mm² 5028 1.00 mm² 7000A B
-C15
FUEL TEMP SENSOR (TIN)
BLOCK_7216/0047 7212/0097
-C13 -B15
EXH TEMP SENSOR T3 (TIN)
7212/0183 44/62 44/62 0.75 mm² 5023 1/2 1/2
-B13 NTC
43/62 43/62 1.00 mm²7000 0.75 mm² 7000B 2/2 2/2
HI 1/2 1/2 0.75 mm² 5018 51/62 51/62 GND
55/62 -S8
LO 2/2 2/2 0.75 mm² 7007 55/62
GND E43 BLOCK_7212/0097
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
DRAWN ON ZUKEN E3 FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY ALL DIMENSIONS IN mm
CHECKED BY:
-C1 ENG ECU CONN BLACK -C9 EXH MANIFOLD PRESS SENSOR -C23 FUEL INLET METERING VALVE
AUTHORISED BY:
ID Tag Size Colour Destination Cable Cavity Seal ID Tag Size Colour Destination Cable Cavity Seal ID Tag Size Colour Destination Cable Cavity Seal
1 5019 0.75 mm² YE -C5:2 -W2 1 5029 0.75 mm² YE -C1:31 -W2 1 8004 0.75 mm² YE -C1:36 -W2
L 2
3
7005
5026
0.75 mm²
1.00 mm²
YE
YE
-C5:3
-C18:N
-W2
-W2
2
3
7002B
5014
0.75 mm²
0.75 mm²
YE
YE
-S5:1
-C1:32
-W2
-W2
2 8005 0.75 mm² YE -C1:40 -W2
PI No AA1239_AI L
4 7210/0082 7212/0098 2 WAY FCI SICMA BROWN TPA FEM HSG ISSUE NAME DATE
5 7001 0.75 mm² YE -C4:2 -W2 7213/0049 3 WAY MQS BLACK FEMALE HSG Additional Components 5 AJM 11/16
6 4409 1.00 mm² YE -C6:1 -W2 Additional Components
ISSUE 5 CHANGES
7 5027 1.00 mm² YE -S2:1 -W2
-C24 INTAKE THROTTLE VALVE PS/CPS/006 CHANGE
8 5022 1.00 mm² YE -C14:1 -W2
ID Tag Size Colour Destination Cable Cavity Seal RAIL PRESSURE
-P50
7243/0276 -C15#1 9 7006 1.00 mm² YE -C14:2 -W2 -C10 INTERCOOLER OUT TEMP SEN
ADAPTOR 3 WAY 1 8000 0.75 mm² YE -C1:57 -W2 SENSOR TO 7213/0075,
DELPHI GT150 FUEL TEMP
SENSOR
10 5010 1.00 mm² YE -C10:1 -W2 ID Tag Size Colour Destination Cable Cavity Seal
FRANKISCHE
7212/0097 2 8001 0.75 mm² YE -C1:60 -W2 ADD INTERNAL
-C7#1 70 mm (GREEN) 11 5028 0.75 mm² YE -C24:5 -W2 1 5010 1.00 mm² YE -C1:10 -W2
7213/0051 3 5011 0.75 mm² YE -C1:23 -W2 GROMMET AND NEW
12 7210/0082 2 7003B 0.75 mm² YE -S1:1 -W2
1 2 3
-P1
FRANKISCHE FIT BACKSHELL 7243/0288 AND SECURE WIRES
7000/3213
EXH TEMP SENSOR
53
NOTE: BREAKOUTS TO BE TO BACKSHELL USING CABLE TIE 111-02049 7219/0075 18 + MC02 1.00 mm² ?01? -C2:2 -MC2 -C11 OIL PRESSURE SWITCH
700
SECURED TOGETHER WITH ENG ECU CONN BLACK TO CPA VERSION +
19 5009 1.00 mm² YE -C7:1 -W2 ID Tag Size Colour Destination Cable Cavity Seal
0/3
CLOTH TAPE
206
CHANGE BACKSHELL
Cutend
4
20 - MC02 1.00 mm² ?02? -C2:1 -MC2 1 4403 0.75 mm² YE -C1:22 -W2
1
-C25
8
NW
5
12
STRAIGHT ADAPTOR DRAWING
9
16
13
-C5#1
7.5
17
20
FIT COVER
21 5030 0.75 mm² YE -C5:1 -W2 ID Tag Size Colour Destination Cable Cavity Seal
24
21
MEASUREMENT POINT FROM END OF 7213/0063
28
25
7219/0077;1 # 62 Way
160
32
29
CRANK SPEED SENSOR MCP1.5K Cover Black
7211/0013 1 Way Superseal Recept Housing
33
36
SNOUT TO WIRE ENTRY POINT ON 22 4403 0.75 mm² YE -C11:1 -W2 1 CAN SCN0/5 0.50 mm² SIL -S12:1 -MC4
37
40
41
ADDITIONAL PART
44
45
48
SHORTEST LEADS TO
mm
CONNECTOR HOUSING Additional Components
52
49
7213/0035;1 # 3 Way DTM06 Wedge
23 5011 0.75 mm² YE -C24:3 -W2
53
56
CAV 60,61 & 62
57
59
60
62
CUT END CUT END
-P152 7000/3213
2
120 mm
A 24 7210/0082
3
NOTE: WIRES TO BE
SECURED TO 15MM CONV 25 7210/0082 Additional Components
TUBE STUB, THEN
SECURELY WRAPPED IN NOTE: DIM 75 TO 26 7210/0082 -C12 OIL TEMP SENSOR
J J
NW26
COROPLAST TAPE WIRE ENTRY OF
40 mm
140 mm -C23#1 HOUSING (60MM 27 7210/0082 ID Tag Size Colour Destination Cable Cavity Seal -C26 Cutend
-P151 7000/3206 7212/0098 FROM CENTRE OF
2 1
28 5016 0.75 mm² YE -C4:3 -W2 1 5024 1.00 mm² YE -C1:30 -W2 ID Tag Size Colour Destination Cable Cavity Seal
-P141 7000/3206
FUEL INLET HOUSING)
15 mm -P150 7000/3213 METERING VALVE
(BROWN) 29 5031 1.00 mm² YE -C14:3 -W2 2 7000C 1.00 mm² YE -S8:1 -W2 1 MC02_SCN 0.50 mm² YE -S7:1 -W2
75MM
INLINE DIODE/RESISTOR NOTE ACCEL SCN EARTH
-S7#1 30 5024 1.00 mm² YE -C12:1 -W2
7212/0095 2 WAY 91 SERIES 090 E-RS FEM HSG CUT END CUT END
-P38 31 5029 0.75 mm² YE -C9:1 -W2
35 mm
mm/320149
7243/0296
OREINTATION Additional Components Additional Components
6
32 5014 0.75 mm² YE -C9:3 -W2
00 -P
T-PIECE NW26-NW26-NW26 FRANKISCHE
MAIN HARNESS ARROW 7243/0298
70
-S8#1
BUNDLE -P35
33 5003 TP02 1.00 mm² YE -C20:1 -TP2
15
7243/0294 GND E43 REDUCER 4 X NW7.
-P137 -P138
7000/3206 NW26 7000/3206 NW26 200 mm 34 5004 TP02 1.00 mm² YE -C20:2 -TP2 -C27 Cutend
35 SCN 0.75 mm² YE -S7:1 -W2 ID Tag Size Colour Destination Cable Cavity Seal
2 75 mm -P37 50 mm
-P140 7000/3206 NW26
7243/0295 36 8004 0.75 mm² YE -C23:1 -W2 1 MC03_SCN 0.50 mm² YE -S7:1 -W2
CABLE TIE 826/01144
7243/0296 30 mm CABLE TIE 826/01144
-P45
37 5005 TP03 1.00 mm² YE -C21:1 -TP3 EXH TEMP SENSOR T3
T-PIECE NW26-NW26-NW26
CABLE TIE 826/01144 -C13
1 FRANKISCHE 38 5006 TP03 1.00 mm² YE -C21:2 -TP3 ID Tag Size Colour Destination Cable Cavity Seal CUT END CUT END
7243/0298 REDUCER
4 X NW7.5 39 7002 0.75 mm² YE -S5:1 -W2 1 5018 0.75 mm² YE -C1:51 -W2 Additional Components
I -P36
I
115 mm
320/09658
40 8005 0.75 mm² YE -C23:2 -W2 2 7007 0.75 mm² YE -C1:55 -W2
100 mm
BRACKET T4 ENG BLOCK
100 m
MANUFACTURERS NOTE: PLEASE USE TAPE TO 826/01144 X 3 CABLE TIE
41 7210/0082
INSTALLATION SHALL FIX THE INLINE COMPONENT LEAD TO THE MAIN NOTE: BREAKOUTS TO BE 7212/0183 2 WAY SSC 2.8 FEM CONN CPA
HARNESS BUNDLE, IN THE ORIENTATION SHOWN 42 7210/0082
SECURED TOGETHER WITH
-S1 ECU EARTH SPLICE
m
CONFORM TO STD000141 BY THE ARROW CLOTH TAPE
43 7000 1.00 mm² YE -S8:1 -W2 Additional Components
-P14
ID Tag Size Colour Destination Cable Cavity Seal
44 5023 0.75 mm² YE -C15:1 -W2
37
1 7003 0.75 mm² YE -C1:13 -W2
000/
45 5007 TP04 1.00 mm² YE -C22:1 -TP4
1 7003C 0.75 mm² YE -C24:4 -W2
3206
NOTE: BREAKOUTS TO BE 46 5008 TP04 1.00 mm² YE -C22:2 -TP4 -C14 RAIL PRESSURE SENSOR
23
-P148 -P57
1 7003A 1.00 mm² YE -C7:2 -W2
-P
SECURED TOGETHER WITH
NW7
5m
7000/3213 7000/3213
14
CLOTH TAPE 47 7210/0082 ID Tag Size Colour Destination Cable Cavity Seal
2
70
VIEW A-A FOR P-CLIPS P24,P25 & P26
.5
1 7003B 0.75 mm² YE -C10:2 -W2
m
50 mm
00
48 7210/0082 1 5022 1.00 mm² YE -C1:8 -W2
/3
20
ID LABEL
6
ID_LABEL
SEE NOTE 8
N
7.5
-ID1 49 5001 TP01 1.00 mm² YE -C19:1 -TP1 2 7006 1.00 mm² YE -C1:9 -W2
W
-S2#1
7000/3104 In Line Ultrasonic Splice
7.
NW
mm
SPLICE E7
5
50 5002 TP01 1.00 mm² YE -C19:2 -TP1 3 5031 1.00 mm² YE -C1:29 -W2
30 mm
Additional Components
206
195
0/3
51 5018 0.75 mm² YE -C13:1 -W2
7000/3212 ; 45
700
-P46
7243/0273 52 8006 1.00 mm² YE -C17:1 -W2 7213/0075 3 WAY SLK2.8 SWS WITH CPA
47
H 90 NW7.5 1 2
H
-P1
-S1#1
EXTERNAL 53 7210/0082 Additional Components
ECU EARTH SPLICE
FRANKISCHE
-S2 SPLICE E7
54 7210/0082
ID Tag Size Colour Destination Cable Cavity Seal
-P58 -C12#1 55 7007 0.75 mm² YE -C13:2 -W2
7243/0343 OIL TEMP SENSOR
1 5027B 0.75 mm² YE -C4:4 -W2
2 WAY 91
SERIES 090
7212/0095 56 8007 1.00 mm² YE -C17:2 -W2 -C15 FUEL TEMP SENSOR
E-RS FEM
ADDITIONAL PART
7212/0091
-P54 1 5027A 1.00 mm² YE -C7:3 -W2
CUT END HSG
7243/0275 57 8000 0.75 mm² YE -C24:1 -W2 ID Tag Size Colour Destination Cable Cavity Seal
NO CONNECTOR 90 NW7.5 -C11#1 1 5027 1.00 mm² YE -C1:7 -W2
60 mm
LEAD CUT 1/1
INTERNAL 1 OIL PRESSURE 58 CANSCN 1.00 mm² YE -S12:1 -W2 1 5023 0.75 mm² YE -C1:44 -W2
NOTES: -C26#1 FRANKISCHE
SWITCH
50 mm
7211/0013 59 7210/0017 2 7000B 0.75 mm² YE -S8:1 -W2 7000/3104 In Line Ultrasonic Splice
-P53
TESTING
180 mm
ADAPTOR 2
WAY DELPHI
7243/0275
62 7210/0017
90 NW7.5
2. CANL - RESISTANCE BETWEEN C18-C, C8-3 AND C16-5 SHALL BE <5 OHMS
48 mm
GT150 INTERNAL
3. CANH - RESISTANCE BETWEEN C18-D, C8-4 AND C16-6 SHALL BE <5 OHMS -C10#1 FRANKISCHE FRANKISCHE
7219/0075 62 Way MCP1.5K Socket Housing Black -S5 GND E39
G G
7212/0092 -P49
4. TO TEST RESISTOR IS PRESENT, RESISTANCE BETWEEN C18-C AND C18-D SHALL BE INTERCOOLER B A
7243/0342
ADAPTOR 2 WAY Additional Components -C16 VGT ACTUATOR ID Tag Size Colour Destination Cable Cavity Seal
OUT TEMP SEN SUMITOMO 91
VALUE OF RES 1 (110-130 OHMS) ADDITIONAL PART ID Tag Size Colour Destination Cable Cavity Seal 1 7002B 0.75 mm² YE -C9:2 -W2
7212/0096
090 FRANKISCHE
7219/0077;1 # 62 Way MCP1.5K Cover Black
-P72
-P26
7243/0297
1 1011 1.00 mm² YE -C18:E -W2 1 7002 0.75 mm² YE -C1:39 -W2
GENERAL 7243/0273
2 7210/0030 1 7002D 1.00 mm² YE -C18:H -W2
90 NW7.5 -C2#1
EXTERNAL ACCELEROMETER 1
5. ALL CABLE TIES TO BE CUT FLUSH AND TIGHTENED TO ALLOW ROTATION BUT NOT -C24#1
FRANKISCHE
7212/0090 3 7210/0030
ADDITIONAL PART -C2 ACCELEROMETER 1 7000/3104 In Line Ultrasonic Splice
DEFORMATION OF TUBING 7216/0047 7212/0091 NO CONNECTOR
CUT END 4 7004B 1.00 mm² YE -C18:F -W2
INTAKE THROTTLE
X
6 5 4 3 2 1
LEAD CUT 1/1 ID Tag Size Colour Destination Cable Cavity Seal Additional Components
6. ALL DIMENSIONS INSIDE FORMER ARE FOR REFERENCE ONLY VALVE -C27#1 5 CAN4L 0.75 mm² YE -S11:1 -W2
1 - MC02 1.00 mm² ?02? -C1:20 -MC2
52 mm
2 1
6 CAN4H 0.75 mm² YE -S10:1 -W2 7000/3212 ; 45
7. CAN WIRE MC1 & MC 4 SCREENED CABLE SPECIFICATION 727/00000: 30 TWISTS PER METRE 2 + MC02 1.00 mm² ?01? -C1:18 -MC2
-P97
7243/0282
8. ID LABEL TO CONTAIN JCB PART NUMBER IN BARCODE SYMBOLOGY CODE 39. ADAPTOR 6
WAY TYCO 7216/0041 6 WAY DT06 SOC HSG NO END CAP
9. CONDUIT SPECIFICATION STANDARD - 7000/3206, HI TEMP 7000/3219 7212/0090 2 WAY 91 SERIES 090 SOCKET HSG ACCEL SCN EARTH
GET064
-S7
90 mm
FRANKISCHE Additional Components
10. SEE SCHEMATIC DRAWING 320/09655 ISSUE 7 C18 PINNOUT CLARIFICATION Additional Components ID Tag Size Colour Destination Cable Cavity Seal
7216/0016
11. KNOCK SENSOR SCREENED CABLE MC2 & MC 3 TO 7244/0008 7212/0091 1 SCN 0.75 mm² YE -C1:35 -W2
-P48
12. DIMENSIONS TO FOR FORMER BREAKOUTS ARE TO PORT EXIT 1 MC02_SCN 0.50 mm² YE -C26:1 -W2
F F
7243/0342
NW7.5
ADAPTOR 2 WAY
-P25
240 mm
ACCELEROMETER 2 HP FUEL PRESS REGULATOR
150 mm
090 FRANKISCHE
N E
-C3 -C17
7000/3206
M D
F ID Tag Size Colour Destination Cable Cavity Seal ID Tag Size Colour Destination Cable Cavity Seal 7000/3104 In Line Ultrasonic Splice
C A
-C3#1 1 - MC03 1.00 mm² ?02? -C1:16 -MC3 1 8006 1.00 mm² YE -C1:52 -W2
L
B G
ACCELEROMETER 2
Additional Components
NW22
-P171
7212/0090 2 + MC03 1.00 mm² ?01? -C1:14 -MC3 2 8007 1.00 mm² YE -C1:56 -W2
K
J
H
ADDITIONAL PART 7000/3212 ; 45
7212/0091
110 mm
7000/3206
7212/0090 2 WAY 91 SERIES 090 SOCKET HSG 7212/0100 2 WAY SLK2.8 FEM HSG KEY A
2 1
Additional Components Additional Components GND E43
-S8
7212/0091
-P136
-C18#1 ID Tag Size Colour Destination Cable Cavity Seal
7219/0087
-C4#1 MACHINE INTERCONNECT
7210/0119
N
P
J
H
CLOTH TAPE 1 2 3
FRANKISCHE
1 5030 0.75 mm² YE -C1:21 -W2 P 7210/0030 Additional Components
2 5019 0.75 mm² YE -C1:1 -W2
-P165 7000/3214 NW7.5
7000/3212 ; 45
90 mm -P164
-C14#1 -P55 3 7005 0.75 mm² YE -C1:2 -W2 7219/0087 14 Way HDP Bulkhead Pin Housing (Receptacle) Size 18
7213/0075
HIGH TEMP
7243/0274
RAIL PRESSURE SENSOR ADAPTOR 2 WAY Additional Components
CAN L SPLICE 2
-P159
DELPHI GT150
FRANKISCHE 7213/0063 3 WAY DTM06 SOCKET HSG NO END CAP 7210/0119 -S11
130 mm 185 mm -C6#1
7212/0093 Additional Components 7210/0120 ID Tag Size Colour Destination Cable Cavity Seal
165 mm
2 1
140 mm
1 2 COOLANT TEMP
1 5501 0.75 mm² YE -RES 1:2 -W2
-P29
SENSOR 7213/0035;1 # 3 Way DTM06 Wedge
115 mm
HP FUEL PRESS ID Tag Size Colour Destination Cable Cavity Seal 1 CAN L1/4 0.50 mm² GN -C8:3 -MC4
235 mm
NOTE: BREAKOUTS TO BE SECURED TOGETHER WITH 1 5001 TP01 1.00 mm² YE -C1:49 -TP1
SECURED TOGETHER WITH CLOTH TAPE ID Tag Size Colour Destination Cable Cavity Seal 7000/3104 In Line Ultrasonic Splice
CLOTH TAPE -P86 7000/3213 2 5002 TP01 1.00 mm² YE -C1:50 -TP1
7243/0290
60 mm -P172 7000/3213
140 mm 135 mm 1 4409 1.00 mm² YE -C1:6 -W2 Additional Components
C -C16#1 -P160 7000/3220
C
NW7.5
-C25#1
7212/0183
CLOTH TAPE
7212/0094 -C20 1 CANSCN 1.00 mm² YE -C1:58 -W2
1 2 INJECTOR#2
NO CONNECTOR 1/1 1 2 EXH TEMP -P162
7000/3220 ID Tag Size Colour Destination Cable Cavity Seal
LEAD CUT
CUT END SENSOR T3 1 CAN SCN1/1 0.50 mm² SIL -C18:K -MC1
1 5003 TP02 1.00 mm² YE -C1:33 -TP2
105 mm -C19#1 1 CAN SCN0/5 0.50 mm² SIL -C25:1 -MC4
45 mm 7212/0094 -C7 CAM POSITION SENSOR 2 5004 TP02 1.00 mm² YE -C1:34 -TP2
1 2 INJECTOR#1
-P163 7000/3220 ID Tag Size Colour Destination Cable Cavity Seal 7000/3104 In Line Ultrasonic Splice
-P1008
1 5009 1.00 mm² YE -C1:19 -W2 7212/0094 2 WAY DCS-2 1.5 FEM HSG
7243/0489
Additional Components
2 7003A 1.00 mm² YE -S1:1 -W2 Additional Components
-C8#1 7000/3212 ; 45
7214/0098
1 2 3 4
EGR ACTUATOR & VALVE POS
3 5027A 1.00 mm² YE -S2:1 -W2
-P1007
INJECTOR#3
B -C9#1
7213/0049 1 3
7243/0488
7213/0051 3 WAY GT150 FEM HOUSING -C21
ID Tag Size Colour Destination Cable Cavity Seal
B
EXH MANIFOLD
Additional Components
PRESS SENSOR 1 5005 TP03 1.00 mm² YE -C1:37 -TP3 COMPONENT TO COMPLY WITH STD00140 E3 PROJECT NO. TITLE
REPLACES 320/09953_4 HARNESS T4 ENGINE 56+KW
BLACK
-P5
2 5006 TP03 1.00 mm² YE -C1:38 -TP3 DRAWN IN ACCORDANCE WITH 7000/3100 3
7243/0281
-P32
7243/0275 T4 FINAL
90 NW7.5 INTERNAL
ADAPTOR 3 WAY FRANKISCHE
ARMOUR E3 PROJECT ISSUE
7212/0094 2 WAY DCS-2 1.5 FEM HSG NO COVERING
AMP MQS
-C8 EGR ACTUATOR & VALVE POS TUBE SIMILAR TO 320/09891_2
FRANKISCHE
Additional Components PS00000253 CLASSIFIED IN HARNESS (OVER 2 WIRES)
ID Tag Size Colour Destination Cable Cavity Seal BRAID PVC TUBE
1 1010 1.00 mm² YE -C18:A -W2 VOLTAGE 12V MACHINE USED ON
DRAWING NUMBER SHEET NUMBER SCALE
2 7004A 1.00 mm² YE -C18:B -W2 CONVOLUTE
TUBE LONGITUDINAL TAPING EMC CRITICAL? NO T4F 1:1
3 CAN L1/4 0.50 mm² GN -S11:1 -MC4 -C22 INJECTOR#4 320/09953 1 OF 3
4 CAN H1/4 0.50 mm² YE -S10:1 -MC4 ID Tag Size Colour Destination Cable Cavity Seal ZIPPER TUBE SPIRAL TAPE DRAWN DATE THIS DRAWING IS THE COPYRIGHT PROPERTY OF
SCHEMATIC 320/9655
1 5007 TP04 1.00 mm² YE -C1:45 -TP4
A 7214/0098 4 WAY FEM SLK2.8 KEY A WITH CPA 2 5008 TP04 1.00 mm² YE -C1:46 -TP4
TWIST TUBE SPACE TAPE
J.MANSELL 13/10/2015 ISSUE 10 J.C.BAMFORD EXCAVATORS LTD A
Additional Components CONVOLUTE
FULL TAPE PART HAS CODE BUSINESS UNIT
7212/0094 2 WAY DCS-2 1.5 FEM HSG TUBE SPLIT
CONVOLUTE TUBE
FEATURES IN C POWER SYSTEMS ROCESTER STAFFORDSHIRE ENGLAND
Additional Components CLOTH TAPE
SPLIT WITH OVERLAP ACCORDANCE WITH STD00250 MASS (kg)
AND MUST NOT BE COPIED OR REPRODUCED WITHOUT WRITTEN CONSENT
STRICTLY SECRET AND CONFIDENTIAL INFORMATION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10
DRAWN ON ZUKEN E3 FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY ALL DIMENSIONS IN mm
CHECKED BY:
4403 Yellow 0.75 mm² 81 -W2 7253/0075 -C1 22 7201/0657 7210/0083 -C11 1 7201/0094 7210/0044 0 7004B Yellow 1.00 mm² 59 -W2 7253/0100 -C18 F 7204/0027 -C16 4 7201/0105 401 ISSUE 5 CHANGES
PS/CPS/006 CHANGE
4409 Yellow 1.00 mm² 82 -W2 7253/0100 -C1 6 7201/0657 7210/0088 -C6 1 7201/0637 7210/0012 0 7005 Yellow 0.75 mm² 73 -W2 7253/0075 -C5 3 7204/0029 -C1 2 7201/0657 7210/0083 0
RAIL PRESSURE
SENSOR TO 7213/0075,
5001 TP01 Yellow 1.00 mm² 1 -TP1 -C19 1 7201/0638 -C1 49 7201/0657 7210/0088 0 7006 Yellow 1.00 mm² 79 -W2 7253/0100 -C1 9 7201/0657 7210/0088 -C14 2 7201/0651 7210/0144 0
ADD INTERNAL
5002 TP01 Yellow 1.00 mm² 2 -TP1 -C19 2 7201/0638 -C1 50 7201/0657 7210/0088 0 7007 Yellow 0.75 mm² 55 -W2 7253/0075 -C13 2 7201/0669 7210/0211 -C1 55 7201/0657 7210/0083 0 GROMMET AND NEW
BACKSHELL
5003 TP02 Yellow 1.00 mm² 1 -TP2 -C20 1 7201/0638 -C1 33 7201/0657 7210/0088 0 8000 Yellow 0.75 mm² 715 -W2 7253/0075 -C24 1 7201/0724 -C1 57 7201/0653 7210/0012 0 G
G PS/CPS/009 - CHANGE
EGR TO CPA VERSION
5004 TP02 Yellow 1.00 mm² 2 -TP2 -C20 2 7201/0638 -C1 34 7201/0657 7210/0088 0 8001 Yellow 0.75 mm² 716 -W2 7253/0075 -C24 2 7201/0724 -C1 60 7201/0653 7210/0012 0
+ NEW BACKSHELL
5005 TP03 Yellow 1.00 mm² 1 -TP3 -C21 1 7201/0638 -C1 37 7201/0657 7210/0088 0 8004 Yellow 0.75 mm² 74 -W2 7253/0075 -C1 36 7201/0657 7210/0083 -C23 1 7201/0726 0 PS/CPS/012 - CHANGE
EXH TEMP SENSOR
5006 TP03 Yellow 1.00 mm² 2 -TP3 -C21 2 7201/0638 -C1 38 7201/0657 7210/0088 0 8005 Yellow 0.75 mm² 75 -W2 7253/0075 -C1 40 7201/0657 7210/0083 -C23 2 7201/0726 0 TO CPA VERSION +
CHANGE BACKSHELL
5007 TP04 Yellow 1.00 mm² 1 -TP4 -C22 1 7201/0638 -C1 45 7201/0657 7210/0088 0 8006 Yellow 1.00 mm² 76 -W2 7253/0100 -C1 52 7201/0657 7210/0088 -C17 1 7201/0652 7210/0144 0
5008 TP04 Yellow 1.00 mm² 2 -TP4 -C22 2 7201/0638 -C1 46 7201/0657 7210/0088 0 8007 Yellow 1.00 mm² 77 -W2 7253/0100 -C1 56 7201/0657 7210/0088 -C17 2 7201/0652 7210/0144 0
5009 Yellow 1.00 mm² 60 -W2 7253/0100 -C7 1 7201/0636 -C1 19 7201/0657 7210/0088 0 - MC02 BlackOrange 1.00 mm² 1 -MC2 -C1 20 7201/0657 7210/0088 -C2 1 7201/0634 0
5010 Yellow 1.00 mm² 63 -W2 7253/0100 -C10 1 7201/0030 -C1 10 7201/0657 7210/0088 0 - MC03 BlackOrange 1.00 mm² 1 -MC3 -C1 16 7201/0657 7210/0088 -C3 1 7201/0634 0
F
F
5011 Yellow 0.75 mm² 717 -W2 7253/0075 -C24 3 7201/0724 -C1 23 7201/0657 7210/0083 0 + MC02 BlackGreen 1.00 mm² 2 -MC2 -C1 18 7201/0657 7210/0088 -C2 2 7201/0634 0
5014 Yellow 0.75 mm² 49 -W2 7253/0075 -C9 3 7201/0635 332/V8014 -C1 32 7201/0657 7210/0083 0 + MC03 BlackGreen 1.00 mm² 2 -MC3 -C1 14 7201/0657 7210/0088 -C3 2 7201/0634 0
5015 Yellow 0.75 mm² 50 -W2 7253/0075 -C4 1 7201/0656 7210/0143 -C1 15 7201/0657 7210/0083 0 CAN4H Yellow 0.75 mm² 2 -W2 7253/0075 -S10 1 -C16 6 7201/0105 175
5016 Yellow 0.75 mm² 52 -W2 7253/0075 -C4 3 7201/0656 7210/0143 -C1 28 7201/0657 7210/0083 0 CAN4L Yellow 0.75 mm² 1 -W2 7253/0075 -S11 1 -C16 5 7201/0105 135
5018 Yellow 0.75 mm² 54 -W2 7253/0075 -C13 1 7201/0669 7210/0211 -C1 51 7201/0657 7210/0083 0 CAN H1/1 Yellow 0.50 mm² 1 -MC1 -C18 D 7204/0027 -S10 1 0
5019 Yellow 0.75 mm² 72 -W2 7253/0075 -C5 2 7204/0029 -C1 1 7201/0657 7210/0083 0 CAN H1/4 Yellow 0.50 mm² 1 -MC4 -S10 1 -C8 4 7201/0671 7210/0144 0
5022 Yellow 1.00 mm² 78 -W2 7253/0100 -C1 8 7201/0657 7210/0088 -C14 1 7201/0651 7210/0144 0 CAN L1/1 Green 0.50 mm² 2 -MC1 -S11 1 -C18 C 7204/0027 0
5023 Yellow 0.75 mm² 85 -W2 7253/0075 -C1 44 7201/0657 7210/0083 -C15 1 7201/0762 0 CAN L1/4 Green 0.50 mm² 2 -MC4 -C8 3 7201/0671 7210/0144 -S11 1 0 E
E
5024 Yellow 1.00 mm² 87 -W2 7253/0100 -C1 30 7201/0657 7210/0088 -C12 1 7201/0634 7210/0137 0 CAN SCN0/5 Silver 0.50 mm² 3 -MC4 -S12 1 -C25 1 364
5026 Yellow 1.00 mm² 66 -W2 7253/0100 -C18 N 7204/0027 -C1 3 7201/0657 7210/0088 0 CAN SCN1/1 Silver 0.50 mm² 3 -MC1 -C18 K 7204/0027 -S12 1 241
5027 Yellow 1.00 mm² 70 -W2 7253/0100 -S2 1 -C1 7 7201/0657 7210/0088 0 CANSCN Yellow 1.00 mm² 722 -W2 7253/0100 -S12 1 -C1 58 7201/0653 7210/0012 0
5027A Yellow 1.00 mm² 62 -W2 7253/0100 -S2 1 -C7 3 7201/0636 420 MC02_SCN Yellow 0.50 mm² 724 -W2 7253/0005 -S7 1 -C26 1 0
5027B Yellow 0.75 mm² 69 -W2 7253/0075 -S2 1 -C4 4 7201/0656 7210/0143 803 MC03_SCN Yellow 0.50 mm² 725 -W2 7253/0005 -S7 1 -C27 1 0
5028 Yellow 0.75 mm² 719 -W2 7253/0075 -C1 11 7201/0657 7210/0083 -C24 5 7201/0724 0 SCN Yellow 0.75 mm² 723 -W2 7253/0075 -C1 35 7201/0657 7210/0083 -S7 1 0
5029 Yellow 0.75 mm² 47 -W2 7253/0075 -C9 1 7201/0635 332/V8014 -C1 31 7201/0657 7210/0083 0
D
D
5030 Yellow 0.75 mm² 71 -W2 7253/0075 -C5 1 7204/0029 -C1 21 7201/0657 7210/0083 0
5031 Yellow 1.00 mm² 80 -W2 7253/0100 -C1 29 7201/0657 7210/0088 -C14 3 7201/0651 7210/0144 0
5502 Yellow 0.75 mm² 736 -W2 7253/0075 -S10 1 -RES 1 1 117
7000 Yellow 1.00 mm² 84 -W2 7253/0100 -C1 43 7201/0657 7210/0088 -S8 1 0
7000A Yellow 1.00 mm² 83 -W2 7253/0100 -S8 1 -C6 2 7201/0637 7210/0012 1036
7000B Yellow 0.75 mm² 86 -W2 7253/0075 -S8 1 -C15 2 7201/0762 185
C
C 7000C Yellow 1.00 mm² 88 -W2 7253/0100 -S8 1 -C12 2 7201/0634 7210/0137 205
7001 Yellow 0.75 mm² 51 -W2 7253/0075 -C4 2 7201/0656 7210/0143 -C1 5 7201/0657 7210/0083 0
7002 Yellow 0.75 mm² 68 -W2 7253/0075 -S5 1 -C1 39 7201/0657 7210/0083 0
7002B Yellow 0.75 mm² 48 -W2 7253/0075 -C9 2 7201/0635 332/V8014 -S5 1 754
7002D Yellow 1.00 mm² 67 -W2 7253/0100 -S5 1 -C18 H 7204/0027 544
7003 Yellow 0.75 mm² 65 -W2 7253/0075 -S1 1 -C1 13 7201/0657 7210/0083 0
7003A Yellow 1.00 mm² 61 -W2 7253/0100 -S1 1 -C7 2 7201/0636 450
7003B Yellow 0.75 mm² 64 -W2 7253/0075 -S1 1 -C10 2 7201/0030 840
B
B
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
DRAWN ON ZUKEN E3 FILE STORED IN TEAMCENTER ENGINEERING DO NOT SCALE DO NOT MODIFY MANUALLY ALL DIMENSIONS IN mm
CHECKED BY:
7000/3104 8 N/A In Line Ultrasonic Splice -S1, -S2, -S5, -S8, -S11, -S12, -S10 7212/0096 1 N/A 2 WAY GT150 TPA GREY -C10
7243/0297 3 N/A P-CLIP NW22 FRANKISCHE -P24, -P25, -P26 332/C5617 2 N/A Inline Mechanical Splice 1.0-2.5 -RES 1
7243/0289 1 N/A ADAPTOR 6 WAY DEUTSCH DT06 FRANKISCHE -P29 7243/0425 1 N/A Backshell grommet NW7.5 -P177
F
F 7243/0281 1 N/A ADAPTOR 3 WAY AMP MQS FRANKISCHE -P32 7210/0144 9 N/A 0.75-1.0 SLK 2.8 WIRE SEAL -C17, -C14, -C8
7243/0292 1 N/A ADAPTOR 4 WAY YAZAKI RH TYPE FRANKISCHE -P34 7210/0012 5 N/A Timer Wire Seal 0.5-1.0 -C6, -C1
7243/0294 1 N/A 90DEG NW22-NW26 FRANKISCHE -P35 7210/0083 19 N/A 0.5-1.0 Micro Timer Wire Seal -C1
7243/0296 2 N/A T-PIECE NW26-NW26-NW26 FRANKISCHE -P37, -P38 7210/0088 24 N/A 1.0 Micro Timer Wire Seal -C1
7243/0273 3 N/A 90 NW7.5 EXTERNAL FRANKISCHE -P39, -P46, -P72 7210/0143 4 N/A 0.75 RH WIRE SEAL BROWN -C4
7243/0295 1 N/A 90DEG NW26-NW26 FRANKISCHE -P45 332/V8014 3 N/A WIRE SEAL MQS 0.5-0.75 -C9
7243/0342 2 N/A ADAPTOR 2 WAY SUMITOMO 91 090 FRANKISCHE -P48, -P49 7210/0044 1 N/A Superseal Wire Seal 1.0-1.5 Yellow -C11
7243/0276 1 N/A ADAPTOR 3 WAY DELPHI GT150 FRANKISCHE -P50 7210/0137 2 N/A WIRE SEAL 91 SERIES 0.85-1.0 LT BLUE -C12
7243/0279 1 N/A ADAPTOR 3 WAY DEUTSCH DTM06 FRANKISCHE -P51 7210/0211 2 N/A Wire Seal 0.5-1.0 MQS2.8 blue -C13
7212/0093 1 N/A 2 WAY BDK BLACK CODE 1 FEM HSG -C6 7201/0652 2 N/A 0.75-1.0 SLK 2.8 FEM TERM TIN -C17
7243/0272 1 N/A ADAPTOR 1 WAY AMP SUPASEAL FRANKISCHE -P53 7201/0637 2 N/A 0.5-1.0 JPT FEM TERM GOLD -C6 E
E
7243/0274 1 N/A ADAPTOR 2 WAY BOSCH BDK FRANKISCHE -P55 7201/0634 6 N/A 0.85-1.25 FEMALE TIN TERM -C2, -C3, -C12
7243/0343 1 N/A ADAPTOR 2 WAY SUMITOMO 91 E-RS FRANKISCHE -P58 7201/0657 43 N/A 0.5-1.0 FEM TERM MCP1.5K SILVER -C1
7212/0090 2 N/A 2 WAY 91 SERIES 090 SOCKET HSG -C2, -C3 7210/0082 13 N/A Micro Timer Cavity Seal -C1
7219/0075 1 N/A 62 Way MCP1.5K Socket Housing Black -C1 7201/0653 3 N/A MCP2.8 Fem Timer 0.5-1.0 Silver -C1
7214/0063 1 N/A 4 WAY RH TYPE FEM HSG -C4 7210/0017 3 N/A Cavity Plug Junior Timer -C1
7213/0063 1 N/A 3 WAY DTM06 SOCKET HSG NO END CAP -C5 7201/0656 4 N/A 0.75 RH TYPE FEM TERM -C4
7213/0051 1 N/A 3 WAY GT150 FEM HOUSING -C7 7204/0029 3 N/A 0.5-1.5 Size 20 Socket Terminal -C5
7219/0087 1 N/A 14 Way HDP Bulkhead Pin Housing (Receptacle) Size 18 -C18 7201/0636 3 N/A 0.5-1.0 GT150 GOLD FEM TERM -C7
7213/0049 1 N/A 3 WAY MQS BLACK FEMALE HSG -C9 7204/0027 9 N/A 0.5-1.0 Size 16 Pin Terminal -C18
7216/0047 1 N/A 6 WAY GET064 FEM HSG KEY A WITH CPA (POS 6 BLOCKED)
-C24 7210/0030 7 N/A Cavity Seal Size 12-16 -C18, -C16
D
D 7212/0092 1 N/A 2 WAY GT150 FEM HSG -C10 7201/0635 3 N/A 0.5-0.75 MQS FEM TERM GOLD -C9
7211/0013 1 N/A 1 Way Superseal Recept Housing -C11 7201/0724 5 N/A 0.5-0.75 GET 0.64 FEM TERM TIN -C24
7212/0095 1 N/A 2 WAY 91 SERIES 090 E-RS FEM HSG -C12 7201/0030 2 N/A 0.75-1.0 GT150 FEM TERM -C10
7212/0097 1 N/A 2 WAY FCI SICMA GREEN TPA FEM HSG -C15 7201/0094 1 N/A Socket Terminal 0.75-1.5 Superseal -C11
7212/0098 1 N/A 2 WAY FCI SICMA BROWN TPA FEM HSG -C23 7201/0762 2 N/A 0.75-1.3mm2 SICMA-3 1.5 Fem Term -C15
7216/0041 1 N/A 6 WAY DT06 SOC HSG NO END CAP -C16 7201/0726 2 N/A FEM TERM SEALED 0.75 - 1.00 MM2 GOLD -C23
7212/0094 4 N/A 2 WAY DCS-2 1.5 FEM HSG -C20, -C21, -C19, -C22 7201/0105 4 N/A 0.5-1.0 Size 16 Socket Terminal -C16
ID_LABEL 1 N/A ID Label -ID1 7201/0638 8 N/A 0.5-1.0 DCS-2 FEM TERM GOLD -C20, -C21, -C19, -C22
332/W2831 1 N/A RESISTOR 120R METAL FILM 0.6W 1% -RES 1 7201/0651 5 N/A 0.75-1.0 SLK 2.8 FEM TERM SILVER -C14, -C8
7243/0283 1 N/A ADAPTOR 2 WAY DELPHI GT150 FRANKISCHE -P71 7201/0671 2 N/A 0.2-0.5 SLK 2.8 FEM TERM SILVER -C8
7000/3213 7 N/A Cloth Tape -40 / +125 C -P3, -P18, -P57, -P86, -P148, -P156 7201/0669 2 N/A 0.5-1.0 2.8 SSC FEM TERM -C13 C
C
-P172 7253/0100 22 4343 1.00 THIN WALL T4 WIRE 150 DEG C -W2
7243/0282 1 N/A Adaptor 6 Way TYCO GET064Frankische -P97 7253/0075 30 3836 0.75 THIN WALL T4 WIRE 150 DEG C -W2
7213/0075 1 N/A 3 WAY SLK2.8 SWS WITH CPA -C14 7244/0009 4 0 TWISTED PAIR PVF 1.0 YELLOW 30T/M -TP1, -TP2, -TP3, -TP4
7243/0356 1 N/A 90deg swivel elbow NW7.5/NW7.5 -P175 727/00000 2 605 CAN Cable 2 Core Plus Drain 1x J1939/11 -MC1, -MC4
7243/0409 1 N/A 90deg adaptor for SLK2.8 backshell -P176 7244/0008 2 0 CABLE 2 CORE SCREENED 150 DEG C -MC3, -MC2
7214/0098 1 N/A 4 WAY FEM SLK2.8 KEY A WITH CPA -C8 7253/0005 2 0 0.5 THIN WALL T4 WIRE 150 DEG C -W2
1 2 3 4 5 6 7 8 9 10