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Course: - Maintenance and Repairs of structures Academic Year:2022-23 Course Code : 22602
cracks.
5 U State the six types of cracks along with the reasons of their formations in case of masonry walls. 4 COI602.4
Replacement Concrete
new concrete is applied to the defective are without the use of a bonding agent or Portland cement grout. The
surface is cleaned roughened and kept in saturated surface dry condition.
Repair material should have the same water-cement ratio as that used in old concrete but should not exceed
0.47 by weight. The lowest practical slump should be used. Repair material is then applied over the defective
area.
Vibrators like form vibrators are used for removing entrapped air. The lowermost portion of the lift is filled
with concrete having a good slump however as the height of the lift increases top portions can be drier and
drier.
dry pack is a mixture of Portland cement and sand having just enough water to hydrate the cement.
The surface should be properly cleaned and roughened. The bounding grout of cement to the sand ratio of
1:1 in a fluid consistency. All surfaces are thoroughly brushed with the grout and before bonding grout dries
up dry packing is done.
Epoxy Bonded Replacement Concrete
This method of repair consists of Portland cement and an epoxy resin bonding agent. The component to
receive treatment is cleaned and roughened first. An epoxy resin bonding agent is then applied to the surface.
When this epoxy resin bonding agent is still fluid, epoxy bonded concrete should be applied. This should be
compacted thoroughly with vibrators or temping.
4 Draw suitable sketches the tension and shear cracks. Also mention the causes of formation of cracks.
COI602.4
Shear cracks
5 State the six types of cracks along with the reasons of their formations in case of masonry walls.
Walls are affected by temperature and moisture change. Materials can suffer from initial shrinkage and/or
subsequent expansion and contraction. This movement gives rise to the expansion cracks in masonry walls.
ii)Cracks Above Openings in Masonry Walls- Four causes of cracks above openings in masonry walls are:
Wall ties are metal ties that are built into both solid and cavity walls built in stretcher bond to hold the
outside skin of brickwork to the inside. Failure normally occurs when the ties rust. When the metal ties rust
they expand causing the cracking normally seen every sixth course horizontally in the mortar joints.
reasons:
1. Mining activity
2. Leaking underground drainage
3. Tree root activity
4. Peak subsoil
5. Clay subsoil
6. Running sand
The basic problem is the same; the foundations of the house are moving. The cracks are normally the first
indication of a problem; often they are raking cracks (widest at the top) and can occur to corners of the
building or from the top to the bottom of the walls.
The pattern of crack is similar to subsidence crack, however, the crack will be widest at the base of the wall.
The most common cause of ground heave is expansion of clay subsoils. On older properties with shallow
foundations the clay can expand and contract dependent upon the weather conditions. If the clay becomes
waterlogged it can expand and push the foundations upwards causing the cracks. The removal of trees can
also cause ground heave, which is why trees that are too close to the property should be taken down in
stages, slowly over a number of years to allow gradual ground movement.
6 Explain the terms passivating coat. COI602.4
Marking Scheme 2mk
Answer Steel embedded in hydrated cement paste forms a thin passivity layer of oxide which adheres to underlying
steel and gives it complete protection from reaction with oxygen and water.
This state of steel is called as passivation. Maintenance of passivation is dependent on pH of the pore water
in contact with the passivating layer.
7. List suitable methods of repairs for live cracks. Explain any one suitable sketches.
Marking Scheme 2mk
Answer Various method for live cracks-
Repair using mortars such as Portland cement mortars or epoxy mortar
Dry pack and epoxy bonded dry pack
Preplaced aggregate concrete COI602.4
Shotcreting ie.placing concrete or mortar by pressure
Replacement of damaged concrete
Use of epoxy bonded concrete
Use of silica lime concrete
Use of polymer modified concrete or mortar
Use of thin poly or epoxy overlays to improve abrasion resistance
Resub modified cement slurry injection
Protective seal coat on entire surface
Use of ferro-cement plates or panels as protective layer
Use of plate bonding
RCC jacketing to increase member stiffeners and sometimens strength
Use of timbre wraps technique
Foundation rehabilitation methods
Chemical fiber or electro-chemical methods of repair
Course: - Maintenance and Repairs of structures Academic Year:2022-23 Course Code : 22602