SITE - WPS PRESSURE PARTS

Sl Preheat Deg.C
WPS No: Matl. Combination Process Thickness in mm Consumable PWHT Deg.C /Time
No: (t.in mm)
1 1001 / 00 P1 Gr1 / 2 + P1 Gr1 / 2 SMAW 1.5 -9.0 G (Tube) E6013 & E7018 Nil Nil
2 1002 / 03 P1 Gr2 + P1 Gr1/2 GTAW+SMAW 1.5 - 9.0 G ER70S-A1 + E7018-1 Nil Nil
P1 Gr1/2*+ P1 Gr1/2*
3 1003 / 03 (SA106 GrC. Carbon GTAW+SMAW 1.5 - 19 G ER70S-A1 + E7018-1 Nil Nil
content < 0.25% Only)
t<25 = Nil. 610 ± 15
4 1004 / 03 P1 Gr1 + P1 Gr1 / 2 GTAW+SMAW 5.0 - 200 G ER 70S-A1 + E7018-1 t>25 <75 = 100 2.5Minutes/mm
t>75 =150 (Minimum 30 min.)
t<25 = Nil. 635 ± 15
5 1005 / 05 P1 Gr2 + P1 Gr2 GTAW+SMAW 9.0 - 200 G ER 70S-A1 + E7018 A1 t>25 <75 = 100 2.5Minutes/mm
t>75 =150 (Minimum 30 min.)
6 1006 / 02 P1 Gr1/2+ P3 Gr1 GTAW+SMAW 1.5 - 9.0 G ER70S-A1 + E7018-1 Nil Nil
7 1007 / 01 P3 Gr1 + P3Gr1 GTAW+SMAW 1.5 - 10.0 G ER70S-A1 + E7018-A1 Nil Nil
8 1008 / 02 P3 Gr1/2 + P4Gr1 GTAW+SMAW 1.5 - 13.0.,D<127 ER70S-A1 + E7018-A1 125 Nil
9 1009 / 02 P4 Gr1 + P4Gr1 GTAW+SMAW 1.5 -13.0.,D<127 ER80S-B2+ E8018-B2 125 Nil
655 ± 15 (Minimum 30
10 1010 / 05 P4 Gr1 + P4Gr1 GTAW+SMAW 5.0 - 200 G ER80S-B2 + E8018-B2 150
min.)
11 1011 / 01 P4 Gr1 + P5A Gr1 GTAW+SMAW 1.5 - 8.0 G ER80S-B2+ E8018-B2 150 Nil
t< 13 = Nil, 680 - 720 Min1Hr
12 1012 / 02 P4Gr1 + P5A Gr1 GTAW+SMAW 1.5 - 200 G ER80S-B2 + E8018-B2
t> 13 = 150 forPipe &½ Hr for Tube.
13 1013 / 01 P5A Gr1 + P5A Gr1 GTAW+SMAW 1.5 - 8.0 G ER90S-B3 + E9018-B3 150 Nil
t< 13 = Nil, 680 - 750/Min1Hr for
14 1014 / 02 P5A Gr1 + P5A Gr1 GTAW+SMAW 1.5 + 200 G ER90S-B3+ E9018-B3
t> 13 = 150 Pipe.& ½ Hr for Tube
15 1015 / 00 P5A Gr1 + P8 Gr1 GTAW 1.5 - 8.0 G ERNiCr 3 150 Nil
16 1016 / 01 P8 Gr1 + P8Gr1 GTAW+SMAW 1.5 - 12.0 G ER347 + E347 Nil Nil
17 1017/ 03 P1Gr1 / 2 + P4 Gr1 GTAW+SMAW 1.5 - 13.0 G RT½Mo + E7018-1 125 Nil
18 1018 / 02 P1 Gr2 + P4 Gr1 GTAW+SMAW 5.0 - 50.0 G ER70S-A1 + E7018A1 150 655 ± 15
t<13=Nil, 680-720 Min ½ Hr for
19 1019 / 00 P4 Gr1 + P5A Gr1 SMAW Unlimited. F E8018 B2
t>13=150 Tube & 1Hr for Pipe.

20 1020 / 01 P5A Gr1 + P5A Gr1 SMAW 13.0 Max F E9018 - B3 150 Nil
 PRESSURE PARTS
P1Gr1/ 2 + P1Gr1/ 2
21 1021 / 01 SMAW 19 Max F E7018 -1 Nil Nil
( Group2=Gr.C Only)

22 1022 / 00 P1 Gr2 + P1Gr1 / 2 SMAW 9.0 Max F E7018 -1 Nil Nil

680-750 Min1Hr forPipe

t<13 = Nil,
23 1023 / 00 P5A Gr1 + P5A Gr1 SMAW Unlimited. F E9018 - B3 & ½Hr for
t>13 = 150
Tube.
680-720 1Hr/25mm
24 1024 / 00 P5A Gr1 + P8 Gr1 GTAW+SMAW 5.0 - 40 G ERNiCr-3 + ENiCrFe-2 150 on P5Aside
Min.1Hour

610 ± 151Hr/25mm
25 1025 / 01 P1 Gr1/2 + P8 Gr1 GTAW+SMAW 5.0 - 40.0 G ERNiCr-3 + ENiCrFe-3 t>25=150(P1 side)
Min.30 minutes

26 1026 / 01 P1 Gr1/2 + P4 Gr1 SMAW 13 Max F E7018 -1 125 Nil

P4 Gr1/2 + P8 Gr1/2
27 1027/ 02 P5A Gr1 + P8 SMAW 13 Max F E309 150 on P4 / P5A Nil
Gr1/2
28 1028 / 01 P1 Gr1 + P4 Gr1 GTAW+SMAW 1.6-13.0G (Dia<100) ER70S-A1 + E7018-1 120 NiL

29 1029 / 00 P8 Gr1 + P8 Gr1 SMAW Unlimited F E347 Nil Nil

30 1030 / 01 P4 Gr1 + P4 Gr1 SMAW 13.0 Max F E8018 - B2 120 Nil

31 1031 / 00 P8 Gr1/2 + P1 Gr1/2 SMAW Unlimited F ENiCrFe -3 Nil Nil

32 1032 / 00 P8 Gr1 + P8 Gr1 GTAW+SMAW 1.5 - 50.0 G ER347 + E316 Nil Nil

655 ± 15
33 1033 / 02 P1 Gr1 + P4 Gr1 GTAW+SMAW 5.0 - 200 G ER70S-A1 + E7018-1 150
(Minimum 120 min.)

34 1034/ 02 P5B Gr2 + P5B Gr2 GTAW+SMAW 20.0 - 200 G ER90S-B3 + E9018-B9 220 750-770 (1Hr/25mm ) *
Min.120 minutes

35 1035/ 03
P5A Gr1 + P5B Gr2
GTAW+SMAW 20 - 200 G ER90S-B3 + E9018-B3 220 730-760 (1Hr/25mm ) *
( For t> 20 ) Min.60 minutes

P5B Gr2 + P5B Gr2 750-770 (1Hr/25mm )

36 1036/ 05 GTAW 1.5 - 11.0 G ER90S -B9 220
Min.90 minutes
 * INDUCTION HEATING
PRESSURE PARTS
Sl Preheat Deg.C
WPS No: Matl. Combination Process Thickness in mm Consumable PWHT Deg.C /Time
No: (t.in mm)

P5A Gr1 + P5B Gr2 730-760 (1Hr/25mm )

37 1038/ 03 GTAW+SMAW 1.5 - 20.0 G ER90S-B3 + E9018-B3 220
( For t< 20 ) Min.60 minutes

t<13 = Nil, 620-650 (1Hr/25mm )

38 1039/ 01 P1 Gr1/2 + P3 Gr1/2 GTAW+SMAW 1.5 - 18.0 G ER70S-A1 + E7018-A1
t>13 = 150 Min.30 minutes
5.0 - 200 G
650-670 (1Hr/25mm )
39 1040/ 00 P4 Gr1 + P4 Gr1 SMAW F E8018 - B2 150
Min.30 minutes
Unlimited.
1041/ 01 P1 Gr1/2 + P5A Gr1 GTAW+SMAW 695 ± 15 (1Hr/25mm )
40* 5.0 - 46 G. ER70S-A1 + E7018-1 150
Not in use IBR not permitting P5A +P1withPWHT Min.30 minutes

t<25 = Nil >25

5.0 - 49 G 610 ± 15 (1Hr/25mm)
41 1042 / 00 P1 Gr1/2 + P1 Gr1/2 SMAW E7018-1 =150 P1Gr2>19 =
F Unlimited. Min.30 minutes
150

G=1.5 - 8.0 Ø<102

42 1043/ 01 P1 Gr1/2 + P5A Gr1 GTAW+SMAW ER70S-A1 + E7018-1 150 Nil.
F 13 Max

43 1044 / 00 P1 Gr1/2 + P8 Gr1 SMAW 5.0 - 12.5 G & F ENiCrFe-3 Nil Nil.
P5AGr1/ASTM A.217 695 ± 15 (1Hr/25mm )
44 1045 / 00 SMAW 5.0 - 200 B E 9018 - B3 200
WC9 BuildUp Min.30 minutes
3.0 - 200 G t<25 = Nil >25 595 - 650 (1Hr/25mm )
45 1046 / 00 P1 Gr1/2 + P1 Gr1/2 SMAW E 7018-1 =150 SA106GrC>19 =
unlimited F 150
Min.30 minutes
5.0 - 22 G 745 ± 15 (1Hr/25mm )
46 1047 / 00 P5B Gr2 + P8 Gr1 GTAW+SMAW ERNiCr-3 + ENiCrFe-3 220
unlimited F Min.60 minutes
655 ± 15 (1Hr/25mm )
47 1048/ 00 P4 Gr1 + P5A Gr1 SMAW 13 .0 F E8018 - B2 150
Min.60 minutes
5.0 - 200 G E9015-B9 / 760 ± 10 (1Hr/25mm )
48 1049/ 01 P5B Gr2 + P5B Gr2 SMAW 220
Unlmited F E9018-B9 Min.120 minutes
ER90S- B9 + E9018-B9 / 760 ± 10 (1Hr/25mm )
49 1050/ 01 P5B Gr2 + P5B Gr2 GTAW+SMAW 5.0 - 20.0 G 220
E9015-B9 Min.120 minutes
 PRESSURE PARTS - ATTACHMENTS
Sl Preheat Deg.C
WPS No: Matl. Combination Process Thickness in mm Consumable PWHT Deg.C /Time
No: (t.in mm)
1 1101/00 P1 Gr1/2 + P1 Gr1/2 SMAW Unlimited F E7018 Nil Nil

2 1102/00 P4 Gr1 + P4/5A Gr1 SMAW Unlimited F E8018 B2 120 Nil

3 1103/00 P5AGr1 + P5AGr1 SMAW Unlimited F E9018-B3 150 Nil

P1 / 3 / 4 / 5A.Gr1/2 P1/P3 = Nil

4 1104/01 SMAW 8mm Max. F . E7018 A1 Nil
+P8 Gr1/2 P4 =120;P5 = 150

P1 Gr1/2 + P1 Gr1/2 / P1+P1:Nil

5 1105/02 SMAW 13 max F E7018 Nil
P4 / P5A.Gr1 P1+P4 / P5A =150
P3 Gr1 +
6 1106/00 SMAW 12 max F F 100 E7018 - A1 Nil Nil
P1/P4/P5A.Gr1/2
P4 Gr1+ P4 + P1 / P4=125
7 1107/01 SMAW 12 max F E8018 B2 Nil
P1Gr1/2 / P4 / P5A Gr1 P4 + P5A =150
P5AGr1+
8 1108/01 SMAW 8 max F E9018-B3 150 Nil
P1 / P4 / P5A Gr1/2
9 1109/00 P8 Gr1 + P4 / P5AGr1 SMAW 12 max F F 100 E309 Nil Nil
10 1110/00 P8 Gr1 + P8 Gr1/2 SMAW 12 max F F 100 E309 Nil Nil
unlimited F t<25 = Nil.
11 1111/01 P1Gr1/2 + P1Gr1/2 SMAW E7018 610 ± 15 (1Hr/25mm)
4.8 - 200 G t 25 = 150
730-760 (1Hr/25mm )
12 1112/01 P5B Gr2 + P8 Gr1/2 SMAW Unlimited F E309 220 on T91 side
Min.30 minutes
730-760 (1Hr/25mm )
13 1113/00 P5B Gr2 + P5A Gr1 SMAW Unlimited F E9018-B3 220
Min.30 minutes
P1 Gr1/2 + P1 Gr1/2 = WPS 1101 / 00
Welding of RG Plug : P4 / P5A RG.Plug +P4 Pipe = WPS 1102 / 00
NOTE :
P5A RG.Plug + P5A Pipe = WPS 1103 / 00
 NON PRESSURE PARTS
Preheat Deg.C
SlNo: WPS.No: Matl. Combination Process Thickness in mm Consumable PWHT Deg.C /Time
(t.in mm)
Upto 38 : Nil
1 1201/01 IS2062 + IS2062 SMAW 4.8 - 50 G&F E7018 Nil
>38 :150
Upto 38 :Nil
2 1202/01 CS. t > 50mm SMAW 200 max. G&F E7018 610 ± 15°C (1Hr/25mm)
>38 :100
3 1203/00 CS Upto 38mm SMAW 38 max. F E6013 Nil Nil
4 1204/02 P1 Gr1/2 + P4 Gr1 SMAW 1.6 -12 G Unli.F E7018 125 Nil
5 1205/02 P4 Gr1 + P4 Gr1 SMAW 1.6-12 G Unli:F E8018-B2 125 Nil

4.8-200 G 655 ± 15°C (1Hr/25mm)

6 1206/01 P4 Gr1 + P4 Gr1 SMAW E8018-B2 t<13 :Nil;t>13:125
Unli. F min 30 minutes

4.8 - 200 G Unli. 695 ± 15°C (1Hr/25mm)

7 1207/02 P4 Gr1 + P5A Gr1 SMAW E8018-B2 t<13 :Nil;t>13:150
F min 30 minutes

8 1208/00 P5A Gr1 + P5A Gr1 SMAW 200 max.G&F E9018-B3 150 680-720(1Hr/25mm)

1.6 - 50 G
9 1209/01 P8 Gr1 + P8 Gr1 SMAW E347 Nil Nil
Unli F

10 1210/00 P5A Gr1 + P8 Gr1/2 SMAW Unlimited F E309 150 on P5 side Nil

650-680 (Hr/25mm)
11 1211/00 P1 Gr1/2 + P5A Gr1 SMAW 4.8 - 46 G Unli F E7018 150
min. 60 minutes
3 - 10 G
12 1212/00 P5A Gr1 + P8 Gr1/2 SMAW E309 150 on P5A side Nil
Unli. F
P1 Gr1/2 + 4.8 - 38 G t<25: Nil
13 1213/00 SMAW E7018 Nil
P1 Gr1/2 / IS2062 Unli. F t>25:150
P5A Gr1+ 3 - 10 G
14 1214/00 SMAW E9018-B3 150 Nil
P1Gr1/2 / IS2062 Unli. F

P5A Gr1 + P5A Gr1 3 - 10 G

15 1215/01 SMAW E9018-B3 150 Nil
(Non Load Carrying) Unli. F
9 mm G
16 1216/00 P4 Gr1 + P5A Gr1 SMAW E8018-B2 150 Nil
Unli. F
 3 - 12 G
17 1217/00 P8 Gr1 + P8 Gr1 SMAW E308 Nil Nil
Unli. F
1.6 - 6.0G
18 1218/00 A588 Gr A SMAW E8018-B2 Nil Nil
Unli. F

NON PRESSURE PARTS

Preheat Deg.C
SlNo: WPS.No: Matl. Combination Process Thickness in mm Consumable PWHT Deg.C /Time
(t.in mm)
4.8 - 20 G
19 1219/00 P8 Gr2 + P8 Gr2 SMAW E310 Nil Nil
Unli. F
P7 Gr2 + P7 Gr2
20 1220/00 SMAW 6.0 mm Max. F E309 200 Nil
(AISI-430)
10 - 200 G 600-650 (1Hr/25mm)
21 1223/00 IS 8500 + IS 8500 SMAW E8018-B2 150
Unli. F ( Min. 120 minutes )
22 1224/00 IS 3586 ( GI. Pipes ) SMAW 5.0 - 12.0 G E7018 Nil Nil
4.5 - 20.0 G
25 1225/00 IS 2062 + SS SMAW E 309 Nil Nil
Unli. F
5.0 - 16.0 G,
26 1226/00 A588 Gr A+ A588 GrA SMAW Unli E8018-B2 150 Nil
F
5.0 - 32.0 G 655±15°C (1Hr/25mm)
27 1227/00 A588 Gr A + A588 GrA SMAW E8018-B2 150
Unli F min 30 minutes
t<38 = Nil.
3.0 - 50.0 G
28 1228/00 IS 2062 + IS 2062 FCAW E71T-1 Nil
Unli . F t>38to63 =100
t>63
t<38 = 150
= Nil.
29 1229 / 00 IS2062 + IS2062 SAW F - Unlimited EL-8 + Tapadia Gr.80M Nil
t>38 to 62 =100
t>62 = 150
¼ ½ Ø