WP7G207E304

Rated power/rated speed (kW/rpm)

ENGINE POWER

140kW/1900rpm
2
DH17 Structure Introduction of Each
Part
Power System：
Engine, Engine Related Parts, Cooling System, Fuel System, Engine
Operation

Engine
Related Parts Cooling
System

Engine
Control

Fuel System

Engine
DH17 Structure Introduction of Each Part
2
Cooling System：
 Parallel structure of water cooler and 、oil cooler
 Independent modular design, water tank + oil cooler
convenient to replace and maintenance
 Aluminum plate-fin structure, high heat dissipation
capability, low weight.
 Three-points shock absorption installation
 DH17 Structure Introduction of Each Part
Cooling System:
DH17 Structure Introduction of Each Part
Fuel Tank and Hydraulic Tank
① Travel hydraulic tank with integrated welding
structure, rigidly mounted on rear axle box.
① Fuel tank Capacity:320L
② Plane design for back part of fuel tank

Fuel Tank

Travel Oil Tank

WEICHAI common rail system
 Injector

Rail

Fuel Injection pimp

Main parts in common rail system
 High pressure fuel pump
Weichai's current high-pressure oil pumps are divided into CPN2.2, CP3.3 and other
models according to different models.
High pressure fuel outlet
Diesel fuel inlet (from filter)
Diesel fuel outlet (to
Flow metering unit fuel tank)

Overflo
w valve

camshaft

ZP5
Gear pump
ZP5
Fuel outlet (to filter) Initial oil filler valve
cap
Camshaft phase sensor
Fuel inlet (from fuel tank) DG6
 CPN2.2 high pressure oil pump technical parameters
1.Inline double plunger high pressure oil pump
2.Integrated ZP5 gear fuel pump, fuel filter at the pressure end of the gear pump
3. Integrated fuel metering valve controls rail pressure, fuel metering valve has
normally open if no current
4.Lubricated with oil, allowing axial force
5.1600bar； Maximum system working rail pressure 1600bar
6.Pump rated speed 1400r/min
7.From the driver side, counterclockwise rotation
 Common rail pipe

Common rail Common rail

pressure sensor limited
pressure
valve

Common rail pipe

Main Specifications
Maximum system working pressure 1600bar
Pressure limiting valve opening pressure 1850bar
Pressure limiting valve opening limit: Cumulative opening times<50,Cumulative opening time<5.
Injector

Main Specifications
230mΩ；Coil resistance：230mΩ；
Maximum power-on time：4ms；
Maximum working rail pressure: 1600 bar。
 ECU
Weichai WISE15 electronic control unit (ECU) has two wiring harness slots, gray for the
engine harness, black for the entire vehicle harness

Engine Vehicle
 sensor and wiring harness
Air intake temperature and pressure sensor
Oil temperature
and pressure
sensor
Crankshaft speed sensor

Rail pressure sensor

Water temperature
sensor

Camshaft speed sensor

Name Function System response after failure

Crankshaft speed Provide crankshaft position signal, Difficult to start, smoke

sensor speed signal
Camshaft speed Provide cylinder and speed signals Difficulties in starting, insufficient power
sensor (1500r/min);

Intake pressure Diesel engine black smoke, white smoke,

and temperature Provides intake pressure and insufficient power (1500r/min);
sensor temperature information.
Water temperature Provides cooling water temperature, Insufficient power (1500r/min)
sensor which is related to intake heating and
thermal protection.
Name Function
Oil pressure temperature sensor Provide oil pressure and temperature
parameters
Common rail pressure sensor Measuring the fuel pressure in the
common rail to ensure stable control
fuel rail pressure
Fuel flow metering unit Control high pressure oil pump and
closed loop control with rail pressure
sensor
System response after failure
Oil pressure alarm
The common rail pressure limiting valve is
opened, the oil is warmed up, and
insufficient power (1500r/min);
Insufficient power (1500r/min);
 Sensor and harness failure analysis

Sensor hardness damaged

Cause: Plug damage or sensing
body shape damage during installation
Remedy: Replace a new sensor.

Wrong electric feature of sensor

Cause: because of electrocircuit, sensor is damaged
未安装
.Insert part of wiring harness is bad or damaged
Cause: Insert untightly or damage
bnc connector plugs when operating.
Remedy: insert and pull out again or replace wiring harness
 Sensor and harness failure analysis

4. Turnoff and short circuit of

wiring harness
Cause: connection rubber
worn or wiring harness
broken.
Remedy: protect or replace
wiring harness
Part Item Standard numeral value
Camshaft resistance 770-950 ohm
speed sensor between 2
(installed on stitches of
the flywheel) sensor
wave shape
（idling speed）
Assembly Item Standard numeral value
Flow resistance of
metering flow metering 2.60-3.15 ohm（environmental temperature 20 ℃）
unit unit
(installed up
data flow 1380～1420mA
and left side
(electric current
of high
in idling speed)
pressure
pump) 3.09—3.10
voltage wave
shape in idling
speed
Assembly Item Standard numeral value
Rail pressure 2.14－2.12 voltage 0.5V
sensor （T15上电）
(installed
2.14－2.12 voltage 1.2～1.5V
near right
（idling speed）
side)
Rail pressure（idling 340～450bar
speed）
Changed range 0.5～4.5伏（0bar～1800bar）
（ voltage of rail
pressure sensor）
Assembly Item Standard numeral value
Air inlet voltage from 0.5～0.8 V
pressure sensor 2.34 to 2.25（
idling speed）
Voltage from
2.34 to 2.25
Assembly Item Standard numeral value
Oil temperature resistance feature of
sensor 2.28－2.24 in
different
temperature (right
picture)，nominal
is standard value