Professional Documents
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Dedicated Engines
Power Generation
(1-5 MW)
Automotive Engine
Less than 1% of the vehicle
population runs on
Natural gas
Changes expected in a Dedicated NGV
Exhaust valve and other component life designed for the elevated
temperature.
Retrofitting SI Engines
Indicator
Resistance
Air
Cleaner
Radiator
In addition to these basic components the conversion system may have few more
components, generally if the engine is equipped electronic fuel injection system
and electronic control unit (ECU). These include the following:
Selector Switch
Automotive device which reduces and stabilizes the natural gas pressure, in order to properly feed the
engine. The three reduction stages provide stability at both high and low pressures. The pressure
regulator is equipped with a pressure relief valve and a low pressure solenoid valve fitted upstream of
the third stage. The necessary operating heat is provided by a connection with the engine coolant
system. The engine idling gas flow is activated through the gas pipe main flow as a result of the
negative pressure generated by the engine. These may be equipped with an electronic starting device
with a built-in safety system which closes the gas solenoid valve when the engine stops.
Since the 1940’s seamless steel cylinders have been by far the most widely used for
storage of CNG on vehicles. The introduction of Italian high-strength lightweight
cylinders in the late 1970’s was a very significant step forward in the development of
the industry and since then this type of product has been adopted all over the world.
Some standards also allow welded steel cylinders, but require a higher safety factor.
Aluminium cylinders have also been used for on-board storage of CNG and can
provide a lighter weight alternative.
Suppliers of Steel CNG containers include - White Martins (Cilbras), Inflex and Faber.
Luxfer offers a small range of 7000 series aluminium CNG cylinders.
Type 2 - Metal liner reinforced by composite wrap (glass or carbon
fiber) around middle (“hoop wrapped”)
Type 2 fuel containers have a metal liner and a composite reinforcement on the
straight side only; a hoop overwrap. Products on the market steel or aluminium liners
and a glass, aramid, or carbon fibre reinforcement. Type 2 cylinders are designed to
have a liner with sufficient thickness and strength to contain the service pressure,
even without the composite overwrap. They provide a compromise between the low
cost of Type 1 cylinders and the lightest weight Type 3 and 4 cylinders.
Type 4 fuel containers have a plastic liner and a full overwrap of carbon fibre or
mixed fibre construction. The liners of Type 4 tanks provide no structural strength to
the product and act only as a permeation barrier. Although these liners are not gas
tight, the rate of permeation has been found acceptable for use with CNG. As a rule
Type 4 CNG cylinders are fitted with impact protection on the domes, as the plastic
liner does not provide a rigid backing to the composite overwrap. Again, Type 4
cylinders are used where weight is important such as on buses, trucks and OEM
vehicles such as the Honda Civic.
Suppliers of Type 4 containers include - Quantum, Ullit, Lincoln Composites, and
Ragasco.
5 Safety instruments like excess flow device, PRD etc & Conversion plate must
be attached to the converted vehicles. If any Conversion Workshop does not
attach conversion plate, then please inform it to RPGCL.
7 Do not receive or deliver CNG to the vehicles at or above 200 barg (3000 psig)
pressure
10 Repair works on CNG driven vehicles should be done after evacuating CNG
from the cylinders or removing CNG cylinders from the vehicles
13 Government has made the use of `Electrically Operated Solenoid Valve with
Cylinder Shut-off Valve’ compulsory for heavy vehicles run on CNG
14 For more information on CNG, please contact to RPGCL. Phone Nos: 8914682,
8917137-221, 01713-018117, 01717-106934