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Zeit QC PLAN For Curved Glass (Feedback)
Zeit QC PLAN For Curved Glass (Feedback)
热浸
Heat soak test
(Qnly FT)
2023-02-24
弯玻璃质量计划书 页码Page: 2 of 14
1、浮法玻璃质量控制计划 Float Glass Quality Control Plan (Comply with ASTMC1036 Standard)
项目 条款 控制标准 备注
检验方法
Schedule Items Remark
Control standard Inspection method
检验频次 Inspection frequency:1 片/批 1 piece/batch
浮法玻璃 采用优质原片 检验仪器 Inspection Instrument:千分尺
Float Micrometer检验人 Responsible staff:质检员 QC
Purchase high-grade raw glass 检 验 记 录 Inspection record : 进 货 检 验 表
glass
浮法玻璃 Incoming inspection table
Float 玻璃厚度 厚度公差
glass Glass Thickness Tolerance
检验频次 Inspection frequency:1 片/批 1
厚度 公差 Thickness
≤6mm ±0.2 mm
piece/batch检验仪器 Inspection Instrument:千分尺
Thickness 8mm~ ±0.3 mm Micrometer
tolerance 12mm
15mm ±0.5 mm 检验人 Responsible staff:质检员 QC
19mm ±0.7 mm 检验记录 Inspection record:电脑记录 Computer record
2023-02-24
弯玻璃质量计划书 页码Page: 3 of 14
appearance According to float glass ,HS/FT glass, frit glass Finished IGU QC record
2
弯玻璃质量计划书 页码Page: 4 of 14
Note: 6M 以上长度镀膜外观质量双方另行协商。
Coating Surface quality for more than 6M long glass negociated and confirmed by both parties.
2023-02-24
弯玻璃质量计划书 页码Page: 5 of 14
1、玻璃尺寸超过 6M 的缺
陷
在
6M 标准的基础上相应增
检验频次 Inspection frequency:1 片/箱 加,
1 piece/box 具体按双方协商为准。
检验仪器 Inspection Instrument:钢卷尺 Steel Coating defect for
尺寸公差
measure tape more than 6M glass be
Length and
tolerance
width 检验人 Responsible staff:操作者 Operator agreed
by both parties.
检验记录 Inspection record:切片/磨边质量控制记录 2、窗间墙玻璃气泡划伤
表
Cutting/Edge grinding QC Record 和
结石
等表面质量等不做要求。
切割、磨边 For spandrel glass
Cutting, ,the
and Edging surface quanlity like
air bubbles, scratches
and inclusions not
矩形玻璃:粗磨(如有精磨要求,下单时提出) required.
异形玻璃:上机倒棱/手工倒棱.
倒棱宽度:对于小半径弯钢,上弧边凸面需磨大斜边,斜边宽 检验频次 Inspection frequency:1 片/箱
度为4~1/2玻璃厚度*45°度 , 1 piece/box
检验仪器 Inspection Instrument:最小刻度为 0.5mm
2023-02-24
弯玻璃质量计划书 页码Page: 6 of 14
(续)continuous
项目 条款 控制标准 检验方法 备注
Schedule Items ASTMC1036 Control standard ASTMC1036 Inspection method Remark
2023-02-24
弯玻璃质量计划书 页码Page: 7 of 14
(续)continuous
2023-02-24
弯玻璃质量计划书 页码Page: 8 of 14
条款 控制标准 检验方法 备注
Items Control standard Inspection method Remark
检验频次 Inspection frequency:首片检验,且每 2 小时检验
一次。Check the 1st pc and then check 1pc per 2 hours检验
仪器 Inspection Instrument:表面应力仪
表面应力 半钢化 HS:24-60Mpa,钢化 FT:≥69MPa Surface stress measurement
Surface Stress 检验人 Responsible staff:质检员 QC
检验记录 Inspection record: 弯钢化玻璃质量控制记录表 Curve
temper glass QC Record
检验频次 Inspection frequency:1 次/批Once/batch
破 碎 试 验 FT:颗粒数 particle count ≥30 粒(particles) 检验仪器 Inspection Instrument:规格 50*50mm 的框和冲击笔
Fracture HS:破碎试验应显示 HS 处理。 Specification for 50*50mm frame and the impact of the
Pattern Fracture Pattern shall indicate HS processing. pen.检验人 Responsible staff:质检员 QC
检验记录 Inspection record:弯钢化玻璃质量控制记录表 Curve
temper glass QC Record
(1)磨边的边部质量见第2节切磨要求;edge quality requirement please 检验频次 Inspection frequency:全检 full-inspection
refer to clause 2. 检验仪器 Inspection Instrument:目视检查 by naked eyes检 外观检查方式:首
(2)弯弧边不允许有裂口。Any chips at Curve edge( Girth edge)is not 验人 Responsible staff:操作者 Operator 先距离
边部质量
Edge Quality allowed. 检验记录 Inspection record:弯钢化玻璃质量控制记录表 Curve 5M 处观察看完外观
temper glass QC Record 后并判定是否合格
后再近距离测量尺
寸偏差等。
原片本体的结石、气泡等点状缺陷参照美标 ASTMC1036 要求,见第 3 节切磨要求
原片缺陷 。 Point blemish (such as inclusions , bubbles) comply with ASTMC1036
Inspection
Raw glass standard, please refer to clause 3 edge grinding requirement.
Methode: To
defect
review and
弯钢化玻璃表面允许有轻微的麻点、辊道白印、杂质落点等表面缺陷,在室外自 determine the
然光线条件下,5 米距离垂直观察不明显(可参照双方确认的样板)。 visual
玻面缺陷 Glass Glass surface defect as slightly hot spot, roller marks or other
appeareance first
surface defect foreign dust on curve glass is allowed. The defect is not obviously be seen 检验频次 Inspection frequency:全检 full-inspection and then to check
standing 5m away vertically under natural light circumstance.(The agreed 检验仪器 Inspection Instrument:目视检查 by naked eyes检
sample can be a reference) the dimension
验人 Responsible staff:操作者&质检员 Operator & QC closely
检验记录 Inspection record:弯钢化玻璃质量控制记录表 Curve
弯钢化玻璃的膜面允许有轻微的膜面损伤、褶皱、星点、氧化等因弯钢化高温引 temper glass QC Record
膜面质量 起的膜面缺陷,在室外自然光线条件下,5 米距离垂直观察不明显。(可参照双方
Coated surface 确认的 样板) 。Lightly coating defect, wrinkle,spot or oxidation because
quality of high temperature during tempering process is allowed. The defect is not
(接下表) obviously be seen standing 5m away vertically under natural light
circumstance.(The agreed sample can be a reference)
可见按下表标准判断:
弯玻璃质量计划书 页码Page: 9 of 14
(续)continuous
膜面质量( 缺陷 Blemish 中部区域Central area 边部区域 Outer area
弯
后)
Pinhole 针孔 5mm max 6mm max
Coated
surface spot 斑点 5mm max 6mm max
quality
Coating scratch 镀膜划伤 100mm max length 150mm max length
(after
curve) Mark/contaminant 痕迹/污垢 100mm max length 150mm max length
Coating rub 擦伤 不允许 none allowed 长度加宽度之和不能超过 19mmLength
plus width not to exceed 19mm
Crazing 裂纹 不允许 none allowed 不允许 none allowed
Corrosion 腐蚀 不允许 none allowed 不允许 none allowed
2023-02-24
弯玻璃质量计划书 页码Page: 10 of 14
5、弯钢化/半钢化玻璃热浸处理控制计划 Bent FT/HS Glass Quality Control Plan (Comply with BS EN14179-1:2016)
项目 条款 控制标准 检验方法 备注
Schedul Items Control standard Inspection method Remark
e 检验频次 Inspection frequency:全检full-inspection
钢化玻璃热浸符合 EN14179-1:2016,玻璃表面温度 250~270℃保温 2 小时. 检验仪器 Inspection Instrument:无 none检验人 Responsible
Heat Soak Test in accordance with EN 14179-1:2016,250~270℃ temperature staff:质检QC
is kept for 2 hours. 检验记录 Inspection record:钢化玻璃热浸测试检验记录
Tempered Glass Heat-Soak Test Inspection
钢化玻璃 检验频次 Inspection frequency:1 片/批 1 piece/batch
热浸处理 检验仪器 Inspection Instrument:表面应力仪 Surface strain
表面应力 Surface Stress ≥69MPa gauge:GASP
Heat
检验人 Responsible staff:质检员 QC
Soak
检验记录 Inspection record:钢化玻璃热浸测试检验记录
Test for
Tempered Glass Heat-Soak Test Inspection
tempered
glass 检验频次 Inspection frequency:1 片/批 1 piece/batch
检验仪器 Inspection Instrument:规格 50*50mm 的框和冲击笔
破碎试验(尺寸 360*1100mm),颗粒数 particle count ≥30 粒 Fracture Pattern Specification for 50*50mm frame and the impact of the
(Size:360*1100mm):particle count ≥30 粒 pen.检验人 Responsible staff:质检员 QC
(备注:破碎试验片使用平钢化玻璃替代) 检验记录 Inspection record:钢化玻璃热浸测试检验记录
Tempered
Glass Heat-Soak Test Inspection
2023-02-24
弯玻璃质量计划书 页码Page: 11 of 14
6、弯夹层玻璃质量控制计划 Laminated Glass Quality Control Plan ( Comply with CSG internal standard)
项目 条款 控制标准 检验方法 备注
Schedule Items Control standard Inspection method Remark
2023-02-24
弯玻璃质量计划书 页码Page: 13 of 14
7、中空质量控制计划 IGU Quality Control Plan (Comply with CSG Internal Standard)
项目 条款 控制标准 检验方法 备注
Schedule Items Control standard Inspection method Remark
检验频次Inspection frequency:1 片/箱 1 piece/box
检验仪器Inspection Instrument:卷尺 Steel measure tape检验人
尺寸公差 同弯钢玻璃控制要求
Responsible staff:操作者 Operator
Size tolerance According to curved FT&HS Glass Control Plan
检验记录Inspection record:中空玻璃质量检验记录 Insulating 外观检查方式:
Glass Quality Control Record 首先距离5M 处
玻璃长度 Length≤2000mm:Misalignment≤3mm; 观察看完外观后
玻璃长度 Length 2000~3600mm:Misalignment≤4mm; 检验频次Inspection frequency:全检 full-inspection检验仪器 并判定是否合格
叠差(矩形玻璃) 玻璃长度 Length 3600~4800mm:Misalignment≤5mm; Inspection Instrument:钢直尺 steel ruler检验人Responsible 后再近距离测量
Misalignment 玻璃长度 Length 4800~6000mm:Misalignment≤6mm;玻璃长度 Length staff:操作者 Operator 尺寸偏差等。
step(Rectangle 6000~9000mm:Misalignment≤10mm; 检验记录Inspection record:中空玻璃质量检验记录 Insulating Inspection
glass) Glass Quality Control Record Methode: To
review and
检验频次Inspection frequency:全检 full-inspection determine the
检验仪器Inspection Instrument:目视观察 By naked eyes检验人 visual
边部质量 参照 FT/HS 和镀膜、夹层控制计划
Responsible staff:操作者 Operator appeareance at
Edge quality Same as FT/HS and Coating, Laminated Glass Control Plan
检验记录Inspection record:中空玻璃质量检验记录 Insulating a distance
Glass Quality Control Record from 5 meter
曲面中空 检验频次Inspection frequency:1 次/2 小时 first and then
玻璃 Once/2h to check the
Curved 分子筛 检验仪器Inspection Instrument:电子称 Electronic scale检验人 dimension
灌冲量filling percentage:≥75%
IGU Molecular sieve Responsible staff:操作者 Operator closely.
检验记录Inspection record:中空玻璃质量检验记录 Insulating
Glass Quality Control Record 窗间墙玻璃气泡
除膜宽度 根据胶深和丁基胶工艺确定 划伤和夹污迹表
CoatCoating Deletion Determination of Silicone width and Primary Seal process 面质量等不做要
Length 求。
2mm<丁基胶宽度<10mm 2mm< width of the PIB<10mm For spandrel
检验频次Inspection frequency:全检 full-inspection检验仪器 glass ,the
(1)丁基胶压膜:压膜宽度≤8mm,角部 200mm 范围内压膜宽度 Inspection Instrument:钢直尺 steel ruler检验人Responsible surface
≤10mm. staff:质检员 QC quanlity like
PIB overlap the coating: width ≤8mm, width 200mm 检验记录Inspection record:中空玻璃质量检验记录 Insulating air bubbles,
丁基胶 distance at corner ≤10mm Glass Quality Control Record scratches and
Primary Seal (2)丁基胶内溢:直线边内溢≤5mm,角部 200mm 范围内溢≤8mm inclusions not
弧边内溢≤8mm。 required
PIB internal overflow: straight edge≤3mm;200mm distance
at corner≤8mm; curve edge ≤10mm.
2023-02-24
弯玻璃质量计划书 页码Page: 14 of 14