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Study of Acoustic Vibration in Piping Systems by Energy-Based Finite Element


Analysis

Conference Paper · July 2014


DOI: 10.1115/PVP2014-28303

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Proceedings of the ASME 2014 Pressure Vessels and Piping Conference
PVP2014
July 20-24, 2014, Anaheim, California, USA

PVP2014-28303

STUDY OF ACOUSTIC VIBRATION IN PIPING SYSTEMS BY ENERGY-BASED


FINITE ELEMENT ANALYSIS

Ahmed H. Dweib
WorleyParsons
Atyrau, Kazakhstan
ahmed.dweib@worleyparsons.com

ABSTRACT the pipe diameter to thickness (D/T) ratio. However, this


Finite Element Analysis (FEA) and Statistical Energy method, in many cases has not been efficient in predicting
Analysis (SEA) methods have been applied recently to the fatigue failure. For a more reliable quantitative assessment of
study of acoustic induced vibration (AIV) in piping systems. the risk of high frequency AIV fatigue failure, FEA and SEA
In this paper, the acoustic vibration in the piping systems is methods have been developed and applied.
studied by performing FEA of a model of the structural pipe The application of the FEA to high frequency AIV
with the application of the acoustic excitation as stationary requires extensive computation time due to the need to have a
acoustic modes to the structural pipe model. This approach mesh of the acoustic fluid fine enough to simulate accurately
provides an alternative to performing FEA using a combined the high frequency pulsation. This can be prohibitively
model for the acoustic fluid and the pipe. The analysis is used expensive in large systems.
for the evaluation of the power flow from the acoustic medium SEA methods provide a viable alternative especially for
to the pipe. The acoustic part of the system is modeled as a the case of large systems and/or systems with multiple acoustic
series of acoustic modes that are taken to act on the pipe FEA sources. However, the accuracy of the SEA depends on the
model. The Coupling Loss Factor (CLF), required for the accurate evaluation of the coupling loss factors, which define
formulation of the SEA model, is identified and plotted against the amount of power flow from the acoustic fluid to the
pipe parameters. structural pipe.
In the previous work [1], [2] and [3], detailed survey of
INTRODUCTION the application of FEA and SEA methods in the study of AIV,
Acoustic induced vibration (AIV) has been identified as a is provided.
source of fatigue failure in piping systems that are subjected to In this study the finite element model is created for the
high level of acoustic energy. Low frequency AIV is produced structural pipe only, hence reducing the computation time
in the system due to the propagation of plane acoustic waves in significantly. The acoustic subsystem is represented by a series
the axial direction of the pipe. For the systems subjected to of stationary acoustic modes, through which most of the
high frequency acoustic energy, such as the case of energy flows between the acoustic and the structural
downstream of pressure-reducing devices, high frequency AIV subsystems.
is induced in the pipe. This type of high frequency vibration is
associated with the propagation of acoustic waves in both the ACOUSTIC MODES
axial as well as in the radial directions. This results in the The pressure pulsation of the high-order acoustic modes is
formation of cross-wall or high-order modes of acoustic analyzed by the 3-dimensional wave equation of the acoustic
pulsation. fluid in cylindrical coordinates. The solution of the 3-D wave
So far, the most commonly used method of assessment of equation in the pipe yields the following expression of the
the risk of high frequency AIV fatigue failure in the design of pressure pulsation as the summation of stationary modes:
piping system has been based on empirical design curves that
correlate the failure probability to the input acoustic power and

1 Copyright © 2014 by ASME


iωt
p (r, θ ; t ) =∑ ∑ Amn Jn ( Kmn . r / R ) cos (n θ) e (1)
n m Where:
In the above equation, only the high frequency modes are
considered and the axial low frequency modes of pressure VE = the element volume, m3
pulsations are neglected. p = amplitude of acoustic pressure pulsation, Pa
ρ = acoustic fluid density, kg/m3
Where: C = speed of sound in acoustic fluid, m/s

p = acoustic pressure, Pa Table (2) provides summary of the main parameters of the
pipe and acoustic fluid used in the analysis.
Amn = mode coefficient
Jn = Bessel function of order n POWER FLOW
m & n = mode numbers Previous studies of the AIV in piping systems have
r & θ: radial and angular coordinates of a point established the fact that in these systems power always flows
R = inside radius of pipe, m from the acoustic fluid subsystem to the pipe structure
subsystem.
Kmn is the solution of the following equation: The analysis of the AIV by the method of SEA, which has
been considered in detail in a previous study [1], is based on
dJn (Kmn ) / dr = 0 (2) the application of the power flow equations to the pipe and
fluid subsystems. Figure (2) shows a diagram of the energy
The frequency of pulsation ω and the mode parameter and the power flow between the acoustic fluid and pipe
Kmn are related by the following equation: subsystems, for the case of a straight run of pipe.
The Coupling Loss Factor (CLF) is a dimensionless factor
that is defined by the net power flow from the acoustic fluid to
ω = Kmn . C / R or f = Kmn . C / ( 2 π R ) (3) the pipe and which can be utilized in the formulation of the
SEA model.
ω = frequency of pulsation, rad/s The power flow from the acoustic fluid to the pipe and the
f = frequency of pulsation, Hz CLF are obtained by the application of Eq. (5) and Eq. (6) [1]
C = speed of sound in fluid, m/s to the calculated values of the total acoustic and dynamic
strain energy of the FEA model.
Figure (1) shows the shape of the pressure pulsation
amplitude for different acoustic modes. The modes with m=0
are called diametral modes and have their nodal lines as radial
P12 = 2 πζ E2 f = ωζ E2 (5)
lines. The modes with n=0 are called annular modes and have
their nodal lines as circles. The modes with n≠ 0 & m ≠ 0 are
combined modes. Table (1) provides the value of Kmn for the η12= ζ E2 N2 / (E1 N2 – E2 N1) (6)
first 24 modes.
Where:
FINITE ELEMENT ANALYSIS
Finite Element model of a straight run of pipe is built by E1= total acoustic energy of fluid subsystem, joule
use of ANSYS 11.0 software utilizing shell element. The E2= total dynamic energy of the pipe subsystem, joule
element has 4 nodes with 6 degrees of freedom for each node. N1= modal density of fluid subsystem, sec
The acoustic pressure is applied as a surface load on the shell N2= modal density of pipe subsystem, sec
elements of the pipe with the spatial distribution corresponding
P12 = net power flow from subsystem 1 to 2, watt
to the applied acoustic mode. A harmonic analysis of the
model is performed with the applied frequency as the ω = frequency, rad/sec
frequency of the acoustic mode. ζ = damping ratio
The total dynamic energy of the vibration of the pipe η12 = coupling loss factor
model is obtained. The acoustic fluid is divided into elements
and the total acoustic energy is obtained numerically by the The modal densities of the acoustic fluid and pipe
summation of the acoustic energy of the acoustic fluid subsystems N1 and N2 are estimated by Eq. (7) and Eq. (8) [4]:
elements, according to Eq. (4), where summation is over all
fluid elements: N1 = 4 π V f2 / C3 (7)

E1 = ∑ VE p /( 4 ρ C2) (4) N2 = [ L R / ( 2 T )] [ 12 ρ ( 1 – ν2 ) / E ] (8)

2 Copyright © 2014 by ASME


L = pipe length, m
Where: m & n = mode numbers
V = volume of acoustic fluid, m3 N1= modal density of fluid subsystem, sec
f = frequency, Hz N2= modal density of pipe subsystem, sec
C = speed of sound in acoustic fluid, m/s p = acoustic pressure, Pa
L = pipe length, m P12 = net power flow from subsystem 1 to 2, watt
R = pipe average radius, m R = radius of pipe
T = pipe wall thickness, m T = pipe wall thickness, m
ρ = pipe material density, Kg/m3 V = volume of acoustic fluid, m3
ν = pipe material Poisson’s ratio VE = fluid element volume, m3
E = pipe modulus of elasticity, Pa ρ = material density, Kg/m3
ν = pipe material Poisson’s ratio
Figures (3) to (10) provide the results of the analysis as ζ = damping ratio
CLF for the different acoustic modes covering the first 24 η12 = coupling loss factor
modes. The results are provided for a range of values of pipe ω = frequency of pulsation, rad/s
diameter and wall thickness.
REFERENCES
EFFECT OF PIPE PARAMETERS [1] Dweib, A.H.,”Parametric Study of the Coupling Factor
It can be observed from Fig. (3) to (10) that the highest for the Statistical Energy Analysis of Piping Acoustic
coupling factor is produced by the annular acoustic modes Vibration”, Proceedings of the ASME PVP Conference, July
with n=0 and m=1 - 3. This is particularly evident for higher 2013.
values of D/T. For lower values of D/T the response shows that [2] Dweib, A.H.,”Power Spectral Density Analysis of
the diametral modes with m=0 and n=4 - 5 start to be Acoustically Induced Vibration in Piping Systems”,
significant. Proceedings of the ASME PVP Conference, July 2012.
The response due to diametral modes can be significant in [3] Dweib, A.H.,”Acoustic Fatigue Assessment of Piping
the cases of resonance. This occurs when the frequency of the System Components By Finite Element Analysis”, Proceedings
acoustic diametral mode coincides with frequency of the pipe of the ASME PVP Conference, July 2011.
diametral mode with the same mode number. [4] T. Koizumi, N. Tsujiuchi, H. Tanaka, M. Okubo, M.
The variation of the Coupling Loss Factor corresponding Shinomiya,” Prediction of the Vibration in Buildings Using
to the maximum value of the annular modes is plotted against Statistical Energy Analysis”, Proceedings of the International
the pipe D/T ratio in Fig.(11). This plot shows that higher D/T Modal Analysis Conference Imac, 2002.
values correspond with higher power flow and hence higher [5] Stephen M. Price and Donald R. Smith, “Sources and
CLF. The increase of CLF against the pipe D/T is nearly linear. Remedies of High-Frequency Piping Vibration and Noise”,
Proceedings of The 28th Turbomachinery Symposium.
CONCLUSIONS [6] Eisinger, F.L., Sullivan, R.E., Feenstra, P. and Weaver,
A method of analysis of acoustic induced vibration by D.S., “Acoustic Vibration in a Stack Induced by Pipe Bends”,
finite element method has been presented. In this method the Proceedings of the 5th International Symposium on FSI, AE &
acoustic fluid is represented as applied pressure pulsation FIV+N, ASME Mechanical Engineering Congress &
corresponding to the different effective acoustic modes. The Exposition, November 2002.
extensive computation cost involved in detailed modeling of [7] HGD Goyder,”Modeling of acoustic Sources in
the acoustic fluid is avoided in this analysis. Pipework”, Proceedings of the ASME 2011 PVP Conference,
The analysis performed for a straight run has provided July 2011.
insight into the most dominant acoustic modes in pipe wall [8] M. Norton and D. Karczub, Fundamentals of Noise
vibration excitation and the dependence of the power flow and and Vibration Analysis for Engineers, Cambridge University
coupling loss factor on pipe diameter to thickness ratio. Press, John Wiley, 2003.
[9] Karczub, D.G. and Fagerlund, A.C.,“Dynamic Stress
NOMENCLATURE Predictions of Acoustic- Induced Pipe Vibration Failures”,
Amn = mode coefficient, Pa 24th International Conference on Offshore Mechanics and
C = speed of sound in acoustic fluid, m/s Arctic Engineering, OMAE, 2005.
E = pipe modulus of elasticity, Pa [10] Hayash, I., Hioki, T., and Hiroshi, I., “Investigation
E1= total acoustic energy of fluid subsystem, joule of Design Method For Piping Systems to Prevent Acoustic
E2= total dynamic energy of the pipe subsystem, joule Fatigue in Process Plants”, ASME Pressure Vessels and Piping
f = frequency of pulsation, Hz Conference, 2002.
Jn = Bessel function of order n [11] Norton, M.P., "Acoustically Induced Structural
Kmn = mode parameter Vibration and Fatigue - A Review", Third International

3 Copyright © 2014 by ASME


Congress on Airand Structure-borne Sound and Vibration,
Montreal, Canada, 1994.
[12] Mace, B.R., “Statistical Energy Analysis and Finite
Elements”, Euronoise 2003: Fifth European Conference on
Noise Control, Naples, Italy, 19 - 21 May 2003.
[13] Smeulers, J.P.M., Van Beek, P.J.G., Golliard, J.,”
Analysis of Acoustic Fatigue in Safety Relief Systems”,
Proceedings of the ASME 2011 PVP Conference, July 2011.

Table 1: Values of Kmn for First 24 Acoustic Modes

Table 2: System Parameter Values

4 Copyright © 2014 by ASME


Figure 1: Pressure Distribution of Stationary Acoustic Modes

5 Copyright © 2014 by ASME


Coupling Loss Factor, 1E-10

0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
0, 0, 0
1, 0, 1650
2, 0, 3025
3, 0, 4395
0, 1, 793
1, 1, 2296
2, 1, 3679
3, 1, 5041
0, 2, 1314
1, 2, 2891
2, 2, 4296
3, 2, 5687

6
0, 3, 1810
1, 3, 3455
2, 3, 4912
3, 3, 6290
0, 4, 2292
Figure 2: Power Flow Model of Pipe-Fluid System

Acoustic Modes: m, n, Frequency, Hz


1, 4, 3998

Figure 3: Coupling Loss Factor - Pipe DN250 - T=3.40mm


2, 4, 5472
3, 4, 6894
0, 5, 2766
1, 5, 4524
2, 5, 6032
3, 5, 7454

Copyright © 2014 by ASME


Coupling Loss Factor, 1E-10 Coupling Loss Factor, 1E-10 Coupling Loss Factor, 1E-10

0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70

0.00
0.20
0.40
0.60
0.80
1.00
0.00
0.20
0.40
0.60
0.80
1.00
1.20
0, 0, 0 0, 0, 0 0, 0, 0

1, 0, 884 1, 0, 882 1, 0, 1660

2, 0, 1621 2, 0, 1616 2, 0, 3043

3, 0, 2355 3, 0, 2348 3, 0, 4421

0, 1, 425 0, 1, 424 0, 1, 797


1, 1, 1231 1, 1, 1227 1, 1, 2310
2, 1, 1972 2, 1, 1966 2, 1, 3701
3, 1, 2701 3, 1, 2693 3, 1, 5071
0, 2, 704 0, 2, 702 0, 2, 1322
1, 2, 1549 1, 2, 1545 1, 2, 2908
2, 2, 2302 2, 2, 2295 2, 2, 4321
3, 2, 3048 3, 2, 3038 3, 2, 5721

7
0, 3, 970 0, 3, 967 0, 3, 1820
1, 3, 1852 1, 3, 1846 1, 3, 3476
2, 3, 2632 2, 3, 2624 2, 3, 4941
3, 3, 3371 3, 3, 3361 3, 3, 6328

Acoustic Mode: m, n, Frequency Hz


Acoustic Mode: m, n, Frequency Hz
Acoustic Mode: m, n, Frequency, Hz

0, 4, 1228 0, 4, 1225 0, 4, 2306


1, 4, 2143 1, 4, 2136 1, 4, 4022

Figure 6: Coupling Loss Factor - Pipe DN500 - T=5.54mm


Figure 5: Coupling Loss Factor - Pipe DN500 - T=4.78mm
Figure 4: Coupling Loss Factor - Pipe DN250 - T=4.19mm

2, 4, 2932 2, 4, 2923 2, 4, 5504


3, 4, 3694 3, 4, 3683 3, 4, 6935
0, 5, 1482 0, 5, 1478 0, 5, 2783
1, 5, 2424 1, 5, 2417 1, 5, 4551
2, 5, 3232 2, 5, 3223 2, 5, 6068
3, 5, 3994 3, 5, 3982 3, 5, 7498

Copyright © 2014 by ASME


Coupling Loss Factor, 1E-10
Coupling Loss Factor, 1E-10
Coupling Loss Factor, 1E-10

0.00
0.20
0.40
0.60
0.80
1.00
1.20
0.00
0.20
0.40
0.60
0.80
1.00
1.20
1.40
0.00
0.20
0.40
0.60
0.80
1.00
1.20
1.40

0, 0, 0 0, 0, 0
1, 0, 589 1, 0, 586 0, 0, 0
2, 0, 1079 2, 0, 1075 1, 0, 899

3, 0, 1568 3, 0, 1562 2, 0, 1647

0, 1, 283 0, 1, 282 3, 0, 2394


0, 1, 432
1, 1, 820 1, 1, 816
1, 1, 1251
2, 1, 1313 2, 1, 1308
2, 1, 2004
3, 1, 1799 3, 1, 1792
3, 1, 2746
0, 2, 469 0, 2, 467
0, 2, 716
1, 2, 1032 1, 2, 1027 1, 2, 1575
2, 2, 1533 2, 2, 1527 2, 2, 2340
3, 2, 2030 3, 2, 2021 3, 2, 3098

8
0, 3, 646 0, 3, 643 0, 3, 986
1, 3, 1233 1, 3, 1228 1, 3, 1882

2, 3, 1753 2, 3, 1746 2, 3, 2675


3, 3, 3426
3, 3, 2245 3, 3, 2236
Acoustic Mode: m, n, Frequency Hz

Acoustic Mode: m, n, Frequency, Hz


Acoustic Mode: m, n, Frequency, Hz
0, 4, 1248
0, 4, 818 0, 4, 815

Figure 8: Coupling Loss Factor - Pipe DN750 - T=6.35


1, 4, 2178

Figure 9: Coupling Loss Factor - Pipe DN750 - T=7.92mm


Figure 7: Coupling Loss Factor - Pipe DN500 - T=9.53mm

1, 4 , 1427 1, 4 , 1421
2, 4, 2980
2, 4, 1953 2, 4, 1945
3, 4, 3755
3, 4, 2460 3, 4, 2450 0, 5, 1507
0, 5, 987 0, 5, 983 1, 5, 2464
1, 5, 1615 1, 5, 1608 2, 5, 3285
2, 5, 2153 2, 5, 2144 3, 5, 4060
3, 5, 2660 3, 5, 2649

Copyright © 2014 by ASME


Coupling Loss Factor, 1E-10

0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
0, 0, 0
1, 0, 597
2, 0, 1093
3, 0, 1589
0, 1, 287
1, 1, 830
2, 1, 1330
3, 1, 1822
0, 2, 475
1, 2, 1045
2, 2, 1553
3, 2, 2056
0, 3, 654
1, 3, 1249
2, 3, 1776
3, 3, 2274
0, 4, 829
1, 4 , 1445
2, 4, 1978
3, 4, 2492
0, 5, 1000
1, 5, 1636
2, 5, 2181
3, 5, 2695
Acoustic Mode: m, n, Frequency, Hz

Figure 10: Coupling Loss Factor - Pipe DN750 - T=12.70mm

1.40
Coupling Loss Facor, 1E-10

1.20
1.00
0.80
0.60
0.40
0.20
0.00
50 60 70 80 90 100 110 120
Diameter to Thickness D/T Ratio

Figure 11: Maximum CLF of Annular Modes Versus Pipe Diameter to Thickness D/T Ratio

9 Copyright © 2014 by ASME

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