Part No.
OS3-453-
DP-4050F Series
Cassette Copier
Operation and Maintenance Manual
Fifth Edition
Table of Contents
1. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 About the DP-4050F Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3.1 Connecting AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3.2 System Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Connection with Earlier DP-4050 Series Machines . . . . . . . . 8
3. Controls and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Connector Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Controls and Indicators on DP-4050E-Z. . . . . . . . . . . . . . . . . 10
3.4 PCB Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4.1 AUDIO & BIAS PCB Assembly . . . . . . . . . . . . . . . . . . . . . 11
3.4.2 MASTER ADJ PCB Assembly . . . . . . . . . . . . . . . . . . . . . . 12
3.4.3 SLAVE ADJ PCB Assembly . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4.4 CONTROL PCB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.5 BUFFER PCB Assembly (DP-4050E-Z) . . . . . . . . . . . . . 13
4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 Starting Duplication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 One Side Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Short Tape End Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3.1 Definition of Master Tape End . . . . . . . . . . . . . . . . . . . . . . 16
4.3.2 Operation Modes at Short Tape End. . . . . . . . . . . . . . . . 16
4.3.3 Resetting Short Tape Indication . . . . . . . . . . . . . . . . . . . . 17
5. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1 Routine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.1 Tape Path Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.2 Head Demagnetization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 Parts Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2.1 Head Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2.2 Pinch Roller Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2.3 Tape Deck Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.4 Reel Motor Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.5 Capstan Motor Replacement. . . . . . . . . . . . . . . . . . . . . . . 22
6. Performance Test and Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1 Performance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1.1 Conditions for Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1.2 Recording Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.1.3 Overall Frequency Characteristic Test. . . . . . . . . . . . . . . 25
6.1.4 Overall S/N Ratio Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1.5 Crosstalk Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1.6 Wow & Flutter Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.2 Adjustment of Electric Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2.1 Adjustment of Tape Speed. . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2.1.1 Master Deck Capstan Motor Test and
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2.1.2 DP-4050F-C2 Slave Deck Capstan Motor Test
and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2.1.3 DP-4050F-Z3 Slave Deck Capstan Motor Test
and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2.2 Adjustment of Reproducing Level . . . . . . . . . . . . . . . . . . 29
6.2.3 Adjustment of VU Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.2.4 Adjustment of Reproducing Equalizer. . . . . . . . . . . . . . . 30
6.2.5 Adjustment of Bias Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.2.6 Adjustment of Bias Frequency. . . . . . . . . . . . . . . . . . . . . . 31
6.2.7 Adjustment of Bias Current. . . . . . . . . . . . . . . . . . . . . . . . . 32
6.2.8 Setting of Recording Level . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2.9 Adjustment of Overall Frequency Characteristic . . . . . 33
7. Exploded View Drawings and Parts Lists . . . . . . . . . . . . . . . . . . . . 34
7.1 Control Box and Power Supply Assemblies . . . . . . . . . . . . . 34
7.2 Case and Meter Box Assemblies . . . . . . . . . . . . . . . . . . . . . . . 36
7.3 Master and Slave Deck Assemblies (1) . . . . . . . . . . . . . . . . . . 38
7.4 Master and Slave Deck Assemblies (2) . . . . . . . . . . . . . . . . . . 40
7.5 DP-4050E-Z Buffer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Ed5.1 2002-11 (GK)
 CAUTION
To prevent fire or shock hazard:
Do not expose this unit to rain or moisture.
Do not remove panels (unless instructed to do so).
There are no user-serviceable parts inside.
Refer servicing to qualified service personnel.

PLEASE READ THROUGH THE SAFETY INSTRUCTIONS BELOW.

SAFETY INSTRUCTIONS COMMUNICATION WITH OTARI

FOR SERVICE INFORMATION AND PARTS
1. Read Instructions: All safety and operating instructions should be
read before operation. All Otari products are manufactured under strict quality control. Each unit is
2. Retain Instructions: The safety and operating instructions should be carefully inspected and tested prior to shipment.
retained for future reference. If, however, some adjustment or technical support becomes necessary,
3. Heed Warnings: All warnings on the device and in the operating replacement parts are required, or technical questions arise, please contact
instructions should be complied with. your Otari dealer or contact Otari at:
4. Follow Instructions: All operating and use instructions should be
followed. Otari, Inc.
5. Water and Moisture: The device should not be used near water — for 4-33-3 Kokuryo-cho, Chofu-shi,
example, near a bathtub, wash bowl, sink, laundry tub, in a wet 182-0022, Tokyo, Japan
basement, near a swimming pool, etc. Telephone: +81/4-2481-8626
6. Carts and Stands: The device should be used only with a cart or Fax: +81/4-2481-8633
stand that is recommended by the manufacturer. URL: http://www.otari.com/
7. Ventilation: The device should be situated so that its location or position E-Mail: sales@otari.co.jp
does not interfere with its proper ventilation. For example, the device
should not be situated on a bed, sofa, rug, or similar surface that may Otari Europe GmbH Otari Singapore Pte., Ltd
block the ventilation openings; or, placed in a built-in installation, such as Rudolf-Diesel-Straße 12, 12 Tannery Road, #03-07 HB Centre,
a bookcase or cabinet that may impede the flow of air through the D-40670 Meerbusch, Germany Singapore 347722
ventilation openings. Telephone: +49/2159-50861 Telephone: +65/6846-1553
8. Heat: The device should be situated away from heat sources such as a Fax: +49/2159-1778 Fax: +65/6846-7875
radiator, heat register, stove or other appliances (including amplifiers) E-Mail: info@otari.de E-Mail: sales@otari.com.sg
that produce heat.
9. Power Sources: The device should be connected to a power supply
only of the type described in the operating instructions or as marked on Another part of Otari’s continuing technical support program for our products
the device. is the continuous revision of manuals as the equipment is improved or
10. Grounding or Polarization: Precautions should be taken so that the modified. In order for you to receive the information and support which is
grounding or polarization means of the device is not defeated. applicable to your equipment, and for the technical support program to
11. Power Cord Protection: Power supply cords should be routed so function properly, please include the following information, most of which can
that they are not likely to be walked on or pinched by items placed be obtained from the Serial number label on the machine, in all
upon or against them, paying particular attention to cords at plugs, correspondence with Otari:
convenience receptacles, and the point where they exit from the • Model Number:
device. • Serial Number:
12. Cleaning: The device should be cleaned only as recommended by the • Date of Purchase:
manufacturer. • Name and address of the dealer where the machine was purchased and
13. Non-Use Periods: The power cord of the device should be unplugged the power requirements (voltage and frequency) of the machine.
from the outlet when left unused for a long period of time.
14. Object and Liquid Entry: Care should be taken that objects do not
enter and that liquids are not spilled into the enclosure through
openings.
15. Damage Requiring Service: The device should be serviced by
qualified service personnel when:
A. The power supply cord or the plug has been damaged; or
B. Objects have entered, or liquid has been spilled into the appliance;
or
C. The appliance has been exposed to rain; or
D. The appliance does not appear to operate normally or exhibits a
marked change in performance; or
E. The appliance has been dropped, or the enclosure damaged.
16. Servicing: The user should not attempt to service the device beyond
what is described in the operating instructions. All other service should
be referred to qualified personnel.

Copyright © 1993, 1996, 1998, 1999, 2002 by Otari, Inc.

Printed in Japan
This manual may not be reproduced by any means without written permission.
 DP-4050F Series Operation and Maintenance Manual

1. Introduction
1.1 About the DP-4050F Series
The Otari DP-4050F series cassette copier is a compact duplicating system for audio
compact cassettes. The DP-4050F series can duplicate cassettes at the copy rate of 8
or 16 times.

The DP-4050F series consist of two machines — DP-4050F-C2 (includes 1 cassette

master deck and 2 cassette slave decks) and DP-4050F-Z3 (includes 3 cassette slave
decks).

The duplication system can be easily expanded by connecting the DP-4050F-C2 with up
to three DP-4050F-Z3s, or by connecting other machines such as the DP-4050E-Z
buffer unit and DP-4050-OM open-reel master player.

This manual is intended for use with the DP-4050F series machines (DP-4050F-C2 and
DP-4050F-Z3) and DP-4050E-Z buffer unit.
The descriptions and references of the machine mainly refer to the DP-4050F-C2, but
they can be applied to the DP-4050F-Z3, except for the master unit portion.

Features

Selectable Duplication Speed: The tape speed for the cassette duplication can be
selected between 8x and 16x.
NOTE: The 16x speed cannot be used when the DP-4050E or earlier DP-4050 series
machines are connected to the DP-4050F series machines.

Semi-Automatic Cassette Duplication: The DP-4050F series provides semi-

automatic duplication operation in four operation modes selected in accordance with the
desired tape motion.

Short Tape End Detection System: If the slave tape length is insufficient and the slave
tape ends before the end of the master signal, an indicator on the slave unit blinks to
alert the operator that all the contents are not recorded on the slave tape.

System Expandability: The duplication system can be easily expanded using additional
slave units, buffer units, or open-reel master units.

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 DP-4050F Series Operation and Maintenance Manual

1.2 Specifications
DP-4050F-C2 / DP-4050F-Z3

Tape 0.15" Compact Cassette (C-30 to C-90)

Track Format 4 Track Stereo

Tape Speed 15 ips (38 cm/s) or 30 ips (76 cm/s) Switchable

Original Tape Speed: 1-7/8 ips (4.8 cm/s)

Rewinding Speed Approx. 60 s (C-60)

Master Tape Speed Adjustment Range

±5% of FIX Speed

Wow and Flutter Max. 0.3 % (JISWTD, MAXELL UDI C-60)

Bias Frequency 800 kHz

Standard Recording Level

DIN SRL -4 dB (±2 dBu)
Output Signal: -4 dBu
Output Impedance: 30 Ω

Frequency Response 8x Copy Rate: 50 Hz to 10 kHz (±3 dB, Maxell UDI C-60)
16x Copy Rate: 100 Hz to 8 kHz (±3 dB, Maxell UDI C-60)
These values do not consider the Contour effects.

Distortion Max. 1.5% (at 1 kHz 0 VU)

Crosstalk at 1 kHz Signals

Min. 35 dB (Between channels 1 and 2)
Min. 45 dB (Between channels 2 and 3)

S/N Ratio Min. 45 dB (UNWTD)

Power Supply 100, 117, 220, 240 VAC, 50/60 Hz

Power Consumption Max. 105 VA

Dimensions 538 (W) x 445 (D) x 240 (H) mm

Weight 22 kg

DP-4050E-Z

Bias Frequency 800 kHz

Power Consumption Max. 11 VA

Dimensions 135 (W) x 432 (D) x 173 (H) mm

Weight 4.5 kg

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 DP-4050F Series Operation and Maintenance Manual

538 8 (55.5) 166 13

(2)
4

46
A B

53
CH1 CH2 CH3 CH4

445
MASTER SLAVE SLAVE

STOP/EJECT REWIND PLAY STOP/EJECT REWIND STOP/EJECT REWIND

ERROR ERROR

1 2
SHORT SHORT

53
START DUP STOP/EJECT POWER
ON
DP-4050F-C2 M S
CASSTTE COPY
MACHINE

46
5
538
445

SLAVE SLAVE SLAVE

STOP/EJECT REWIND STOP/EJECT REWIND STOP/EJECT REWIND

1 2 3
ERROR ERROR ERROR

SHORT SHORT SHORT

53

POWER
DP-4050F-Z3 DUP ON
CASSTTE COPY
MACHINE
46

6
30
166

22 452 22
13

Otari reserves the right to change these specifications without any prior notice or
obligation.

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 DP-4050F Series Operation and Maintenance Manual

2. Installation
2.1 Unpacking and Inspection
Each DP-4050F series machine is carefully packed and shipped to avoid damage during
transportation. Otari recommends opening the crate carefully and retaining the crate and
packing materials at least until proper operation of the machine has been established.

Before making any electrical connections, the machine should be visually inspected. If
there is any evidence of damage due to mis-handling during shipping, notify the
transportation carrier and submit a claim. Do not connect or use the machine if damage
is found.

Standard Accessories: The carton contains the following standard accessories:

Part Name Otari P/N Q’ty Notes
C2 Z3 Z
Fuse 2 A FH7H020- 2 2 0 250 V, Main Fuse
Fuse 3 A FH7H030- 2 2 0 125 V, Main Fuse
Fuse 1 A FH7F010- 1 1 1 250 V
Fuse 2 A FH7F020- 3 3 0 125 V
Fuse 3 A FH7F030- 3 3 0 125 V
Fuse 5 A FH7F050- 1 1 0 125 V
Fuse 0.5 A FH7F0050 – 2 250 V
Cleaner ZA-51B-- 1 1 –
Cable Assembly ZA-66H-- 1 – – For Azimuth Adjustment
Cable Assembly ZA-61W-- – 1 –
Cable Assembly ZA-6QE-- – – 1
Cable Assembly ZA-6QM-- – – 1 For Connecting C2 and Z
Power Supply Cable PZ9D003- 1 1 1
Manual OS3-453- 1 1 –

Optional Accessories: The following optional accessories are available.

Part Name Otari P/N Notes
Cable Assembly ZA-6QM-- For Connecting C2 and C2

2.2 Installation
Choose a level and well ventilated location for installing the DP-4050F series. To prevent
the system from malfunctioning, please avoid placing it in a location that is subject to
extreme cold/hot, strong magnetic fields, or heavy vibrations.

About Ventilation: For ventilation, please be sure to allow the clearance of at least 12
cm from the rear panel to the wall surface.

CAUTION! Any strong magnetic field around the machine may affect the system
performance. Nearby high voltage lines, heavy duty transformers, and radio
transmitters are considered to be general sources of disturbance.
NOTE: Preferable operation environment is as follows.
• Temperature: 5–40°C
• Relative Humidity: 20–80%

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 DP-4050F Series Operation and Maintenance Manual

2.3 Connection

2.3.1 Connecting AC Power

Before connecting the AC power, make sure that the voltage and frequency supplied to
the machine agree with the machine’s power requirements printed on the label on the
rear panel. If they do not agree, the machine must be modified (see below) before it can
be used.

Make sure that the POWER switch of the machine is turned off, connect the supplied
power supply cable (PZ9D003) from the AC mains to the machine.

NOTE: The power supply cable is a three-wire cable and is used for common
grounding. Be sure to use the power supply cable supplied with the machine or an
equivalent.

Changing Voltage Requirement: The voltage requirement can be changed by the fuse
on the CONTROL PCB assembly. When changing the voltage requirement of the
machine, disconnect the power supply cable from the machine and change the fuse on
the CONTROL PCB assembly, labeled as “LINE VOLTAGE SELECTED BY FUSE,” to
the desired voltage position.
NOTE: Refer to §3.4 for the procedure to access the CONTROL PCB assembly.
NOTE: When the voltage requirements are changed, indicate the present voltage
requirements somewhere near the AC IN connector to prevent the possibility of an
accident due to incorrect voltages.

Fuse Replacement: In addition to the main fuse on the connector panel, there are
some fuses on the CONTROL PCB assembly of the DP-4050F-C2 and DP-4050F-Z3.
And there are some fuses on the BUFFER PCB assembly of the DP-4050E-Z.
When a fuse is blown out, first determine the cause, then after correcting the problem,
replace the fuse.

CAUTION! Use the specified fuses only. Using different fuses may cause damage
or fire. Refer to the tables below.

Fuse List for DP-4050F-C2 and Z3

No. Current Voltage Size (mm) Carry Blow Otari P/N Used For
F1–F4 5A 125 V 5 x 20 110% 1357 FH7F050 AC Voltage
F5 1A 250 V 5 x 20 110% 1357 FH7F010 VU Lamp
F6 2A 125 V 5 x 20 110% 1357 FH7F020 +24 V Amplifier
F7 2A 125 V 5 x 20 110% 1357 FH7F020 -24 V Amplifier
F8 3A 125 V 5 x 20 110% 1357 FH7F030 +5 V Control Reel Motor
F9 3A 125 V 5 x 20 110% 1357 FH7F030 Capstan Motor Solenoid
F10 3A 125 V 5 x 20 110% 1357 FH7F030 Solenoid
Fuse List for DP-4050E-Z
No. Current Voltage Size (mm) Carry Blow Otari P/N Used For
F1, F2 0.5 A 250 V 5 x 20 110% 1357 FH7F0050 24 V

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 DP-4050F Series Operation and Maintenance Manual

2.3.2 System Connection

Refer to Figure 2-1 for the basic design of this system.
C2

MASTER VU METER METER AMP SLAVE

TAPE TAPE

REP EQ
AMP

TO SLAVES CONNECTOR
HEAD REP EQ VR LINE OUT SLAVE
AMP AMP AMP CONTROL
MAX. THREE Z3S
MASTER BIAS
& SLAVE BUFFER
BIAS BUFFER CONTROL
BIAS
OSC
800 kHz

TO OTHER MASTER CONNECTOR

OM

TO SLAVES CONNECTOR
MASTER
& SLAVE
CONTROL
MAX. SIX Z3S

BIAS
OSC.
800 kHz

Figure 2-1 System Block Diagram

System Example 1: One cassette master deck and up to 11 slave decks — When
combining a system using one DP-4050F-C2 and up to three DP-4050F-Z3s, connect
the OUT connector on the C2 and IN connector on the first Z3. Then, feed the signals to
other Z3s by connecting the THRU OUT connector and IN connector on the Z3s. As the
Z3 does not generate a bias signal, the bias signal is fed to the Z3 from the C2. The C2
can provide signals for up to three Z3 units.

M S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
C2 Z3 Z3 Z3

Figure 2-2 DP-4050F System Example 1 — C2 + Z3 x 3

System Example 2: Two cassette master decks and up to 22 slave decks — When
using two C2s and six Z3s, connect the IN/OUT connectors on the both C2s using the
optional Cable assembly (ZA-6QM), so that the master units can be alternated between
two C2s. Then, connect three Z3s to each C2.

M S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
C2 Z3 Z3 Z3

M S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22
C2 Z3 Z3 Z3

Figure 2-3 DP-4050F System Example 2 — C2 x 2 + Z3 x 6

System Example 3: One open reel master deck, one cassette master deck, and up to
29 slave decks.

S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29
Z3 Z3 Z3 Z3 Z3 Z3
OM

M S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
C2 Z3 Z3 Z3

Figure 2-4 DP-4050F System Example 3 — OM + C2 + Z3 x 9

6 2002-11
 DP-4050F Series Operation and Maintenance Manual

System Example 4: One cassette master deck and 65 slave decks — When
connecting four or more Z3s to the C2, the DP-4050E-Z buffer unit is required.
ZA-6QM
CONNECTING CABLE

M S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
C2 Z3 Z3 Z3

S12 S13 S14 S15 S16 S17 S18 S19 S20 Z S21 S22 S23 S24 S25 S26 S27 S28 S29
Z3 Z3 Z3 Z3 Z3 Z3

S30 S31 S32 S33 S34 S35 S36 S37 S38 Z S39 S40 S41 S42 S43 S44 S45 S46 S47
Z3 Z3 Z3 Z3 Z3 Z3

S48 S49 S50 S51 S52 S53 S54 S55 S56 Z S57 S58 S59 S60 S61 S62 S63 S64 S65
Z3 Z3 Z3 Z3 Z3 Z3

ZA-6QE CONNECTING CABLE

Figure 2-5 DP-4050F System Example 4 — C2 + Z x 3 + Z3 x 21

Z3 Z3 Z3 C2
TH R U O U T IN TH R U O U T IN TH R U O U T IN OUT I N/O U T

Z3 Z3 Z3 C 2 o r (O M )
TH R U O U T IN TH R U O U T IN TH R U O U T IN OUT I N/O U T

Figure 2-6 Connection of Systems 1–3

Z3 Z3 Z3 C2
TH R U O U T IN TH R U O U T IN TH R U O U T IN OUT I N/O U T

Z3 Z3 Z3 Z
TH R U O U T IN TH R U O U T IN TH R U O U T IN OUT IN

Z3 Z3 Z3
TH R U O U T IN TH R U O U T IN TH R U O U T IN

Figure 2-7 Connection of System 4

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 DP-4050F Series Operation and Maintenance Manual

2.4 Connection with Earlier DP-4050 Series Machines

NOTE: When utilizing the DP-4050F series machines with the earlier DP-4050 series
(DP-4050 or DP-4050E), set the COPY SPEED switches on both the AUDIO & BIAS
PCB assembly (C2) and AUDIO AMP PCB assembly (Z3) to “X8.” The earlier DP-4050
series cannot be used with the 16x tape speed.

When connecting the DP-4050F series machines with the DP-4050 series or DP-4050E
series machines, the following procedures are required according to the combination of
the machines.

1. DP-4050-C2 + DP-4050F-Z3: Set SW2 on the CONTROL PCB assembly of the

DP-4050F-Z3 to “C2.” Disconnect CN4 on the SLAVE ADJ PCB assembly of the
DP-4050F-Z3.

2. DP-4050F-C2 + DP-4050F-Z3 + DP-4050-Z3: When connecting the DP-4050F-Z3

and DP-4050-Z3 in the same system, the DP-4050-Z3 should be connected as the
end machine of the system. If the DP-4050-Z3 is connected in the middle of the
system signal chain, the machines connected after the DP-4050-Z3 will not work
properly.

3. DP-4050-OM + DP-4050F-Z3: Set SW2 on the CONTROL PCB assembly of the

DP-4050F-Z3 to “C2.” To activate the short tape end detection of the DP-4050F-Z3,
attach a sensing foil at the point which is the following distance after from the end of
the signal. The distance is calculated by this formula.
L x 15 ÷ a (L: end leader tape length, a: tape speed setting of OM)

4. DP-4050F-C2 + DP-4050-OM + DP-4050F-Z3

a. When connecting the system as shown in Figure 2-8, SW2 on the CONTROL
PCB assembly of the DP-4050F-Z3s connected to DP-4050-OM should be set
to “C2.” For the DP-4050F-Z3’s connected to DP-4050F-C2, either setting of
SW2 is possible. SW2 on the MASTER ADJ PCB assembly of the DP-4050F-C2
should be set to “OFF.”
To activate the short tape end detection of the DP-4050F-Z3 properly, attach a
sensing foil in the same way described in case 3. In this system, the short tape
end detection of the DP-4050F-C2 is not available.

F-Z3: DP-4050F-Z3
F-Z3 F-Z3 F-Z3 F-C2: DP-4050F-C2
OM: OPEN REEL MASTER
SW SETTING C2 C2 C2

F-Z3 F-Z3 F-Z3 OM F-C2 F-Z3 F-Z3 F-Z3

SW SETTING C2 C2 C2

Figure 2-8 Connection of DP-4050F and DP-4050-OM (1)

b. When connecting the system as shown in Figure 2-9, the short tape end
detection with reproducing signal of the DP-4050F-C2 is available. When using
the DP-4050-OM, set SW2 on the MASTER ADJ PCB assembly of the DP-
4050F-C2 to “OFF.”
To activate the short tape end detection function of the DP-4050F-Z3 properly,
attach a sensing foil in the same way described in case 3.

OM F-C2 F-Z3 F-Z3 F-Z3 F-Z3 F-Z3 Z F-Z3 F-Z3 F-Z3

Z: DP-4050F-Z

Figure 2-9 Connection of DP-4050F and DP-4050-OM (2)

5. DP-4050F Series + DP-4050E Series: When the F and E series machines and
used together, set the COPY SPEED switch on the AUDIO & BIAS (AUDIO AMP)
PCB assembly of the F series machine to “X8.”

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 DP-4050F Series Operation and Maintenance Manual

3. Controls and Indicators

3.1 Control Panel
13

A B

11

12
CH1 CH2 CH3 CH4

5 9
MASTER SLAVE SLAVE

7
STOP/EJECT REWIND PLAY STOP/EJECT REWIND STOP/EJECT REWIND
ERROR ERROR

8 1 2 10
SHORT SHORT

6
START DUP STOP/EJECT POWER
ON
DP-4050F-C2 M S
CASSTTE COPY
MACHINE

2 3 4 1

Figure 3-1 Control Panel of the DP-4050F-C2

[1] POWER switch Turns on/off the power to the machine.

[2] START button Starts the duplication operation.

[3] DUP – M/S indicators Indicates master or slave operation of the DP-4050F-C2.

[4] STOP button Stops the duplication operation. When the duplication is stopped, pressing this button
ejects the cassettes in the slave decks.

[5] Master deck Master tape is reproduced in this deck.

[6] REWIND button Used when rewinding the tape.

[7] PLAY button Used when starting the master tape playback.

[8] STOP/EJECT button Stops the deck. Pressing this button in Stop state ejects the cassette.

[9] Slave deck Slave tapes are recorded in these decks (slave decks 1 and 2).

[10] ERROR — SHORT indicator Illuminates when the slave tape ends before the master tape ends. Master tape end
setting can be selected by SW2 on the MASTER ADJ PCB assembly (☞§4.3).

[11] VU meter Indicates the signal level of each channel.

[12] Level control knob Controls the signal level of each channel reproduced by the master deck.

[13] A-SIDE ONLY indicator Illuminated when the system is in A-Side Only mode, to indicate that the signals on
channels 3 and 4 will not be copied.

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 DP-4050F Series Operation and Maintenance Manual

3.2 Connector Panel

C2 Z3
OUT (TO SLAVE) IN/OUT (TO C2,Z,OM) THRU OUT IN

FUSE

G R OU ND AC IN 2A

5 4 3 1 2 1' 2'

Figure 3-2 Connector Panels

[1] OUT (TO SLAVE) connector Used for connecting the DP-4050F-Z3 slave recorders.
[1'] THRU OUT connector Used for connecting another DP-4050F-Z3 slave recorder.
[2] IN/OUT (TO C2, Z, OM) connector Used when connecting with another master such as DP-4050F-C2, DP-4050-OM, or
when providing signals to a DP-4050F-Z buffer unit.
[2'] IN connector Used for connecting signals from the master or another slave recorder.
[3] 2A Fuse Holder Holder for the main fuse of the machine.
[4] AC IN connector 3-pin power connector.
[5] GROUND terminal Provides an earth ground connection.

3.3 Controls and Indicators on DP-4050E-Z

POWER
CAUTION

1 TO PREVENT FIRE OR SHOCK HAZARD:

DO NOT EXPOSE THIS APPLIANCE TO
RAIN OR MAISTURE.
DO NOT REMOVE COVER. ON
DP-4050E-Z NO USER-SERVICEABLE PARTS INSIDE.
BUFFER UNIT REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL.

FUSE 1A
OFF
2
CAUTION
FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE,
REPLACE ONLY WITH SAME
TYPE AND RATINGS OF FUSE.

OUT (TO SLAVES) IN

3

4
5 GROUND AC IN VOLTAGE SELECT
12 0V
0V 11
220
V

240V

8 7 6
Figure 3-3 Front and Rear Panel of the DP-4050E-Z

[1] Power indicator Illuminates when the power to the machine is turned on.
[2] POWER switch Turns on/off the power to the DP-4050E-Z.
[3] FUSE 1A holder Holder for the main fuse of the machine.
[4] IN connector Used for connecting signals from the master or another slave recorder.
[5] OUT (TO SLAVES) connectors Used for connecting the DP-4050F-Z3 slave recorders.
[6] VOLTAGE SELECT switch Selects the AC voltage requirement of the machine.
[7] AC IN connector 3-pin power connector.
[8] GROUND terminal Provides an earth ground connection.

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 DP-4050F Series Operation and Maintenance Manual

3.4 PCB Assemblies

Locations of PCB Assemblies: The AUDIO & BIAS PCB assembly, MASTER ADJ
PCB assembly, and SLAVE ADJ PCB assembly can be accessed by opening the front
cover by loosening the thumb screws attached on the front cover. To access the
CONTROL PCB assembly, remove the bottom panel by removing eight screws and turn
the CONTROL PCB assembly by removing three screws which secure the CONTROL
PCB assembly to the chassis. Refer to Figure 3-4.

Loosen screws

FRONT COVER

AUDIO & BIAS PCB ASSY

SLAVE, MASTER ADJ PCB ASSY CONTROL PCB ASSY Remove screws

Figure 3-4 Locations of PCB Assemblies

3.4.1 AUDIO & BIAS PCB Assembly

2 4

1 2 3 4 1 2 3 4 COPY SPEED DUP BIAS

EQ GAIN EQ GAIN EQ GAIN EQ GAIN EQ GAIN EQ GAIN EQ GAIN EQ GAIN X8 ON
X16 A OFF
AZIMUTH
MASTER SLAVE 2

1 3 7 5 6

1 2 3 4 COPY SPEED BIAS

EQ GAIN EQ GAIN EQ GAIN EQ GAIN X8 ON
X16 OFF
AZIMUTH
SLAVE 3

3 7 6

Figure 3-5 Controls on AUDIO & BIAS PCB Assembly (Front View, above = C2, below = Z3)

[1] MASTER – EQ trimmers Adjust the reproducing equalizers of the master deck.

[2] MASTER – GAIN trimmers Adjust the reproducing equalizer gains of the master deck.

[3] SLAVE – EQ trimmers Adjust the recording equalizers of the slave decks.

[4] SLAVE – GAIN trimmers Adjust the recording equalizer gains of the slave decks.

[5] DUP switch (C2 only) Selects A-Side Only or Both-Side duplication mode.

[6] BIAS switch Turns on/off the bias current (for azimuth adjustment).

[7] COPY SPEED switch Selects copy rate (8x or 16x original tape speed).

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 DP-4050F Series Operation and Maintenance Manual

3.4.2 MASTER ADJ PCB Assembly

2 1

SW1

VR1 GND GND GND GND

REP SIG
ON OFF
FIX VARI CH1 CH2 CH3 CH4

SLOW FAST
CAPSTAN SPEED

E 9 1
Q1
CN1 TO AMP

7 1 3 1

CN2 CN3
TO CONTROL

Figure 3-6 Controls on MASTER ADJ PCB Assembly

[1] Capstan Speed Control switch and trimmer

Selects Fix or Vari speed mode of the master capstan motor. When set to “VARI,” the
master capstan speed can be set by VR1 (refer to §6.2.1.1). The variable range is ±5%
of the fix speed.

[2] REP SIG ON/OFF switch
Selects the master tape end setting for the short tape end detection. When set to “REP
SIG ON,” the end of reproduced signal is handled as the end of the master tape. When
set to “REP SIG OFF,” the physical end of tape is handled as the end of of the master
tape.
When the short tape end detection is activated, the timings of master and slave tape
ends are compared and if the slave tape ends before the master tape ends, the ERROR
– SHORT indicator illuminates to alert the operator. Refer to §4.3 for details.

3.4.3 SLAVE ADJ PCB Assembly

1

CH1 CH2 CH3 CH4

L1 GND L2 GND GND L3 GND L4

CP2
4 1
CN4 CP1 CP3
VR1 VR2 CP4
BIAS BIAS VR3
CH1 CH2 BIAS
CH3
VR4
BIAS
CP5 CH4

GND

11 1
3 1 12 1
CN2
CN3 CN1 TO AMP

Figure 3-7 Controls on SLAVE ADJ PCB Assembly

[1] Bias Trap trimmers Adjust the recording bias trap for each channel.

[2] Bias Current trimmers Adjust the recording bias current for each channel.

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 DP-4050F Series Operation and Maintenance Manual

3.4.4 CONTROL PCB Assembly

AC 117V AC 100V
FS6 FS7 FS8 FS9 FS10

FS1
LINE VOLTAGE SELECTED BY FUSE
FS5
CN10

FS2
AC240 V AC 220V

FS3

Z3
CN11

C2
FS4
CN12
1

CP4 E-C2 C2
CP3
SW2

Figure 3-8 Controls on CONTROL PCB Assembly

[1] Machine selection switch The CONTROL PCB assembly is used in both the DP-4050F-C2 and Z3. The settings of
the CONTROL PCB assembly are changed by setting this switch. Do not change the
setting since this switch is properly set before shipping.

[2] Master selection switch Selects the type of the master. This switch should be set to “C2” when the DP-4050F-
Z3 is connected to either the previous DP-4050-C2 or the DP-4050-OM. Note that the
DP-4050F-Z3 may not eject (in Modes A, B, and C) after the duplication is completed, if
the switch is set to “E-C2.”

3.4.5 BUFFER PCB Assembly (DP-4050E-Z)

FS1 FS2
Q10

1
+ + CS2

CN1
CS1
Q11

6
ASSY NO. PB-1BLA 1

1
CN18

CN17

CN16
Q14

7
1
CN1
Q15

XTAL1
SW1

VC1

COMP SIDE

1 2

Figure 3-9 Controls on BUFFER PCB Assembly

[1] X’tal switch [SW1] Used when adjusting the bias frequency.

[2] VC1 Variable capacitor used when adjusting the bias frequency.

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 DP-4050F Series Operation and Maintenance Manual

4. Operation
4.1 Starting Duplication
Before starting duplication, confirm that the machines in the system are properly
connected.

1. Turn on the system (earlier for warming up).

2. Set the master tape on the master deck and set new cassettes or completely
erased cassettes in the slave decks.
CAUTION! The slave decks have no erase head. Be sure to use cassettes
with no signal recorded.

3. Set the level control knobs on the DP-4050F-C2 to the “5 SRL” position.

4. Press the START button to start the duplication.

MODE
SELECT After the master deck reaches the end of the tape, the system operates in
SWITCH accordance with the selected mode (see below).
NOTE: The operation mode (Mode A–D) can be set with the mode select switch
located inside the front cover of the DP-4050F-C2. Refer to Figure 4-1.

5. After the slave cassettes are ejected, set new cassettes in the slave decks.
Then, press the START button to start the duplication again.

Figure 4-1 Mode Select Switch Location

Operation Modes: After the master deck reaches the end of the tape, the system
operates as follows, according to the mode selected with the mode select switch.

Mode A: When the master deck reaches the end of tape, the master and slave tapes
are rewound to the beginning. Then the slave cassettes are ejected.
START MASTER TAPE END BEGINNING OF TAPE
DUPLICATION RWD
MASTER
EJECT
DUPLICATION RWD
SLAVE
Figure 4-2 Operation of Mode A

Mode B: When the master deck reaches the end of tape, the master tape is rewound to
the beginning. The slave decks continue recording to the end of the slave tape. Then the
slave cassettes are ejected.
NOTE: In Mode B, pressing the START button while the master tape is rewinding
causes the DP-4050F-C2 to start the duplication just after the master tape reaches the
beginning. In this case, slave cassettes should be replaced with new ones while the
master tape is being rewound. The DUP M indicator blinks to show that the machine is
in Duplication Ready state.
START MASTER TAPE END BEGINNING OF TAPE
DUPLICATION RWD
MASTER
SLAVE TAPE END
DUPLICATION EJECT
SLAVE

Figure 4-3 Operation of Mode B

Mode C: When the master deck reaches the end of the tape, the master tape is
rewound to the beginning. The slave decks continue recording until the end of the tape
reached, then the slave cassettes will be rewound to the beginning and ejected.
NOTE: If a series of operation (Rewind → Play → Stop or Play → Rewind → Stop) is
performed on the master deck of DP-4050F-C2, pressing the STOP button too quickly
after pressing the PLAY or REWIND button may cause the eject operation. This is not a

14 2002-11
 DP-4050F Series Operation and Maintenance Manual

malfunction. The reason for this is that before the deck enters the next mode (Rewind →
Play, or Play → Rewind) the tape is automatically stopped once, and pressing the STOP
button during this stop state is recognized as an eject operation.
START MASTER TAPE END BEGINNING OF TAPE
DUPLICATION RWD
MASTER
SLAVE TAPE END EJECT
DUPLICATION RWD
SLAVE
Figure 4-4 Operation of Mode C

Mode D: When this mode is selected, the REWIND button on each slave deck does not
work and the short tape detection does not function.
START MASTER TAPE END BEGINNING OF TAPE
DUPLICATION RWD
MASTER
EJECT
DUPLICATION
SLAVE
Figure 4-5 Operation of Mode D

DUP. Indicator: The DP-4050F-C2 can share slave units with another C2, or an Open
Reel Master Player DP-4050-OM. While the master tape on either master unit is being
copied, with two master units connected, the DUP (M.S) indicators illuminate as shown
in the following table to signify which master tape is being copied.

DUP M DUP S
On On The master tape on this C2 master deck is now being copied.
Off On The master tape on the other master unit is now being copied.

4.2 One Side Copy

The DP-4050F-C2 can duplicate both sides of a tape simultaneously. However, this
causes crosstalk to occur between sides A and B. By using the One Side Copy function,
or by using a master tape recorded on one side only, crosstalk between sides A and B
can be reduced. The One Side Copy feature is useful especially when the duplication is
performed for material where much importance is attached to the sound quality.

To use the One Side Copy function, set the A-SIDE ONLY switch on the AUDIO & BIAS
PCB assembly to “A.” The A-SIDE ONLY indicator and the alarm indicator illuminate and
the channels 3 and 4 VU meter lamps go out.

NOTE: The other operations are the same as described above.

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 DP-4050F Series Operation and Maintenance Manual

4.3 Short Tape End Detection

DP-4050F-C2 and Z3 have the short tape end detection feature which detects that a
slave tape is not recorded up to the end of the master tape. When the master tape ends,
the master end command is sent to the slave deck. Then, the slave deck compares the
timings of the master and slave ends. When slave tape ends earlier than master tape,
the ERROR – SHORT indicator on the slave deck blinks to tell the tape has been
recorded incompletely.

4.3.1 Definition of Master Tape End

There are two types of master tape end settings which can be selected by SW2 on the
MASTER ADJ PCB assembly:

Physical Tape End (Factory Setting): Set SW2 on the MASTER ADJ PCB assembly
to “REP SIG OFF.” When the supply motor stops, the master deck regards it as the end
of tape.
When the slave tape ends 0.5 seconds (or more) earlier than the master tape, this will be
detected as “Short Tape End.” If the slave tape ends within 0.5 seconds earlier than the
master, the slave tape is not detected as an inferior tape.

Reproducing Signal End: Set SW2 to “REP SIG ON.” When the master tape has a
non-signal portion that lasts longer than 12 seconds, the master deck regards it as the
end of tape. Non-signal level is defined on the master deck as the level -25 dB from 0
VU. When master and slave cassette tape lengths are different (for example, C-60 on the
master and C-90 on the slave), select the reproducing signal end (when the tape lengths
are the same, either master end is selectable. In this case, select one of them according
to your preference. Refer to §4.3.2).

Non-Signal
Signal Portion Tape
End (>12 Sec) End

TR 4
TR 3 Leader
TR 2 Tape
TR 1
Figure 4-6 Reproducing Signal End

4.3.2 Operation Modes at Short Tape End

a. When Physical Tape End is selected: When short tape end occurs, the slave acts
differently in each operation mode.

Mode A: When the slave tape ends 0.5 seconds (or more) earlier than the master tape,
the ERROR – SHORT indicator blinks, and the slave deck starts rewinding just after the
master deck reaches the end of tape. Then, the tape will be ejected. When the slave
tape finishes within 0.5 seconds earlier than the master tape, the ERROR – SHORT
indicator does not blink, and DP-4050F-C2 works normally.
START MASTER TAPE END BEGINNING OF TAPE
DUPLICATION RWD
MASTER
SLAVE TAPE END BEGINNING OF TAPE EJECT
DUPLICATION RWD
SLAVE

SHORT TAPE INDICATION

Figure 4-7 Operation in Mode A at Short Tape End

Mode B: When the slave tape finishes 0.5 seconds (or more) earlier than the master
tape, the ERROR – SHORT indicator blinks, and the tape will be ejected. When the

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 DP-4050F Series Operation and Maintenance Manual

slave tape finishes within 0.5 seconds earlier than the master tape, the ERROR –
SHORT indicator does not blink, and DP-4050F-C2 works normally.
START MASTER TAPE END
DUPLICATION
MASTER
SLAVE TAPE END EJECT
DUPLICATION
SLAVE

SHORT TAPE INDICATION

Figure 4-8 Operation in Mode B at Short Tape End

Mode C: When the slave tape finishes 0.5 seconds (or more) earlier than the master
tape, the ERROR – SHORT indicator blinks, and slave starts rewinding just after the
master reaches the end of tape. And then, it will be ejected. When the slave tape finishes
within 0.5 seconds earlier than the master tape, the ERROR – SHORT indicator does
not blink, and DP-4050F-C2 works normally.

START MASTER TAPE END BEGINNING OF TAPE

DUPLICATION RWD
MASTER
SLAVE TAPE END BEGINNING OF TAPE EJECT
DUPLICATION RWD
SLAVE

SHORT TAPE INDICATION

Figure 4-9 Operation in Mode C at Short Tape End

Mode D: When the machine is set to the Mode D, the Short Tape End Detection will not
be performed.

b. When Reproducing Signal Tape End is selected: When the short tape end is
detected, the slave acts as follows without depending on the operation mode. When a
short tape end occurs, the slave tape stops there and the ERROR – SHORT indicator
blinks, and the slave tape is not rewound. The tape will not be ejected.

START MASTER TAPE END BEGINNING OF TAPE

DUPLICATION RWD
MASTER
SLAVE TAPE END
DUPLICATION
SLAVE

SHORT TAPE INDICATION

Figure 4-10 Operation with Repro Signal End Selected

4.3.3 Resetting Short Tape Indication

To stop blinking of the ERROR – SHORT indicator, press the STOP/EJECT button. If
you want to eject the tape, press the STOP/EJECT button again. Even if the
STOP/EJECT button has not been pressed (ex; the tape has been automatically
ejected), the ERROR – SHORT indicator goes out when the next duplication is started
by pressing the START button after replacing with new tapes.

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 DP-4050F Series Operation and Maintenance Manual

5. Maintenance
5.1 Routine Maintenance
Simple routine maintenance is indispensable to maintain maximum performance of the
system and extend its life.

Prepare the instruments and material listed in the table below, clean and demagnetize
the tape path after each duplicating operation or after every 8 hours of operation.

Instruments and Material for Routine Maintenance

Item Example
Cleaner Set ZA-51B (Standard Accessory)
Isopropyl alcohol Any (included in the above set)
Hand held type head demagnetizer Any (that would not scratch the head)
Blower brush Any

5.1.1 Tape Path Cleaning

Accumulation of magnetic particles on parts in the tape path will deteriorate the
performance of the tape deck, shortening the life of the head and rollers. Clean the tape
path with the following procedure:

1. Remove dust around the tape path with the blower brush.

2. Remove dirt completely from the head surface with an applicator (cotton
swab) dipped in the head cleaner solution.

3. Remove dirt from the tape guide, capstan shaft, and pinch roller with an
applicator dipped in isopropyl alcohol.

NOTE: For cleaning the head, never use any materials other than a head cleaner
solution so as to avoid damage to the head. On the other hand, avoid using the head
cleaner solution for a plastic finished surface or rubber rollers. Never use any metal
instrument that may scratch the head.

5.1.2 Head Demagnetization

Magnetization of a head may worsen the quality of duplication, partially attenuating the
high frequency range of the master tape. Demagnetize the head in the following
procedure:

1. Turn off the power to the duplicator system, and bring all recorded tapes far
away from the machine.

2. Turn on the power to the demagnetizer at a distance at least 1 meter from the
machine, and gradually bring it close to the head.

3. After demagnetizing the head as illustrated in Figure 5-1, gradually move the
demagnetizer away from the head for at least 1 meter, and then turn off the
power.

DEMAGNETIZER

Figure 5-1 Demagnetization of Head

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 DP-4050F Series Operation and Maintenance Manual

5.2 Parts Replacement

5.2.1 Head Replacement

1. Turn off the power to the duplicator system.

2. Using a soldering iron, remove the lead wires from the head. Remove the
head from the head base (see Figure 5-2).

3. Install a new head and tight the screws. Solder the lead wires as they were
originally soldered.

4. Perform the azimuth adjustment (see below).

5. Adjust the bias current.

SPRING CH 4: YELLOW
WASHER HEAD CH 3: ORANGE
CH 2: RED
CH 1: BROWN
HEAD
BLOCK LEAD WIRE CONNECTION
(REAR VIEW)

Figure 5-2 Head Replacement

Azimuth Adjustment: This adjustment is required only when the head is changed. The
DP-4050F-C2 has a built-in phase comparison circuit which facilitates the azimuth
adjustment by utilizing a skew in the tape.

Master Head
1. Turn off the BIAS switch on the AUDIO & BIAS PCB assembly (one of the two
orange azimuth indicators dimly illuminates, and the red BIAS CUT indicator
also illuminates).

2. Set the 300 Hz to 3 kHz test tape with the controlled azimuth on the master
deck, and run the test tape.

3. Adjust channels 1 and 2 reproducing level control knobs so that the VU

meters indicate the same level within a range of -10 to 0 VU.

4. At this time, one of the two azimuth indicators blinks (or both blink alternately). This
indicates that the head fixing screw on the longer lighting side is tightened too
much. Adjust the head fixing screws so that both indicators blink almost at
the same intervals. It is recommended to adjust little by little, repeating run
and stop operations frequently.

LED

Blinks in the same frequency

LED

Figure 5-3 Azimuth Adjustment

Slave Head
5. Remove the 12-pin connector on the slave deck and 9-pin connector on the
master deck, and then connect the adjustment cable (ZA-66H) to the 12-pin
connector and 9-pin connector. Refer to Figure 5-4.

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 DP-4050F Series Operation and Maintenance Manual

6. Set the 300 Hz to 3 kHz test tape on the slave deck, and run the test tape
after pressing the DUP START button.

7. Repeat step 4.
MASTER SLAVE
DECK ADJUSTMENT DECK Or, after the master head azimuth adjustment has been completed:
CABLE
9P (ZA-66H) 12P 5'. Copy the test tape (BIAS switch ON).

6'. Turn off the BIAS switch, and reproduce the copied tape on the master deck.
Look for the intervals when the azimuth indicators blink. (In this case, the
head fixing screw on the more briefly lighting side is tightened too much.)
Adjust the head fixing screws so that both LEDs blink at almost the same
AUDIO & BIAS PCB
intervals.
C2
Z3’s Slave Head
5". Disconnect the azimuth adjustment cable from CNL located near the left
SLAVE edge of the AUDIO AMP PCB assembly. Disconnect the 12-pin connector
DECK
from CN1 on the SLAVE ADJ PCB assembly. Connect the azimuth
12P
adjustment cable to CN1.

6". Turn off SW1 on the AUDIO AMP PCB assembly.

7'. Set the 300 Hz to 3 kHz test tape on the slave deck. Start the deck by
AUDIO AMP PCB pressing the PLAY button on the AUDIO AMP PCB assembly.

Z3 8. Repeat step 4.
CNL

Figure 5-4 Slave Head Azimuth Adjustment Setup

5.2.2 Pinch Roller Replacement

1. Remove the master (or slave) protector assembly.

2. Remove E-ring fixing the pinch roller arm, and then remove the pinch roller
PINCH from the shaft.
ROLLER E-RING
ARM ASSY 3. Insert a new pinch roller arm on the shaft, and fix it with the E-ring.

4. Place the deck in Adjustment mode.

Adjustment Mode Note: Adjustment mode places the deck in Duplication mode
SHAFT even when tape is not set in the deck. To place the deck in Adjustment mode:
a. Set the operation mode select switch to “MODE C” (☞§4.1).
b. While holding down the STOP/EJECT button on the master deck, press the
DUP START button. The ERROR – SHORT indicator on the slave deck
lights.
Figure 5-5 Replacement of Pinch Roller
5. Hang the spring scale on the top end of pinch roller arm and measure the
SPRING pinch roller pressure by pulling the scale. See Figure 5-6. If the scale reading
BRACKET deviates in the range of 280–320 g, adjust the pinch roller pressure with the
following steps.

4. Loosen the two M3 screws which secure the spring bracket. While pushing
the spring bracket in its engaging direction, tighten the screw for fixing the
spring bracket to make the spring scale read 280–320g when the pinch roller
just loses contact with the capstan shaft and stops rotating.

Figure 5-6 Adjustment of Pinch Roller Pressure

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 DP-4050F Series Operation and Maintenance Manual

5.2.3 Tape Deck Replacement

1. Remove the master (or slave) protector from the deck.

2. Remove three M4 screws fixing the panel base, disconnect the cables to the
deck and remove the deck from the unit.

3. Mount the new deck and assemble in the reverse order.

PROTECTOR

PANEL BASE

Figure 5-7 Replacement of the Tape Deck

5.2.4 Reel Motor Replacement

1. Remove the master (or slave) protector.

2. Remove two M3 screws fixing the holders L and R. Remove the holders.

3. Remove three M3 screws fixing the motor bracket. Remove reel motor
together with the reel stand assembly.
NOTE: Motor bracket, reel motor, and reel stand assembly are unified into one
body unit. Accordingly, replacement of the whole unit is necessary.

4. Pull out the connector of the cable connected to the MOTOR DRIVE PCB
assembly from the reel motor.

5. Mount a new reel motor and assemble the removed parts in the reverse
order.

HOLDER
BRACKET

MOTOR
BRACKET

Figure 5-8 Replacement of the Reel Motor

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 DP-4050F Series Operation and Maintenance Manual

5.2.5 Capstan Motor Replacement

1. Remove the master (or slave) protector.

2. Remove three M4 screws fixing the panel base, and then remove the panel
base from the body case.

3. Remove two M3 screws fixing the PCB bracket and remove the bracket from
the panel base.

4. Remove the MOTOR CONT PCB assembly from the bracket.

5. Remove four M2.6 screws fixing the capstan motor, and take out the capstan
motor from the panel base.

6. Replace the MOTOR CONT PCB assembly and capstan motor with new
ones, and then assemble the removed parts in the reverse order.

MOTOR
CONT
PCB ASSY

PCB BRACKET

CAPSTAN MOTOR

Figure 5-9 Replacement of the Capstan Motor

22 2002-11
 DP-4050F Series Operation and Maintenance Manual

6. Performance Test and Adjustment

6.1 Performance Test
Conduct the performance test periodically to check if the system is performing as
described in the specifications. If test results are not satisfactory, replace parts or adjust
the electric circuits.

Also perform these tests without fail when the system malfunctions, or when any part
which has an influence on performance is replaced.

For the test and adjustment, prepare the instruments and material listed in the table
below.

Instruments and Material for Measurement and Adjustment

Item Requirements
Test Tape Level Test Tape (Otari P/N: VPTCC121)
Frequency Characteristics Test Tape (Otari P/N: VPSCC328)
Crosstalk Test Tape (Otari P/N: VPTCC192)
Wow & Flutter Test Tape (Otari P/N: VPTCC110)
Audio Oscillator Capable of generating signals higher than 1 MHz
Voltmeter Capable of measuring voltages at a frequency of 1 MHz in a range of -
80 to +20 dBu
Dual-Trace Oscilloscope Capable of measuring signals higher than 20 MHz.
Wow & Flutter Meter Capable of 0.01% resolution in a range of 0.01–3.0%
Frequency Counter Capable of measuring frequencies of max. 1 MHz.
Monitor Reproducer Stereo Cassette Deck (Wow & flutter of 0.03% rms or less)

6.1.1 Conditions for Test

Satisfy the following conditions before starting each test:
a. Fully clean and demagnetize the head and tape path.
b. Turn on the power and allow to warm up for 20 minutes.

Test and Adjustment Items

Section Test or Adjustment C2 Z3 Z
6.1.2 Recording Level Check ✔ ✔ —
6.1.3 Overall Frequency Characteristics Test ✔ ✔ —
6.1.4 Overall S/N Ratio Test ✔ ✔ —
6.1.5 Crosstalk Test ✔ ✔ —
6.1.6 Wow and Flutter Test ✔ ✔ —
6.2.1 Master Tape Speed ✔ — —
6.2.2 Adjustment of Reproducing Level ✔ — —
6.2.3 Adjustment of VU Meter ✔ — —
6.2.4 Adjustment of Reproducing Equalizer ✔ — —
6.2.5 Adjustment of Bias Trap ✔ ✔ —
6.2.6 Adjustment of Bias Frequency ✔ — ✔
6.2.7 Adjustment of Bias Current ✔ ✔ —
6.2.8 Setting of Recording Level ✔ ✔ —
6.2.9 Adjustment of Overall Frequency ✔ ✔ —
NOTE: “✔” stands for that the item should be performed on the machine.

2002-11 23
 DP-4050F Series Operation and Maintenance Manual

6.1.2 Recording Level Check

Check the recording level before each test.

1. Connect the voltmeter between the signal pins (channel 1 hot pin 1 and
channel 1 GND pin 2) of the OUT (TO SLAVE) connector in the C2.

2. Mount the 315 Hz, 160 nWb/m level test tape (or 333 Hz, 250 nWb/m level
test tape) on the master deck.

3. While holding down the STOP/EJECT button of the master deck, place the
deck in Adjustment mode by pressing the DUP START button (the operation
mode select switch inside the front panel must be set to “Mode C”). For the
detail of adjustment mode, refer to the note of §5.2.2.
Turn the reproducing level control knob so as to obtain a reading of -4 dBu
on the voltmeter (0 dBu for DIN, 250 nWb/m level type).

4. Repeat step 3 for channels 2 through 4, changing the connection of the

voltmeter (refer to table below).

5. Mount a completely erased tape on the slave deck, copy the test tape to it.

6. Connect the voltmeter to the channel 1 output terminal on the reference

cassette reproducer and note the reading of the voltmeter while reproducing
the copied tape.

7. Repeat step 6 for channels 2 through 4.

The reading of the voltmeter must be same as the level of test tape,
-4 dBu, 160 nWb/m tape (0 dBu, 250 nWb/m tape). If a proper reading cannot be
obtained, adjust the recording level before any other tests.

1 2 3 4
5 6 7 8 9
10 11 12 13
14 15 16

Figure 6-1 Connector Pins

Connector Pin Correspondence

Pin Signal Pin Signal
1. Channel 1 Hot 9. Channel 4 Hot
2. Channel 1 GND 10. Dup. Start
3. Channel 3 GND 11. Bias*
4. Channel 3 Hot 12. Rep Detect
5. Channel 2 Hot 13. GND*
6. Channel 2 GND 14. Dup. Stop
7. A-Side Command 15. Bias*
8. Channel 4 GND 16. From Z3
All connectors of C2, Z3, and Z have the following pin assignment. For IN/OUT connector (C2) and IN
connector (Z), the pins with asterisk marks “ * “ are of N.C.

24 2002-11
 DP-4050F Series Operation and Maintenance Manual

6.1.3 Overall Frequency Characteristic Test

1. Mount the frequency characteristic test tape on the master deck, and the
completely erased tape on the slave deck.

2. Copy the test tape.

3. Reproduce the copied tape on the reference cassette reproducer, and read
the value of each channel.
The reading must be as follows: (excluding reproduce contour effects)
8x copy rate: +2, -3 dB for 100 Hz to 10 kHz
16x copy rate: +2, -3 dB for 100 Hz to 8 kHz
If a proper reading cannot be obtained, it is necessary to adjust the equalizer.

6.1.4 Overall S/N Ratio Test

1. Copy the standard level test tape for several minutes.

2. Remove the test tape from the master deck, and then set it to the Adjustment
mode and keep it as is for several minutes in a no signal state.

3. Reproduce the copied tape on the reference cassette reproducer, and note
the reading of the voltmeter at the signal portion and no signal portion, and
then calculate the signal to noise ratio.
The signal to noise ratio must be 45 dB or more. If a satisfactory S/N ratio cannot
be obtained, check the following items:
a. Recording level
b. Bias current
c. Equalizer
d. Bias output
e. Recording/Reproducing audio system
f. Magnetization of head
g. Magnetic field around the machine

6.1.5 Crosstalk Test

1. Copy the crosstalk test tape (1 kHz, channel 2) to a fully erased tape by using
the C2.

2. Connect a 1 kHz band pass filter to the channel 2 output terminal of the
reference cassette reproducer, and the voltmeter to the filter.

3. Reproduce the copied tape on the reference cassette reproducer, and note
the reading of the voltmeter.

4. Move the filter to channel 1, and repeat step 3.

5. Move the filter to channel 3, and repeat step 3.

6. Calculate the crosstalk between channels 1 and 2 from the reading of

channels 2 and 1. Also calculate the crosstalk between channels 2 and 3 from
the readings of channels 2 and 3.
The crosstalk between channels 1 and 2 must be 35 dB or more, and the reading
between channels 2 and 3 must be 45 dB or more. If a satisfactory value cannot be
obtained, improper positioning of the head in the master deck, slave deck, or
reference cassette reproducer, or damage to the head can be considered as the
reason.

2002-11 25
 DP-4050F Series Operation and Maintenance Manual

6.1.6 Wow & Flutter Test

1. Copy the wow & flutter test tape (3 kHz, wow & flutter 0.03% rms or less) by
using the C2.

2. Connect the flutter meter to the output terminal of the reference cassette
reproducer, and set the flutter meter to the DIN WTD mode.

3. Reproduce the copied tape on the reference cassette reproducer and

observe the flutter.
The reading must be 0.3% rms or less.

The wow & flutter test allows the analysis of these factors with the analyzer connected to
the DEMODULATOR output terminal of the flutter meter. If the fluctuation ratio observed
by the analyzer agrees with the revolution frequency of the pinch roller, idler, reel table,
etc., the cause can be easily determined. The following can be considered as the reason
for excessive wow & flutter.
a. Trouble in the capstan motor
b. Pinch roller or idler is damaged.
c. Pinch roller and capstan are dirty.
d. Pinch roller solenoid does not work sufficiently.

26 2002-11
 DP-4050F Series Operation and Maintenance Manual

6.2 Adjustment of Electric Circuit

If the results of the above performance tests are not satisfactory, the adjustment below is
necessary. Before starting each adjustment, be sure to clean and demagnetize the head
and tape path.

6.2.1 Adjustment of Tape Speed

Each C2 and Z3 unit contains three capstan motors, one for each deck. All capstan
motors are preset and locked to 15 ips at the factory, thus even replacement of capstan
motors may not require adjustment. Nevertheless, test and if necessary adjust.
NOTE: The following procedures are explained with values for 8x copy rate.

6.2.1.1 Master Deck Capstan Motor Test and Adjustment

1. Open the front panel, and turn off the bias switch.

2. Open the panel in which the VU meters are installed. Simply remove the
screws on the sides and hinge open.

3. Connect the probes of a frequency counter to the terminals on the rear of any
VU meter.

4. Place a 3-kHz test tape on the master deck, and start reproduce mode.

5. Check the frequency counter for a reading between 23.76 kHz and 24.24 kHz
(24 kHz ±1%).
For 16x copy rate: 47.52 kHz – 48.48 kHz (48 kHz ±1%)

6. If the desired value described above is not observed, set SW1 to the “FIX”
position and tweak VC1 on the MOTOR CONTROL PCB assembly so that the
reading becomes 24 kHz ±1%.

7. To set speed variation of the master capstan motor, set SW1 to the “VARI”
position and tweak the VR labeled “CAPSTAN SPEED” on the MASTER ADJ
PCB assembly so that the desired speed deviation (%) from 24 kHz is
obtained. The deviation is equal to the speed variation.
For example, +5% deviation from 24 kHz means that the capstan speed becomes
5% faster than “Fixed” speed. After the adjustment, be sure to return SW1 to the
FIX position.
ACCESS HOLE
FOR VC1

SW1 PB-86GA
VR1 GN D GN D GN D GN D
REP SIG
ON O FF
FIX V AR I CH1 CH2 CH3 CH4

S L OW F AS T
CAPS T AN S PE E D ADJUSTMENT TOOL
E 9 1
Q1
CN 1 T O AM P
VC1

7 1 3 1
A S S 'Y NO. P B- 86F A
CN2 CN 3
T O CO N T R OL
ACCESS MOTOR CONTROL
WHITE 9 PIN HOLE

10 mm
FRONT VIEW SIDE VIEW

Figure 6-2 Controls on MASTER ADJ PCB Assembly and Access to VC1 (Side View)

2002-11 27
 DP-4050F Series Operation and Maintenance Manual

6.2.1.2 DP-4050F-C2 Slave Deck Capstan Motor Test and Adjustment

1. Disconnect the white 9 pin connector from the MASTER ADJ PCB assembly
(PB-86FA). Remove the white 12-pin connector from the SLAVE ADJ PCB
assembly (PB-86GA). Connect the accessory cable (ZA-66H) between these
connectors on the PCBs.
This process temporarily allows the record head to act as a playback head.

2. Place a 3-kHz test tape on the slave deck and start reproduce mode.

3. With the frequency counter connected as above, make adjustments with VC1
on the MOTOR CONTROL PCB assembly, which can be accessed through a
hole in the SLAVE ADJ PCB assembly, so that the frequency counter
indicates 24 kHz (8x copy rate).
C H1 C H2 C H3 C H4

L1 GN D L2 GN D GN D L3 GN D L4

C P2
4 1
C N 4 VR1 C P1 C P3
VR2 C P4
B IAS B IAS VR3
C H1 C H2 B IAS
C H3
VR4

ACCESS HOLE A SS' Y N O. C P5

B IAS
C H4

FOR VC1 P B - 8 6 GA GN D

11 1
3 1 12 1
CN2
CN3 CN1 T O AM P

WHITE 12 PIN
Figure 6-3 Controls on SLAVE ADJ PCB Assembly

6.2.1.3 DP-4050F-Z3 Slave Deck Capstan Motor Test and Adjustment

1. On the AUDIO AMP PCB assembly, the cable is connected to the dummy
connector from the right end of the PCB. Remove this cable from its
“dummy” connector and attach it to the 12-pin connector on the SLAVE ADJ
PCB assembly.

2. Set a 3 kHz test tape on the slave deck to be tested.

3. Turn the Z3 on its left side and remove the screws from the bottom panel.
Remove the screws (one each corner) labeled “open” at the front corners of
the AUDIO AMP PCB assembly on the front side of the unit. The PCB will flip
on its hinges.

4. Attach the frequency counter probes to CP2 (hot) and CP1 (ground). Press
the small switch labeled PLAY on the PCB.

5. As the tape plays, make adjustments with VC1 on the MOTOR CONTROL
PCB assembly which can be accessed through a hole in the SLAVE ADJ PCB
assembly so that the frequency counter indicates 24 kHz.

28 2002-11
 DP-4050F Series Operation and Maintenance Manual

6.2.2 Adjustment of Reproducing Level

VU AMP VU METER
OSC 800 kHz

+8 dBu 0 VU
(+12 dBu) (+4 VU)
MASTER
PB HEAD HEAD AMP PB EQ VR LINE OUT AMP REC AMP REC HEAD

315 Hz
160 nWb/m SRL TO SLAVES
(333 Hz
-30 dBu +2.5 dBu -4 dBu -4 dBu FROM OTHER MASTER
250 nWb/m) DUP.
(-26 dBu) (+6.5 dBu) (0 dBu) (0 dBu) CONTROL
DIN
-4 dBu
(0 dBu) 73%

Figure 6-4 Level Diagram

VU METER AMPLIFIER
VC1
HEAD AMPLIFIER VR103 VR203 VR303 VR403
SW2
SW4 DUP. CONTROL
BIAS
OSCILLATOR
LINE OUT AMPLIFIER
BIAS
BUFFER A
PLAYBACK EQ. RECORD AMPLIFIER AZIMUTH
AMPLIFIER IND.

BIAS
BUFFER B

SW5 SW3 SW1

101
102

201
202

301
302

401
402

105
104

205
204

305
304

405
404

505
504

605
604

705
704

805
804
VR

C2
CN

RECORD AMPLIFIER BIAS

BUFFER A

PLAY BIAS
STOP BUFFER B
SW2 SW1
102
101

202
201

302
301

402
401

104
103

204
203

304
303

404
403

106
105

206
205

306
305

406
405
VR

Z3
Figure 6-5 Controls on AUDIO & BIAS PCB Assembly (C2) and AUDIO AMP PCB Assembly (Z3)

1. Set the standard level tape (315 Hz, 160 nWb/m or 333 Hz, 250 nWb/m) on
the master deck. As in reproducing level checking, connect the voltmeter to
the OUT (TO SLAVE) connector pins of the channel to be measured. Refer to
§6.1.2.

2. Place the deck in Adjustment mode, and adjust the channel 1 master GAIN
trimmer VR102 on the AUDIO & BIAS PCB assembly so as to provide a
reading of -4 dBu on the voltmeter (0 dBu at 333 Hz, 250 nWb/m). Also check
if the channel 1 VU meter indicates 0 VU.

3. Adjust other channels in the same way (use VR202, VR302, or VR402).

CAUTION! Confirm that SW4 on the AUDIO & BIAS PCB assembly is set to
“OFF.” This switch is used to output reproduced signals regardless of the START
button status. When two master decks (two C2s or one C2 and OM) are in the
system and used alternately, the reproduced signal level of the current master
deck may drop by approximately 6 dB, if the SW4 of the unused master deck is
“ON.” This is caused by an impedance change applied to the reproduced signal:
The reproduced signal also goes into the circuitry of the unused master deck and
the impedance of the reproduced signal changes and the signal level drops.

2002-11 29
 DP-4050F Series Operation and Maintenance Manual

6.2.3 Adjustment of VU Meter

If the VU meter did not indicate 0 VU in the adjustment of the reproducing level, adjust
the trimmers VR103, VR203, VR303, and VR403 on the AUDIO & BIAS PCB assembly
while reproducing the test tape. When the 250 nWb/m test tape is played, the actual
indication of the VU meter should be +4 VU, however, the scale on the VU meter is up to
+3 VU. In that case, set the reproducing level control knob to “3,” then adjust VR103 to
VR403 so that the reading becomes -0.3 VU.

6.2.4 Adjustment of Reproducing Equalizer

1. Set the frequency characteristic test tape (333 Hz, 8 kHz, DIN SRL -20 dB) on
the master deck. Connect the voltmeter to the OUT (TO SLAVE) connector
pins at channel 1.

2. Reproduce the test tape, and adjust the channel 1 master EQ trimmer VR101
so that the reading of the voltmeter is within the range of -20 ±3 dB. The
variable range provided by the trimmer is shown in Figure 6-6.

3. Adjust other channels as well.

CW
7 dB

CCW
(X8 Copy Rate) 50 kHz
(X16 Copy Rate) 100 kHz
10 kHz (X8 Copy Rate)
20 kHz (X16 Copy Rate)

Figure 6-6 Equalizer Curve

6.2.5 Adjustment of Bias Trap

1. Connect the voltmeter between CP1 and GND on the SLAVE ADJ PCB
assembly.

2. Place the system in Duplication mode, and turn the channel 1 bias trap
trimmer L1 so that the voltmeter shows the maximum reading.

3. Adjust other channels in the same way.

30 2002-11
 DP-4050F Series Operation and Maintenance Manual

6.2.6 Adjustment of Bias Frequency

The bias frequency is controlled by a quartz oscillator. If the frequency or output
fluctuates for some reason, adjust the bias frequency in the following procedure. It is
also important to warm up the system sufficiently. This adjustment is performed on the
DP-4050F-C2 and the DP-4050F-Z buffer unit. For the buffer unit, first remove the unit
cover by removing two screws on each side.

1. Connect the frequency counter to the bias output pins (11 and 15) of OUT
(TO SLAVE) connector.

2. Turn off SW2 on the AUDIO & BIAS PCB. (For the buffer unit, SW1 on the
BUFFER PCB assembly.)

3. Check if the counter indicates a value somewhat (approx. 3 kHz to 6 kHz)

smaller than 800 kHz. If the value is greatly out of this range, turn VC1 for
proper adjustment.

4. Turn on SW2 (SW1) — the frequency is then locked — and check if the
counter indicates 800 kHz.

FS1 FS2
Q10

1
+ + CS2

CN1
CS1
Q11

6
ASSY NO. PB-1BLA

1
CN18

CN17

CN16
Q14

7
1
CN1
Q15

XTAL1
SW1

VC1

6
COMP SIDE

Figure 6-7 Controls on BUFFER PCB Assembly

2002-11 31
 DP-4050F Series Operation and Maintenance Manual

6.2.7 Adjustment of Bias Current

The adjustment of bias current has an influence to the signal to noise ratio, frequency
characteristic, distortion ratio, and recording level. When the head is replaced, be sure to
make this adjustment. The bias current value is indicated on the data sheet printed
inside of the front panel.

1. Perform step 1 in §6.2.5.

2. Place the decks in Adjustment mode, and adjust the channel 1 bias current
control trimmer VR1 so that the voltmeter indicates the value mentioned on
the data sheet. (Since a resistance of 10 Ω exists between CP1 and GND,
calculate V = IR for the value of the voltmeter.)

3. Adjust the other channels in the same way.

C H1 C H2 C H3 C H4

L1 GN D L2 GN D GN D L3 GN D L4

C P2
4 1
C N 4 VR1 VR2
B IAS B IAS
C H1
C P1
C H2
C P3 VR3
B IAS
C P4 V O L T M E T ER
C H3
VR4
B IAS
A SS' Y N O. C P5 C H4

P B - 8 6 GA GN D

11 1
3 1 12 1
CN2
CN3 CN1 T O AM P

Figure 6-8 Controls on SLAVE ADJ PCB Assembly

Since the bias oscillator is common to all channels and all slaves, a regulated value may
be slightly affected by regulating another channel or slave. Therefore, check them again
after all bias currents have been adjusted.

32 2002-11
 DP-4050F Series Operation and Maintenance Manual

6.2.8 Setting of Recording Level

When the head is replaced, the recording level must be set properly. (The recording level
of a copied tape must be equal to that of the master tape.)

1. Turn off SW1 on the AUDIO & BIAS PCB assembly.

2. Mount the standard level test tape on the master deck. Connect the voltmeter
between CP1 and GND on the SLAVE ADJUST PCB assembly.

3. Set the deck to Adjustment mode, and then turn VR104 (for slave 1, channel
1) so that the voltmeter indicates the value mentioned on the data sheet. (The
value of the voltmeter is estimated by the equation: V = IR).

4. Adjust the other channels in the same way (use VR204, VR304, VR404).

5. Turn on SW1 again (the alarm LED goes off).

6. Set the non-recorded tape on the slave deck and copy the standard level test
tape.

7. Set the copied tape on the reference cassette reproducer and note the output
level (this procedure is same as §6.1.2 steps 6 and 7).

8. Adjust VR104, VR204, VR304, and VR404 according to the observed value of
the voltmeter.

9. Repeat steps 6–8 until the appropriate value is obtained.

6.2.9 Adjustment of Overall Frequency Characteristic

1. Copy the frequency characteristic test tape (333 Hz, 8 kHz, 2.5 kHz, -20 dB).

2. Reproduce the copied tape on the reference cassette reproducer connected

to a voltmeter at the output terminal. Note the value for each frequency (at
each channel).

3. Adjust VR101–VR401*, VR105–VR405**, and VR505–VR805** so that the value

is within the range of ±3 dB for 100 Hz to 10 kHz.
* Playback EQ. See §6.2.4
** Record EQ
The variable range provided by the trimmers is shown in Figure 6-9.

CW

VR105 TO VR405, VR505 TO VR805

CCW

4 dB

N O R M A LLY
M IN IM UM

70 k H z ( 8x C O P Y R A TE)
140 k H z ( 16x C O P Y R A TE)

Figure 6-9 Recording Equalizer Curve (TONE CONTROL)

2002-11 33
 DP-4050F Series Operation and Maintenance Manual

7. Exploded View Drawings and Parts Lists

The following exploded view drawings and parts lists are provided for service reference.

When ordering parts, give a full description, using both the part number and the name of
the part. If there seems to be a discrepancy between the drawings herein and your DP-
4050F-C2, DP-4050F-Z3, or DP-4050E-Z, contact Otari: we assume no liability for
improper servicing due to changes and improvements which we may make that
subsequently render certain of these documents obsolete.

7.1 Control Box and Power Supply Assemblies

Control Box Assembly: CB-26P (C2), CB-26R (Z3)
Power Supply Assembly: DS-6E (C2), DS-6F (Z3)
No. Description Part No. Note
1. Panel, Control CB26P01- C2
Panel, Control CB26R01- Z3
2. Switch, Button KN2001--
3. Protector, Switch KN5004--
4. Switch WH11051-
5. Plate, Switch CB26004-
6. Diode LU4016--
7. Switch WH11043-
8. Diode LU4017--
9. Transformer, Power TF11127A
10. Bracket, Power Supply DS6E001- C2
10'. Bracket, Power Supply DS6F001- Z3
11. Connector CN116054
12. Connector CN116053
13. Holder, Fuse FH1-022-
14. Fuse FH7H020-
15. AC Inlet CN603012
16. Terminal CN901040
17. Control PCB Assembly PB-4MUB-
A. Heatsink KZ1A094-
B. Pivot PZ1F016-
C. Bracket, PCB KZ2A145-
18. Audio & Bias PCB Assembly PB-1ESA- C2
D. Bracket A, PCB KZ2A072-
E. Bracket, PCB PB1ES01-
F. Pivot PZ1F016-
18'. Audio Amp PCB Assembly PB-1EUA- Z3
D. Bracket A, PCB KZ2A072-
F. Pivot PZ1F016-
G. Bracket, PCB PB1EU01-
19. Chassis K1260-A-
20. Sticker PT7054--

34 2002-11
 DP-4050F Series Operation and Maintenance Manual

PS4x8
1 20 1'
6 -Z3
20
2
6
3 8
2 7
3
7

4
6
5 PS4x8 8
4
TS3x6 7
9
7
4 B3x6N
B3x8N
11 13,14
4
15
12
10,10'
TS4x8
B3x6N
13 16

16

TS4x8
19

TS4x8

B TS4x8

TS3x6
17
F

E, G

C
B

D
F
TS3x6

18,18'
TS3x6

2002-11 35
 DP-4050F Series Operation and Maintenance Manual

7.2 Case and Meter Box Assemblies

Case Assembly: K1230 (C2), K1231 (Z3)
Meter Box Assembly: CB-71F (C2)
No. Description Part No. Note
1. Meter Box Assembly CB-71F-- C2
A. Box, Meter CB71F01-
B. VU Meter ME19002-
C. Cap, Knob KN1102--
D. Knob KN1100--
E. Potentiometer RV214079
F. SIG DETECT PCB Assembly PB-7SQA-
G. LED PCB Assembly PB-7CCA-
1'. Cover K1231-A- Z3
2. Master Protector Assembly K1144-B-
3. Slave Protector Assy, 1 K1155-A-
4. Slave Protector Assy, 2 K1155-B-
5. Cassette Deck Assembly T4057--- Master
6. Cassette Deck Assembly T4058--- Slave
7. Slave Protector Assy, 3 K1155-C-
8. Cover K123001-
9. Panel, Side K115505-
10. Chassis K1230-A-
11. Front Panel Assembly K1230-B-
12. Panel, Bottom K123002-
13. Handle CY1004--
14. Beam K103827-
15. Bracket, Deck K1145-E-
16. Foot, Rubber CY4003--
17. Washer, Trim KZ6C028-

36 2002-11
 DP-4050F Series Operation and Maintenance Manual

B
-Z3
3 C
D
4
E
A

1' E F
3N
6 G
TS3x6
6
1
6

2
B3x8N -C2
3
PS4x10
4

6 PS4x8
C4x25B
17 8 TS4x8
13
6
TS4x8
PS4x8

15

14
10
9
10
9

B3x6N
12
PS4x15 17 13
16
C4x25B
11 B3x6N

2002-11 37
 DP-4050F Series Operation and Maintenance Manual

7.3 Master and Slave Deck Assemblies (1)

Master Deck Assembly: T4057
Slave Deck Assembly: T4058
No. Description Part No. Note
1. Panel Base Assembly T4057-A-
2. Holder CB20305- Master
2'. Holder CB22P01- Slave
3. Plate, Shaft CB20304-
4. Pin, Solenoid KN2015--
5. Button KN2013--
6. Shaft, Switch CB20306-
7. Spring GS2010--
8. Stud KZ9A082C
9. CONTROL SWITCH PCB Assy PB-4MGA- Master
9'. CONTROL SWITCH PCB Assy PB-4MGB- Slave
10. Link ZA-74KB-
11. Spring GS3001--
12. Link, Eject ZA-74KG-
13. Link, Solenoid ZA-74KA-
14. Pin, Solenoid F62210--
15. Solenoid GP1M04--
16. Bracket, PCB KZ2A075-
17. Motor, Capstan MR-11H-- Master
Motor, Capstan MR-11J-- Slave
18. Spacer T405602-
19. Bracket, PCB KZ3A085-
20. Bracket, PCB KZ3A086-
21. MASTER ADJ PCB Assembly PB-86FA- Master
SLAVE ADJ PCB Assembly PB-86GA- Slave
22. Bracket, PCB KZ3A007-
23. Motor Drive PCB Assembly PB-4MFA-
24. Shaft, Arm KW81D04-
25. Link, Brake KW-81DA-
26. Solenoid GP1M01--
27. Pin F62216--
28. LED PCB Assembly PB-7QZB- Slave
29. Stud KZ7A823- Slave
30. Retaining Ring, E Type F7502.0-

38 2002-11
 DP-4050F Series Operation and Maintenance Manual

4
Slave 4 5 Master
PZ3x6
5
PS3x6
PS3x6 28
P2x4
P2x4 29 PS3x6
PS3x6 2 25 24

P2x4 27
P2x4
26
F3x6
6 2' 3 6
PZ3x8 30Å@
7
7

3 1

8
22

PS3x5 23
8 8 22
9'
8
PS3x15
9
15
30
PS3x15 14

11 TS3x6
12

13

10 30
18

PS3x6 16 17

19

PS3x6
PS3x5 PS2.6x10
21
20

PS3x5
17

TS3x6

PS3x6

2002-11 39
 DP-4050F Series Operation and Maintenance Manual

7.4 Master and Slave Deck Assemblies (2)

No. Description Part No. Note
1. Retaining Shaft, Case ZA71A06-
2. Spring GS3002--
3. Holder, Case ZA71A05-
4. Spring GS3001--
5. Plate ZA74K10-
6. Bracket, L, Holder ZA-74KH-
7. Spring GS3003--
8. Cassette Holder Assembly ZA71A13-
9. Bracket, R, Holder ZA-74KJ-
10. Spring GS3004--
11. Shaft, Link KW0E011-
12. Brake Pad PZ1C162-
13. ———— --------
14. Reel Motor Assembly KW-81D-S
15. Link, Brake KW81D01-
16. Pin KW0E023-
17. Spring GS1017--
18. Stopper T405605-
19. Bracket, Fixing KH8W002-
20. Screw KH8B004-
21. Ball BA90001-
22. Spring, Leaf GS5031--
23. Pin, Position T405603-
24. Pinch Roller Arm Assembly KP-8L-A-
25. Spring GS3038--
26. Shaft, Arm KP0B054-
27. Head, Record GH8R046- Slave
Head, Reproduce GH8P045- Master
28. Bracket, Head KH0D110-
29. Bracket, Spring KP8L002-
30. Base, Head KH0C087-
31. Pin KH8W001-
32. Anchor, Spring KZ3A002-
33. Spring GS1015--
34. Spring GS1209--
35. Collar KZ7C136-
36. Shaft KW81D10-
37. Arm, Head Base KW-81XA-
38. Solenoid GP1D03--
39. Pin, Solenoid KZ5A003-
40. Panel Base Assembly T4057-A-
41. Retaining Ring, E Type F7502.0-

40 2002-11
 DP-4050F Series Operation and Maintenance Manual

6
PS3x6
7
PS2.6x14
5 41
8

27 41
PS3x6
10
9

28 5
PS2.6x10
PZ3x6
17
PS3x6 41
41 15
12
29
16
41
12
PS2.6x16 3
30 14 PS3x6
16
1
20 1
4 2
19 3

PS3x6
18 11
22 21
41
F3x6 41
21 22 21
24
21 21

25
21
40
26
23
36

31
37

32
18
34 35 41
PS3x6 33

38 41
PS3x8

39

41

2002-11 41
 DP-4050F Series Operation and Maintenance Manual

7.5 DP-4050E-Z Buffer Unit

No. Description Part No. Note
1. Cover, Unit K115204-
2. Panel, Connector CB77901-
3. Panel, Front K115205-
4. BUFFER PCB Assembly PB-1BLA-
5. Diode LU4016--
6. Connector CN116053
7. Connector CN116054
8. Selector, Voltage WH91196-
9. AC Inlet CN603012
10. Terminal, Ground CN901040
11. Holder, Fuse FH1-022-
12. Power Switch WH92018-
13. Collar KZ9A100C
14. Chassis, Bottom K115203-
15. Stud KZ9H205A
16. Foot, Rubber CY4003--
17. Transformer TF11130-

42 2002-11
 DP-4050F Series Operation and Maintenance Manual

B3x20N 11

11
6 12
B3x6N 13 1

10 10

7
9
8
B3x6N

B3x6N

17
2
TS3x6 B3x6N

15
4
15

15
B3x6N
14
5 16

PS3x8 16

PS3x8
PS4x15

16 F3x6
3
16

2002-11 43
 DP-4050F Series Operation and Maintenance Manual

Hardware
Name Code Name Code

Bind SEMS Screw BS Hex Head Bolt H

Pan SEMS Screw PS Hex Nut N

Triple Screw TS Flat Washer W

Binding Head Screw B Fiber Washer FW

Pan Head Screw P Stainless Steel Washer SSW

Flat Countersunk Head F Spring Washer SW

Screw

Oval Countersunk Head O Lock Washer LW

Screw

Truss Head Screw T Knob Washer KW

Pan Screw with Spring PZ Retaining Ring, E-type E

Washer and Flat Washer

Hex Socket Head Screw C Retaining Ring, C-type, CO

Outer

Hex Socket Headless S Retaining Ring, C-type, CI

Set Screw, Flat Inner

Hex Socket Headless SP Spring Pin SPN

Set Screw, Pinpoint

Button Head Socket BC Example 1: Screw

Cap Screw No indication: Zinc
BS 3 x 6 N
L

N: Nickel
L

Flat Head Socket FC D D

B: Black Zinc
Cap Screw
Plating K: Black Nickel
L: Length (mm)
Tapping Pan Head Screw TP D: Diameter of Thread (mm)
Code

Tapping Flat Countersunk TF Example 2: Washer

Head Screw
3 SW
Flat Head Wood Screw FWS
Code
D: Diameter (mm)

All screws conform to ISO standard, and have a cross-recessed head, unless otherwise noted.
ISO screws have a point inscribed in the head.

44 2002-11