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Article history: Several previous studies have documented the progress in polymer modified asphalt
Received 16 June 2022 binder with respect to materials’ types and properties. However, limited or no effort was
Received in revised form made to document findings on the laboratory preparation practices of polymer modified
8 January 2023 asphalt binder. Full and clear disclosure of asphalt blend preparation method is necessary
Accepted 10 January 2023 for research continuity, reproducibility, and accurate adaptation by future studies for
Available online 27 March 2023 analogy and reliable conclusions. The laboratory preparation processes of various modified
asphalt binders have been reviewed in this study. Factors affecting the optimal mixing of
Keywords: asphalt-polymer blends were summarized. The optimal mixing conditions associated with
Pavement engineering different asphalt modifiers were documented. Gap in the literature on the current practice
Polymer modified asphalt for the preparation and reporting of various modified asphalt binder was discussed.
SBS Modifiers include styrene butadiene styrene (SBS), polyethylene (PE), waste tire rubber or
crumb rubber (CR), ethylene vinyl acetate (EVA), sulfur, polyphosphoric acid (PPA), epoxy,
* Corresponding author.
E-mail addresses: madalhat@iau.edu.sa, muhammadabdal@gmail.com (M.A. Dalhat), kaladham@sajco.com.sa, khaleel.aladham@
gmail.com (K. Al-Adham).
Peer review under responsibility of Periodical Offices of Chang'an University.
https://doi.org/10.1016/j.jtte.2023.01.002
2095-7564/© 2023 Periodical Offices of Chang'an University. Publishing services by Elsevier B.V. on behalf of KeAi Communications Co.
Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
160 J. Traffic Transp. Eng. (Engl. Ed.) 2023; 10 (2): 159e184
3.2. Types of mixing blades (Kang and Zhang, 2012; Sengoz and Isikyakar, 2008), and or
particle sized distribution of the dispersed polymer (Dong
Various types of mixing blades were adopted for PMA prepa- et al., 2014), can be extracted from the micrographs using
ration (Tables 2 and 3). Fig. 3 presents some typical blades image analysis software. The original digital image from the
found in asphalt-polymer mixers. Numerous variations of fluorescence microscope is first binarized using Image-Pro-
these designs are being utilized. The stator-rotor and the Plus as shown in Fig. 4, before data processing. Some studies
saw-tooth blades are usually employed for high-shear utilized alternative approach to optimize the asphalt-
mixing, while the 2-blade impeller is typically used for low polymer mixing condition. This involves measuring a certain
shear mixing or stirring. The dual-helical ribbon was rheological property of the polymer-asphalt blend at
recently reported to be used for low shear mixing of CR increasing time interval, various temperatures, and or shear-
modified asphalt (Medina et al., 2020). Its geometry was speed. Viscosity measure of the polymer-asphalt blend has
designed to maintain uniform distribution of the CR been used by several studies to optimize mixing conditions
particles in the asphalt during mixing, so that the viscosity (Dalhat and Al-Abdul Wahhab, 2017; Garcı́a-Morales et al.,
of the blend can be accurately monitored while mixing. 2007; Gonza lez et al., 2012; Medina et al., 2020). Other studies
Mixing a given asphalt-polymer blend with different blades checked the storage stability (ASTM D7173) of the asphalt-
at the same conditions (speed, temperature, and duration) polymer blend as basis for accepting or optimizing mixing
will not yield equal level of asphalt-polymer blending. condition (Fang et al., 2014; Tang et al., 2016). The ideal
Because even for the same blade-design, different size or approach should be to combine all of the aforementioned
geometric setup can make a difference in the rheological methods (morphology/compatibility, rheology, and storage
properties of asphalt-polymer blend. This was demonstrated stability). That is, optimum mixing condition is that which
by studying the effect of gap between the rotor and stator on yield compatible and a highly stable asphalt-polymer blend
viscosity of CR-modified asphalt (Gonza lez et al., 2012). Yet with the best rheological performance.
several studies on PMA failed to report the type of blade X-ray diffraction (XRD) is proving very useful for assessing
utilized in their research. This is a huge obstacle to the the dispersion of nano-particles in modified asphalt binder.
reproducibility of research, and could lead to inaccurate The XRD pattern of the nano-modified asphalt has been used
result-comparison and wrong adaptation of mixing to evaluate the interlayer spacing and structural state of the
conditions by other studies. nano-material in the asphalt matrix (Fang et al., 2015b; Leng
et al., 2019). The optimum mixing condition of nano-
3.3. Tests for assessing the quality of polymer-asphalt modified asphalt can be established by studying the XRD
blends pattern of asphalt blends prepared under various mixing
condition. This was achieved by a previous study that
Fluorescence microscopy is the most popular method examined the effect of shear-speed on various properties of
employed to check the morphology and compatibility of nano-clay modified asphalt (Dehouche et al., 2016).
asphalt-polymer blends (Dong et al., 2014; Vargas et al., 2013). Currently, most studies on nano-modified asphalt binder
Quantitative parameters such as polymer distribution area adopt mixing condition which result in some level of nano-
Fig. 3 e Mixer blades. (a) Stator-rotor blade (Kumar et al., 2020). (b) Dual helical ribbon blade (Medina et al., 2020). (c) 2-blade
impeller. (d) Saw-tooth disperser blade.
J. Traffic Transp. Eng. (Engl. Ed.) 2023; 10 (2): 159e184 163
Fig. 4 e Fluorescence image of SBS modified asphalt £400. (a) Original. (b) Binary. (c) SBS particle size distribution plot (Dong
et al., 2014).
particle dispersion, but might not necessarily be the optimal have asphaltene contents determined by n-heptane
dispersed-state (Li et al., 2017a,b). extraction (ASTM D4124) of 9.1% and 10.4%, and viscosity (at
100 C) of 3.70 and 2.80 Pa$s, respectively. Fig. 5 showed the
viscosity-time plot of the various SBS (4.5%) modified asphalt
4. Uni-polymer modification of asphalt binders. Shearing the SBS-asphalt blend beyond a certain
binder period of time results in viscosity decline. Different asphalt
binders reach maximum viscosity at different time, and
This section discussed how mixing conditions and other var- different molecular weight of the SBS required different
iables affect the properties of asphalt blends containing duration of blending to reach maximum viscosity. Asphalt
various single polymers. Both recommended and un-recom- binder modified with different types of SBS (radial or linear
mended practices were highlighted. Optimal mixing condition structure) polymer exhibit different properties (Geng et al.,
for several modified asphalt blends was documented and 2014). Therefore, mixing condition that is appropriate for
summarized. radial-type SBS, might not be best for the linear-type of SBS.
The optimum mixing duration of a linear-type SBS was
4.1. Styrene-butadiene-X (SBS/SBR) asphalt blends shown to be 30 min when mixing at 175 Ce180 C under high-
shear speed of 10,000 rpm (Kang and Zhang, 2012). This
Asphalt-source and molecular weight (Mw) of SBS affect the duration was established by analyzing the microstructure
required duration of asphalt-SBS blend significantly. This was and rheological properties of asphalt blended with 2%e7% of
demonstrated by a rheological and microstructural study of SBS. Mixing beyond this time results in deterioration in
SBS (radial-type, SBS-1 Mw ¼ 288,000 g/mol, and SBS-2 viscoelastic properties of the binder. The optimum duration
Mw ¼ 149,000 g/mol) modified asphalt using two types of of mixing deduced from rotational viscosity coincide with
asphalt (Larsen et al., 2009). Asphalt type-I “B” and type-II “M” those obtained from complex modulus and microstructural
164 J. Traffic Transp. Eng. (Engl. Ed.) 2023; 10 (2): 159e184
Fig. 5 e Viscosity plot for SBS modified asphalt binder at 80 C, shear-rate ¼ 0.125 s¡1, 4.5% SBS, mixing at (180 ± 5) C. (a)
SBS-1 Mw ¼ 288,000 g/mol (b) SBS-2 Mw ¼ 149,000 g/mol (2 asphalt-sources, and 2 shear-speeds) (Larsen et al., 2009).
image analysis. This indicated that a simple rotational performance. It was also shown that the CR produced using
viscosity test measurement can be used to adequately ambient grinding yielded asphalt blends with higher
optimize the mixing condition of a polymer-asphalt blend. maximum viscosity when monitored under continuous
The SBS and SBR swell in the asphalt binder by absorbing stirring (Medina et al., 2020). This was related to the higher
some of the aromatic and saturates fractions of the asphalt swelling rate of the CR that was milled under ambient
binder, thereby increasing the resin and asphaltene compo- condition.
nents (Alam and Hossain, 2017; Dong et al., 2012). Swelling The CR swells in the asphalt binder at 160 C and below,
rate of the SBR in asphalt increases with increase in and dissolves at higher temperature (Ghavibazoo et al., 2013).
temperature, and continues up to 24 h at 200 C (Dong et al., Li et al. (2017a) studied the effect of mixing temperature and
2012). The tensile strength of the SBR declines with duration of blending on low temperature performance of
increasing duration of high-temperature storage in asphalt. 20% CR modified asphalt binder. Asphalt blends were
On the other hand, the tear-strength and elongation of the prepared by stirring using 400 rpm at 220 Ce280 C, for
SBR increases up to 6 h then begin to decline afterwards. 2e8 h. Higher mixing duration and temperature generally
The SBS-asphalt modification is physical in nature (Shan resulted in the diminishing of low-temperature
et al., 2019). The SBS polymer maintained its nano-scale performance. The prolong duration and high temperature of
chemical structure within the dispersed asphalt medium. mixing increased the molecular weight of asphaltene by
The SBS micelles undergoes a reversible swelling and more than 6 folds. A similar previous study showed that
melting at temperature above 110 C which enables it to high temperature facilitates degradation of the CR-asphalt
have an effective positive influence on the asphalt high more than prolong mixing (Ghavibazoo et al., 2013), and the
temperature performance. critical degradation temperature of the CR-asphalt blend is
260 C (Tang et al., 2016). Medina et al. (2020) recommended
4.2. Crumb rubber (CR) asphalt blends mixing of CR-asphalt blends at 195 C for 45e60 min at low
stirring rate (50 rpm), and to be stored at lower temperature
It has been established that CR particles produced with (150 C) under continuous low agitation using a dual-helical-
different milling equipment at the same ambient condition ribbon (DHR) blade. The study aimed to solve the high
possessed different surface area and particle size distribution temperature storage instability issues of the CR modified
(Sienkiewicz et al., 2017). As a result, CR produced from asphalt faced by the asphalt industries. Viscosity of the CR-
different machines might interact differently with the asphalt blends (10% and 18%, ambient and cryogenic grind)
asphalt binder. The same study also showed that using an was monitored over 8 h duration of stirring. Fig. 6(a) shows a
anchor stirrer instead of high-shear mixer led to a more typical viscosity-time plot for a dual-helical-ribbon (DHR)
stable CR-asphalt blend (15% CR, <0.8 mm). The study blade and standard spindle (Sc-27). The DHR blade maintain
evaluated CR obtained from two types of milling machines, uniform CR distribution within the asphalt, yielded higher
which were then used to prepare CR-asphalt blends at 5%, swelling rate, and higher maximum viscosity by preventing
10% and 15% dosages. Another study showed that CR with the CR from settling. In a previous similar study but using a
similar particle size distribution but produced in different cylindrical spindle, a relatively similar duration for steady-
condition (ambient and cryogenic grinding) swell at different state viscosity was observed for 18% CR (Fig. 6 (b)) (Celauro
rate (Cong et al., 2013). The CR obtained from ambient et al., 2012).
grinding swells approximately 50% more than that obtained Asphalt-CR blends that were produced at higher shear-
from cryogenic grinding when soaked in diesel at 40 C over speed showed lower CR settling rate when stored at higher
the same period of time. Asphalt blend modified with the lez et al. (2012) studied
temperature (Billiter et al., 1997). Gonza
ambient-grind-CR showed better low and high temperature the effect of mixing duration (60e180 min) and temperature
J. Traffic Transp. Eng. (Engl. Ed.) 2023; 10 (2): 159e184 165
Fig. 6 e Viscosity-time plot of 50/70 penetration binder. (a) 177.5 C, 50 rpm, 18% ambient CR, size 125e800 mm (Medina et al.,
2020) (note: 1 cp ¼ 1 mPa·s). (b) 180 C, 200 rpm, ambient CR, passing 595 mm with cylindrical spindle (Celauro et al., 2012).
(180 Ce210 C) on viscoelastic performance of CR-asphalt Mixing the CR-asphalt (15% CR, 400 rpm) at higher tem-
binder. The asphalt binder was modified with 12% CR using perature (220 C-280 C) for a prolong duration (2e8 h) causes a
high-shear mixing speed of 8200 rpm. Results showed that decline in elastic recovery (Tang et al., 2016). In addition, the
mixing beyond 60 min and above 200 C lead to primary amount of asphaltene fraction increases (Li et al., 2017b). To
oxidation and excessive increase in viscosity. The prevent CR particles from settling, pre-/post-soaking of CR-
degradation of the CR-asphalt properties is also attributed to asphalt blend should be carried out at less than 165 C
the depolymerization or devulcanization of the CR (Siddique (Medina et al., 2020).
and Naik, 2004). The CR initially undergoes swelling which
softens it for easier milling or dispersal within the asphalt. 4.3. Poly-ethylene (PE) asphalt blends
But as the duration and or temperature of blending
increases, the CR begins to disintegrate by releasing the The same type of polymer but having different molecular
various components of the rubber in gaseous or solid forms. weight will require different time to be sufficiently blended in
This results in the destruction of the CR-asphalt network to the asphalt. This was shown by studying the effect of mo-
thereby lowering the elastic and mechanical properties of lecular weight on the rheological properties of asphalt binder
the CR modified asphalt in the process. modified with virgin LDPE and ethylene vinyl acetate (EVA)
166 J. Traffic Transp. Eng. (Engl. Ed.) 2023; 10 (2): 159e184
(Hussein et al., 2005). Asphalt blends modified with two LDPE was later shown to yield a LDPE and HDPE asphalt blends
(LDPE1 Mw ¼ 71.920 kg/mol; LDPE2 Mw ¼ 102.929 kg/mol) and with good storage stability (Al-Abdul Wahhab et al., 2017).
EVA (EVA1 Mw ¼ 35.629 kg/mol; EVA2 Mw ¼ 30.486 kg/mol) The PE first undergoes swelling, dispersion by the shear-
were prepared at 160 C and 3000 rpm shear speed. Fig. 7 mixing, then further swelling under thermal storage (Hussein
shows the variation of the jG* j with mixing duration for the et al., 2005; Liang et al., 2019). Stable PE-asphalt blends
various asphalt blend. The optimum blending duration was maintain a dispersed PE in asphalt network or continuous
considered to be the time when the change in jG* j reached a network of the PE phase within the asphalt binder. But
steady-state. The optimum blending time of the LDPE1 and unstable PE-asphalt blends undergo phase-separation or PE-
LDPE2 was found to be 30 and 20 min, respectively. phase agglomeration/coalescence during thermal storage
The effect of mixing temperature on the basic properties of (Fig. 8(c)). The coalescence of the PE-phase was attributed to
recycled PE-asphalt binder was examined (Fang et al., 2015a). increase in size of the disperse PE phases. Stable PE-asphalt
Asphalt blends prepared at higher temperature blends are obtained by adding compatibilizers such as wax
(150 Ce205 C) for equal duration (1.5 h, at 3700 rpm) or by using more asphalt-compatible PE structure. However,
showed higher softening point, lower penetration, and lower using lower storage temperature and shearing the PE for
ductility. Fang et al. studied the effect of mixing temperature sufficient duration, or storage under continuous agitation for
(150 C, 170 C, and 190 C) and time (1, 1.5, and 2 h) on the a sufficient duration before non-agitative storage could
morphology, thermal and storage stability of recycled-PE minimize the phase-separation tendencies of the PE-asphalt
modified asphalt binder (4% waste-PE) (Fang et al., 2014). The blends.
study concluded that the optimum mixing condition for the
waste-PE asphalt binder is: 150 C, shear time of 1.5 h and 4.4. Epoxy asphalt blends
shear-speed of 3750 rpm. The study did not specify whether
the recycled-PE is high- or low-density (HDPE or LDPE), but a Various types of commercial epoxy are available as two-
later study optimized the mixing duration of recycled LDPE component liquid: A) the resin, and B) the hardener. Because
and HDPE (Dalhat and Al-Abdul Wahhab, 2017). The mixing of their liquid and reactive nature, it is easy to mix epoxy with
temperature for the recycled LDPE and HDPE blends was the asphalt binder. Epoxy have been used to modify neat
predetermined based on thermal-analysis of the polymers. asphalt binder (Cong et al., 2016, 2019), hot polymer modified
The recycled LDPE- and HDPE-asphalt blends were pre- asphalt binder (Cong et al., 2011), warm- and cold-mix
soaked for 1 h at 160 C, followed by high-shear mixing using asphalt binder (Ding et al., 2021; Si et al., 2020), etc. The
5000 rpm (saw-tooth blade) at 160 C and 180 C respectively. main mixing conditions affecting the property of epoxy
Fig. 8 shows the variation of the viscosity and rutting modified asphalt binder are curing temperature and the
parameter with increase in mixing time. The optimum duration of curing. Otherwise, there is a general consensus
duration of mixing was considered to be the time when the about the mixing duration of epoxy in the asphalt binder in
change in viscosity and G* =sinðdÞ reached a steady-state. the literature. Most epoxy come with recommended mixing
Hence the optimized mixing condition of the recycled HDPE temperature and resin/hardener ratio from the
was (180 C, 5000 rpm, and 60 min), and that of the LDPE manufacturer or supplier as mentioned in many studies
was (160 C, 5000 rpm, and 30 min). This mixing condition (Apostolidis et al., 2019). Table 1 presents typical mixing
conditions and procedure adopted for adding epoxy to
various types of asphalt binders. The resin or hardener
component is usually mixed in the asphalt for 5 min (Cong
et al., 2019), or more (Cong et al., 2011). But once one of the
components is already mixed in asphalt, the remaining
component is mixed in the asphalt for 5 min tops. This is
because curing of the epoxy begins the moment both
components come in contact with each other. Some studies
mixed the two components of the epoxy before adding to
the asphalt binder (Apostolidis et al., 2019; Cong et al., 2016;
Liu et al., 2018). In other studies, the asphalt, resin and the
hardener were put in a single container and mixed together
at once (Zhang et al., 2021). A study on what mixing
sequence results in better performance could provide useful
insight on best practice for the preparation of epoxy asphalt
binder.
In case of mixing epoxy along with other polymers, the
polymer and other additives are first thoroughly mixed with
the asphalt before finally adding the epoxy components (Cong
et al., 2011). The epoxy asphalt blend is initially kept hot at a
certain temperature for some hours after mixing. This is
Fig. 7 e Variation of complex modulus ðjG* jÞ with mixing followed by the curing at lower temperature for 3e4 d to
duration for LDPE and EVA modified asphalt (Hussein et al., reach the expected service properties of the pavement (Cong
2005). et al., 2016, 2019). Cong et al. (2019) studied the effect of time
J. Traffic Transp. Eng. (Engl. Ed.) 2023; 10 (2): 159e184 167
Fig. 8 e Variation of the viscosity and rutting parameter with increase in mixing time. (a) Viscosity-time plot. (b) Rutting
performance parameter vs. time (Dalhat and Al-Abdul Wahhab, 2017). (c) Phase evolution of various PE-asphalt blends
under isothermal annealing at 163 C (Liang et al., 2019).
168
Table 1 e Typical example of epoxy asphalt blends.
Reference Asphalt blend Epoxy Mixing time (min) Mixing Shear-speed Initial storage Final curing
(comment) information temperature ( C) (rpm) condition condition
(A/B; content %)
Resin (A) Hardener (B) Resin Hardener Resin Hardener Temp. ( C) Time (h) Temp. ( C) Time
(A) (B) (A) (B)
Cong et al. Neat asphalt, 60/80 A: diglycidyl ether of 5 5 160 160 1700 1700 145, 155, 165, 2.0, 3.0, 60 4d
(2019) pen-grade bisphenol and 175 and 4.0
(resin was first B: cyanoethylation
blended in asphalt) of aliphatic diamine
Epoxy equiv.: 192 g/
mol
(A/B: NA; 35 wt%)
Cong et al. 60/80 pen-grade A: diglycidyl ether of 5 30 120 120 500 500 120 8.0 NA NA
(2011) modified with 1%, bisphenol
60
3.0
150
proportion will remain the main focus for cold mix epoxy
asphalt.
2000
200
160
160
A: diglycidyl ether
B: mix of amines
(A/B: 49/51; 50%)
of bisphenol A
e200 g/eq.
components were
8 wt% SBS (epoxy
60/80 pen-grade
asphalt were all
mixed at once)
to the asphalt)
(2018)
Fig. 9 e Effect of curing time and temperature on tensile strength of epoxy asphalt. (a) Curing time (Cong et al., 2019). (b)
Curing temperature (Cong et al., 2016).
5 min. The curing duration could also differ from those under shear-speeds of 17,500 and 13,500 rpm respectively.
recommended, but longer period of up to 2 h could be The required mixing duration increased to 112 and 106 min
employed to ensure complete curing. under stirring speed of 60 and 120 rpm respectively, at 180 C.
Martı́nez-Estrada
Huang and Tang
Reference
added at once in their individual forms (Fang et al., 2013),
et al. (2010)
some studies utilized polymer-composites made from
multiple polymers (Cheng et al., 2020; Karahrodi et al., 2017;
(2015)
Vamegh et al., 2019), and in some cases polymer that require
longer mixing duration were added to the asphalt first. In
Sulfur
0e20
modifiers. Because previous studies have shown that
prolong mixing could lead to destruction of polymer-
Additional steps/
2017a). But when dealing with a composite containing
different polymers, the characteristics of such composite
additional 90 min.
etc.)
such as melting point, decomposition temperature, etc.,
should be establish to serve as guide in the selection of
minimum and maximum mixing temperatures. In addition,
the optimum mixing conditions such as mixing time and
speed should be determined by following similar steps as in
the case of single polymer. On the other hand, there is a
speed
Shear
(rpm)
clear general mixing approach where the asphalt 4000
500
modification involves additive other than polymers such as
sulfur and polyphosphoric acid (PPA). Section 5.1 and 5.2
discussed the general finding on sulfur and PPA modified
Shearing
duration
Table 2 e Summary of some polymer modified asphalt studies incorporating sulfur.
asphalt binders.
(min)
180
Pen 46
173
174 J. Traffic Transp. Eng. (Engl. Ed.) 2023; 10 (2): 159e184
Behnood and
Baldino et al.
Reference
diluent tend to be restored. Increased homogeneity and
Zhang et al.
and Faxina
Olek (2017)
Domingos
insignificant oxidation were also observed after the prolong
mixing. This blending approached is energy and time
(2013)
(2018)
(2014)
intensive and might possibly not be welcomed.
Compatibilizer
and or filler
PPA is employed to upgrade the upper PG of an asphalt binder.
Table 3 presents a summary of asphalt modification using
PPA, with and without polymers. Up to 2% of PPA by weight
NA
NA
NA
Additional steps/
blade, etc.)
high-shear mixer.
and up to 1 h with other polymers. The mixing speed varies
shear mixer.
with binder.
from 300 to 6000 rpm depending on whether the asphalt
afterwards.
blend contains polymer in addition to the PPA. There is lack
of clear justification for the selection of the mixing condition
NA
for PPA modified asphalt in the literature. However, it
appears that where there is polymer in addition to the PPA
Shear speed
AC þ SBS or AC þ AC þ SBS or AC
in the modification, the blending conditions are consistent
4000
5000
600
minimum or optimal mixing condition of the PPA modified
asphalt.
duration (min)
PPA þ AC: 30
6. Nano-material modification of asphalt
binder
Table 3 e Summary of some polymer modified asphalt studies incorporating PPA.
20
30
60
AC þ SBS or AC þ
Mixing temp.
160
180
the direct and the indirect (wet and dry) method of mixing
asphalt with nano-material. The dry-indirect method is by
(PG, Pen, etc.)
Base binder
70/100
AH-70
4.0%e5.0% SEBSþ
content of 31%)
Styrene-ethylene/
of polymer and
(polystyrene
Linear SBS
(SEBS)
Name
PPA
PPA
175
176 J. Traffic Transp. Eng. (Engl. Ed.) 2023; 10 (2): 159e184
Fig. 11 e Hydro-thermal mixing of nano-hydrated-lime (water/NHL of 50/50). (a) Injection of NHL-water suspension in to the
asphalt at 135 C. (b) Manual stirring. (c) Bubbling, curing and water-evaporation. (d) Movement and busting of NHL-water-
suspension bubble (You et al., 2018).
J. Traffic Transp. Eng. (Engl. Ed.) 2023; 10 (2): 159e184 177
Fig. 12 e Effect of mixing speed on the nano-clay modified asphalt binder. (a) Inter-layer spacing d001. (b) XRD pattern
asphalt-nanocomposites mixed at 750, 1500, 2000, 3000 and 4500 rpm (Dehouche et al., 2016).
mixing at higher shear-speed led to an improvement in high The optimum time of mixing nano-Al2O3 with asphalt
and low temperature performance of the nano-clay modified (grade 40/50) at 160 C ± 5 C and 3000 rpm was found to be
asphalt binder. 90 min (Sadiq Bhat and Shafi Mir, 2021). The nano-Al2O3 was
Pre-blending of nano-clay in PE polymer at 170 C and directly added to the asphalt binder. Results were not
60 rpm for 10 min prior to mixing asphalt binder yielded better provided to support the claim that 90 min is indeed optimal
PE-nano-clay dispersion than mixing directly blending time. Recommended mixing conditions for various
(Mohammadiroudbari et al., 2016). Fig. 13 shows micrographs of nano-material have been reported by Li et al. (2017b).
the various asphalt-nano-clay-PE blends. The direct and Blending duration ranging from 30 to 120 min, temperature
indirect asphalt blending was carried out at 180 C and ranging from 130 Ce180 C, and shear-speed of
5500 rpm for 45 min. In the direct mixing, nano-clay was first 300e4500 rpm are usually adopted. But only few of these
added to the asphalt and sheared for 15 min, followed by the studies optimized the mixing condition. Mixing condition
PE polymers for additional 30 min. On the other hand, the PE- were usually accepted based on citing a previous study (that
nano-clay composite was added to the asphalt binder from did not optimize the mixing condition), or the use of SEM,
the beginning and sheared for 45 min. The dry-indirect microscope image, and or X-ray diffraction to indicate some
mixing method was shown to yield asphalt blends with level of nano-particle dispersion. Using SEM images and or
higher storage stability than the direct mixing (Leng et al., X-ray diffraction to prove that the inter-layer spacing of the
2019). This study was based on three types of nano-clays and nano-material has increased at certain mix condition does
SBS polymer. Three sets of asphalt binder were prepared by not necessarily prove that such condition is the optimum
directly adding the 4% SBS and one type of nano-clay directly mixing condition. The influence of the mixing variables
to the asphalt, and another three set of asphalt blends were (shear-speed, time, temperature, blend type, etc.) on the
obtained by mixing the asphalt with nano-clay-SBS behavior and final performance of several nano-modified
composites of the various nano-clays. asphalt binder is still under-explored. However, some of the
178 J. Traffic Transp. Eng. (Engl. Ed.) 2023; 10 (2): 159e184
Fig. 13 e Optical microscopy shows effect of pre-blending nano-clay with PE. (a) 4% HDPE þ 2% nano-clay (direct mixing). (b)
4% HDPE þ 2% nano-clay (indirect mixing). (c) 4% LDEP-g-MA þ 2% nano-clay (direct mixing). (d) 4% LDEP-g-MA þ 2% nano-
clay (indirect mixing). (e) 2% HDPE þ 2% LDEP-g-MAþ 2% nano-clay (direct mixing). (f) 2% HDPE þ 2% LDEP-g-MA þ 2% nano-
clay (indirect mixing) (Mohammadiroudbari et al., 2016).
few studies that attempted to optimize mixing condition of respectively. The time shown as optimum mixing duration
the nano-modified asphalt are summarized in Table 4. is actually time to needed evaporate kerosine from the
Khattak et al. (2012) and Faramrzi et al. (2015) optimized the asphalt-CNF-kerosine blend, but not the optimum asphalt-
sonification condition of CNF and CNT in kerosine CNF blending time.
J. Traffic Transp. Eng. (Engl. Ed.) 2023; 10 (2): 159e184 179
modified asphalt. Several un-answered questions exist Mixing conditions or factors affecting the optimal preparation
especially with respect to nano-polymer modified asphalt and performance of modified asphalt binder were highlighted.
and multi-polymer modified asphalt. Addressing this gap is Gaps in the literature on the current practice for the prepa-
important because innovation should not be restricted to the ration and reporting of various modified asphalt binder were
asphalt material composition alone, but must also be discussed.
extended to the asphalt composite preparation method. There is limited effort towards innovating the mixing
New, optimized, and or modified methods of mixing asphalt process for binder modification to influence the performance
with modifiers should be explored. For example, there were of asphalt binder. Studies have shown that the mixing con-
no reports of asphalt binder modification using reactive dition (variables) could significantly influence the final per-
gases (other than oxygen). In such cases mixing or curing of formance of the modified asphalt binder.
modified asphalt could be done in a closed system under a Proper attention and care should be given to mixing pro-
control pressure. cedure while comparing research findings from different
studies. To avoid erroneous research findings and conclu-
sions, material properties and mixing equipment should be
9. Conclusions and recommendations comparable before adopting mixing conditions from previous
studies. Vital details such as the type of blade (geometry, etc.),
This paper examined the laboratory preparation processes of sequence of additives mixing, nature of polymer (powder or
various modified asphalt and summarizes their optimal mix- pellets, etc.), base asphalt binder composition (SARA fraction),
ing conditions where applicable. General steps involved in the etc., should not be missing from the methodology section of
preparation of modified asphalt binder for testing were high- PMA study. Articles with incomplete mixing details are in-
lighted. Appropriate mixers and mixing speed for the various reproducible and could lead to propagation of wrong research
steps were discussed. Typical characterization tests and or findings and practices.
properties employed to optimized the mixing conditions of Given the limited and common types of polymers utilized
various modifies asphalt binders were critically reviewed. for the modification of asphalt binder, it is possible to
J. Traffic Transp. Eng. (Engl. Ed.) 2023; 10 (2): 159e184 181
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currently, there is no clear standardized definition of term
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Conflict of interest binders. International Journal of Pavement Research and
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pavements: formula and properties. Construction and materials. He currently works as associate professor at Trans-
Building Materials 241, 118122. portation and Traffic Engineering Department of Imam Abdul-
Zhang, H., Zhu, C., Tan, B., et al., 2014. Effect of organic layered rahman Bin Faisal University.
silicate on microstructures and aging properties of styrene-
butadiene-styrene copolymer modified bitumen.
Construction and Building Materials 68, 31e38. Dr. Khaleel Al-Adham obtained his PhD in
pavement materials and evaluation from
King Fahd University of Petroleum and
Dr. M.A. Dalhat obtained his B.Eng in civil Minerals, Saudi Arabia, in 2018. He studied
engineering at Ahmadu Bello University, for his MSc from the same university from
Nigeria, in 2010. He then proceeded to King 2012 to 2014. He finished his BSc studies in
Fahd University of Petroleum and Mineral civil engineering at An-Najah National Uni-
on scholarship to obtained his MSc and PhD versity, Palestine, in 2008. His research in-
in transportation and pavement materials terests include performance evaluation of
from 2011 to 2016. He worked in KFUPM as polymer modified asphalt concrete mixes,
research assistant during his MSc and as sustainable materials for road construction,
lecturer during his PhD. He carried out rheology of polymer modified asphalt binders at desert environ-
research and participated in several studies ment. He co-authored several scientific publications in these
related to pavement materials. He authored areas. He currently works as technical manager at Shibh Al-Jazira
several publications in ISI journals in the same subject. His Contracting Company overlooking the design and construction of
research interest is sustainable transportation and pavement various civil engineering projects.