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SERVICE MANUAL
STEREO CASSETTE TAPE DECK
IVIODEL DRM-800A
I TABLE OF CONTENTS I
OPERATING INSTRUCTIONS 2 - 11
SPECIFICATIONS 11
BLOCK DIAGRAM 12
LEVEL DIAGRAM 13
DISASSEMBLY INSTRUCTIONS 14 - 15
ADJUSTING AND CHECKING THE MECHANISM SECTION 15 - 17
ADJUSTING THE ELECTRICALSECTIONS 17- 19
PARTS LIST OF EXPLODED ViEW 20
EXPLODED VIEW OF CABINET AND CHASSIS GROUP _ 21
PARTS LIST OF 4U-1817/4U-1823/MECHANISM EXPLODED ViEW 22
EXPLODED VIEW OF MECHANiSM _ 23
PARTS LIST OF 4U-181 6 24
WIRING DIAGRAM/BUNDLE DIAGRAM _ 25
SCHEMATIC DIAGRAM 26-27
PW.BOARD OF 4U-1816 28
P.W.BOARD OF 4U-1817/4U-1823 29
SEMICONDUCTORS 30
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IMPORTANT TO SAFETY
IMPORTANT
(BRITISH MODEL ONLY)
WARNING: The wires in this mains lead are co loured in accordance
with the following code:
TO PREVENT FIRE OR SHOCK HAZARD, DO. Blue: Neutral
NOT EXPOSE THIS APPLIANCE TO RAIN OR Brown: Live
MOISTURE.
The colours of the wires in the mains lead of this ap·
paratus may not correspond with the co loured markings
identifying the terminals in your plug proceed as follows.
CAUTION: The wire which is coloured blue must be connected to
the terminal which is marked with the letter N or
1. Handle the power supply cord carefully coloured black.
Do not damage or deform the power supply cord. If it The wire which is coloured brown must be connected
to the terminal which is marked with the letter L or
is damaged or deformed, it may cause electric shock coloured red.
or malfunction when used. When removing from wall
outlet, be sure to remove by holding the plug attach· FOR YOUR SAFETY
ment and not by pull ing the cord.
(AUSTRALIAN MODEL ONLY)
2. Do not open back plate
To ensure safe operacion, the three·pin plug supplied
In order to prevent electric shock, do not open the must be connected only with a standard three·pin powe'r
back plate. If problems occur, contact your DENON point which is effectively earthed through the normal
dealer. household wiring.
3. Do not place anything inside Extension cords used with the equipment must be three·
Do not place metal objects or spill liquid inside the core and be correctly wired to provide connection to
earth. Wrongly wired extension cords are a major cause
cassette deck. Electric shock or malfunction may result. of fatalities.
The fact that the equipment operates satisfactorily does
Please, record and retain the Model name and serial number not imply that the power point is earthed and that the
installation is completely safe. For your safety,. if in
of your set shown on the rating label. any doubt about the effective earthing of the power
Model No. DRM-80QA Serial No. _ point, contact a qualified electrician.
r
""-
/"I,... ""
I?fon
X
.. Keep the set free from moisture, water, and dust.
Halten Sic das Gerat fern von Feuchtigkeit. Wasser und
Staub,
Do twt let foreign objects in the set.
Keine fremden GegcnsU~nde in das Gerat kommen
lassen.
Proteger I'appareil contre I'humidite, f'cau et la pous- Ne pas laisser des objets etrangers dans I'appareil.
siere.
Avoid high temperatures
Allow for sufficient heat dispersion when installed on a
rack.
Vermeiden Sic hohe Temperaturen
Sehen Sie zu, daB eine zureichende Luftzirkulation
gewahrleistet wird, wenn das Gerat auf ein Regal
gestellt wird.
Eviter des temperatures elevees
Tenir compte d'une dispersion de chaleur suffisante lors
de I'installation sur une etagere. ~
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Thank you very much for purchasing the DENON
- TABLE OF CONTENTS-
component DRM·800A.
THE DENON DRM·800A is a top·line stereo cassette
FEATURES 3
tape deck, capable of outstanding performance in
CONNECTION 3 combination with high grade hi-fi systems.
NAMES AND FUNCTIONS OF PARTS 4·5 DENON proudly presents this advanced tape deck
PLAYBACK 5 to audiophiles and music lovers as a further proof of
RECORDING 6 DENON's non-compromising pursuit of the ultimate in
PROPERRECORDINGLEVEL 6 sound quality. The high quality performance and easy
RECORDINGBIAS ADJUSTMENT 7 operation are certain to provide you with many hours
of outstanding listening pleasure.
REC/RECMUTE BUTTON 7
AUTO TAPE SELECT FEATURE 7
FEATURES
MUSIC SEARCH SySTEM 8
TAPE COUNTER AND MEMORY STOP : 8 • Computer·controlled servo technology.
MONITOR BUTTON 9 • Closed· loop dual·capstan tape transport.
DOLBY C NOISE REDUCTION SySTEM 9 • Si lent, soft·touch controls provide maximum ease·of·use.
DOLBY HX·PRO HEADROOM EXTENSION SySTEM 9 • Computer·controlled, full·logic tape controls enable
fool·proof operation.
MAINTENANCE 10 • Automatic eliminating the slack of the tape.
CASSETTE TAPE 10 • Three·head design utilizes the Amorphous record/
SYMPTOMS OFTEN MISTAKEN AS BREAKDOWNS 11 playback combination head assembly.
SPECIFICATIONS 11 • Dolby HX PRO headroom extension.
• Dolby C noise reduction systems (Double Dolby System).
Please check to make sure the following items are • Computing linear tape counter with 4-digit readout and
included with the main unit in the carton: memory stop.
• Wide·range FL peak level meters.
( 1) Operating Instructions . • Auto tape selector.
( 2) Connection Cords 2 • Recording Bias adjustment control.
(3) Mini·plug Cable 1 .Cassette stabilizer.
CONNECTION
• Leave your entire system (including this cassette deck) turned off until all connections between the deck and other
components have been made.
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NAMES AND FUNCTIONS OF PARTS
o 0008
DEtJON PRECISION AUOIO COMPONENT/STdAEO CJ.SSETTE TAPE DECK DRM-600A rD~;"';;T~'M
J:1~~~F
OCJO
CO_40.J,Q_t -10-7-5-3-2
·I···F.·
, · .. ··I·· a•••••••••••••••••••••
R ••••• ....
~T 0:::;;-
_1
..
1'~~_1
.,
I....
···
_2"_5·7'10
3HEAD
MONITOR indicator @
4-DIGIT READOUT indicator TAPE TRANSPORT indicator @
FI LTER indicator (j)
• LINEAR TAPE COUNTER @
Tape-passage is indicated digitally minutes and seconds .
• TAPE SIZE (I)
The tape sige selected by the TAPE 51 ZE button is
displayed for 1 second.
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I
~ REC RETURN Button
When this button is pressed at the recording state, the point is automatically reached, the record standby mode
tape is rewound to the starting point. When the starting (rec pause state) comes.
PLAyBACK _
• Switch on your amplifier or receiver.
• Set the TAPE MONITOR switch on your amplifier or receiver to the TAPE position.
• Operate the deck in numerical order as illustrated below:
<1~t~F
~ .
~
ell -00-30-20
PE" ~"-o
-II) _7 _, .~ -2 ., m
.
., _2 '3 ., .7
.
'10
3HEAD
·0-
..... ·0· ~;'~~~'"
• : LEFT RIGHT j,!1~ t M .•••X
80 o
o PHONES
Playback sound is fed into the headphone set.
o ~PLAY
Push the PLAY KEY (The [> PLAY and TAPE indicators
will light up).
@ POWER
Push the switch to turn "ON" (-) the power.
8 OUTPUT Check to make sure the OUTPUT LEVEL.
8 EJECT • When playback is finished, press the stop (. STOP) button.
Press the EJECT button to open the cassette compart-
ment . • To restart the tape, press the PLAY (~PLA Y) button.
• If different types of Dolby Noise Reduction are used for
9 Cassette Compartment Cover
When a cassette tape is inserted and the door is closed,
record and playback, playback response will be adversely
effected.
II
~
~_-~_4~-~-3~~m"4q'5'1'~
""A~ •••••O l'!
.
Oc::JO n Pc Pc DI1
fbO~fbor::
a:~:cT 1!~;~~:
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1
Co
e DOLBY NR
Set, in accordance with the recording to be made.
Adjust the recording
and right channels.
level balance between the left
For best recording results, monitoring during the recording content, varying the bias adjustment control can be useful
process and comparing various recordings using your own to achieve better results.
judgement are essential. If the high frequencies (treble sounds) are to be boosted,
The DRM-800A is equipped with a bias adjustment turn the bias control counterclockwise to decreases bias
control to assist you in setting the proper bias for different current. If distortion is of more concern than high frequency
types and brands of recording tape. At the center-stop response, turn the control clockwise to increase bias current,
position, the deck is set for a reference bias level' for By the use of this control, you can record tapes with res-
NORMAL, CrGz and METAL tapes. If the resulting redording ponse that matches your personnal listening tastes.
in this position has too much or too little high frequency
w
~
>
f-
w 0 ::J
iD
~
f-
a..
::J
:3 Counterclockwise
)
·0· FREQUENCY
Clockwise
(Hz)
This Stereo Cassette Deck contains an Auto Tape Select feature which automatically selects the optimum bias and
equalization for the tape in use. This is accomplished by detection of tape type detection holes in the cassette housing.
The Tape type (TYPE- I, TYPE- II or TYPE- N) is indicated by the TAPE SELECT indicator.
Detection holes
for chrome tape
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MUSIC SEARCH SYSTEM _
This device is a convenient system which detects the Note: Note about MUSIC SEARCH action:
non-recorded part of more than 4 seconds between melodies, MUSIC SEARCH is a function which operates by detecting
cues the next melody while the present melody is being a comparatively long non-recorded part on the tape. There-
reproduced or automatically detects the beginning of the fore, MUSIC SEARCH may not operate normally in the
melody now being reproduced and makes it into the repro- following cases.
duceable state. • Sound on the tape is interrupted by speech or conversa-
1. For cueing the next melody while the present melody tion ..
is being reproduced: • Long periods of pianissimo (softly played music) or
At PLAY mode, depress the PLAY button and the FF non-recorded intervals occur on the tape.
button simultaneously. This device will detect the • The tape has picked up noise in a non-recorded interval.
interval between melodies with the CUE state on, auto- • Non-recorded intervals on the tape are less than 4 seconds
matically become the PLAY mode and begin performing in length.
the next melody. • Noise-emitting electrical appliances are in operation
2. For hearing again the melody being reproduced: nearby _ i.e.; Electric razors, dri lis, refrigerators, etc.
At PLAY mode, depress the PLAY button and the REW
button simultaneously. This device 'Will detect the
interval between melodies with the REVIEW state on,
automatically become the PLAY mode, detect the be-
ginning of the melody now being performed and play
it from the first again.
INPUT
FIL
I SEC
DOLBY
TAPEB-
SOURCE
PEAK HOLD
+2
TAPE
TYPE-I
TER
TYPE-IV
TYPE
DOI NR
[>PLA
D
MONITOR
REC
PAUSE
Y
D
DIRECT
MPXm
+3MONITOR
+5
TYPE-I
RETURN
III~ ~ I
LINE
••••••••••••••••••••••••••••••••
FLTER +7 +10
- DOLBY-1
- I IMEMORY
I -10 -7I -5 -3 -2
dB -40 -30 -20
II
oNR- REC
t:"B/C
L
+1
1) Operation of the Linear Tape Counter to ":::i::::". With the MEMORY STOP button in the
"ON" pOSition, the deck will stop at the "L:C:C,':~'"
( 1) Press the RESET button to reset the counter to point (actually "5355" and ",'~'C:Ci/)") during
Il'-',-rnl'l"
L'LI 1..1 I...} • REWIND operations.
(2) By using the PLAY, FF, or REW function. the reading (2) The MEMORY indication will light when this function
of the counter indicate in minutes and seconds. is activated.
• During recording and playback operations, the ( 3) Notes:
counter is useful for noting the location of existing o When the power is turned "OFF", this function
programs or positions where recording is to be is automatically deactivated.
started . • The MEMORY STOP is accurate to - 5 on the coun-
• The reading of this counter does not correspond ter, and will stop between "5~~~,S"and IjC,rC:::II,~:".
with that of any other deck. • The MEMORY STOP is released by pressing the
EJECT button.
• The linear counter of this machine is designed to o The MEMORY STOP does not operate during the
be suitable for the cassette tape with a small hub. REC RETURN.
Therefore if a cassette tape with a large hub is Display Back-up
used is this machine, some error will occur in the
display on the counter. ( 1) The functions DOLBY NR, MPX FILTER, CD DIRECT
(input select), MONITOR and the counter content
2) Operation of MEMORY STOP are protected by 24 hour memory back-up. After 24
hours, Dolby NR and MPX FILTER are set to "OFF",
( 1) During recording or playback operations, MEMORY CD DIRECT is change to LINE. MONITOR is reset
STOP can be used to locate a particular point on to "TAPE" and the counter content is reset to
I' '-1" ,-/1-'"
the tape. At the desired point, reset the counter ,_,1_' 1_"_' .
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MONITOR BUTTON _
This Stereo cassette deck uses a three-head system which permits simultaneous "off-the-tape monitoring" during
recording. Use the MONITOR button to select monitoring sources. Incidentally, as this Stereo Cassette Deck adopts an
automonitor system, IT APE! or! SOURCE! can automatically be activated according to the operation conditions. These modes
can also be activated manually~ The MONITOR indicator shows the selected monitoring source, ITAPE! or! SOURCE!
This deck is equipped with the DOLBY HX-PRO headroom Features of the DOLBY HX-PRO headroom extension
extension system. Since the system functions automatically system
during recording, no switching operation or adjustment is ( 1) Performance of Normal and CrO, tapes can be up-
required. The system is effective with any type of Normal, graded closer to that of Metal tapes.
CrO, or Metal tapes. (2) The dynamic range in the treble is improved signifi-
The Dolby HX·PRO headroom extension system functions cantly.
during recording to lift up the saturation level in the treble (3) Since no decoding in playback is necessary, the
range. Therefore, most of the treble range components improvement can be obviously heard on any hi·fi
distorted or lost during recording on conventional cassette playback system including portable components and
decks are more faithfully recorded on the new DRM-800A car systems.
cassette deck. (4) The system functions whether the Dolby B/C NR is
engaged or not.
• Head Cleaning
After long usage, tape coating or dust may adhere to
the heads causing deterioration of sound. Clean them
• Demagnetizing the heads
regularly. Use a cotton swab moistened with cleaning
solution (such as alcohol). The heads may become magnetized after long usage or
by having a strongly magnetized object brought near them.
The result is a generation of noise, loss of the high
frequency range, or erasing the treble components of
pre-recorded tapes and adding noise.
Demagnetize the heads on a regular basis.
• Procedure
1. Be sure to turn "off" the power supply.
2. Turn the' demagnetizer "on" while it is more than
30cm away from the heads. Bring the demagnetizer
near the heads and slowly move it in a small circle
four or five times.
3. Slowly move the demagnetizer away from the heads
and turn "off" the power of the demagnetizer when
it is about 30cm away from the heads.
CASSETTE TAPE _
• Handling Precautions • Storage Precautions
• C120 cassettes • Do not store cassette tapes in a place where they will
C120 cassettes are not recommended as they use a very be subject to:
thin tape base which may become tangled around the • Extremely high temperature or excessive moisture
capstan or pinchroller. • Excessive dust • Direct sunlight
• Tape slack • Magnetic fields (near TV set or speakers)
This cassette deck incorporates an automatic tape slack- • To eliminate tape slack, store your cassettes in cassette
ness preventive mechanism, but it can not prevent such cases with hub stops.
a slackness as shown below. Remove it with a pencil or • Accidental Erasure Prevention
the like prior to use.
• Every cassette has erasure prevention tabs for each side.
To protect your valuable recorded tapes from accidental
or inadvertent erasure, remove the tab for the appropriate
side with a screwdriver or other tools .
• To record on a tape with the erasure prevention tabs
removed, cover the tab holes with plastic tape.
Erasure prevention
tab for side A
Erasure prevention
tab for side B
10
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SYMPTOMS OFTEN MISTAKEN AS BREAKDOWNS _
Make sure of the followings before you consider as any If the tape deck sti II does not function properly, check
malfunctions: it again, using the check list below. If the symptom does
1. Are all the connections correct? not correspond to the check list, please contact your DENON
dealer ..
2. Is the set being operated correctly in accordance
with the operating instructions?
3. Are the speakers and amplifiers functioning cor-
rectly?
con-
rewind
con·
not Clean
switch
forward
pinchroller
recorded
is
the
power
again,ON
cassette
cannot. to
when
ortape
No
and
capstan them.
are loosen
Ifbe
cassette
theortape
power Power
switch isHeads
is loaded. Heads,
Dolby
Erase
The
turned
the
without
Tape cord
Cause
are
NR Fast
Load
Turn
capstan
worn
Checkis..housing
isprevention
cassette
off
recording
tape
Rewind
Tighten
Adjust off.
contaminated.
Clean
button
in
Demagnetize
Replace
Cover
Remedy
Set
Load
Use
Then,
then
button cassette.
detectionthem.
either
type
or is
tab
power
recording
Dolby tape.
holetape
tape. isholes.
toset
is
playback
cassette.
cassette
the
in with
NR
latest
press
the improperly.
broken
of
detection
cord.an
heads.
with mode,
input
input
button
properly.
remove
stop
the off.
older
holes.
pencil,
plastic anddesign
(level.) the
etc.
tape.
properly.
cassettes
stop
mode,
the with
•cassette
press tape
button.
the type
tape.
EJECT
oved,
low. even
gh.
p. when if Tape
drop-outs".
rly.
cases Heads isarewound Symptom .
too tight.
magnetized.
The
High frequency (treble) is lost.
SPECIFICATIONS _
• Type _ Vertical tape loading 4-track 2-channel • Outputs
stereo cassette deck line _ _ 620 mV (0 dB) output level at maxi-
• Heads Record/Playback Combination head mum (with 47 kohm load, recorded
(Amorphous head) x 1 level of 200 pwb/mm)
Erase head (Double gap ferrite) x 1 headhone 1.2 mW output level at maximum
• fv1otors. .... Capstan (DC servo motor) x 1 (optimum load impedance 8 ohm~
Reel (DC motor) x 1 1.2 kohm)
Actuator (DC motor) x 1 • Accessories Parallel pin cord x 2
• Tape Speed .. ... 4.8 cm/sec.
Mini-plug cable x 1
• Fast forward,
rewind time Approx. 90 sec. with a C·60 cassette • Power supply 50 Hz/60 Hz compatible, voltage is
• Recording bias Approx. 105 kHz shown on rating label
• Overall SIN ratio • Power consumption .19 W
(at 3% THD level) .. Dolby C NR on ... more than 75 dB • Dimensions 434 (W) x 135 (H) x 303 (D) mm
(CCIR/ARM) • Weight _ 5.8 kg
• Overall frequency
response 20~21,000 Hz ±3 dB • Above specifications and design styling are subject
(at -20 dB METAL tape) to change for improvement.
• Channel separation. more than 40 dB (at 1 kHz)
• Crosstalk. _ more than 65 dB (at 1 kHz) • Dolby noise reduction and HX Pro headroom extension
• Wow & flutter 0.038% wrms (JIS method) manufactured under license from Dolby Laboratories
• Inputs Licensing Corporation. HX Pro originated by Bang &
line 80 mV (-20 dBm) input level at Olufsen.
maximum "DOLBY", the double·D symbol DD and "HX PRO" are
Input impedance: 50 kohm unbalanced trademarks of Dolby Laboratories Licensing Corporation.
11
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N en
r-
o
(")
~
c
»
G)
:xl
»
s:
PB EO AMP PB BIAS DOLBY NR MONITOR
GAIN FIL TER RECODER SELECT
34 IC304
(9)
TO
METER IN
LINE OUT
70l'S oa::
f-
M.SENSE
DET.
L-ch
(R-Ch)
oZ::E
7
(1)
Ul
<J
a:: LINE MUTE
o
;;;)
<I)
~ ~~ PHONES
OUT
LINE/CD DIRECT BALANCE INPUT
SELECT VR VR REC EO BIAS TRAP
Leh
LINE IN
(Reh)
IC304
f-r 40
(3)
22
(21) t
RT102
(RT202)
N M
~ PLA Y BACK
RT203
(R-eh)
( ( ( ( (
PLAYBACK SYSTEM
TCC-l 30 DOLBY B-TYPE
400 Hz 200 nwb/m
OUTPUT HEADPHONE
VOLUME AMP
t
~
~OUT n PHONES
LEVEL
(dB)
-10 +6.BdB PHONES OUT
-10 -5.3dB
-20
-28.0dB
-30
-40
-50
-60
-70
-59.0dS
OdS = O.775V
RECORDING SYSTEM
INPUT FREQUENCY
400 Hz
INPUT FREQUENCY
400Hz
LINE BALANCE INPUT DOLBY NR REC Ea BIAS TRAP REC
INPUT
t-t
VOLUME VOLUME SYSTEM Ie AMP HEAD
IC309
Loh 40(;5) I 122(21)
(Rch)
RT102
(RT202)
TAPE
LEVEL
(dB)
-10
-O.4dB
o
ft.':'~,-2.2dB
-10
-10.0dB
-20
/7.~t-.
-19.5dB
-21.0dB
'W
-30 -25.0dB
,.,- "'"~\ ~~-~~~~---- ,'"':
.
1o!i<_
--.-==-.:==-: --~~·gdB (NORMAL)
-40
'~---- (BIAS CUT)
-50
-60
-70
OdS = O.775V
13
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(4) Remove the connectors attached to the leads from the
I DISASSEMBLY INSTRUCTIONS I
mechanism that are attached to the audio board and the
1. How to Remove the Front Panel power supply board. Remove the style pins that secure the
wires.
(1) Remove the four screws (4 x 10 CTTS-P) (36) in the top
Mechanism
side of the top cover (27). Move the top cover to the rear
and rise it to remove it. W891 --(8P) --CN891 (WHITE) Power supply
(2) Press the eject knob (14), open the cassette window (23) W892 -- (7P) -- CN892 (WHITE) circuit board
W171 --(6P) --CN171
and remove the mechanism as shown in the figure. Audio circuit board
Note: Handle the cassette window with care because it W172 -- (4P) -- CN 172
can be scratched easily. Note: Be sure to check that the connectors are reconnect-
(3) Remove the four screws (3 x 10 CBTS-P) (30) and the two ed correctly when the unit is reassembled.
screws (3 x6 CBTS-S) (35) on top of the front panel (16), (5) Lift the unit up to remove it.
the five hooks on the top, the three hooks on the bottom Note: When the reassembly is performed make sure that
and pull the unit forward to detach it. the stays at the bottom of the unit enter the slots in
the chassis and that no wires are pinched between
the unit and the chassis.
,.
5 hooks on the top of the front panel 3. How to Remove the Front Ese.Assembly
(1) Remove the top cover (27) and the front panel (16). (Refer
to Step 1.)
(2) Remove the wires from the front esc. assembly (9) that are
I.Ej~
connected to the audio board and power supply board.
I I Front Ese.Assembly
W141 --(13P) __ CN141
W151 --( 3P) __ CN151 Audio circuit board
W121 __ ( 3P) __ CN121 (Blue)
W291 --(25P) __ CN291 Power supply
circuit board
(3) Remove the two front esc. hooks from the bottom of the
3 hooks on the bottom of the front panel
chassis and the front esc. assembly can be removed to-
wards the front.
2. How to Remove the Mechanism
(1) Remove the top cover (27) and front panel (16). (Refer to
Step 1.)
(2) Remove the screw (3 x 1 0 CBTS-P) (30) on the shield
bracket (18) and the screws (3 x 6 CBTS-S) (35) and
detach the shield bracket. (Refer to the disassembly figure.)
(3) Remove the two securing screws (3 x 10 CBTS-P) (30) for
the mechanism. Front ese. hooks (2)
14
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4. How to Remove the Meter Circuit Board 6. How to Remove the Power Supply Board
(1) Remove the top cover (27) and front panel (16). (Refer to (1) Remove the top cover and front panel. (Refer to Step 1).
Step 1.) (2) Pull out the power switch lever (13) from the power switch.
(2) Remove the front esc. assembly (9). (Refer to Step 3,) (3) Remove the wires from the unit that are attached to the
(3) Remove the three screws (3 x 10 CBTS-P) (30) that secure audio board or power supply board.
the unit board, the seven hooks and remove the meter (4) Remove the three screws (3 x 10 CBTS-P) (30) that secure
board. the power supply circuit board and raise the board to
Note: When replacing the (tactile-takuto) switch (X) insert remove it.
it so it is not raised after assembly.
o X
7m/~;na ""Eu",.
5. How to Remove the Audio Circuit Board
(1) Remove the top cover (27) and the front panel. (Refer to
Step 1.)
(2) Remove the two cushions (26) attached to the chassis and
the shield bracket (18).
(3) Remove the front esc. assembly. (Refer to Step 3,)
(4) Remove the shield bracket (18).
(5) Remove the wires from the power supply board that are
connected to the unit. ADJUSTING AND CHECKING THE
(6) Remove the two screws (3 x 10 CBTS-P) that press the MECHANISM SECTION
4-pin jack and 2-pin jack, the three screws (3 x 10 CBTS-P)
that secure the circuit board and the two hooks that secure 1. Exchanging pinch roller
the board to the chassis and the board can pulled out of the Before exchanging the pinch roller, clean the tape contact sur-
assembly. faces of the pinch roller and of the capstan shaft.
Defects on tape playing are primarily caused by a dirty pinch
roller or capstan shaft.
®
The right pinch roller arm
the spring
® ®.
and the slit washer
can be detached by removing
The left pinch roller
arm @ @,
can be taken out by removing the nylon nut
@ and washers @ @. and
After exchanging the pinch roller, run a tape without a C-90 butt
and verify that no tape curling occurs at the tape guide
and the tape guide part on the record/playback head.
@
Normal condition
Pinch roller arm L
~~~~
Tape gUide p'mc h ro IIer arm R
/ . /1
Nylon nut Erasure head I!
Recording/Playback head Tape
Special nut
I
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2. Verifying pinch roller crimping 4-2 Adjustment of tilt angle
In the playback condition, hook a stick type spring balance to the (1) Set THG-80 1 (jig board) in the mechanical unit and place
bracket on the central axis of the pinch roller. After pulling the THG-80 1 (jig shaft) on the recording head to inspect the
pinch roller away from the capstan shaft, let the pinch roller con-
tact the capstan shaft as it is and verify that the readings on the
stick type spring balance are 350 to 450 g on the right side and
the tilt screw ®®
gap between the jig board. If the jig shaft is tilted forward,
ill:
the minimum positions respectively. After azimuth adjust-
..,. : Left side 150-250 g ment is completed, check again to make sure there is no dis-
'q -,~ Right side 350-450 g location on the head height with the readjusting jig
THG-801. After the adjustment is completed, secure the
3. Exchanging recording/playback
Detach the front panel first.
head ® lock nuts on the adjusted parts.
BLACK ~ BLACK
~ , .I
WHITE --t:?
L-J-o O-!--
o-!.---J WHITE ~
['
_-..----~~B-LA-C-K-~-~ ~[ ~_======~==
~ ~ BLACK ~ IWHITF I \
WHITE '- WHITE
head 0.
without touching the tape guide on the recording/playback
I
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6. Tape guide height verification I ADJUSTING THE ELECTRICAL SECTIONS I
Set the jig board THG-801 on the mechanical unit. Adjust it by
turning the verification adjustment nut @so that the 3.8 ELECTRICAL SYSTEM ADJUSTMENT
mm part on the jig stick THG-801 jig shaft move without con- a Gauges necessary for adjustment
tacting the tape guide part of the tape guide@. (1) Low frequency oscillator
(3) Electronic voltmeter
(2) Variable resistance attenuator
(4) Oscilloscope (5) Frequency
7. Verifying fast-forwarding torque counter (6) Adjustment driver (7) Trap coil adjustment
Load a cassette-type torque meter and verify that the reading on square regulation shaft
the torque meter at the median value is 30-80 g-cm during (8) Test tape (SONY TY224)
playback. (A-BEX TCC-153, TCC-130, TCC-262B/162B)
If the reading is outside the standard, verify the voltage of the (DENON'HD-7E/60)
reel motor (3.3 V ±0.3 V). If the voltage is low the torque is weak (9) Mirror cassette for playing (A-BEX TCC-902)
and when the voltage is high the torque is strong .
Also verify the reel thrusting gutter in Item 8. • Adjustment Notes
(1) Clean the head surface, capstan axis. pinch roller, etc. with
8. Verification Reel Driver Thrust Movement gauze or cotton swabs soaked with alcohol before adjusting.
Verify that the thrust movement is 3.0 to 4.0 mm. (2) Demagnetize the recording head and erasure head with the
head eraser.
9. FF and REW Torque Verification (3) Completely demagnetize the adjusting driver.
o When using cassette-type torque meter: (4) Set function switches as follows unless specifically indicat-
Verify that the readings at the end of the fast-forward and ed.
rewind is 80-160 g-cm. o MONITOR switch: TAPE
o Load the cassette half-modified jig and hook the tip of a dial o INPUT volume: Maximum (right side)
tension meter (fu!1 scale 100-300 g) on the triangle part. o DOLBY NR switch: OFF
Switch to the FF (REW) position and feed a tape at a some- o BIAS volume: Center (clicking detent in center)
what slower pace than the speed of the tape that is rolled in. o OUT PUT volume: Maximum (right side)
Verify that the value on the dial tension meter at that time is o BALANCE volume: Center (clicking detent in center)
more than 80 g-cm.
1. Tape playing check
10. Back tension torque verification for Load a mirror cassette for playing and examine the area around
recording/playback the fixed guide of the recording/playback head at playing condi-
Load a cassette-type torque meter to verify that the reading on tion with lighting and verify that the tape edge is not contacting
the torque meter for recording/playback is 6 to 16 g-cm and the tape guide part. The tape playing is the most important ele-
there is no unevenness. ment that determines the capacity of the entire cassette deck.
If the reading is outside the standard values, verify the reel thrust Make every effort to avoid moving the adjusting part. Also, refer
gutter or replace the spring(D to "Adjustment and verification of mechanical system" for ex-
changing and adjusting the recording/playback head.
11. FF and REW Time Verification
Load a DENON HD-7E/60 cassette tape and verify that the FF 2. Azimuth adjustment
and REW time is 80 to 110 seconds. If the reading is outside the 2-1 After verifying the tape playback, load the test tape (A-BEX
standard values, verify Items 8 and 10. TCC-153).
2-2 Playback the test tape and make any necessary adjustment
12. Accidental erasure prevention, metal and by turning the azimuth adjustment nut so that A and B in the
chrome switch function verification Lissajous wave figure are at the maximum and minimum
Verify that switch @ is functioning normally depending on
whether the hole is present or not.
levels respectively.
I
LED
A-BEX TCC-153
~ .,,,,.om,"'Y 1 mm
17
I
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3. Tape Speed Verification and Adjustment
3-1 Connect the frequency counter to the LINE OUT terminal
and load a test tape (SONY TY -224)
3-2 Playback the test tape. When the test tape playback stabi-
lizes at the center part of the tape, adjust the regulator on
the back side of the capstan motor so that the frequency
counter reading is set within the range of 3000 Hz±6 Hz. DC motor
F.Counter
PB Amp Adjustmentpart
LINE OUT
Capstanmotor
3000 Hz
:!: 6 Hz
SONY TY -224
(db)
+6
-- Playback frequency
"-
•
characteristics
.. 1I
+5 ......•..•
+4
+3
+2
+,
o
-1
-2
-3
-4
-5
-6
18
I
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5. Recording System Adjustment
5-1 Adjusting recording/playback comprehensive frequency
characteristics
(1) Load a test tape DENON HD-7E/60. Record with a -38 dB
1 kHz input level signal into the LINE IN terminal and play-
back.
(2) Make a sample recording using a 10-kHz input signal and
playback this recording. Adjust RT103 (left channel) and
RT203 (right channel) so that they conform to the following V.V
specified characteristics. LI NE OUT
PB Amp
+5
1...•...•...
..........•.
Record/Playback
I / .-
_.-
Overall Frequency Response
I
+4
+3
+2
+1
o
-1
-2
-3
-4
-5
-6
5-2 Recording/Playback Level Adjustment 5-3 Dolby C recording and playback comprehensive frequency
(1) Load the test tape DENON HD-7E/60. Make a sample characteristics verification
recording with the 1 kHz (-38 dB) signal and play this sec- (1) Set the Dolby NR switch at "C" position.
tion back. (2) Use a test tape DENON HD-7E/60 and record and playback
(2) Adjust RT-102 (Lch) and RT-202 (Rch) so that the output as in Item 5 -1 to verify that they satisfy the characteristics
from LINEOUT terminal is the same as the output at record- standards.
ing monitoring time.
•
.-'(db) I
+6
I
"
•...
I
Dolby C Record/Playback
1--..... •...
, •
Overall Frequency Response
,,~
1""-_
• ~
•
./0-
+5
+4
+3
+2
+1
o
-1
-2
-3
-4
-5
-6
19
(Gold) in the Remarks column refers to models with Gold front panels.
20
I
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-----------------~===----~~~===~==~---=~~"'="'="'="'=====--------
I 1 I 2 I 4
I EXPLODED VIEW OF CABINET AND CHASSIS GROUP I
~) ~5 ~
~ ~
~ J~
D
~~ -" ~
21
22
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I 2 3 4 E
r OF MECHANISM UNIT I
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5 6 7 8
1
§
1 D
I
I
I
I
I
J
/
/
/
),
/
/
//
/ /0 E
!./
23
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..
24
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~/
• Part indicated with the mark" ®" are not always in stock and possibly to take a long period of time for supplying, or in some case
supplying of part may be refused.
• When ordering of part, clearly indicated "1" and "I" (i) to avoid mis-supplying.
• Ordering part without stating its part number can not be supplied.
• Part indicated with the mark "*" is not illustrated in the exploded view.
• Not including Carbon Film ±5%, 1/6 W, 1/4 W Type in the P. W. Board parts list.
• Parts marked with this symbol Lt:. _ have critical characteristics. Use ONLY replacement parts recommended by the manufactur-
er .
• Refer to the following table for the codes of the resistors and capacitors appearing on the parts list .
• Resistors • Capacitors
Ex.: RN 14K 2E 182 G FR Ex.: CE 04W 1H 2R2 M BP
Type Shape Power Resist- Allowable Others Type Shape Dielectric Capacity Allowable Others
formance
~ and per- j ance ror j ~ formance
and per- strength
~ j
error ~
I
::±1%
:±10%
±5%
Lead wire
NBK
PJG
FRF F:: Fuse
Pulse-resistant
M NL ±2%
±20%
forming type
Non-burning
: Low 3A:
28:
3F
resistor
3
2H
2E
noiseD type
typelW
laW
3W
::2W
',W
~4W ::: +100%
Others
±5%
±20%
+80%
±1%
±2%
±10% C
FWU
BPZ-.
F
JM
C
D
G
P
K -20%
-0% 2A:
2D
lH:
OJ
2C:
lA:high
1.'1:
lC:
2B:
lE 50V
200V
100V
6.3V
160V
10V
35V
16V
125V
:discharge
25V
RD :5W
3H : Carbon CE UL :CSA
Lead
±0.5pF
±0.25pF
part
part
wire
Aluminum HR
HS
HF
DL forming
Ripple-resistant
UL-CSA
Non-polar
High
:foil
For typetype
stability
assuring
charge and typetype
CC
CP
CM
CH : CK:Ceramic
CQ:
CFOil
Mica Film
: Ceramic
electrolyte
Metallized
Metallized
electrolyte 2H:
2E : 630V
2J 500V
250V CA
CS :: Aluminum
Tantalumfrequencysolid
electrolyte
* Resistance
1 8 2 ,> 18000 ~ 1.8kO
-, "L--Indicates number of zeros after effective number
1 2-digit effective number, decimal point indicated by R.
• Units: 0
* Capacity
2 R 2 [~ 2.2 ~ F
-,- L------2-digit
~ 1-digit effective
effective number,
number, decimal
decimal point
point indicated
indicated by
by R.
R.
• Units: ~F, (for P, pF (~~ F)
• When the dielectric strength is indicated in AC, "AC" is included after the dielectric
strength value.
I
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1 2 3 4
I WIRING DIAGRAM I
, I I ,, 1
,, , , , , , , , , , , , ,II,
r ~J::
4~ I1SI e +8V21 ~
6Ir--- ~~~~ 7 ~6
~(GREEN)
II 13"17 5IILoh5~ ,I2(G7
4, ,ERASE ~
1 , GND
.. ,HEAD
079B
Roh
@: FilAMENT
2
~
CN901
DOLBY
CNI91
VINYL
a::...J...J
5'55 ~
~
000 ~
0 '"
BIC
............
~1234S1578
""02 CNI!51
NR
t EARTH
WIRE
(}. PHONE~ (WHT)
WIRE Rch 4U-1816
BIAS ~ 9>- >-SELECTOR
PWB
LOGIC S4
So PWB
weDIEARTH BRACKET .5
, GND
Lch II u (BLU)
S 9 ...----.....
L _____ 34 Ref'! HEAD
Len 19
~ ~~~
I I
IPLAY
F1. 1!5 .:::
VOLTAGE®SbCN891 .•.
10 1METER AUDIO 4U-PW~
~.,(WHT)I W~1§ w'"(i)~4U-1817-
(BOTTOM EARTH) S-OV
@ >-
MPXKEY (WHT)8 GND I 2 ,
Gh
-8V
...J
GRID
SEGMENT GO
RfC 1G2
MUTE
G4UNE
W172
CD 1.5
MUTE 10
MUTE
DIRECT 111
131 FILTER CNt21 TERMINAL
S h WIRE
18 (BLACK) CD DIRECTOUTPU' 1 2 3 ~
MONITOR N _ ;j; •...
~ ~
j
r
II 14U-1817-CD II DOLBY NR OFF/ON 6 LID; 2 GND] P.B. HEAD
II
1_°"
E!'tASE tEAD
REC HeAD P.B. HEAD
'i"'
U 4U-1817- ®
HEAD
4U-1817-® PHONE
METER PWB PWB
JK'01
@@@@ u w (f) 0 Z
Lch Rch
LN: IN
Left RcfI
LIE OUT I
@
-.J
zo
«
@
f-
c-.J
>-
W
0....
I18 ~~
~ t3 II ::>
,....
>-
-.J
Z
o
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W
oo
,
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w
~
«
f-
-.J
c:: c:: o 0 I
r<)
~(§) > 0 Ie I
U
@)~
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r<) -.J
@ 0 000:::
W ~@
-.J
0....
f-
-.J
::>
~
•.....•
oz
«
co
0....
~
::>
-.J
U
W141 FRONT PANEL
D
oz
«co
0....
~
::>
-.J
U
25
A -BV
Cl03
10/50 RIOS
4.7~
~o ~ ~"
N O~
ii<D
00
RIDe va
6.81< ;J.;
R208
6.81<
-(f
"<tN
"0 ~"
O~
uo
<> ~~
C203 R206
10/50 4.7k
R213
5.1 k
I -8V;=J ----ffl'-
-BV . -BV
B
I"" R226
330
C215
10/16
~ PLAY SIGNAL
70,.5 ~
•• REC SIGNAL 120,.5· L
l-----< 120170,.5
IC 307
H0140668P
TR104 , OTC124XS
4U-1817-4 (2/2) R341 lOOK
J97
22K
JK301 BALANCE I N PUT
250k (ZJ C130
1/50 (BP)
~$~
LINE IN (.2)
h
c L
~
~ IC 30~
CD DIRECT
R WI41
Jl0Q
,.--
'OK
-8V)-
BIAS FINE 4 TR204 , DTC124XS
£tU~
-
500 (8)
+BV>-------
1 8 lf8
CN141
--l{
+8V)
BIAS FiNE VR C.T >
METAL )-
R361 471< (J215) (METAL
DOLBY ON/OFF }--
R360 471< (J216) DSMIA2
DOLBY B/C
JI25 151< MPX FJL TER 0351
BIAS >'---,4.6V REC
REC MUTE TR302 ' 2SC2603
( PLAY MUTE
TR303 ' 2SC2603
(~
•.BV>---
0.0022
TR313
2S8562C
-8V _8V
-8-1}---
u
;g
aI
~12
0" 't':i IF)
C315 :t ~-
~o
R323
47 O.OO~
MUSIC
E
~-8V
the unit is O .
• The unit of capacitor is pi. P
26 fied,
OUTPUT
}F~T
r SOURCE Leh R129
47 r--
JI(301
Lrn
r SOURCE Rch
T~
W141
R229L
47
LINE
R<h
OUT
---f-< -8V
TR 321
-8V~ TR319 ,
DT A143XS
DT A 144ES
·BV)
t 4U-1817-5
HEAD PHONE PWB
.
C215
"0 10/16 TR207 'ydT820
~ ~227
--
1122• PHONES
~~ ~~ JACK
L104
R16!> CI55
SKEW COIL ~ 10 ••
330 10/16 I '34'
~ -8V >-- O.
NO
: DTC124ES TR316 , DTC124X3
~2 5~
~$;;
-cJr~~- SOURce
rAPE
H
L
-BV.
R219 C216
47k V50
+ 120R223
(1/2w)
~.v
LINEMUTe>----C142 RI61 C144
, MS218
10/16 151< 4.7/35
RIS6 L 106
REC Len
u
7 4.7k 15mH
~-.:J
r---< REC MUTE
R34~~~1~
C154
150p
3.91c
RTl02 CI46 R153
47k (8) 0.082 'OK 4 --Len
5 REC
RT20? C246 R253
~~~CN0I71
6 HEAD
47k (8) 0.082 3Q1(
C254 WI71 -- Reh
h. 150p
X ~:~E
TR105. 20S
2SC2603
~
TR r~
h
20S
REC Ren L206
C242 R261 C244 15mH
10/16 15k 4.7/35
R265 C255
330 10/16
IONITOR
PLAYMUTE~
I
i--
DTe 124XS
U03 TR304
OSC COIL
/
TR30S
NORMAL
CHROME
METAL 69V
6.3V
sov I
TR30S
R307
12K 3.3K
R308~ \..rJ
'R304
-4--
.-6V
/4 W unless otherwise specified and • This circuit diagram shows the basic circuit. It is subject to c:) : Playback signal line.
change for the purpose of improvement. • : Recording signat line.
is pi. P is pF unless otherwise speci-
FK801: FIP98EM8
-'-' !;
u:::u: J;~~~:0)$tii;)1S8
j)G
•••••••• T
0801 •..•..
815.819.824 155270,.1,
SW813 SW809 SW8~ swaOl
REC REW
0813 PL..••
y 0809 FF 0805 0801
F1 -1
21)(2(j(19}(18}(17}(16}(1!SX14}(t5}(12}( 11XtO}(9 }(eX7 }(6}(5)( 4 XJX2)( 1
3.ev
JUl.JL .• OV
II
50 58 \
\
~~ ~~
I
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DTC143X 82k
A933CN191 66' ~~
TR911
R932
~~ ~ cc 0924
R913 00 REMOTE n R933
~~II~ 155270,.1,
~~
~~~N~
::~
56 61
57 u '--
58
I
59
V REF OV
VLD -30V
510 CAM F R922 ••,470
511 CAM R R923 ••• 470
Ir.4USIC
~PH 0 REEL F ~
R925 ... 470
120/70 .••5
iPH1 REELR
~-
NORt.lAl.:
~PH2!11 PLYSP
CHROME
- METAL
2
'"
PH3
T9
• DOLBY OFF/ON t;-
a T8 JUl.JL 3.8V
-JOV
DOLBY SIC
MPX FILTER
~ 17
T6 1G
1G--7G
-BrAS 4V
o T5 2G
REC MUTE OV~ KEY IN 0 PLA
~ T4 3G
KEY IN 1
'"
KEY I N2
LINE MUTE T2 5G PLA
KEY I N3
~"
CO DIRECT T 1 41 6G
MONITOR
BIAS
TO 7G
'8V
eND ~
REC MUTE
PL.A Y MUTE
RESET
TR9Q9 : DTC124X
----{ -12V
-8V
• WARNING:
Parts marked with this symbol it
have critical characteristics.
Use ONLY replacement parts recommended by the manufacturer.
TR904 : 2S8562
• CAUTION: D909
0910
Before returning the unit to the customer, make sure you make either R907 5.6« ~S270A"2 0907.908 :
(1) a leakage current check or (2) a line to chassis resistance check. If ~-12V>
I
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- .- - ..
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5 6 7 8
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CAM
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117.5111'" • 2S0985L
4 10 &. 7120V - I8 &/25OV
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7 .-- .!:.~
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J...J.. &.
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7
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AC CORD
DTC143XPlA..SE (L) 'POWER'
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FOO1I FUSE
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8~~ ~g
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~
FLAMENT
-1"-- A
27
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1 2 3 4
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28
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29
I SEMICONDUCTORS I
@ IC
A
9
14 7 18 42
B VDD
CONTROL4
CONTROL215 OUT4
CONTROL31s
C HD14066BP
jLPC1297CA
REC OUT I 21
@ IC
CX201E
D @ Transistors
G D C B C B
S E E
E
M5218P 2SK381 2SA933 2SB562
M5220P 2SC1740
2SC2603
30
I
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5 6 7 8
14
~2'
28
ch2 AC IN Ll.
ch2 CR [}
ch 1 DC IN I]
ch2 DC IN []:
AC/DC SW [l
GND []:
GRID 2 f9
GRID 1
OUT16l..!!
OUT15
OUT14
OUT13
BA6109 BA6800A
1
@ Diodes
,~ 2
I
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DENON
L _
NIPPON COLUMBIA CO., LTO.
No. 14-14, 4-CHOME AKASAKA,
MINATO-KU, TOKYO JAPAN
TEL: 03-584-8111
TLX: JAPANOLA J22591
CABLE: NIPPON COLUMBIA TOKYO
I
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