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<p>India is one of the best producers of castor seed.

Castor seed oil content, it


may vary from 35-40%. Production of castor oil by extraction process is economic
one. Process of extraction may be batch type or continuous. Oil Extraction process
carried over the following stages to get pure castor oil; they are Extraction
process, Distillation process, Separation of excess wax available in the oil.
Packing material required for distribution of oil will be plastic drum or barrel or
plastic containers or metal container. It can be easily transportable and handable.
There is very good market demand of castor oil in the indigenous market. There is
also very good export market of the product. There are more than 100 derivatives
produced from castor oil in the Germany. As a whole castor oil project is one of
the good project in India which has good prospect. Castor seed is grown
commercially on plantations but also harvested from wild plants. The seed must be
hulled after harvesting. The seeds contain about 50 percent oil by weight. To
extract the oil they must be crushed and pressed with hydraulic or continuous screw
pressing at high or low temperature. Further solvent extraction can release much of
the remaining oil. Modification of the oil is achieved by a variety of chemical
processes including oxidation, hydrogenation and thermal treatments to produce
products for specific applications. Castor Oil Extraction The ripe seeds are
allowed to dry, when they split open and discharge the seeds. These seeds are
cleaned, cooked and dried prior to extraction. Oil is then extracted by pre-
pressing, using a high pressure continuous screw press &acirc;&euro;&ldquo; called
the expeller. Extracted oil is filtered. Material finally discharged from the
press, called cake, contains 8 to 10 percent oil. It is crushed into a coarse meal,
and subjected to solvent extraction with hexane or heptane. Oil Purification Once
the oil has been extracted from the seed, it is necessary to remove impurities from
the oil. The oil is essentially a pure triglyceride, and contains almost 90% of
glyceryl tricinoleate. It is the ricinoleic triglyceride that is needed in order to
produce high quality castor oil. The crude oil is then refined by Settling and
Degumming of the oil, Bleaching, Neutralization and Steam Stripping. Uses &amp;
Application &acirc;&euro;&cent; It has medicinal value; it is used in the
different variety of medicinal product. &acirc;&euro;&cent; 2. It can be
commercially used as antifoaming agent. &acirc;&euro;&cent; 3. It has largely
used in the cosmetics industry for the production of hair oil. &acirc;&euro;&cent;
4. It can be commercially used for the production of different grade of
plastic additives. Market Survey Indian edible oil industry is composed of some
15,000 oil mills, 600 solvent extraction units, 250 vanaspati units and over 600
refining units. These employ over a million people. With around 8% of world
oilseeds production, over 7% of global protein meal production, around 4% of world
oil meal export, total oilseeds production of 23 mn tonne and 5.6 mn tonne of
edible oil production, India is the fourth largest edible oil economy in the world
valued at USD 16.5 bn (Rs 660 bn). India has a share of nearly 6% of global
vegetable oil production, nearly 11% of global vegetable oil imports and 9% of
global edible oil consumption. And yet over 40% of the edible oil availability in
the market is sourced from imports. In a large measure the dwindling state of the
oilseeds production is attributable to the low crop yields, which have fluctuated
drastically. In the recent years, the production of oilseeds got stumbled to a very
low of 691 kg/ha and recorded the average yield of 935 Kg/ha over next three years.
This has adversely affected the availability of edible oils in the country. The
country has depended largely on imports to meet the domestic demand pegged at
around 12 mn tonne now. According to the data compiled by the Solvent Extractors'
Association (SEA).estimates of the country's vegetable oil imports are 8 mn tonne
against 7.5 mn tonne predicted earlier for the year. Apart from lower domestic
production, increase in domestic consumption due to reduced domestic prices and
zero import duty on crude edible oil were responsible for increased import. The
production of oils from the solvent extraction sector has increased steadily to the
level of 1.4 mn tonne. Of the 1.4 mn tonne, 14% or about 195,000 tonne of output
represents industrial oils. These, along with the production from nine oilseeds,
are expected to augment the domestic production to around 8 mn tonne. The edible
oil segment is currently undergoing a metamorphosis as a result of spiraling prices
of soft oils - sunflower and soyabean. The edible oil industry is quite unique as
its demand exhibits near price inelasticity. While oils have witnessed sharp rise
of 30 to 40% in the price of imported edible oil, the imports too have increased by
40%. Edible oil imports were 1.5 mn tonne as compared to 1.1 mn tonne in the
corresponding period in the next year. The edible oil imports in the country are
likely to surge from the existing 6 mn tonne to 8.3 mn tonne in 2015. This
corresponds to the existing demand for edible oils of around 12 mn tonne expected
to increase by 77% to 21.3 mn tonne by 2015. It is claimed that a marginal 23%
increase by 2015 in acreage under oilseeds could contribute substantially to the
total output, thereby reducing the dependence on imports. The introduction of
innovative and modern technology could help increase the yield of oilseeds in the
country to 1.4 tonne by 2015 from the current level of 0.9 tonne a hectare
currently. Accordingly, the total oilseed production has to increase substantially
to 44.8 mn tonne, by 2015 from the present level of around 23 mn tonne. This would
result in higher availability of oil seeds for the mills to crush, augmenting total
edible oil production to nearly 13.5 tonne by 2015. Few Major Players are named as
under: Amrit Agro Inds. Ltd. Balaji Agro Inds. Ltd. Bhagat International Pvt. Ltd.
Biotor Industries Ltd. Dolat Investments Ltd. Growmore Solvent Ltd. [Merged] Gufic
Biosciences Ltd. Gujarat Ambuja Proteins Ltd. [Merged] Gujarat Speciality Lubes
Ltd. Ihsedu Agrochem Pvt. Ltd. Ihsedu Itoh Green Chemicals Mktg. Pvt. Ltd. India
Castor Ltd. Jamnadas Madhavji Intl. Ltd. Jayant Agro-Organics Ltd. Kalyani
Refineries Ltd. N K Industries Ltd. Nu Tech Organic Chemicals Ltd. State Trading
Corpn. Of India Ltd. Sunrise Oleochemicals Ltd. Trisuns Chemical Industry Ltd.</p>
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<table>
<tr>
<td class="auto-style3">
<img
src="http://www.entrepreneurindia.co/images/niir_logo.png" />
</td>
</tr>
<tr color="Red">
<td class="auto-style3">
<p>
106-E, Kamla Nagar, New Delhi-110007, India.
<br />
Tel: 91-11-23843955, 23845654, 23845886,
+918800733955,<br />
Mobile: +91-9811043595.
<br />
Email: <a
href="mailto:npcs.ei@gmail.com">npcs.ei@gmail.com </a>,<a
href="mailto:info@entrepreneurindia.co">info@entrepreneurindia.co</a><br />
<br />
Website: <a
href="www.entrepreneurIndia.co">www.entrepreneurIndia.co</a>
<br />

</p>

</td>
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<tr>
<td>
<h2>
<span id="lblName">Castor Oil (Extraction and
Refining)</span><br />
</h2>
</td>

</tr>

<tr>
<td>

<table border="1">
<tr>
<td><b>Capacity:</b></td>
<td>
<span id="lblCapacity">6000 MT/annum</span>
</td>
</tr>
<tr>
<td><b>Plant and machinery cost:</b></td>
<td>
<span
id="lblPlantandmachinerycost">335.00</span> Lakh</td>
</tr>
<tr>

<td><b>Working Capital:</b></td>
<td>
<span id="lblWorkingCapital">0.00</span>
Lakh</td>
</tr>
<tr>

<td><b>Rate of return(ROR):</b></td>
<td>
<span id="lblRateofreturn">28.00</span> %</td>
</tr>
<tr>

<td><b>Break Even Point (BEP):</b></td>


<td>
<span id="lblBreakEvenPoint">55.00</span>
%</td>
</tr>
<tr>

<td><b>TCI:</b></td>
<td>
<span id="lblTCI">631.00</span> Lakh</td>
</tr>
<tr>
<td><b>Cost of Project:</b></td>
<td>
<span id="lblCostofProject">631.00</span>
Lakh</td>
</tr>
</table>
</td>
</tr>
<tr>
<td>
<span id="lblDescription"><p>India is one of the best
producers of castor seed. Castor seed oil content, it may vary from 35-40%.
Production of castor oil by extraction process is economic one. Process of
extraction may be batch type or continuous. Oil Extraction process carried over the
following stages to get pure castor oil; they are Extraction process, Distillation
process, Separation of excess wax available in the oil. Packing material required
for distribution of oil will be plastic drum or barrel or plastic containers or
metal container. It can be easily transportable and handable. There is very good
market demand of castor oil in the indigenous market. There is also very good
export market of the product. There are more than 100 derivatives produced from
castor oil in the Germany. As a whole castor oil project is one of the good project
in India which has good prospect. Castor seed is grown commercially on
plantations but also harvested from wild plants. The seed must be hulled after
harvesting. The seeds contain about 50 percent oil by weight. To extract the oil
they must be crushed and pressed with hydraulic or continuous screw pressing at
high or low temperature. Further solvent extraction can release much of the
remaining oil. Modification of the oil is achieved by a variety of chemical
processes including oxidation, hydrogenation and thermal treatments to produce
products for specific applications. Castor Oil Extraction The ripe seeds are
allowed to dry, when they split open and discharge the seeds. These seeds are
cleaned, cooked and dried prior to extraction. Oil is then extracted by pre-
pressing, using a high pressure continuous screw press &acirc;&euro;&ldquo; called
the expeller. Extracted oil is filtered. Material finally discharged from the
press, called cake, contains 8 to 10 percent oil. It is crushed into a coarse meal,
and subjected to solvent extraction with hexane or heptane. Oil Purification Once
the oil has been extracted from the seed, it is necessary to remove impurities from
the oil. The oil is essentially a pure triglyceride, and contains almost 90% of
glyceryl tricinoleate. It is the ricinoleic triglyceride that is needed in order to
produce high quality castor oil. The crude oil is then refined by Settling and
Degumming of the oil, Bleaching, Neutralization and Steam Stripping. Uses &amp;
Application &acirc;&euro;&cent; It has medicinal value; it is used in the
different variety of medicinal product. &acirc;&euro;&cent; 2. It can be
commercially used as antifoaming agent. &acirc;&euro;&cent; 3. It has largely
used in the cosmetics industry for the production of hair oil. &acirc;&euro;&cent;
4. It can be commercially used for the production of different grade of
plastic additives. Market Survey Indian edible oil industry is composed of some
15,000 oil mills, 600 solvent extraction units, 250 vanaspati units and over 600
refining units. These employ over a million people. With around 8% of world
oilseeds production, over 7% of global protein meal production, around 4% of world
oil meal export, total oilseeds production of 23 mn tonne and 5.6 mn tonne of
edible oil production, India is the fourth largest edible oil economy in the world
valued at USD 16.5 bn (Rs 660 bn). India has a share of nearly 6% of global
vegetable oil production, nearly 11% of global vegetable oil imports and 9% of
global edible oil consumption. And yet over 40% of the edible oil availability in
the market is sourced from imports. In a large measure the dwindling state of the
oilseeds production is attributable to the low crop yields, which have fluctuated
drastically. In the recent years, the production of oilseeds got stumbled to a very
low of 691 kg/ha and recorded the average yield of 935 Kg/ha over next three years.
This has adversely affected the availability of edible oils in the country. The
country has depended largely on imports to meet the domestic demand pegged at
around 12 mn tonne now. According to the data compiled by the Solvent Extractors'
Association (SEA).estimates of the country's vegetable oil imports are 8 mn tonne
against 7.5 mn tonne predicted earlier for the year. Apart from lower domestic
production, increase in domestic consumption due to reduced domestic prices and
zero import duty on crude edible oil were responsible for increased import. The
production of oils from the solvent extraction sector has increased steadily to the
level of 1.4 mn tonne. Of the 1.4 mn tonne, 14% or about 195,000 tonne of output
represents industrial oils. These, along with the production from nine oilseeds,
are expected to augment the domestic production to around 8 mn tonne. The edible
oil segment is currently undergoing a metamorphosis as a result of spiraling prices
of soft oils - sunflower and soyabean. The edible oil industry is quite unique as
its demand exhibits near price inelasticity. While oils have witnessed sharp rise
of 30 to 40% in the price of imported edible oil, the imports too have increased by
40%. Edible oil imports were 1.5 mn tonne as compared to 1.1 mn tonne in the
corresponding period in the next year. The edible oil imports in the country are
likely to surge from the existing 6 mn tonne to 8.3 mn tonne in 2015. This
corresponds to the existing demand for edible oils of around 12 mn tonne expected
to increase by 77% to 21.3 mn tonne by 2015. It is claimed that a marginal 23%
increase by 2015 in acreage under oilseeds could contribute substantially to the
total output, thereby reducing the dependence on imports. The introduction of
innovative and modern technology could help increase the yield of oilseeds in the
country to 1.4 tonne by 2015 from the current level of 0.9 tonne a hectare
currently. Accordingly, the total oilseed production has to increase substantially
to 44.8 mn tonne, by 2015 from the present level of around 23 mn tonne. This would
result in higher availability of oil seeds for the mills to crush, augmenting total
edible oil production to nearly 13.5 tonne by 2015. Few Major Players are named as
under: Amrit Agro Inds. Ltd. Balaji Agro Inds. Ltd. Bhagat International Pvt. Ltd.
Biotor Industries Ltd. Dolat Investments Ltd. Growmore Solvent Ltd. [Merged] Gufic
Biosciences Ltd. Gujarat Ambuja Proteins Ltd. [Merged] Gujarat Speciality Lubes
Ltd. Ihsedu Agrochem Pvt. Ltd. Ihsedu Itoh Green Chemicals Mktg. Pvt. Ltd. India
Castor Ltd. Jamnadas Madhavji Intl. Ltd. Jayant Agro-Organics Ltd. Kalyani
Refineries Ltd. N K Industries Ltd. Nu Tech Organic Chemicals Ltd. State Trading
Corpn. Of India Ltd. Sunrise Oleochemicals Ltd. Trisuns Chemical Industry
Ltd.</p></span>
</td>
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<td>&nbsp;</td>
</tr>
<tr bgcolor="#1F497D" color="#fff">
<td>
<h6>NIIR Project Consultancy Services (NPCS) is a reliable
name in the industrial world for offering integrated technical consultancy
services. Its various
services are: Pre-feasibility study, New Project
Identification, Project Feasibility and Market Study, Identification of Profitable
Industrial Project
Opportunities, Preparation of Project Profiles and Pre-
Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of
Techno-Economic Feasibility Reports, Identification and
Selection of Plant and Machinery, Manufacturing Process and or Equipment required,
General
Guidance, Technical and Commercial Counseling for
setting up new industrial projects and industry.
NPCS also publishes varies technology books, directory,
databases, detailed project reports, market survey reports on various industries
and profit
making business. Besides being used by manufacturers,
industrialists and entrepreneurs, our publications are also used by Indian and
overseas
professionals including project engineers, information
services bureau, consultants and consultancy firms as one of the input in their
research.</h6>
</td>
</tr>
<tr>
<td>&nbsp;</td>
</tr>
<tr bgcolor="#B8CCE4" color="#721B4C">
<td>
<h><b>NIIR PROJECT CONSULTANCY SERVICES</b> <br />
106-E, Kamla Nagar, New Delhi-110007, India. <br />
Tel: 91-11-23843955, 23845654, 23845886, +918800733955 <br
/>
Mobile: +91-9811043595 <br />
Email: <a href="mailto:npcs.ei@gmail.com">npcs.ei@gmail.com
</a>,<a href="mailto:info@entrepreneurindia.co">info@entrepreneurindia.co</a><br />
Website: <a
href="www.entrepreneurIndia.co">www.entrepreneurIndia.co</a></h>
</td>
</tr>
</table>

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