Machie

Desigr

DATE:
ASSign ment No. 2

spigot stype of coHeo joind to

DDesiqn e se Cket and 70 KN Dau a Deat
a 2eversble laad f
toansmi
Sketch Aith dimensi0n8.

mateoia and mateia pooperdies

|> selectiÙr of
been Belected for the socke
he akesia aubich have
spiqbt type of cotter ioind is.
C30
(Erom PSG 1.9)

initia s4es duu

9) factox af scfety As Ahoe is
gtress Concentogation
Co tteo and
t0
ty hthing of and sp iac end considea
ue to 8etjn sockel
hig h fos = 4

Q) Pemissible
4S N/mm

Pemiss ible shear stesg

37:3 37 Nhnm
Pos 4

4) Dedign of spigo

FOR EDUCATIONAL USE

 DATE:

C)Éonsider failere at the&haft

70x(03

d 34 44 38 mm

b) consder feiture oP spiat ad slod

d-dt= 188 35 - 0

Co nsicer CoLsing PailuEE

6 =
A

= 6 x 7S
= 120 Nmm
J20
de t

dat S8 3. g3 -(2

FOR EDUCATIONAL USE

 DATE:

Coom eg

do ||88 3S + det
3S +88 3.33

|7768
42.0 43 nmo

det = 5833g
t z 88 3.93
43
| - 13.S6 m m.)

Gonsider shear foiluge beyoad Hhe gocket of spigo4

Cushing failuoe at colla.

toxo3

d& -d = 70 xI03
Hx120
70X10
T12o
51 mm
FOR EDUCATIONAL USE
 DATE:

shee fcilue ad collan ,

Ttda
34

t4 =4: 00 4 n15 mm

5) Design o S0cket

de

Con sider Failuse t socMet slot

FOR EDUCATIONAL USE

 DATE:

By seluing fhe uation

70x10
7S

q33 ·33
T

-8SO20 (2 q33 33

- l2d, -118G.534

54 2 S8 mD

Con siclun comshing failue of socket collag.

J4 x 120

$4 120

6 = "P

(dy-i)44

FOR EDUCAIONAL USE

 DATE:

at Socked collat.
COnsides hean failure

84 =
2 (d -cd2) ta

ts =
2(00 -43)x37

t3 =

Consider shear fatleoe shapt af the 80cket

t2 = 70X 10
B7XTX &5

to = |4.20 18 mm
 DATE:

6) Desiqn ot cotBen pin

(ons iders hecu feiluse oP cotte

tb
34 = 0x0
2 xbxt

3
b=

bz 64 S6 N68 mmi

Cfom PSG secti6n modutus)

|0#89. 33

FOR EDUCATIONALESE
 DATE:

Considex bending failuae of pin

2

dals
d2

Rdy-dz)
2

Moay Tox o°43

2

Mmay = 708 7S0

6 Mmaz T0S7So 65. 68 mm2

lo789 33

since S s le ss thas G
The
cotteyis safe for bendin a

FOR EDUCATIONAL USE

 DATE:

2)A Knuckle i0 ind to connect tuo

mild Steel bas nder a
Th allevable sty sses l 7S Mpa in tenaion soMpa
in Sher 1So
(Ass ume empiacl geations
MPa n
chushing
os tinele
iamete of Knuckle pin cdi sd
iameteo f knuckle pin head and collar d3 lSd.
thickneas of ingle cye t= l:sd,
4hickness ef pi bead t, = 0 sd ).
) Doaw a neat sketeh af hnucele joind
2) find the diameter of the
3) using empichal Pomula Pind al dimensiens
uit neat sheteheA to Peilue cDSS secHor araA
check allcompenents undtr dirfenent failures
6 = 75 N/mm

P= 1So x b3 N

1) foiluge jn the olid Dd in tensin.

FOR EDLCATIONAL USE

 DATE:

d= 1SOx I03

d 50. 46 N 5| m m

2) failue fKnucklepin in &hecut

A
3
1 ISox10

d=

d =43. 70 N 44 mm

By wing empiniead fomelas

Diameter o knuckle pin di Ed = Sa mn.
102 M
diametea of knuckle pin head and Callax d3 =l:SKsA.
=76.S 77mm
dhickneAS t &ingle eye t =|2Sx S| 2 63. 7S A 64 mm
hilkness ot tok tË = o78X S1238 29 N 39 nm
4hickneSS ot pin head =
 DATE:

3) CmShing failuse ef Single eyc

A
d,
|50
t k di xt
1So

t= |:2s d (Empimcal omula).

te i 2S x6|= 63.75 64 mm

(Take max value)

4) tensile PailuTe ot Single eye

7s = lsox1o

do- 44 ISOx1
64x7s

G4x 7S

FOR EDUCATIONAL USE

 DATE:

5) Shear failuae of Single eye.

-de
Sox o

SOx 64

S0 210)+4t
S0xb
de S9:9s 90 mm
Detigr e deble eye
6)Cshine failure of double eye
A

So =
2(dht)
1SOx h4 x2.
t ||: 36 ^ 12mm

0 1SX 6| 38 2s N 39 mm.

t 39 mm nax vau)

FOR EIDUCATIONAL USE

 DATE:

)chtek Tensil failue of decble eye

6 =
k olg 2 (da-dt
6t (Sox
2(40- 44)39

G 4. S0 N/2

8) Check fox shea failure.

P

|30 x 0

2(9- 44)39
t 4}. 80 N/mm

Tdes < Tper

 DATE:

(eendina Pailuge bf fin).

Berdieg momentin Pin

E t|3

Mmax =2445000 N-m.

SectiGn madulud 7
8362 91 mm

6. 2175o o0 = 260 .O7 N/mn

8362 9/

6b is qrete tan
the Hnuc kle pin wi| bend
 M

21#5 000

3
 DATE:

2) A boacket i s supported by H Jtivets pf eqtal diametez

Dedemice 4he 3i2e oof ive ytaking
pemissible shea Btress as 60 Ma

P 2o KN
boomm
Mm

4
29e

P 20 X 10 N

SOoo N.
Pimay load P
n

pxe

Jt-2so
2( 12s+ t6D)

f z 2
B4.|4 N

fs = f re

FOR EDUCATIONAL USE

 DATE:

f +f4 2 fpx fe xcos e

J(sooo ) +(29.96 x1o)»4 2x So o0 x 291" 26x 10 x(os o

Sooo 4 2g:28 xIs

342 60 N

A =

A 2 8426 O
G4| m m2

da = ST|

|de 26 96 mn

do o. S4 d.

2696

|d= 32oq m

FOR EDUCATIONAL USE

 DATE:

4) AbAcket 8hown in Pia is Pitted to a aucll ith

5 bol4s thaee at tne top and two at t i bottom
tth aU fhe balts qually apaced , Aload of
20000 N js acting at dn ecendncity ot 200 mm
Venlica clistances be st& 2nd ows fom the
Aingpaind a 50mm and 2s0 mm Teapecticl
Select ita ble bolt size far this applicadion
(6y = 300 N/mm Pos = 3)

300 100

OSx 30D So Nnme

fos

20000 N

mm.

200
Somr.

) Pomay gtress
20000

A
FOR EDUCATIONAL USE
 DATE:

2) Jecondaxy stress -
Pxe

200 OO K200
2000OX20O
(so² 4s 4 2s0+2s2s) (so4s024 3o0+300430c

2
20. 18 N

load ill be in l3,4 and ool+

20 78 X2So
2 Ss N 4362 N.

S14s 436 2
famay A A

A6t 36 mm2.

&7.36 d
7366
de 9"68 mm de 4.26
de 84 d
d = | S2 mm ||: 02 mn

FOR EDUCATIONAL USE

 DATE:

s) Calcalate he &ige ot weld gequized fo

eccenAdcally lo ade d wel ahwn 4he
allonable teeses in weld is 7s bhm

2s k

P= 2s yI0 N

1) Prhmat Sean

28x103
tl75+so+so)

|42 8 5 -0

2) seconda y shearStess

= tso -Ny. (6= 5o d= 7s),

2 b fd
Ny =
2xSO + 79

FOR EDUCATIONAL USE

 DATE:

(2b + )
12 2b +d

3
(2Y5O + 7S) S0 (So+ 7s )
\2 2xSo+ 7S

223 4x0 t

375

3s. 12

T:37-s)°+ (33. 72) ton (87-s1

l3s.72

2SID x
13s. |X 5|78
223. Z 10* t
786.34 N
 DATE:

DATE:

O. 707 h

he
O.70 7

|6.80 mm
 DATE:

6) hat do yoU mear

6Venhaulinq scoeuLs?
H delt terting scTttd
The to2que eqLtised fo lowes hSereus is
drn medn dia = d+de)
2
P PiCh

Wtn (o- ) * dm (w lo

)sel locking sce

abovep euatHo0.
Sequired Jo loweo Ah docd uill be posive
uhich hdicateo th efots s eqtuiseol to
ehe
low loc oAnd uch Condittone is kaaln
enown c self docking oP Scveo.
efficiency (sef teek)5o
2) oveoh auling
n he

Teguired to ower thi load uill be negcive.

uhich meas he dord uill 8tavtl moving dtt
donpwwurd directien with appli cation ot cny
torquebuchconditon is enoun as
oveohauling ot ereea
ePficieccg (ovechatling ) 501.
FOR EDUCATIONAL USE