EN Vision Service

Ziehm Vision R
Service Manual
Ziehm Vision R
28152 - 14/10/2011
Copyright Quality Standards
Copyright © 2011 Ziehm Imaging GmbH This document was produced in accordance with a certified QM
All rights reserved. system as per DIN EN ISO 13485. It conforms to the requirements
Transmission or reproduction of this document, exploitation and of Council Directive 93/42 EEC, Annex I, and other applicable
disclosure of its contents to third persons is not permitted without norms. The information provided in this document may be updated
express written consent of the manufacturer. Infringements shall at regular intervals. Subject to change without prior notice.
entitle to damage claims.
Manufactured by:
Registered Trademarks Ziehm Imaging GmbH
This document may contain the names of registered trademarks or Donaustr. 31
brands, the use of which by third persons for their purposes may 90451 Nuremberg (Germany)
infringe the rights of their respective owners. e-mail: info@ziehm-eu.com
http://www.ziehm.com
Rev. 10/2011
2 Ziehm Vision R
28152 - 14/10/2011
With the Ziehm Vision R, Ziehm Imaging GmbH provides an active medical device Preface
connected to the mains power supply. The above listed medical device is a non-contact
device. It does not require any contact with the patient to perform its intended use. It
provides contactless energy in the form of X-rays.
Ziehm Imaging GmbH authorizes only trained and skilled personnel to operate this medical
device. The system is intended for use by health care professionals such as physicians,
orthopedic surgeons, vascular surgeons, neurovascular surgeons, cardiologists,
radiologists and technologists in hospitals, outpatient clinics and other clinical
environments. Ziehm Imaging GmbH anticipates the system will be used on a nearly daily
basis. Ziehm Imaging GmbH applications specialists and/or qualified site personnel provide
on-site operator training in the proper use of the system.
The medical equipment is intended for fluoroscopies in the field of surgery, e.g. in trauma- Normal use
tology, orthopedics, neurology, urology, cardiology. Third-party devices and components
used in combination with this system must comply with the safety requirements according
to IEC 60601-1 and/or IEC 60601-1-1 or furnish proof of an equivalent degree of safety.
To ensure CE conformity, these components must have a CE approval in accordance with
Council Directive 93/42/EEC. In addition, a declaration in compliance with Article 12 of the
said directive must be provided.
For components without CE approval, a conformity assessment procedure is obligatory.
Proper and safe operation of the system requires adequate transportation, storage,
assembly and installation as well as appropriate use and maintenance.
The limit values indicated in the present document must not be exceeded; this applies also
when putting the system into service.
The system is suitable for interventional procedures according to IEC 60601-2-43.
The system provides contactless fluoroscopy and according to this does not have applied Normal use
parts. (Canada only)
Only trained and instructed qualified personnel are allowed to operate the system.
The system may only be used in heights up to 6561.7 ft (2000 m) above sea level and must
be used within the limits defined by the technical specification. The use of the system is only
allowed in rooms used for medical purposes in accordance with EMC class A as well as
with protective earth conductor. The system may only be used in an environment with an
oxygen saturation <25%.
The system must be maintained regularly according to the maintenance procedures by
qualified personnel authorized by Ziehm Imaging GmbH. The system may only be used in
faultless condition and in accordance with the terms set forth by the operating instructions.
The exposure of humans to ionizing radiation must always be medically justified. Especially Contraindications to the
on pregnant women, children and adolescents this procedure should be used with caution use of X-rays
or be avoided altogether. However, the final decision lies with the attending physician or
attending surgeon.
In the USA, Federal law restricts use of this device to trained personnel on the order of a Operation (USA)
physician.
Only authorized personnel are allowed to assemble and/or repair the medical equipment Authorized personnel
described in this document. Authorized personnel are persons who have attended an
appropriate training course provided by the manufacturer.
The manufacturer accepts responsibility for the safety, reliability and performance of the Exclusion of liability
system only if
− any installation, modification or repair work is carried out exclusively by persons autho-
rized by the manufacturer;
− the electrical installation of the site where the system is operated complies with the
requirements of VDE 0107 or the corresponding national regulations of the country of
installation;
− only original spare parts or components that comply with Ziehm Imaging’s specifica-
tions are used;
− the system is used in accordance with the Operating Instructions.
The warranty becomes invalid in case that any repair, modification or installation work is
carried out by unauthorized personnel. No consequential damages will be accepted either.
Ziehm Vision R 3
28152 - 14/10/2011
The equipment conforms to Class IIb according to Council Directive 93/42/EEC.
4 Ziehm Vision R
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1
Warnings and
Important Information
Ziehm Vision / Ziehm Vision RFD

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1 Warnings and Important
Information
1.1 Safety Instructions
This manual does not constitute a complete catalog of all safety measures necessary for the oper-
ation of the respective medical equipment, since special operating conditions may require further
measures. However, it does contain instructions which must be observed in order to ensure the
personal safety of operating staff and patients as well as to avoid damage to property. These
instructions are highlighted as follows:
DANGER
Indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or seri-
ous injury.
CAUTION
Indicates a hazardous situation which, if not avoided, may result in minor or mod-
erate injury.
NOTICE
Indicates a property damage message.
NOTE
Notes are informative. Additional useful information and hints are provided for the
operator here.
Ziehm Vision / Ziehm Vision RFD 1-1

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1 Warnings and Important Information
1.2 Warnings
WARNING
The monitor cart power module contains live voltage even when the unit is
switched off from the C-arm or monitor cart keyboard or the emergency switch is
pushed. Be sure to disconnect the unit from the mains supply when performing ser-
vice work to the unit.
WARNING
The pre-power supply within module 1 contains 2 large storage capacitors that fil-
ters the line voltage. The capacitor may contain high voltage even after the unit is
disconnected from the mains supply and even when the capacitor rack is discon-
nected. Make sure that all capacitors are discharged before performing any ser-
vice work on the power supply.
WARNING
The Modules 1 (power supply) and 5 (Generator) contain dangerous voltages.
During operation the voltages exceed 250 VDC.
WARNING
The boostcaps within module 1 are not discharged automatically after power off.
They will contain a high voltage even after the unit is disconnected from the mains
supply.
WARNING
Parts of the C-arm may be contaminated infectiously. We strongly recommend to
wear disposable vinyl gloves while doing service.
1-2 Ziehm Vision / Ziehm Vision RFD

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1.3 Required Tests After Service
The following tests have to be performed after every service:

• Is the mechanic working properly?
• Are all cables (P0, mains and swivel cable) in good condition?
• Are the TFT keyboards working properly?
• Is the printout of the video printer okay (if printer is available)?
• Is the system working fine?
• Perform electrical safety check according to relevant national regulation of the country of
installation.
Possible discrepancies have to be recorded in the service report.

28152/28405 - 14/10/2011

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2
General
Ziehm Vision
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Ziehm Vision
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Transmission as well as reproduction of this document, Weitergabe sowie Vervielfaeltigung dieser Unterlage,
exploitation or disclosure of its contents is not permitted. Subject to change without prior notice. Technische Aenderungen vorbehalten Verwertung und Mitteilung ihres Inhalts nicht gestattet.
Infringements shall entitle to damage claims. All rights reserved.
2
Alle Rechte vorbehalten. Zuwiderhandlungen verpflichten zu Schadenersatz.
2.1
Module 4.1 Image Intensifier
Fig. 2-1
U516
U512
Ziehm Vision
U513
U514
U536
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Module 4.3 CCD Camera
U543 Module 18
U830 12" I.I.
User Interface
U832 Thales ADCS
U572
U592
Module 15.1
U517 Module 2
------- Mobile Stand Control
General
Module 15.2 U515

U608 Module 1 Power Supply
U612 U579
U629 U597
U580
Heat Exchange U581
Module 5 Generator
Oil - Water U531
U561
U573 FG2025
U562
U586 FG9938
U563
System overview of mobile stand

Transformer 11125
U564
U565 Heat Exchange Pump
U569 Water - Air
U570
U591
U602
System Overview Mobile Stand
Drawn: M. Ernemann 09.Aug.2005 Drawing No.: . Unit:

Release: M. Ernemann 22. Aug. 2006 File Name : VisionR_FST_assembly_V1.05.cdr VisionR
Mobile Stand Overview
Changed: M. Ernemann 11.Nov. 2009 Page : 2 of 2 FST/MS
2-1
2 General
2.2 System Description
Applications
The Ziehm Vision is a mobile C-arm X-ray image intensifier which is suitable for all surgical appli-
cations in traumatology, orthopedics, neurology, urology and cardiology, for use in gastroenterol-
ogy and for all vascular applications.
Ziehm Vision R
The Ziehm Vision R has a rotating anode and is therefore especially suitable for applications
where a high power output may be required temporarily. This may be the case e.g. in vascular
surgery for AAA procedures (Abdominal Aortic Aneurysms) performed on adipose patients in
order to penetrate the object. This feature is also essential in cardiologic procedures, where small
vessels of fast-moving objects need to be visualized. To reduce motion blur, the exposure time
intervals are minimized while the dose rate is increased.
Mobility
With its compact design and combined steering & braking system, the Ziehm Vision offers unre-
stricted mobility at the operating table, even if space is scarce.
The easy adjustability of the ample C-arm and the perfect counterbalancing of the C-arm stand
make it possible to access even the most difficult positions.
Anatomical programs
Computer-controlled anatomical programs ensure optimum exposure rate and image quality con-
trol as well as high operating comfort. A ‘Soft’ program for soft tissue visualization during foreign
body localization and a ‘Metal’ program for suppressing image flare resulting from the use of metal
implants and surgical instruments complete the automatic functions.
Radiation dose reduction

The superior penetration capabilities of the digital high-frequency generator enable a significant
reduction in the patient skin dose.
Radiation-free collimation is provided by the system’s ‘Vision Track’.
Image quality
18" flatscreen monitors guarantee flicker-free images. The advanced Full Frame Technology,
which uses non-interlacing throughout the entire image processing chain, generates noise-free
images without motion artifacts, even if the subject has moved.
Ziehm Vision R
The Ziehm Vision R provides short pulses of high intensity.
2-2 Ziehm Vision

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2 General
Image adjustment
Comprehensive real-time image processing functions (customizable noise and area filtering, elec-
tronic contrast and brightness adjustment, zooming, radiation-free horizontal and vertical image
reversal, digital image rotation) ensure perfect adaptation of the image quality and orientation on
the screen to the surgeon’s needs.
Further image processing functions are available for saved images (post-processing).
Active Cooling
The Active Cooling system allows for nearly unlimited fluoroscopy times, being often indispens-
able e.g. in cardiac and vascular surgery.
Image management
A patient-based image management system providing a 16-image mosaic view and menu-con-
trolled user guidance guarantees efficient image data handling.
Documentation and output

For documentation purposes, a video printer and a video cassette recorder are available.
For filmless archiving, the following devices are available:
− DVD writer
− USB port
Images can be stored in the following formats:
− PC-compatible TIF format
− PC-compatible JPEG format with reduced resolution and reduced color depth
− DICOM format
− DICOM format with reduced resolution and reduced color depth
− Multimedia format: Video CD format (CD) or MPEG2 format (DVD).
The system documents not only patient-related data, but also image-related data (e.g. the fluo-
roscopy parameters).
In addition, all systems have a video output.
Networkability
The optional DICOM 3.0 interface (Ziehm NetPort) enables integration into any network support-
ing DICOM, e.g. PACS. Thanks to ‘Primary Capture’ support, the original fluoroscopic images can
be archived without the changes which may have been applied to them later. The following
DICOM classes are available: Print, Storage (including multiframe capability), Media, Worklist,
Query/Retrieve and Verification.
It is possible to connect and configure several DICOM servers for each DICOM Class.
For more information on DICOM, please refer to our DICOM Conformance Statement
(→ Ch. 17, p. 17-1).
Ziehm Vision 2-3

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2 General
2.3 Technical Data
Tube
Image intensifier
Scintillator Cesium iodide

Nominal sizes 31 / 23 / (15) cm or 23 / 15 / (10) cm
Anti-scatter grid Pb 8/40
Detector
flat-panel detector
Scintillator Cesium iodide

Digital
Size 19.8 cm × 19.8 cm

Resolution in pixels 1024 × 1024
Anti-scatter grid Pb 8/70
18.1" flat-screen monitors

Monitors
Screen size 460 mm (18.1")

Resolution in pixels 1280 × 1024 / 50 Hz or 60 Hz
CCIR, 50 Hz refresh rate, like PAL, no color
Video standard
EIA 343, 60 Hz refresh rate, like NTSC, no color

output
During storage/transport
Temperature –5°C to +55°C
Relative air humidity 20 % – 70 %
Pressure 500 mbar – 1060 mbar
Environmental
Maximum vibration 10 Hz – 150 Hz

conditions
Shock / vibration 25 g at 6 ms / 0.35 mm peak

During operation
Temperature
Ziehm Vision / Ziehm Vision FD +13°C to +35°C
Ziehm Vision R +10°C to +35°C
Relative air humidity 20 % – 70 %
Table 2-1 General technical data of the Ziehm Vision, Ziehm Vision FD, Ziehm Vision R
2-4 Ziehm Vision

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2 General
C-arm
Source/image receptor distance
Ziehm Vision / Ziehm Vision R 970 mm
Ziehm Vision FD 1110 mm
Vertical free space (generator/i.i.)
Ziehm Vision / Ziehm Vision R 760 mm
Dimensions
Vertical free space (generator/digital flat-panel detector)

Ziehm Vision FD 895 mm
C-arm depth 680 mm
Orbital rotation 23 cm i.i.: 135°, optionally 115°
31 cm i.i. 115°
Angulation ±225°
Swiveling (panning) ±10°
Horizontal movement 220 mm
Vertical movement 420 mm - 620 mm
C-arm stand
Ziehm Vision 23 cm i.i.: approx. 260 kg
31 cm i.i. approx. 280 kg
Weight
Ziehm Vision FD approx. 280 kg

Ziehm Vision R 23 cm i.i.: approx. 380 kg
31 cm i.i. approx. 398 kg
Monitor cart
With flat-screen monitors 152 kg min., 158 kg max.
Table 2-1 General technical data of the Ziehm Vision, Ziehm Vision FD, Ziehm Vision R (cont.)
NOTICE
Temperatures above 40°C and relative air humidity above
60% may cause stains on the printer’s heat-sensitive
paper.
Ziehm Vision 2-5

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2 General
2.3.1 Ziehm Vision, Ziehm Vision FD, Ziehm Vision R;

systems with a voltage rating of 100 V, 120 V, 200 V
Systems with a voltage / 100 VAC ± 10%, 120 VAC ± 10%, 200 VAC ± 10%,
frequency rating of: 50/60 Hz 50/60 Hz 50/60 Hz
Power supply fuse C 20 A or C 32 A (tripping characteristic C acc. to VDE 0641, Part
rating 11; DIN EN 60898 + IEC 898)
Quality of power Overvoltage category II acc. to IEC 60664-1
supply
Required residual IN ≥ 20 A, IN ≥ 20 A, IN ≥ 16 A,
current circuit
breaker (RCD) IAN = 30 mA IAN = 30 mA IAN = 30 mA
Typical current consumption

Ziehm Vision 10 A continuous 10 A continuous 8 A continuous
22 A momentary 22 A momentary 16 A momentary
Ziehm Vision FD 10 A continuous 10 A continuous 8 A continuous
22 A momentary 22 A momentary 16 A momentary
Typical power consumption, momentary
Ziehm Vision R 2000 VA 2400 VA 3200 VA
Power supply in standby mode
Ziehm Vision/ 450 VA (4.5 A) 450 VA (3.75 A) 450 VA (2.25 A)
System
Ziehm Vision FD
Ziehm Vision R approx. 600 VA approx. 600 VA approx. 600 VA
(approx. 5 A) (approx. 5 A) (approx. 3 A)
The values depend on the integrated documentation systems.
Power input fuse on the monitor cart
Ziehm Vision/ 20 A slow (circuit breaker)
Ziehm Vision FD
Ziehm Vision R 20 A slow (circuit breaker)
Power input fuse on the C-arm stand
Ziehm Vision R 20 A, slow (2 pcs.)
Maximum line ≤ 0.3 Ω ≤ 0.3 Ω ≤ 0.3 Ω
impedance
Equipment Protection Class I, Type B ( ), ordinary equipment, continuous
protection operation
classification
Radiation controlled area (with generator in lowermost position and C-arm vertical)
23/31 cm i.i. and digital flat-panel detector: 4 m
Table 2-2 Technical data of Ziehm Vision, Ziehm Vision FD, Ziehm Vision R; systems with a voltage
rating of 100 V, 120 V, 200 V
2-6 Ziehm Vision

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2 General
Operating parameters
Direct radiography (n/a for Ziehm Vision FD)
Ziehm Vision 40–110 kV 40–110 kV 40–110 kV
12 mA min./ 15 mA min./ 15 mA min./
20 mA max., 20 mA max., 20 mA max.,
1.5 mAs min./ 1.5 mAs min./ 1.5 mAs min./
100 mAs max. 100 mAs max. 100 mAs max.
Ziehm Vision R 40–120 kV
2 mA min./
7.5 kW generator
72 mA max.,
0.2 mAs min./
250 mAs max.
20 kW generator 40–120 kV
2 mA min./
200 mA max.,
0.2 mAs min./
300 mAs max.
Generator
Fluoroscopy
Ziehm Vision/ 40–110 kV 40–110 kV 40–110 kV
Ziehm Vision FD 1.5–12 mA 1.5–15 mA 1.5–20 mA
Ziehm Vision R
7.5 kW generator 40–120 kV
1.5–75 mA
1.5–200 mA
Pulsed fluoroscopy
Ziehm Vision Pulse width 10–30 ms
1, 2, 4, 8, 12.5, 25 pulses/s (on systems with 25 pulses/s)
1, 2, 5, 10, 15, 30 pulses/s (on systems with 30 pulses/s)
Ziehm Vision FD Pulse width 23 ms (invariable);
1, 2, 4, 8, 12.5, 25 pulses/s
Ziehm Vision R Pulse width 4–30 ms
rating of 100 V, 120 V, 200 V (cont.)
Ziehm Vision 2-7

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2 General
Digital radiography (snapshot)
Ziehm Vision/ 40–110 kV
Ziehm Vision FD 0.1 mA min./
20 mA max.
Ziehm Vision R
1.5 mA min./
75 mA max.
1.5 mA min./
200 mA max.
Operating frequency 20 kHz
Max. operating data (IAW IEC 60601-2-7)
Fluoroscopy
Ziehm Vision/ 110 kV / 12 mA 110 kV / 15 mA 110 kV / 18 mA
Generator
Ziehm Vision FD 65 kV / 20 mA 80 kV / 20 mA 80 kV / 20 mA
Ziehm Vision R
7.5 kW generator 120 kV / 62.5 mA 120 kV / 62.5 mA 120 kV / 62.5 mA
100 kV / 75 mA 100 kV / 75 mA 100 kV / 75 mA
20 kW generator 100 kV / 200 mA
Ziehm Vision 110 kV / 12 mA 110 kV / 15 mA 110 kV / 15 mA
65 kV / 20 mA 80 kV / 20 mA 80 kV / 20 mA
Ziehm Vision R 100 kV / 60 mA 100 kV / 60 mA 100 kV / 60 mA
Digital radiography
Ziehm Vision/ 110 kV / 12 mA 110 kV / 18 mA 110 kV / 18 mA
Ziehm Vision FD 65 kV / 20 mA 80 kV / 20 mA 80 kV / 20 mA
Ziehm Vision R
7.5 kW generator 100 kV / 75 mA
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2 General
Max. power output
Fluoroscopy
Ziehm Vision/ 1320 W 1650 W 1980 W
Ziehm Vision FD (110 kV / 12 mA) (110 kV / 15 mA) (110 kV / 18 mA)
Ziehm Vision R
7.5 kW generator 7500 W (100 kV / 75 mA)
20 kW generator 20000 W (100 kV / 200 mA)
Ziehm Vision 1320 W 1650 W 1650 W
(110 kV / 12 mA) (110 kV / 15 mA) (110 kV / 15 mA)
Ziehm Vision R 6000 W 6000 W 6000 W
(100 kV / 60 mA) (100 kV / 60 mA) (100 kV / 60 mA)
Digital radiography
Ziehm Vision/ 1320 W 1650 W 1980 W
Ziehm Vision FD (110 kV / 12 mA) (110 kV / 15 mA) (110 kV / 18 mA)
Ziehm Vision R
Generator

Nominal electric power (IEC 60601-2-7)
Ziehm Vision/ 1320 W at 100 kV / 2000 W at 100 kV / 2000 W at 100 kV /
Ziehm Vision FD 13.2 mA / 0.1 s 20 mA / 0.1 s 20 mA / 0.1 s
Ziehm Vision R
7.5 kW generator 7500 W at 100 kV / 75 mA / 0.1 s
20 kW generator 20000 W at 100 kV / 200 mA / 0.1 s
X-ray tube
Ziehm Vision/ Single-focus stationary-anode tube
Ziehm Vision FD
Ziehm Vision R Dual-focus rotating-anode tube
Focal spot nominal size, in relation to reference axis
Ziehm Vision/ 0.6 acc. to IEC 336
Ziehm Vision FD
Ziehm Vision R 0.6 acc. to IEC 336 large focus
0.3 acc. to IEC 336 small focus
Focal spot horizontal tolerance, in relation to reference axis
± 0.5 mm (controlled)
Ziehm Vision 2-9

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2 General
Anode angle, in relation to reference axis
Ziehm Vision/ 8° (Toshiba D064 R) or 9° (NAGO GF181-0,6-125-65)
Ziehm Vision FD
Ziehm Vision R 10°
Anode material
Ziehm Vision/ Tungsten
Ziehm Vision FD
Ziehm Vision R Tungsten rhenium molybdenum
Generator
Total filtration
Ziehm Vision ≥ 3.9 mm Al equivalent incl. Cu ≥ 0.1 mm
Ziehm Vision FD ≥ 3.9 mm Al equivalent incl. Cu ≥ 0.1 mm
Ziehm Vision² FD ≥ 3.9 mm Al equivalent
Ziehm Vision R ≥ 4.3 mm Al equivalent incl. Cu ≥ 0.1 mm
≥ 3.0 mm Al equivalent + Cu ≥ 0.1 mm (EEA)
Maximum X-ray tube loading factors for
Ziehm Vision/ 1h; 3 mA at 110 kV 10800 mAs/h
Ziehm Vision FD
Ziehm Vision R 1h; 4.58 mA at 120 kV 21600 mAs/h
2-10 Ziehm Vision

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2 General
2.3.2 Ziehm Vision, Ziehm Vision FD, Ziehm Vision R;

systems with a voltage rating of 220 V, 230 V, 240 V
Power supply fuse C 16 A (tripping characteristic C acc. to VDE 0641, Part 11; DIN
rating EN 60898 + IEC 898)
Quality of power Overvoltage category II acc. to IEC 60664-1
supply
Required residual IN ≥ 16 A, IAN = 30 mA
current circuit
breaker (RCD)
Typical current consumption
Ziehm Vision 8 A continuous,
16 A momentary
Ziehm Vision FD 8 A continuous,
16 A momentary
Typical power consumption, momentary
Ziehm Vision R 3520 VA 3680 VA 3840 VA
Power supply in standby mode
Ziehm Vision/ approx. 450 VA (approx. 1.95 A)
System
Ziehm Vision FD
Ziehm Vision R approx. 600 VA (approx. 3 A)
The values depend on the integrated documentation systems.
Power input fuse on the monitor cart
Ziehm Vision/ 15 A slow (circuit breaker)
Ziehm Vision FD
Ziehm Vision R 15 A slow (circuit breaker)
Power input fuse on the C-arm stand
Ziehm Vision R 15 A, slow (2 pcs.)
Maximum line ≤ 0.6 Ω
impedance
Equipment Protection Class I, Type B ( ), ordinary equipment, continuous
protection operation
classification
Radiation controlled area (with generator in lowermost position and C-arm vertical)
23/31 cm i.i. and digital flat-panel detector: 4 m
rating of 220 V, 230 V, 240 V
Ziehm Vision 2-11

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2 General
Operating parameters
Ziehm Vision 40–110 kV
15 mA min./
20 mA max.,
1.5 mAs min./
80 mAs max.
Ziehm Vision R
2 mA min./
72 mA max.,
0.2 mAs min./
250 mAs max.
2 mA min./
200 mA max.,
0.2 mAs min./
300 mAs max.
Generator
Fluoroscopy
Ziehm Vision FD 1.5–20 mA
Ziehm Vision R
1.5–75 mA
1.5–200 mA
Pulsed fluoroscopy
Ziehm Vision Pulse width 10–30 ms
Ziehm Vision FD Pulse width 23 ms (invariable);
1, 2, 4, 8, 12.5, 25 pulses/s
Ziehm Vision R Pulse width 4–30 ms
2-12 Ziehm Vision

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2 General
Digital radiography (snapshot)
Ziehm Vision FD 0.1 mA min./
20 mA max.
Ziehm Vision R
1.5 mA min./
75 mA max.
1.5 mA min./
200 mA max.
Operating frequency 20 kHz
Max. operating data (IAW IEC 60601-2-7)
Fluoroscopy
Ziehm Vision/ 110 kV / 18 mA
Ziehm Vision FD 80 kV / 20 mA
Generator
Ziehm Vision R
7.5 kW generator 120 kV / 62.5 mA
100 kV / 75 mA
100 kV / 200 mA
Ziehm Vision 110 kV / 15 mA (max. 18 mA possible)
80 kV / 20 mA
Ziehm Vision R
Digital radiography
Ziehm Vision/ 110 kV / 18 mA
Ziehm Vision FD 80 kV / 20 mA
Ziehm Vision R
Ziehm Vision 2-13

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2 General
Max. power output
Fluoroscopy
Ziehm Vision/ 1980 W (110 kV / 18 mA)
Ziehm Vision FD
Ziehm Vision R
Ziehm Vision 1650 W (110 kV / 15 mA)
Ziehm Vision R
Digital radiography
Ziehm Vision/ 1980 W (110 kV / 18 mA)
Ziehm Vision FD
Ziehm Vision R
Generator

Nominal electric power (IEC 60601-2-7)
Ziehm Vision/ 2000 W at 100 kV / 20 mA / 0.1 s
Ziehm Vision FD
Ziehm Vision R
7.5 kW generator 7500 W at 100 kV / 75 mA / 0.1 s
20 kW generator 20000 W at 100 kV / 200 mA / 0.1 s
X-ray tube
Ziehm Vision/ Single-focus stationary-anode tube
Ziehm Vision FD
Ziehm Vision R Dual-focus rotating-anode tube
Focal spot nominal size, in relation to reference axis
Ziehm Vision/ 0.6 acc. to IEC 336
Ziehm Vision FD
Ziehm Vision R 0.6 acc. to IEC 336 large focus
0.3 acc. to IEC 336 small focus
Focal spot horizontal tolerance, in relation to reference axis
± 0.5 mm (controlled)
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2 General
Anode angle, in relation to reference axis
Ziehm Vision/ 8° (Toshiba D064 R) or 9° (NAGO GF181-0,6-125-65)
Ziehm Vision FD
Ziehm Vision R 10°
Anode material
Ziehm Vision/ Tungsten
Ziehm Vision FD
Ziehm Vision R Tungsten rhenium molybdenum
Generator
Total filtration ≥ 3.0 mm Al equivalent incl. Cu ≥ 0.1 mm

Ziehm Vision ≥ 3.9 mm Al equivalent incl. Cu ≥ 0.1 mm
Ziehm Vision FD ≥ 3.9 mm Al equivalent incl. Cu ≥ 0.1 mm
Ziehm Vision² FD ≥ 3.9 mm Al equivalent
Ziehm Vision R ≥ 4.3 mm Al equivalent incl. Cu ≥ 0.1 mm
≥ 3.0 mm Al equivalent + Cu ≥ 0.1 mm (EEA)
Maximum X-ray tube loading factors
Ziehm Vision/ 1h; 3 mA at 110 kV 10800 mAs/h
Ziehm Vision FD
Ziehm Vision R 1h; 4.58 mA at 120 kV 21600 mAs/h
Ziehm Vision 2-15

28152 - 14/10/2011
3
Connections
Ziehm Vision 1
28152 - 14/10/2011
2 Ziehm Vision
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3 Connections
3.1 XP0 Cable
3.1.1 Connectors
Fig. 3-1 XP0 cable connector assignment
Ziehm Vision 3-1

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3 Connections
3.1.2 Wiring
Fig. 3-2 XP0 cable wiring
3-2 Ziehm Vision

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3 Connections
3.2 C-Arm - II Housing
Fig. 3-3 Connection between II housing and C profile
Ziehm Vision 3-3

28152 - 14/10/2011
3 Connections
3.3 CAN - RJ-45 - RJ-45
Fig. 3-4 Wiring CAN bus cable RJ-45 - RJ-45
3-4 Ziehm Vision

28152 - 14/10/2011
3 Connections
3.4 CAN-Molex - RJ-45
Fig. 3-5 Wiring CAN bus cable MOLEX - RJ-45
This wiring does not exist as a physical cable. It indicates the internal wiring on the U515 board
from RJ-45 to Molex.
The Molex connector connects the CAN Bus to the P0 cable. If a monitor cart is connected, the
CANSENSE line is pulled to low level (approx. 1V).
Ziehm Vision 3-5

28152 - 14/10/2011
3 Connections
3.5 Wiring Hand Switch
Fig. 3-6 Wiring hand switch
3-6 Ziehm Vision

28152 - 14/10/2011
3 Connections
3.6 Wiring Foot Switch
Fig. 3-7 Wiring foot switch
Ziehm Vision 3-7

28152 - 14/10/2011
exploitation or disclosure of its contents is not permitted. All rights reserved. Alle Rechte vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet.
3-8
Infringements shall entitle to damage claims. Subject to change without prior notice. Technische Aenderungen vorbehalten Zuwiderhandlungen verpflichten zu Schadenersatz.
3.7
Fig. 3-8
29068 201980
3 Connections
braun
U515 - X4
rot
21461
braun braun
orange orange
rot rot
gelb
schwarz schwarz schwarz
U515 - X5
Zusatzbetätiger
Wiring Triple Foot Switch "Dual Plus"

grün grün
21406 21407
orange
21461
Wiring Triple Foot Switch "Dual Plus"
Zusatzbetätiger (schwarz)
linker rechter
Fuss-Schalter Fuss-Schalter
(gelb) (blau)
Drawn: J. Matschnigg 29. Oct. 2010 Drawing No.: 201980 Unit:

Release: File Name : 3xFuss_29068_201980.cdr
3-fach Fuss-Schalter Vision
Changed: Page : 1 of 1
28152 - 14/10/2011
Ziehm Vision
3 Connections
3.8 Wiring Quad Foot Switch
Fig. 3-9 Wiring quad foot switch
Ziehm Vision 3-9

28152 - 14/10/2011
3 Connections
3.9 Wiring Mobile Stand
The following pages show the wiring diagrams of the Vision R.
3-10 Ziehm Vision

28152 - 14/10/2011
passive TFT
TFT Arm page 9
XP0 3.9.1
Central Ground Foot 1_2 Foot 3_4
a gn/yl MS Hand 1_2 Foot 5_6 swivel cable
Safety earth AWG14
4 4 4 4
Fig. 3-10
RS232 Tx1
1A
RS232 GND X3 X4 X5 X6 Module 1 Pre Pwr Supply
Ziehm Vision
2A X17 X8 RS232 Service DSUB 9
7A RS232 Rx1 male
1 GND
1B Video from CCD coax 75Ω
2 TxD passive TFT
3 RxD Generator I.I - CCD
2B X9b CAN RJ45 CAT5 Module 5
Sound coax 75Ω 4 XP0 1b CCD Video Module 4
U562 X2
28152 - 14/10/2011
5 U515 U830 - J4
3B Gigalink+ coax 75Ω RJ45 CAT5
X9a 4 x coax 75Ω
4B Gigalink- coax 75Ω Module 2 Main Interface XP0 Sound passive
RJ45 CAT5 XP0 2b
X9c TFT
CAN H pi XP0 3b G2+ Module 6
1C RJ45 CAT5
CAN Fault yl X9d U592
2C XP0 4b G2-
3C CAN Sense br
4C CAN Shielding 8 Liycy 9 TFT
X13 X18 Module 6
CAN L gr X23 X21 D-Sub
7C
CAN Radiation gn 1234
8C 34pin ribbon 2 Option: Flat Detector
9C CAN GND wh 24Vdc 12Vac to RPS-75-24
1234 230Vac Module 5
X1 X76 X30 X29 3 to the X-Ray Tube
F1A PE X39 Starter(Tube)
3D X2 L 4 2 x 12Vdc
EMI X63 Module 4 U516
F1B Line Load Line IN Power Supply
1D Filter X3 N U579 X24 L. Monitor
X4 Key Switch Module 1 Power Supply X25 R. Monitor
1
F1A F1B
2 X26 Video Printer
X6 A 2 Fan Liquid
200-240V~ 15AF 15AF X27
X22 Temperature Switch AC cooler
100-120V~ 20AM 20AM X28 PC Image Mem.
X31 Spare Sw. Sec 1
1 RD 0V 1
3 X10 X77
13 2 RD 45V 2 2 30V/150VA
Emergency STOP 14 RD 3 1 300VA X78
X38 Test Pins 55V 1
Module 1 and module 2 wiring

RD 160V 4 2 X61 2
X8 ON/OFF Buttons X52
RD
3 Flow Optional
ON X2 13 1 GND 230V 5 1 X6
2 Monitor
2 LED X53
X1 14
3 LED Sec 2 2
GN 0V X54 U597
4 ON 2 X60
2
5 OFF 150VA X50
GN 30V Pump
OFF X2 13 1 BK 1 X11
X37 X1 6 Type I-Drive
100V 1
L M
X1 14 2
X13 Sec 3 X11 Module 1
Power Supply - Main Interface
105V BU 0V N 230Vac Module

3 2 X42 2 U580
X9 X15
wh 4 110V 240VA Fan and Pump Control
3A 1 OFF X17 BU 24V 25
bl 115V 1 Pump
9A 2 ON 5 X5
X19 Sec 4 X5 2 Type Speck
8A bk 3 GND 120V BN 0V M
6 2 X59 1 1
X36 30Vdc 2
Prim 1 30VA X7 2 2 X4
BN 12V 3
1 20Vac 2 3
UP 13 UP 13 Up Sec 5 4 4
1 BK YE 0V 1 Fan Liquid
X84 Button 7 2 X51 4
14 14 X20 X2
2 100V DC cooler
8 30VA
1 Down X12 YE 15V 2
Down_1
X94 Button_1 105V 1
X2 13 9
2 X14 Sec 6
110V YE 0V 3
X1 14 3 10 2 X49
X16
4 115V 30VA
11
1 Down X18 YE 15V 4 X58
Down_2 X96 Button_2 120V 1 GL2
X2 13 2 12
X21 Sec 7 KBPC35-08
3 Prim 2 OG 0V
X1 14 2 X46
4 100VA
X57
OG 24V 1
all others 31cm I.I. only Sec 8
VT 0V X56
2 X45
60VA
#290128 C #290128 C vi Upper VT 21V X55
1 X85 Limit 1
NC NC gn 2 Sec 9
Switch WT 0V 2 X44
#290183 C C or Lower
1 X92 60VA
NC NC ye Limit WT 20V
2 1 X47
Switch +
#290184 11125 11125
Danger M Lift Motor
X93 Switch
NO wh 1 NC
Bridge -
C bl 2 C X48
NC br 3 NO
#290109 rd 4 NO X79 C3
5 C 30µF swivel cable
Numbers indicate black switches
X80
Safety earth AWG14 AWG14 Drawn: M. Ernemann Date: 22. Mai 2006
Draw. No.:
d Release: B. Himberger Date: 01. June 2006
gn/yl File Name: WIR_VisionR_RFD_MS_wiring_V1.03.cdr Changed: Frank Date: 22. Nov 2010
Design Name : Unit:
Central Ground
MS
Module 1 Power Supply Verdrahtungsplan Ziehm Vision_R
Module 2 Main Interface Wiring diagram MS
Page: 1 of 9
3-11
3 Connections
3-12
3.9.2
swivel cable
Fig. 3-11
Module 1 Pre Pwr Supply
GND
0V_Gen.
3 Connections
24V DC
250V_Gen.
Module 2 U515 - X9a RJ45 CAT5
6,3A
Module 1 U579 - X77 30V
24Vdc
Module 1 U579 - X78 UAC

FG9938 GND
24V=
2
U531
Module 1 U579 - X52 X5 X6
X3 X4
Wiring pre-power supply Standard

10 6
Pre-Power Supply Standard
2 + X3 X4 +
Module 1 U579 - X50 DC in DC out
- FG2025 - C2
Master
X7 X9 30 000µF
L
X4 X1 X3
1 L L
X1 X5 U581 X4
Module 1 U579 - X11 2 N U580 L
X2 X6 PFC X5
Filter X7 N X2 X6
X3
X8 N X8
X9 N
4
X7 X9
X1 X3
U581
U581 X4
PFC X5
X2 X6
X8
Drawn: M. Ernemann 22. Mai 2006

Draw. No.:
Release: B. Himberger Date: 01. June 2006
File Name: WIR_VisionR_RFD_MS_wiring_V1.03.cdr Changed: Frank Date: 22. Nov 2010
Design Name : Unit:
Module 1 Pre Power Supply Verdrahtungsplan Ziehm Vision_R
Standard configuration Wiring diagram MS
Page: 2 of 9
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Ziehm Vision
3.9.3
swivel cable
Fig. 3-12
Ziehm Vision
GND
0V_Gen.
24V DC
250V_Gen.
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Module 2 U515 - X9d RJ45 CAT5
Module 2 U515 - X9c RJ45 CAT5
6,3A
Module 1 U579 - X77 30V
Pre-Power Supply
24Vdc
Wiring pre-power supply

Module 1 U579 - X78 FG9938 GND
24V=
2 30V
U531
2 X3 X4
Module 1 U579 - X53
2 10 6
Module 1 U579 - X54
2 + X3 X4 +
- FG2025 -
Master
X7 X9
L
X4 X1 X3
1 L L
X1 X5 U581 X4 U531
Module 1 U579 - X11 2 N U580 L X5 X6
X2 X6 PFC X5
N X3 X4
Filter X7 X2 X6
X3 10 6
X8 N X8
N + X3 X4 +
X9
4 DC in DC out
- FG2025 -
Slave 2
Assembly options C1 and C2
C1 C2
U531/U641
X7 X9 X5 X6
7.5kW with 30000µF 30000µF
X3 X3 X4 boostcaps
X1
U581
U581 X4 10 6
X3 X4 7.5kW without not 30000µF
PFC X5 + + boostcaps assembled
X2 X6 DC in Slave 1 DC out GL1
- FG2025/U650 - 20kW with 2500µF not
X8 boostcaps assembled
U650 20kW option only
2
2
* GL1
KBPC35-08
* GL1 removed for 20kW option
Capacitor Rack
Fuse X1 X2
Service Plug X2 X4 U573
2 +
U586 X1 X2
U573 Draw. No.:
- Release: B. Himberger Date: 01. June 2006
X1 X3 X1 X2 U573 WIR_VisionR_RFD_MS_wiring_V1.03.cdr
File Name: Changed: Frank Date: 22. Nov 2010
Design Name : Unit:
Wiring diagram for option Vascular Wiring diagram MS
Page: 3 of 9
3-13
3 Connections
3-14
3.9.4
C-Arm (swivel cable)
to Generator
Fig. 3-13
2. Shield to CCD housing
2. Shield A3 2. Shield Coupling plug Video

XP0 - 1B Video coax 75Ω coax 75Ω J4/X4 Module 4 Connections to the
on lower
board
1K CCD Image Intensifier Cascade
Camera
10 J4/X4 U536
3 Connections
X5 14 Ribbon on upper
11
board gn
X3
CAN
CAT5 AWG26 gn 3 X20
2 CAN+5V
AWG26 or 4 6 CAN H Anode A bk Anode
X18
AWG26 bl 5 5 yl
AWG26 br 6
G3 G3 X12
8 Image
AWG26 wh/gn 14 1 CANGND G4 G4
Module 5 U562 - X3 Intensifier X10
AWG26 wh/or 15 3 CAN L
AWG26 wh/bl 16
G2 G2 U536
4 X19 G4 G3
AWG26 wh/br 17 7 G1 G1
U513 HV or
Shield AWG26 bk 7 Shield EF-Coil X21
X4 G2
AWG22 wh Cascade gr
X15
G1
Module 4 wiring
rd
X13
br
VSYNC AWG26 br 19
X6 X17
3 VSYNC wh
Module 5 U562 - X1 VSYNC GND AWG26 wh 8 X22
2 VSYNC GND
AWG26 bk 18 1 Shield
Shield
Image Intensifier
6 X1
X5 X4 X3 X2
+12 AWG18 yl 2 X12
GND 1 +12 I.I. U514 Anode
AWG18 bk 1
Module 1 U579 - X63 2
GND AWG18 bl 12 3
+12 AWG18 rd 13 4 +12 CCD
X9 5 EF-Coil
Iris servo
U516 X1
A2 X4 X5 X3 X2 X6
I.I.
10 Master U513 Grid 3
A1 X4
to the Central Ground AWG14 gn/yl 3
Progr. X10 Laser
3 X2 6 X1 AWG22
Diagnose X4 X3 X2
D-Sub Connection FM25W3 X11 3 Laser
AWG14 gn/yl U512 Grid 1+2
Table of colors
bk = black = schwarz
bl = blue = blau
br = brown = braun
=
gn = green = gruen
=
gr = gray = grau
or = orange= orange Drawn: M. Ernemann 22. Mai 2006
pi = pink = rosa Draw. No.:
rd = red = rot
= File Name: WIR_VisionR_RFD_MS_wiring_V1.03.cdr Changed: Frank Date: 22. Nov 2010
vi = violet = violet
=
wh white weiss Design Name : Unit:
yl yellow gelb Verdrahtungsplan Ziehm Vision_R
Module 4 Image Intensifier
Wiring diagram MS
Page: 4 of 9
28152 - 14/10/2011
Ziehm Vision
3.9.5
C-Arm (swivel cable)
to Generator
Fig. 3-14
2. Shield to CCD housing
Ziehm Vision
2. Shield A3 2. Shield Coupling plug Video
XP0 - 1B Video coax 75Ω coax 75Ω J4/X4 Module 4 Connections to the
on lower
board
1K CCD Image Intensifier Cascade
Camera
10 J4/X4 U536
X5 14 Ribbon on upper
28152 - 14/10/2011
11
board gn
X3
CAN
CAT5 AWG26 gn 3 X20
2 CAN+5V
AWG26 or 4 6 CAN H Anode A bk Anode
X18
AWG26 bl 5 5 yl
AWG26 br 6
G3 G3 X12
8 Image
AWG26 wh/gn 14 1 CANGND G4 G4
Module 5 U562 - X3 Intensifier X10
AWG26 wh/or 15 3 CAN L
AWG26 wh/bl 16
G2 G2 U536
4 X19 G4 G3
AWG26 wh/br 17 7 G1 G1
U513 HV or
Shield AWG26 bk 7 Shield EF-Coil X21
X4 G2
AWG22 wh Cascade gr
X15
G1
rd
X13
br
VSYNC AWG26 br 19
X6 X17
3 VSYNC wh
Module 5 U562 - X1 VSYNC GND AWG26 wh 8 2 VSYNC GND X22
Shield AWG26 bk 18 1 Shield
U572 6 X1
X5 X4 X3 X2
+12 AWG18 yl 2 1 X12
GND 1 +12 I.I. U514 Anode
AWG18 bk 1 2 2
Module 1 U579 - X63 2
GND AWG18 bl 12 3 3 3
+12 AWG18 rd 13 4 4 4 +12 CCD
X9 5 EF-Coil
X3 Iris servo
8 15 U516 X1
A2 X4 X5 X3 X2 X6
I.I.
GND +24V U513
10 Master Grid 3
A1 Thales ADCS X4
to the Central Ground AWG14 gn/yl 3
Progr. X10
Wiring image intensifier with ADCS

Laser
Image Intensifier with ADCS
3 X2 6 X1 AWG22
Diagnose X4 X3 X2
D-Sub Connection FM25W3 X11 3 Laser
AWG14 gn/yl U512 Grid 1+2
Vision 12" I.I.

with Thales
Active Distortion Correction Sys.

Draw. No.:
Design Name : Unit:
Verdrahtungsplan Ziehm Vision_R
Module 4 12” Image Intensifier
Wiring diagram MS
Page: 5 of 9
3-15
3 Connections
C-Arm (swivel cable) U614
3-16
2pol. terminal
X100 3 x AWG 18 X1 bk, X2 gn, X3 wh
3.9.6
AWG14 rd 1 rd
Module 1 - Pre-Regulator I Tr X1
FG2025
250V L1
AWG14 bl Sensor X4 bl A1
Fig. 3-15
AWG14 bk 2 bk + X2 X3
2 FIS111
U561/U624(20KW) pri. 1
3pcs. normal 8pcs. E1 1G Ohm U570
X4 AWG14 bl X5 bl
X1 HV
Anode
20kW option M4x15 +60kV M
Module 1 - U579 X39 (RAD15 1gn, 2bk, 3wh) X8 2 x AWG22 X1
1br, 2bk, 3rd
1,2,3
(RTM70 1bl, 2rd, 3yl) U X12
AWG18 rd, bk 2 AWG16 2 x AWG22 0V
3 Connections
Module 1 - FG 9938 2 x AWG18 rd, bk X6

4,5 AWG18 rd, bk 2 X5
X7 X11
X101 0V
5pol. terminal 80°C AWG22
C-Arm GND AWG14 26 Ribbon U
gn/yl AWG22 X8 0V
Central Ground X4
Generator 5 kVIST +/- X9 +Uist
X8
X12 X2
U613 X10 +mAist
U563 U563 Oil
HighVoltageControl X8
Generator
gn X5 br
yl X4 wh
5 bk X3 shield
Module 5 wiring
U562
cathode
AWG22 X7
X1 4 wh X1 wh
wet 1
filament
X2 br X2 br
AWG22 2 U564 U569 X5 PTC
20 Ribbon X4 2
Generator Distribution
1 wh X13 wh
16 Ribbon
X2 20R
2 rd X12 rd
Option FD: U588 - X10 X1 X6CAN BG1
16 Ribbon 3 bl X11 bl
Module 4 - U516 - X6 X3 U518 4 yl X10 yl
VSYNC
mA
U565 Temperature X13 X4
Module 4 - U516 - X3 CAT5 -mAist
X3 CAN 4 Ribbon 4x AWG28 X6, X7, X8, X9 X15
RJ45 Gen. µP X4
6 Ribbon
Module 2 - U515e - X9b CAT5 Shield 2 X14 -Uist
X2 CAN X4
RJ45 black green
X1
X13 0V
Ribbon
Module 15 - U517 / U608 - X3 10 Tr1 Tr2 X16 0V
U
X5 CAN
X1 X2 X17 0V Shield
in+ 1 U602 +12V
+12V 1 3x AWG20 out+ X14 rd U
+24V Rotation Control 2 control X15 wh
Module 15 - U517 / U608 - X11 and Power Supply for 3 out- X16 bk M
in- 2 U U570
Oil Pump Oil pump X3
6 -60kV
X3
34 1G Ohm
Ribbon
X4 X24
X-ray Collimator X1
X6 +24V R1
4 x AWG22 mA IST +/-
X4 U614 PTC
X6 wh X1
small X7 gn X2
2 mA Meter
2 x AWG22 rd, bk X8 +24V U564 X3 X8 rd X3
SERVICE
Filament
+ 3 x AWG18
X9 bl X5
Power Supply X2 3 x AWG18 large X10 bk X6
X11 yl X7
X10
U591
Filament Transformer
Connection Board
Module 5
Generator

Draw. No.:
Notice: Design Name : Unit:
mA ist = mA actual value Verdrahtungsplan Ziehm Vision_R
kV ist = kV actual value Module 5 Generator Wiring diagram MS
Page: 7 of 9
28152 - 14/10/2011
Ziehm Vision
Generator Generator 3.9.7
Fig. 3-16
Ziehm Vision
VisionR VisionR FD
Module 15 Module 15
X-ray Collimator Volz Servo Asymetrische Collimator
28152 - 14/10/2011
U517 U608
+5V_SER U564 X8 +UB, GNDUB +12V_SER
U564 X8 X11 +UB, GNDUB X11
+5V
Power Supply +5V
Power Supply
Vision Track
Module 15 wiring
+5V U562 X5 +5V
U562 X5 X3 X3 +12V_SER
U611
CAN 1 CAN
rotation M1
X15
X8
2
3
+5V +5V
X4 Servo iris M2
Return M1 Error
Dose Area Product

X5 Servo Error corner
Ionization chamber M5
Return M2
HC08 Ik Uk HC08
X16
bk bk Error
U610
Position X6 Servo slot 1 M3
Return M3 1 pulse
2 reset
Error
6 3 calibrate U610
X10 4 test
VACU-DAP
5 GND
8 +UB slot 2 M4
2
X9 Laser
2
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Dose Area Product 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 X9 Laser Dose Area Product
S1 S2 Ionization chamber S1 S2 Ionization chamber
X14 Ik Uk Ik Uk
OFF OFF OFF OFF X14
DIP-Switches bk bk DIP-Switches bk bk
1 +24V 1 +24V
4 2 GND 4 2 GND
X12 VACU-DAP -C X12 VACU-DAP -C
3 RS485-A 3 RS485-A
4 RS485-B 4 RS485-B

Draw. No.:
Design Name : Unit:
Module 15 X-ray Collimator
Wiring diagram MS
Page: 8 of 9
3-17
3 Connections
3-18
TFT Arm
3.9.8
Fig. 3-17
Passive TFT
3 Connections
Module 6
Vision Center
TFT Arm
SMB
G2+
Holding plate G2- X TFT

Sound
X3
1 +24V 1 X1 X2 1 +24V 1
2 2 Sound+ 2 TFT Touch
4 TxD 4 Passive TFT 4 TxD 4 Display Panel
5 GND 5 Interconnect 5 GND 5
Speaker
Vision Center
Module 2 U515 -X18

6 +24V 6 Board 6 +24V 6
7 7 SoundGND 7
8 RxD 8
U592 8 RxD 8
Vision Center wiring

9 GND 9 9 GND 9
Passive VGA TFT Touch screen
9 Pin 9 Pin
D-Sub D-Sub
to the Central Ground

gn/yl 2x AWG18

Draw. No.:
Design Name : Unit:
Module 6 TFT Vision Center
Wiring diagram MS
Page: 9 of 9
28152 - 14/10/2011
Ziehm Vision
4
Power Supply
Module 1
Ziehm Vision 1
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2 Ziehm Vision / Ziehm Vision RFD
28152/28405 - 14/10/2011
4 Power Supply
4.1 View Power Supply
Fig. 4-1 Front view of power supply 20kW with flow sensor

28152/28405 - 14/10/2011
4 Power Supply
Fig. 4-2 Front view of power supply

28152/28405 - 14/10/2011
4 Power Supply
Fig. 4-3 Left side view of power supply

28152/28405 - 14/10/2011
4 Power Supply
Fig. 4-4 Left side view of power supply with Boostcap connector

28152/28405 - 14/10/2011
4 Power Supply
Fig. 4-5 Right side view of power supply

28152/28405 - 14/10/2011
4 Power Supply
Fig. 4-6 Right side view of power supply, option 20kW, w. power supply for flat panel

28152/28405 - 14/10/2011
4 Power Supply
Fig. 4-7 Front side view with cooling assembly opened

28152/28405 - 14/10/2011
4 Power Supply
Fig. 4-8 U597 fan and pump control board

28152/28405 - 14/10/2011
4 Power Supply
Fig. 4-9 Boostcap rack type 1
Fig. 4-10 Boostcap rack type 2 used as from approx. June 2011

28152/28405 - 14/10/2011
4 Power Supply
4.2 Functions of the Power Supply
4.2.1 Input
Line Power. The Power Supply is intended for a single phase line.
− Mains filter
− Voltage selection:
a) 100 V, 105 V, 110 V, 115 V, 120 V
b) 200 V, 210 V, 220 V, 230 V, 240 V
− Inrush current limitation
− Fusing
− Line filter for PFC
− Power factor correction
4.2.2 Output
Power supply of different functional groups:

− Regulated generator high voltage
− Generator electronic
− Rotating anode (accelerate and run)
− Lift motor
− Water pump
− Heat exchanger fan
− U515 Central unit
− Image intensifier
− CCD camera
− Printer, Image Memory, flatscreen (Ziehm Solo)
− 230 VAC to power supply board for Flat-panel detector

28152/28405 - 14/10/2011
4 Power Supply
4.2.3 Other Functions
− Mains on/off control (HC08 controller)

− Lift motor control / Override protection
− Rotating anode motor control
− Water pump control
− Heat exchanger fan control
optional function:
− Maxwell - BOOSTCAP® Ultracapacitor as supplementary power supply
4.3 Wiring Diagrams

28152/28405 - 14/10/2011
4-12
passive TFT
TFT Arm page 9
4.3.1
XP0
Central Ground Foot 1_2 Foot 3_4
a gn/yl MS Hand 1_2 Foot 5_6 swivel cable
Safety earth AWG14
4 4 4 4
Fig. 4-11
RS232 Tx1
1A
2A RS232 GND X3 X4 X5 X6 RS232 Service DSUB 9 Module 1 Pre Pwr Supply
X17 X8
7A RS232 Rx1 male
1 GND
1B Video from CCD coax 75Ω
2 TxD passive TFT
3 RxD Generator I.I - CCD
2B X9b CAN RJ45 CAT5 Module 5
Sound coax 75Ω 4 XP0 1b CCD Video Module 4
U562 X2
5 U515 U830 - J4
4 Power Supply
3B Gigalink+ coax 75Ω RJ45 CAT5

X9a 4 x coax 75Ω
4B Gigalink- coax 75Ω Module 2 Main Interface XP0 Sound passive
RJ45 CAT5 XP0 2b
X9c TFT
CAN H pi XP0 3b G2+ Module 6
1C RJ45 CAT5
CAN Fault yl X9d U592
2C XP0 4b G2-
3C CAN Sense br
4C CAN Shielding 8 Liycy 9 TFT
X13 X18 Module 6
CAN L gr X23 X21 D-Sub
7C
Wiring U579
8C CAN Radiation gn 1234
34pin ribbon 2 Option: Flat Detector
9C CAN GND wh 24Vdc 12Vac to RPS-75-24
1234 230Vac Module 5
Wiring U579
X1 X76 X30 X29 3 to the X-Ray Tube

F1A PE X39 Starter(Tube)
3D X2 L 4 2 x 12Vdc
EMI X63 Module 4 U516
F1B Line Load Line IN Power Supply
1D Filter X3 N U579 X24 L. Monitor
X4 Key Switch Module 1 Power Supply X25 R. Monitor
1
F1A F1B
2 X26 Video Printer
X6 A 2 Fan Liquid
200-240V~ 15AF 15AF X27
X22 Temperature Switch AC cooler
100-120V~ 20AM 20AM X28 PC Image Mem.
X31 Spare Sw. Sec 1
1 RD 0V 1
3 X10 X77
13 2 RD 45V 2 2 30V/150VA
Emergency STOP 14 RD 3 1 300VA X78
X38 Test Pins 55V 1
RD 160V 4 2 X61 2
X8 ON/OFF Buttons X52
RD
3 Flow Optional
ON X2 13 1 GND 230V 5 1 X6
2 Monitor
2 LED X53
X1 14
3 LED Sec 2 2
GN 0V X54 U597
4 ON 2 X60
2
5 OFF 150VA X50
GN 30V Pump
OFF X2 13 1 BK 1 X11
X37 X1 6 Type I-Drive
100V 1
L M
X1 14 2
X13 Sec 3 X11 Module 1
105V BU 0V N 230Vac Module
3 2 X42 2 U580
X9 X15
wh 4 110V 240VA Fan and Pump Control
3A 1 OFF X17 BU 24V 25
bl 115V 1 Pump
9A 2 ON 5 X5
X19 Sec 4 X5 2
8A bk 3 GND 120V BN 0V M Type Speck
6 2 X59 1 1
X36 30Vdc 2
Prim 1 30VA X7 2 2 X4
BN 12V 3
1 20Vac 2 3
UP 13 UP 13 Up Sec 5 4 4
1 YE 0V 1 Fan Liquid
X84 Button 7 BK 2 X51 4
14 14 X20 X2
2 100V DC cooler
8 30VA
1 Down X12 YE 15V 2
Down_1
X94 Button_1 105V 1
X2 13 9
2 X14 Sec 6
110V YE 0V 3
X1 14 3 10 2 X49
X16
4 115V 30VA
11
1 Down X18 YE 15V 4 X58
Down_2 X96 Button_2 120V 1 GL2
X2 13 2 12
X21 Sec 7 KBPC35-08
3 Prim 2 OG 0V
X1 14 2 X46
4 100VA
X57
OG 24V 1
all others 31cm I.I. only Sec 8
VT 0V X56
2 X45
60VA
#290128 C #290128 C vi Upper VT 21V X55
1 X85 Limit 1
NC NC gn 2 Sec 9
Switch WT 0V 2 X44
#290183 C C or Lower
1 X92 60VA
NC NC ye Limit WT 20V
2 1 X47
Switch +
#290184 11125 11125
Danger M Lift Motor
X93 Switch
NO wh 1 NC
Bridge -
C bl 2 C X48
NC br 3 NO
#290109 rd 4 NO X79 C3
5 C 30µF swivel cable
Numbers indicate black switches
X80
Safety earth AWG14 AWG14 Drawn: M. Ernemann Date: 22. Mai 2006
Draw. No.:
d Release: B. Himberger Date: 01. June 2006
gn/yl File Name: WIR_VisionR_RFD_MS_wiring_V1.03.cdr Changed: Frank Date: 22. Nov 2010
Design Name : Unit:
Central Ground
MS
Module 1 Power Supply Verdrahtungsplan Ziehm Vision_R
Module 2 Main Interface Wiring diagram MS
Page: 1 of 9
28152/28405 - 14/10/2011
4.3.2
swivel cable
Fig. 4-12
GND
0V_Gen.
24V DC
250V_Gen.
28152/28405 - 14/10/2011

6,3A
Module 1 U579 - X77 30V
24Vdc
Module 1 U579 - X78 UAC

FG9938 GND
24V=
Wiring PPS w/o Boostcaps

2
U531
X3 X4
Wiring PPS w/o Boostcaps
10 6
+ X3 X4 +
2
- FG2025 - C2
Master
X7 X9 30 000µF
L
X4 X1 X3
1 L L
X1 X5 U581 X4
Module 1 U579 - X11 2 N U580 L
X2 X6 PFC X5
Filter X7 N X2 X6
X3
X8 N X8
X9 N
4
X7 X9
X1 X3
U581
U581 X4
PFC X5
X2 X6
X8

Draw. No.:
Design Name : Unit:
Standard configuration Wiring diagram MS
Page: 2 of 9
4 Power Supply
4-13
4-14
4.3.3
swivel cable
Fig. 4-13
GND
0V_Gen.
24V DC
250V_Gen.
4 Power Supply
Module 2 U515 - X9d RJ45 CAT5
Module 2 U515 - X9c RJ45 CAT5
6,3A
Module 1 U579 - X77 30V
24Vdc
Module 1 U579 - X78 FG9938 GND

24V=
Wiring PPS with Boostcaps

2 30V
U531
2 X3 X4
Module 1 U579 - X53
2 10 6
Module 1 U579 - X54
Wiring PPS with Boostcaps
2 + X3 X4 +
- FG2025 -
Master
X7 X9
L
X4 X1 X3
1 L L
X1 X5 U581 X4 U531
Module 1 U579 - X11 2 N U580 L X5 X6
X2 X6 PFC X5
N X3 X4
Filter X7 X2 X6
X3 10 6
X8 N X8
N + X3 X4 +
X9
4 DC in DC out
- FG2025 -
Slave 2
Assembly options C1 and C2
C1 C2
U531/U641
X7 X9 X5 X6
7.5kW with 30000µF 30000µF
X3 X3 X4 boostcaps
X1
U581
U581 X4 10 6
X3 X4 7.5kW without not 30000µF
PFC X5 + + boostcaps assembled
X2 X6 DC in Slave 1 DC out GL1
- FG2025/U650 - 20kW with 2500µF not
X8 boostcaps assembled
U650 20kW option only
2
2
* GL1
KBPC35-08
* GL1 removed for 20kW option
Capacitor Rack
Fuse X1 X2
Service Plug X2 X4 U573
2 +
U586 X1 X2
U573 Draw. No.:
- Release: B. Himberger Date: 01. June 2006
X1 X3 X1 X2 U573 WIR_VisionR_RFD_MS_wiring_V1.03.cdr
File Name: Changed: Frank Date: 22. Nov 2010
Design Name : Unit:
Wiring diagram for option Vascular Wiring diagram MS
Page: 3 of 9
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4 Power Supply
4.4 Block Diagram
Fig. 4-14 Block diagram of U579 & U597

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4 Power Supply
Fig. 4-15 Block diagram of pre-power supply & supplementary power supply

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4 Power Supply
4.5 Pre-Power Supply
The pre-power supply supplies the power for the final stage which is generating the high voltage
to the tube in the generator. It is controlled by CAN messages.
The pre-power supply gets a power factor corrected DC voltage as input and produces a stabilized
DC output. The voltage is selectable by CAN messages in a range from 40 V to 250 VDC.
The output current is limited to a fixed value and it is adjusted in the factory.
The pre-power supply is based on the step-down converter principle and comprises two printed
circuit boards.
There are 3 PPS units in the Ziehm Vision R in order to provide the required output power and
control the boostcaps.
4.5.1 FG 2025
The FG 2025 holds the power stage with the power semiconductors and heat sink. It holds a neon
lamp as safety precaution for service personnel. It indicates dangerous voltages present.
4.5.2 U650
The U650 holds the power stage with the power semiconductors and heat sink. It holds a neon
lamp as safety precaution for service personnel. It indicates dangerous voltages present.
The U650 is capable of supplying up to 130A. It is used as Slave 1 in 20kW Systems.
4.5.3 U531
The U531
− holds the pulse width modulator controller,
− holds the closed-loop control circuits which compare the reference values for current and volt-
age with their respective actual values,
− holds the microprocessor which handles the communication to the CAN bus,
− holds all the power supplies necessary to operate the control electronics.
The complete interface to the CAN bus and the interface to the PWM controller must be isolated
with optocouplers good for 8 mm clearance / creepage.
A hardware enable signal directly operated from the FAULT signal contained on the CAN bus
must shut down the PWM controller.
The high impedance resistors for the actual value of the voltage regulation provide the necessary
second safety barrier for the required 12 mm in a 400 V section.

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4 Power Supply
4.5.4 U641
The U641
− holds the pulse width modulator controller,
− holds the closed-loop control circuits which compare the reference values for current and volt-
age with their respective actual values,
− holds the microprocessor which handles the communication to the CAN bus,
− holds all the power supplies necessary to operate the control electronics.
The complete interface to the CAN bus and the interface to the PWM controller must be isolated
with optocouplers good for 8 mm clearance / creepage.
A hardware enable signal directly operated from the FAULT signal contained on the CAN bus
must shut down the PWM controller.
The high impedance resistors for the actual value of the voltage regulation provide the necessary
second safety barrier for the required 12 mm in a 400 V section.
Note
The U641 is a successor of the U531 board.

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4 Power Supply
4.5.5 Block Diagram U531 and FG 2025
Fig. 4-16 Block diagram of pre-power supply

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4 Power Supply
4.5.6 U531: Location of Connectors, LEDs and Switches
D50 Watchdog
S1 module number
D37 Overtemperature
in power supply
D45 +9 V
S2 configuration
D44 +5 V
Factory setting X3 Feedback from
power stage
D10 & D12 Startup

D7 Error
X6 CAN bus
J2 Enable
X4 Control to
power stage
Factory setting
X5 mains input
Fig. 4-17 U531 location of connectors, LEDs and switches

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4 Power Supply
4.5.7 U531: Connectors
X3: Feedback from Power Stage

Type: 10 pin cable connector
Pin Function
Pin 1 space for safety
Pin 3 actual value current
Pin 4 temperature sensor
Pin 5 ground
Pin 6 +5 V for temperature sensor
Pin 7 ground
Pin 10 actual value voltage
X4: Control Signals to Power Stage

Pin Function
Pin 1 PWM signal
Pin 2 feedback current MOSFET
Pin 3 +12 V
Pin 4 ground
Pin 5 +12 V 85° shutoff
Pin 6 ground
X5: Mains Input for Control Electronics

Pin Function
Pin 1 230 VAC input
Pin 2
Pin 3 230 VAC input

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4 Power Supply
X6: CAN bus connector

Type: RJ-45
Pin Function
Pin 1 CAN ground
Pin 2 CAN +5 V
Pin 3 CAN_L
Pin 4 CAN fault
Pin 5 CAN X-ray enable
Pin 6 CAN_H
Pin 7 n. c.
Pin 8 n. c.
Housing earth

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4 Power Supply
4.5.8 U531: LEDs

v
LED(s) Status Meaning
LED D10 flashing Startup phase 1

LED D12 OFF
LED D10 OFF Startup phase 2

LED D12 flashing
LED D10 and LED D12 flashing synchronously Waiting for system to run
LED D10 and LED D12 flashing asynchronously System is running
LED D7 (red) ON One or more runtime error/s are set

LED D7 (red) OFF No runtime error is set
LED D50 (red) ON Hardware reset or watchdog is active
LED D37 (red) ON Overtemperature in pre-power supply
LED D44 (green) ON +5 V ok
4.5.9 U531: DIP Switches
DIP switch S1 (module number) Master (10) Slave 1 (137) Slave 2 (138)
Bit 0 (switch 1): CAN bus address = OFF ON OFF
Bit 1 (switch 2): CAN bus address = ON OFF ON
Bit 2 (switch 3): CAN bus address = OFF OFF OFF
Bit 3 (switch 4): CAN bus address = ON ON ON
Bit 7 (switch 8): CAN bus address = OFF ON ON

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4 Power Supply
DIP switch S2 (configuration)
Bit 0 (switch 1) standalone for production requirements ON == standalone active
Bit 1 (switch 2) reserved

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4 Power Supply
4.5.10 U641
4.5.10.1 U641: Location of Connectors, LEDs and Switches
D9 Watchdog
S1 module number
D37 Overtemperature
in power supply
D51 +9 V S2 configuration
D50 +5 V X3 Feedback from

power stage
Factory setting
D53 & D54 Startup
X6 CAN bus
J2 Enable
X4 Control to
power stage
D52 +12 V
Factory setting
X5 mains input
Fig. 4-18 U641 location of connectors, LEDs and switches

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4 Power Supply
4.5.10.2 U641: Connectors
X3: Feedback from Power Stage

Pin Function
Pin 1 U_CAPS_INP
Pin 3 actual value current
Pin 4 temperature sensor
Pin 5 ground
Pin 6 +5 V
Pin 7 ground
Pin 10 actual value voltage
X4: Control Signals to Power Stage

Pin Function
Pin 1 PWM signal
Pin 2 feedback current MOSFET
Pin 3 +12 V
Pin 4 ground
Pin 5 +12 V
Pin 6 ground
X5: Mains Input for Control Electronics

Pin Function
Pin 1 230 VAC input
Pin 2
Pin 3 230 VAC input

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4 Power Supply
X6: CAN bus connector

Type: RJ-45
Pin Function
Pin 1 CAN ground
Pin 2 CAN +5 V
Pin 3 CAN_L
Pin 4 CAN fault
Pin 6 CAN_H
Pin 7 n. c.
Pin 8 n. c.
Housing earth

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4 Power Supply
4.5.10.3 U641: LEDs

v

LED D54 OFF

LED D54 flashing
LED D53 and LED D54 flashing synchronously Waiting for system to run
LED D53 and LED D54 flashing asynchronously System is running
LED D53 (red) ON One or more runtime error/s are set

LED D54 (red) OFF No runtime error is set
LED D9(red) ON Hardware reset or watchdog is active
LED D37(red) ON Overtemperature in pre-power supply
LED D50(green) ON +5 V ok
LED D52(green) ON +12 V ok
4.5.10.4 U641: DIP Switches
DIP switch S1 (module number) Master (7) Slave 1 (132) Slave 2 (133)
Bit 0 (switch 1): CAN bus address = ON OFF ON
Bit 1 (switch 2): CAN bus address = ON OFF OFF
Bit 2 (switch 3): CAN bus address = ON ON ON
Bit 7 (switch 8): CAN bus address = OFF ON ON

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4 Power Supply
DIP switch S2 (configuration)
Bit 0 (switch 1) standalone for production requirements ON == standalone active

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4 Power Supply
4.5.11 FG 2025: Location of Connectors and Indicators
X4 control X3 feedback
from U531 to U531
DC mains input supply voltage

to generator or
to Boostcaps
GL1 Indicator for
high voltage at the
mains input
Fig. 4-19 FG 2025 location of connectors and indicators
WARNING
Do not perform any service work on the unit as long as GL1 is on!

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4 Power Supply
4.5.12 U650: Location of Connectors and Indicators
X6 control
from U531 X5 feedback
to U531
+ -
H1 Indicator for supply voltage to generator
- +
high voltage at the + -
DC input
DC input
- +
Fig. 4-20 U650 location of connectors and indicators
WARNING
Do not perform any service work on the unit as long as H1 is on!

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4 Power Supply
4.5.13 Pre-power Supply Errors
Hardware is checked by software. Errors are indicated on the Vision Center.
− Startup errors:
Hardware checks by software (Startup)
Check reference voltage DAC (MAX504) E1302
Check data transfer to DAC (SPI interface between HC08 and MAX504) E1300
Check output voltage (nominal value / “VOUT”) from the DAC (MAX504) E1303
Check temperature E1301
EEPROM checksum error E1304
− Runtime errors:
Hardware checks by software (Runtime)
SPI Interface between HC08 and MAX504: E1350

Data transfer to DAC is checked every time the nominal value changes
Temperature: E1351
The temperature is checked permanently in the runtime phase.
CAN fault: E1355

The “CAN Fault” line is checked permanently in the runtime phase.

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4 Power Supply
4.5.14 Replacing the Pre-power Supply
The potentiometer P2 on the U531 / 641 (current limiting) has to be adjusted to the shunt resistor
on board FG 2025 / U650. This can only be done at the factory using special equipment. If one of
the boards U531, FG 2025, U641 or U650 is faulty, both boards making up the pre power supply
must be replaced.
Use heat-conductive paste for mounting the FG2025 / U650 board.
The boards are shipped as a matched set.
The potentiometer P2 is adjusted depending on the function (master or slave) and on the line volt-
age.
To order a replacement, details regarding the pre-power supply function (master, slave, slave1
130A) and line voltage are necessary.
Pre-Power Supply ROW USA
Master 14439 14440
Slave 2 14441 14442
Slave 1 14443 14443
Slave 1 130A 145520 145520

Table 4-1 Part numbers of the pre-power supplies
4.5.15 Pre-power Supply schematics
4.5.15.1 U531c schematics

28152/28405 - 14/10/2011
1 2 3 4 5
4-34
AD_Uist
Fig. 4-21
AD_TEMP
D D
X7R X7R X7R
4 Power Supply
CANSTÖR_IN
OSC1
Z5U
U_MAINS
Z5U
WD_TRIG
WD_TRIG
C C
CANSTÖR_OUT
U531c schematics page 1

Z5U
4.5.15.1.1 U531c schematics page 1
Z5U
CANRX
CANTX +
Z5U Z5U
OSC1
X7R
B B
U_Soll
Z5U
N. A.
A N. A. A
Z5U Z5U
Subject to change without prior notice

Technische Änderungen vorbehalten
1 2 3 4 5
28152/28405 - 14/10/2011
1 2 3 4 5
Z5U
CANGND
Fig. 4-22
D D
Z5U
NC
+
CANRX
-
NC
Shield
CANGND
28152/28405 - 14/10/2011
Z5U
NC

+
-
CANTX
NC
Shield
CANGND
C C

CANSTÖR_OUT
CANGND
CANGND
CANSTÖR_IN
X7R
B B
CANGND
ENABLE
+9V
GND1
A A

1 2 3 4 5
4 Power Supply
4-35
1 2 3 4 5
4-36
Z5U
CANGND
Fig. 4-23
D D
Z5U
NC
4 Power Supply
+
CANRX
-
NC
Shield
CANGND
Z5U
NC
+
-
CANTX
NC
Shield
CANGND
C C

CANSTÖR_OUT
CANGND
CANGND
CANSTÖR_IN
X7R
B B
CANGND
ENABLE
+9V
GND1
A A

1 2 3 4 5
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4 Power Supply
A
Z5U
Z5U
Z5U
Z5U
5
5
+9V
AD_TEMP
4
4
3
3
2
2
+
REF2
KTY
1
1
D
Fig. 4-24 U531c schematics page 4

28152/28405 - 14/10/2011
4 Power Supply

D
A
5
5
Z5U
4
4
Z5U
Z5U
GND1
U_MAINS
+9V
X7R
GND1
3
3
-
GND1
2
2
12mm
1
1
D
Fig. 4-25 U531c schematics page 5

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4 Power Supply
4.5.15.2 U641a schematics

28152/28405 - 14/10/2011
Infringements shall entitle to damage claims. Subject to change without prior notice. Technische Aenderungen vorbehalten. Zuwiderhandlungen verpflichten zu Schadenersatz.
4-40
Fig. 4-26
4 Power Supply
U641a schematics page 1

4.5.15.2.1 U641a schematics page 1
Print date: 22.09.2009
Drawn: M. Ernemann Date: 22. June. 2009 Draw. No.: 641a-48741a-a Unit:
Pre Power Supply Release: R. Frank Date: Date File: U641a-a.scm U641a
µP Control Unit
Changed: Date: Page 1 of 6
28152/28405 - 14/10/2011
Fig. 4-27
28152/28405 - 14/10/2011
Pre Power Supply CAN Interface Release: ate: R. Frank D Date File: U641a-a.scm U641a
4 Power Supply
4-41
4-42
Fig. 4-28
4 Power Supply

Pre Power Supply Error Amplifiers Release: ate: R. Frank D Date File: U641a-a.scm U641a
28152/28405 - 14/10/2011
Fig. 4-29
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Pre Power Supply Switching Regulator Release: ate: R. Frank D Date File: U641a-a.scm U641a
4 Power Supply
4-43
4-44
Fig. 4-30
4 Power Supply
DAC1

DAC2
Pre Power Supply DA Converters and Temperatur Monitoring Release: ate: R. Frank D Date File: U641a-a.scm U641a
28152/28405 - 14/10/2011
Fig. 4-31
28152/28405 - 14/10/2011
Pre Power Supply Voltage Regulators Release: ate: R. Frank D Date File: U641a-a.scm U641a
4 Power Supply
4-45
4-46
Fig. 4-32
4.5.15.3
4 Power Supply
U650b schematics
U650b schematics

Drawn: M. Braun 2. Feb. 2010 Date: 2 Draw. No.: 650b-48750a-a Unit:
Release: ate: R. Frank D Date File: U650b-a.scm U650b
PPS Power Stage 20KW
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4 Power Supply
4.6 Power Factor Correction
4.6.1 U580 PFC Filter
The function of the U580 board is EMI filtering for the PFC modules.
U580 Connectors
Sockets M4
X1 AC IN: L
X2 AC IN: N
X3 PE
X4 AC OUT 1: L
X5 AC OUT 2: L
X6 AC OUT 3: L
X7 AC OUT 1: N
X8 AC OUT 2: N
X9 AC OUT 3: N

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4 Power Supply
4.6.1.2 U580: Board Layout
Fig. 4-33 U580 board layout

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4 Power Supply
4.6.1.3 U580: Schematics
Fig. 4-34 U580 schematics

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4 Power Supply
4.6.2 U581 Power Factor Correction Board
− Input voltage: 85 – 264 VAC

− Output voltage: 320 VDC typ.
− Power factor: ≥ 0.98 (P0 ≥ 1000W)
− Efficiency 95% (typical)
− Control signals for:
− PF enable
− CLK
− Current share
− Monitor signals for:
− Current
− Temperature
− Power failure warning
U581 Power Connectors
Sockets M4
X1 AC IN: L
X2 AC IN: N
X3 DC OUT: +325 V
X4 DC OUT: +325 V
X5 DC OUT: 0V
X6 DC OUT: 0V
U581 X7 PFC IN
Strip MLSS100-4
Pin1 Clock IN
Pin2 Current Sharing
Pin3 Signal Ground
Pin4 PFC Enable Input

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4 Power Supply
U581 X8 PFC OUT
Strip MLSS100-4
Pin1 Clock OUT
Pin2 Current Sharing
Pin3 Signal Ground
Pin4 PFC Enable Input
U581 X9 PF ENABLE
Strip MLSS100-2
Pin1 PFC Enable input
Pin2 n. c.
4.6.2.2 U581: Measuring Points
Measurement Test Points U581
MP1 Signal Ground
MP2 Current Monitoring (1 V equals 1 A)
MP3 Temperature Monitoring

Mod. temp [oC] = (UMP3 * 100) - 273
e.g. 2.93 V @ 20o C
MP4 Power Fail Warning (Normal High)

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4 Power Supply
4.6.2.3 U581: Board Layout

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4 Power Supply
4.6.2.4 U581 Schematics
Fig. 4-36 U581 schematic

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4 Power Supply
4.7 DC 24V Supply Unit FG 9938
4.7.1 General
FG 9938 voltages
Input approx. 34 VAC
Output 24 VDC with maximum 4 A ±2%
4.7.2 FG 9938: Location of Connectors, LEDs and Fuses
Input fuse
Over voltage
protection fuse
LED1 input LED 2 output

voltage indicator voltage indicator
AC voltage input DC voltage output

from transformer to generator
Fig. 4-37 FG 9938: Location of connectors, LEDs and fuses

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4 Power Supply
4.7.3 FG 9938: Connectors
AC Input and DC Output
A1 AC Input:
A2 6.3 mm flat connector
A3 6.3 mm flat connector
A4 DC Output:
A5 4.8 mm flat connector plus
A6 6.3 mm flat connector minus
A2 and A3 indicated on the board as 34 V UAC

A5 indicated on the board as +24 V
A6 indicated on the board as GND
4.7.4 FG 9938: LEDs
AC present
A1 Green LED indicating AC input voltage present
A1 indicated on the board as Netz
DC present
A1 Green LED indicating DC output voltage present
A1 indicated on the board as 24V
4.7.5 FG 9938 Fuses
AC input fuse
A1 Fuse in series to the bridge rectifier 6.3 A slow
A1 indicated on the board as Netzsicherung
Overvoltage protection circuit fuse
A1 Fuse in the ground wire 4 A slow
A1 indicated on the board as OVP

Fuse is blown by a SCR if the output voltage gets too high

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4 Power Supply
4.7.6 FG 9938: Adjustments
Output voltage adjustment
A1 Potentiometer indicated on the board as TRIWI2 “Span.”
Output voltage is adjusted to 24 VDC

This is not intended for service adjustments!
Output current adjustment
A2 Potentiometer indicated on the board as TRIWI1 “Strom”
Output current is adjusted to 4 ADC

This is not intended for service adjustments!
4.7.7 FG 9938 Replacement
The FG 9938 board is shipped preadjusted. The board can be replaced without any additional
adjustments (Part No.: 14249).

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4 Power Supply
4.8 U579 Power Supply Control Board
The following functions are integrated on the U579:

− Mains on / off control with the mains contactor (microcontroller).
− Inrush current limiting / control.
− Lift motor control with option to “underride” the safe lifting range.
− Rotating anode motor control (switching option between “start” and “running”).
− Voltage regulator for the image intensifier.
− Voltage regulator for the CCD camera.
− Interface to U515.

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4-58
MP31 MP32
TFT+24 GNDTFT U515
4.8.1
F20
X47
500mAT D83 U597 GL2
MP35 +24VTFT X30 X64 X62
H+24 X76 X5 +
+ - KBPC35-08
MP36
Fig. 4-38
HUBGND D85
12Vac ~
+ - ~
X58 X56
+24VHUB
-
D75 X93 X96 X94
J7
BK 1 X66
X48 0V WT Sec 9
Pri.1
BK 2 100V MP33 MP34 X55
4 Power Supply
GNDFTD 60VA
FTD+24 J6 6.3AT 20V WT
BK 3 105V D78 X63
U597
F19 X57
+24VFTD MP5
MP25 X7 0V VT Sec 8
BK 4 110V CCD+12 X92 MP7 D108
MP26 20Vac
D68 CCDGND
X42
+12V CCD X85 60VA
BK 5 115V D74
MP23 +5VHUB
II+12 X84 21V VT
MP24 MP10 MP11
BK 6 120V D67 IIGND H+5 HUBGND
+12V I.I. MP8 7
0V OGSec
X44
F22
3.15AT
BK 7 I 100VA
X19
26V OG
F11
Pri.2 BK H
X45
8 100V
X18
2.5AT
0V 3 YE Sec 6
G MP2 MP27
X17
BK 9 105V X8 GND
F10
D6 MP30
MP29 +25V 2.5AT 30VA
F
X46
GND
X16
BK 10 110V Loff
J1 15V 4 YE
MP28 J2
X9 Lon
E J3
X15
F8
BK 11 115V MP1 J5 J4 5
XP0MS +24V 2AT 0V 1 YE Sec
X22 X4 X31
D
X49
X14
BK
U579 wiring diagram

12 120V
F9
C 30VA
X13
2AT
X32 15V 2 YE
Tr 11125 D18
B Reset
X51
X12
X40 0V BNSec 4
F12
2AT
M
X36
MP13
MP12 START XP0MC
30VA
N MP14
X37
X59
HUBGND MP3 12V BN
X43
NRM RMon
U579 Wiring Diagram
L 3
X21
MP4 D53 0V BU Sec
U579d
RMoff X77 X78
K PFC EN
X20
D87 240VA
BG1 30Vac
X6 X50 24V BU
X2 A
F13
X60
L L 4AT
X38 D82
XP0 ROT X24 X52 0V GN Sec 2
RUN
F1A EMI Filter L
F7
4AT
150VA
N X28 X25 X53
X61
X65 X3 30V GN
Note:
F6
XP0 Line Load When mains 100V-120V D81
ROT
BR1a install bridge X65 - X67. X29 X26 X54 2AT
START
TR1 sec.
N 1
D98 230V 5 RDSec
F1B FAN
X10
F5
ON
F16
F14
3.15AT 1AT 160V 4 RD
55V 3 RD
X27 X39
BR1b
45V 2 RD
X1
X11
X80 X79
X67 F18
PE 0V 1 RD
XP0 PE on Central GND Tr 11125

gn/yl
Select Voltage
11125 Transformer TRHT 1970002
100VAC 105VAC 110VAC 115VAC 120VAC 200VAC 210VAC 220VAC 230VAC 240VAC
Connections with AWG 14 (Brown)
A-C A-E A-G A-I A-M A-B A-D A-F A-H A-L
C-B E-D G-F I-H M-L K-C K-E K-G K-I K-M
N-K N-K N-K N-K N-K
F1A = F1B = 20A F1A = F1B = 15A
Drawn: M. Ernemann 20. Dec. 2005 Drawing No.: . Unit:

Release: R. Schwabe 22. Mai 2006 File Name : U579_wiring_g.cdr
Module 1 Voltage Distribution Mobile Stand U579
Changed: M. Braun 08. Jul. 2010 Page : . of .
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4.8.2 U579 Location of Connectors
rectifier lift motor

U597 control
ON/OFF
buttons key
switch
ON/OFF
via P0
thermo emergency
switch switch
power
to
FG9938
230V
voltage selector PFC enable for PPS control
230V
mains input from XP0 distribution
Voltage selection for

soft start resistors
AC fan stator
(not used)
rotating
anode
PE from XP0 phase shift

capacitor
Fig. 4-39 U579 Location of Connectors

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4.8.3 U579 Location of LEDs
+24VTFT
Supply for U515
+24VFTD (reserve) Lower Lat
+12V CCD +24VHUB

+5VHUB
+12V I.I.
+5V Supply for Processor
+25V Power on Logic
D9
24V DC
Reset
PFC EN
Supply for FG9938
BG1
ROT
RUN
Mains Relay on
ROT
START
Soft start Relay on
FAN (not used)
Fig. 4-40 U579 Location of LEDs

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4.8.4 U579 Location of Fuses
F20 500mAT 30Vdc Lift Motor control
F19 10AT 24Vac Lift Motor Power
F22 3,15AT 20Vac Pump
F10 2,5AT 24Vac Reserve
F8 2AT 15Vac II / TFT
F9 2AT 15Vac CCD
F12 2AT 15Vac U515
F13 4AT 30Vac FG9938
F7 4AT 160Vac ROT START

F6 2,5AT 55Vac ROT RUN
F16 1AT 230Vac

F14 3,15AT 230Vac distribution PPS control
F18 15AT 230Vac PPS Power
Fig. 4-41 U579 Location of Fuses

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4.8.5 ON/OFF Control
4.8.5.1 ON / OFF Switching Operation
The mobile stand (MS) is connected via P0 cable to the monitor cart (MC).
The system is connected to the wall outlet, it is still OFF.
The system is switched ON on the MS or MC.
The inrush relay (MC) and the mains contactor 1 (MC, power supply MC) are closed.
The mains contactor 2 (MC, power supply MS) are closed.
The MS is switched ON remotely by the MC.
The inrush relay (MS) and the mains contactor (MS) are closed.
The system is running (ON).
4.8.5.2 Connectors for ON/OFF Control High Voltages
List of all terminals KDS10/SO dealing with high voltages
Phoenix terminal KDS10/SO
X12 mains transformer primary 2: 100 VAC tap 8

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List of all terminals MKDSP10 dealing with high voltages
Phoenix terminal MKDSP10
X10:3 mains transformer secondary 1: 0 VAC
X11:1 secondary of transformer to U 580 (PFC Filter): 230 VAC
X11:2 secondary of transformer to U 580 (PFC Filter): 230 VAC
List of all connectors MSTB2.5/3 dealing with high voltages
Phoenix MSTB2.5/3
X24 secondary of transformer via F14: 230 VAC L. Monitor
X25 secondary of transformer via F14: 230 VAC R. Monitor
X26 secondary of transformer via F14: 230 VAC Video Printer
X27 secondary of transformer via F14: 230 VAC / AC Fan

160 VAC
X28 secondary of transformer via F14 : 230 VAC Image Memory
X29 secondary of transformer via F14: 230 VAC
X52 secondary of transformer via F16: 230 VAC U531
X27 is switched by a relay and used for a fan motor. Not used in Sys-
tems with U597 Fan and Pump Control.
List of all connectors Faston dealing with high voltages
6.3 mm Faston connector
X1 protective earth
X2 mains power in (L)
X3 mains power in (N)
X6 voltage selector

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4.8.5.3 Connectors for Low Voltages
X4, X22 and X31 interrupting auxiliary voltage
2 pin connector male, PANDUIT
X4 key switch
X22 temperature switch
X31 emergency switch
A bridge connector has to be installed if the respective option is

not used. Otherwise there is no power ON/OFF – nothing at all.
X8 to ON / OFF buttons
pin1 GND
pin2 Power ON LED
pin3 Standby LED
pin4 ON
pin5 OFF
X9 to XP0 connector
pin1 OFF
pin2 ON
pin3 GND
X32 serial interface TTL !DEBUG ONLY!
4 pin connector male, 2.54 spacing
pin1 TxD
pin2 RxD
pin3 GND
pin4 +5 V
normally not fitted

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X38 test pins
Pin1 MAINS_1_ON
Pin2
Pin3 INRUSH
Pin4 GND
X40 Programming Connector for 68HC08
Pin1 PTC0
Pin2 PTC1
Pin3 PTC3
Pin4 /IRQ
Pin5 Disable Reset
Pin6 Master Reset
Pin7 PTA0
Pin8 ---
Pin9 +5 V
Pin10 GND

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4.8.5.4 LEDs
LEDs for ON / OFF
LED D5 (gn) Mains relay on
LED D6 (gn) +25 V auxiliary voltage
LED D8 (gn) Relay switch on resistors
LED D33 (gn) +5 V to processor and logic
LED D15 (gn) PTF5 on HC08
LED D17 (yl) PTE4 on HC08
LED D18 (rd) Reset to HC08
LED D 90 (gn) PTF1 on HC08
gn = green, yl = yellow, rd = red
Fuses for ON / OFF
F1 not equipped
F2 not equipped
F3 not equipped
F4 not equipped
F14 3.15 A slow 230 VAC Distribution
F16 1 A slow 230 VAC

for Pre Power Supply control boards U531
F18 15 A slow 230 VAC path to the generator
F1, F2, F3: only one fuse is permitted to be inserted!

One of (F1, F2 or F3) and F4 are fitted when TR2 is equipped

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4.8.5.5 Test Points
Measurement Test Points for ON / OFF
MP1 +25 V
MP2 GND
MP27 +5 V
MP28 /ON signal, local
MP 29 /OFF signal, local
MP 30 GND
MP 3 /ON signal, remote
MP 4 /OFF signal, remote
MP3 and MP4 necessary only if this circuit sits in the MC!
But the logic level is very important for the µP, though

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4.8.6 Lift Motor Control
The motor is switched ON and OFF using one relay which has three single-pole normally open
contacts. These are connected together in series to achieve a safe off state.
Two more independent relays are used to select the rotation direction. Each relay’s default state
connects the motor to a low-impedance resistor acting as a brake load.
The control electronics for the relays is deliberately made by simple HC-MOS logic and not by pro-
grammable logic to get optimum reliability. It is actuated by simple pushbuttons (not on the board).
Timing circuits ensure that the main relay is the last when the motor goes on and the first to go off
when the motor should stop. With this the direction relay is decisive.
When the UP button and the DOWN button are pressed simultaneously, the movement stops
immediately.
The motor is switched on only as long as one of the buttons is pressed. As soon as one of the
buttons is released, the up/down movement stops.
The range of movement is 430 mm and is determined by limit switches. The upper limit switch is
in series to the UP push button and the lower limit switch is in series to the DOWN pushbuttons.
If the limit is reached or if a wire is broken, the movement stops immediately.
If the MS is equipped with a 12" I.I., an additional function is implemented: “Lower lateral”. In the
range between 0 mm and 50 mm a collision of the generator housing with the foot of the MS is
possible. In the range between 50 mm and 430 mm all C-arm movements can be made without
any risk of collision.
Danger switches and a flashing circuitry are added to comply with the wish of using the lower
range. This is possible, when the first danger switch has opened, by pressing both DOWN buttons
simultaneously. A second limit switch will power up the flashing circuitry.
One supply voltage is used for the motor (about 24 VDC), and the 5 V for the logic is derived from
that voltage, too.
A new overcurrent circuitry is integrated to switch off the lift motor in case of a mechanical
collision.

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4.8.6.1 Connectors Lift Motor Control
X42 24 VAC Input mains transformer secondary 3
X42:1 wire a blue
X42:2 wire b blue
X55, X56, X57, X58 Bridge Rectifier
X55 AC
X56 -
X57 AC
X58 +
X62, X64 approx.30 VDC
X62 -
X64 +
X47, X48 Lift motor
X47 +
X48 -
X84 up buttons
Pin1 up, logic input
Pin2 up 2

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X94, X96 down buttons
Pin1 down, logic input
Pin2 down 2
Pin3 +24 V LED
Pin4 GND LED
The buttons are used with condition “normally open” !!
X85 upper limit switch
Pin1 up 1
Pin2 up 2
The limit switches are used with condition “normally closed” !!
X92 lower limit switch
Pin1 down 1
Pin2 down 2
The limit switches are used with condition “normally closed” !!
X93 Danger Switch
Pin1 normally open Danger Switch 1
Pin2 common Danger Switch 1
Pin3 normally closed Danger Switch 1
Pin4 normally open Danger Switch 2
Pin5 common Danger Switch 2
The danger switch is used with condition “normally closed” !!
Note:
A bridge has to be set between Pin2 and Pin3 if no danger switch is connected.

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4.8.6.2 LEDs of Lift Motor Control
LEDs for lift motor
LED D106 (yl) lower position indicator (flashing)
LED D75 (gn) +24 V HUB
LED D74 (gn) +5 V HUB
4.8.6.3 Fuses for Lift Motor
Fuses for lift motor
F19 10 A slow 5 x 20 24 V AC
F20 500 mA slow 5 x 20 +24 V hub
4.8.6.4 Jumpers for Lift Motor
Jumpers for lift motor
J5 disable short-circuit protection of IC5, 24 V for relays

Jumper is only present in boards up to version d
4.8.6.5 Test Points for Lift Motor Control
Measurement Test Points for Lift motor
MP5 Current Sense Amplifier
MP6 Differientiator Amplifier
MP7 Comparator
MP8 Stop Flip-Flop
MP35 +24 V HUB
MP10 +5 V HUB
MP36 HUBGND

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4.8.7 Rotating Anode Motor Control
4.8.7.1 Connectors for Rotating Anode Motor Control
X10, X61 45 V – 55 V or 160 VAC Input
X10:3 0 VAC tap power in
X10:2 45 VAC tap power in (run I.A.E. Tube)
X10:1 55 VAC tap power in (run Varian Tube)
X61:2 160 VAC tap power in (accelerate)
X79, X80 Phase Shift Capacitor
X79 Capacitor a
X80 Capacitor b
X39 Stator of the Rotating Anode Tube
Phoenix terminal ICV2.5/3-G
Pin1 Phase shift
Pin2 Phase
Pin3 Common
4.8.7.2 LEDs for Rotating Anode Motor Control
LEDs for Rotating Anode Motor Control
LED D81 (gn) Start mode
LED D82 (gn) Normal operation

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4.8.7.3 Fuses for Rotating Anode Motor Control
Fuses for Rotating Anode Motor Control
F5 2 A time-lag 5 x 20 45 VAC (Not equipped if

Varian Tube is installed)
F6 2.5 A time-lag 5 x 20 55 VAC
F7 4 A time-lag 5 x 20 160 VAC
F5, F6: only one fuse is permitted to be inserted!
4.8.7.4 Test Points for Rotating Anode Motor Control
Measurement Test Points for Rotating Anode Motor Control
MP12 HUBGND
MP13 /START
MP14 /NORMAL_OP
4.8.8 Other Functions
Besides the functions described above, there are some more functions on the U579:
− Power supply for II
− Power supply for CCD
− Power supply for TFT displays
− Power supply for U515
− Power supply for generator electronics
− Power supply for flat-panel detector (optionally)
− PFC enable
− U515 Interface
− Power supply for U597

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4.8.8.1 Connectors
X49 15 VAC Input for II Power Supply / Vision Center mains transformer secondary 6
X49 : 1 wire yellow 3
Vision Center supplied by this output with U579f or modified U579d
X51 15 VAC Input for CCD supply Power Supply mains transformer secondary 5
Not used at Vision RFD systems
X63 DC Power to II and CCD

Not used at Vision RFD systems
Pin1 +12 V to II
Pin2 GND to II
Pin3 +12 V to CCD
Pin4 GND to CCD
X45 21 VAC Input for TFT Display Power Supply mains transformer secondary 8
X45 :1 wire violet 1
X45 : 2 wire violet 2
Not used with U579f or modified U579d
X59 12 VAC Input for U515 Power Supply mains transformer secondary 4
X59 :1 wire brown 1
X59: 2 wire brown 2

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X76 Power to U515
Pin1 +24 V to TFT and Signal Horn
Pin2 GND to TFT and Signal Horn
Pin3 12 VAC to U515
Pin4 12 VAC to U515
X60 30 VAC Input for FG 9938 Power Supply mains transformer secondary 2
X60 : 1 wire green 1
X60 : 2 wire green 2
X77, X78 30 VAC Output for FG 9938
6.3 mm Faston Connector
X77 wire a
X78 wire b
X46 26 VAC Input for 24 VDC reserve mains transformer secondary 7
X46 : 1 wire orange 1
X46 : 2 wire orange 2
X66 24 VDC Output reserve
Pin1 +24 V FTD
Pin2 GND FTD
X44 20 VAC Input Mains Transformer Secondary 9 for Water pump
X44 : 1 wire white 1
X44 : 2 wire white 2

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X7 Output to U597
Pin1 + 30 V Fan
Pin2 GND Fan
Pin3 20 VAC Pump
Pin4 20 VAC Pump
X50 PFC Modules enable
Pin1 C
Pin2 E
opto out: C is Collector, E is Emitter
4.8.8.2 LEDs for other Functions
LEDs for other functions
LED D67 (gn) +12 V II
LED D68 (gn) +12 V CCD
LED D83 (gn) +24 V TFT
LED D85 (gn) 12 VAC U515
LED D87 (gn) 30 VAC FG 9938
LED D78(gn) 24 VDC reserve
LED D98 (gn) Relay fan is ON
LED D53 (gn) PFC enable

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4.8.8.3 Fuses for all other Functions
Fuses for all other functions
F8 2 A slow 5 x 20 II and Vision Center

(For Vision Center only if
U779f or modified U579d is
equipped)
F9 2 A slow 5 x 20 CCD (Not Used in Vision

RFD Systems)
F10 2.5 A slow 5 x 20 Reserve
F11 2 A slow 5 x 20 U515 +24 V TFT

Not equipped with U579f or
modified U579d
F12 2 A slow 5 x 20 U515 12 VAC
F13 4 A slow 5 x 20 FG 9938
4.8.8.4 Test Points for all other Functions
Measurement Test Points for all other functions
MP23 +12 V I.I. / Vision Center

(Vision Center only if U779f or modified U579d is equipped)
MP24 GND I.I. / Vision Center

(Vision Center only if U779f or modified U579d is equipped)
MP25 +12 V CCD

(Not Used in Vision RFD Systems)
MP26 GND CCD

(Not Used in Vision RFD Systems)
MP31 +24 V TFT
MP32 GND_TFT

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4 Power Supply
4.8.9 Cross Reference List of the Interface to U515 and to U597
X30 Interface to U515, X5 Interface to U597
U515, X21 Ù U597, X30 U579, X5 Ù U597, X11
Pin1 Pump_ON + Pump_ON + Pin1
Pin2 Pump_ON - Pump_ON - Pin2
Pin3 / NORMAL_OP
Pin4 HUBGND (/ NORMAL_OP -)
Pin5 / START
Pin6 HUBGND (/ START -)
Pin7 PFC_EN +
Pin8 HUBGND (PFC_EN -) GND Pin8
Pin9 +5 V HUB (AC_Fan_ON +)
Pin10 AC_Fan_ON - DC_Fan - Pin10
Pin11 WP_Tacho + WP_Tacho Pin11
Pin12 WP_Tacho - GND Pin12
Pin13 Fan_Tacho + Fan_Tacho Pin13
Pin14 Fan_Tacho - GND Pin14
Pin15 Flow_Monitor + Flow_Monitor Pin15
Pin16 Flow_Monitor - GND Pin16
Pin17 Temp_Freq + Temp_Freq Pin17
Pin18 Temp_Freq + GND Pin18
Pin19 WP_PWM + WP_PWM Pin19
Pin20 WP_PWM - GND Pin20
Pin21 Fan_PWM + Fan_PWM Pin21
Pin22 Fan_PWM - GND Pin22
Pin23
Pin24
Pin25
Pin26
Pin27
Pin28

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X30 Interface to U515, X5 Interface to U597
Pin29
Pin30
Pin31
Pin32
Pin33
Pin34

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4.8.10 U579 Layout
Fig. 4-42 U579 layout

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4.8.11 U579 Schematic Diagrams
4.8.11.1 Mains ON/OFF
Fig. 4-43 Mains ON/OFF

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4.8.11.2 Secondary 230V AC
Fig. 4-44 Secondary 230 VAC

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4.8.11.3 ON/OFF Controller
Fig. 4-45 ON/OFF controller

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4.8.11.4 ON/OFF Controller
Fig. 4-46 ON/OFF controller

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4.8.11.5 Lift Motor Control
Fig. 4-47 Lift motor control

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4.8.11.6 Lift Motor Power
Fig. 4-48 Lift motor power

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4.8.11.7 Motor Control for Rotating Anode
Fig. 4-49 Motor control for rotating anode

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4.8.11.8 Water Pump Control
Fig. 4-50 Water pump control

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4.8.11.9 Voltage Regulators for CCD / I.I. / Flat
Fig. 4-51 Voltage regulators for CCD / I.I. / Flat

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4.8.11.10 Power for U515 / FG 9938
Fig. 4-52 Power for U515 / FG 9938

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4.9 U597 Pump and Fan Control
Functions on the U597:

− Water pump control (provision is made for two totally different motor types).
− DC fan motor control with tacho and speed control.
4.9.1 Location of connectors
X1 X2 X3 X4 X5 X6
I-Drive Pump DC-FAN Temperature Power input Speck Pump Flow monitor
sensor
X11
Interface to
U579
Fig. 4-53 U597 Location of connectors

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4.9.2 Location of LEDs, Fuses and test points
Fig. 4-54 U597 Location of LEDs, Fuses and test points

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4.9.3 Water Pump Control
The water pump is switched ON and OFF by the Main IF U515. The generator oil temperature at
which the pump switches ON or OFF can be programmed.
A switching regulator provides the power to the pump. The output voltage can be adjusted by the
U515 using a PWM signal from the microprocessor, which is converted to a control voltage to the
regulator on the U597.
4.9.3.1 Connectors Water Pump Control
X4 20 VAC and 30 VDC Input from U579
Pin1 + 30 V
Pin2 GND
Pin3 20 VAC a
Pin4 20 VAC b
Pin 1 and 2 is for the Fan electronics

Pin 3 and 4 is for the Pump electronics
Equivalent to X7 on U579
X5 Connector to SPECK pump
Pin1 + Pump (approx 11V if pump is activated)
Pin2 GND

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X1 Connector to I-DRIVE micro-pump
Pin1 Switched to 24 V for ON state
Pin2 GND
Pin3 speed control voltage: 0 V – 5 V input
Pin4 tacho signal from pump, 2 pulses per revolution
Pin5 Direction:
Forward: floating
Reverse: set to GND
Pin6 Shield to PE
4.9.3.2 LEDs for Water Pump Control
LEDs for water pump control
LED D6 (gn) + 24 V WP
LED D4 (gn) + 5 V WP
LED D14 (gn) 0 V to + 24 V Pump
4.9.3.3 Fuses for Water Pump Control
Fuses for water pump control
F1 3.15 A slow 5 x 20 20 VAC in
F3 2 A slow 5 x 20 +PUMP

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4.9.3.4 Test Points for Water Pump Control
Measurement Test Points for water pump control
MP1 GND
MP4 + 5 V WP
MP5 / WP_DAC
MP6 WP_DAC
MP7 WP_PWM
MP9 GND
MP10 GND
MP12 + PUMP (0–24 V)
4.9.4 Fan Control
The fan speed can be adjusted by the U515 using a PWM signal from the microprocessor, which
is converted to a control voltage and put to the fan. Three different speeds depending on the gen-
erator oil temperature can be programmed. The fan is monitored by the U515, a warning will be
issued when the fan (tacho signal) is no longer running.
4.9.4.1 Connectors Fan Control
X2 Connector to DC - Fan
Pin1 tacho signal from fan, max. 3,600 pulses/min.
Pin2 speed control voltage to fan, 0–10 V
Pin3 +24 V
Pin4 GND
4.9.4.2 LEDs for Fan Control
LEDs
LED D21 + 24 V_FAN
LED D26 + 24 V before Fuse

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4.9.4.3 Fuses for Fan Control
Fuses for Fan Control
F2 2.5 A slow 5 x 20 + 30V in
F4 3.15 A slow 5 x 20 +24V Fan
4.9.4.4 Test Points for Fan Control
Measurement Test Points for Fan Control
MP1 GND
MP2 FAN_DAC
MP3 Filter Output FAN_DAC
MP8 FAN_PWM
MP9 GND
MP10 GND
MP11 + 24 V F

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4.9.5 U597 Board Layout

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4 Power Supply
4.9.6 U597 Schematics
4.9.6.1 Fan and Pump Control 1
Fig. 4-56 Fan and pump control 1

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4 Power Supply

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4 Power Supply
4.10 Mains Transformer T21
4.10.1 Primary / Secondary
Transformer T21 (11125) color usage
Primary 1 0-100-105-110-115-120 V black Mains input
Primary 2 0-100-105-110-115-120 V black Mains input
Secondary 1 0 red
45 V 60 VA red Stator run RTM70
55 V 100 VA red Stator run RAD15
160 V 640 VA red Stator accelerate
230 V 5.56 A 1300 VA red PFC

continu-
ous
Secondary 2 30 V 5A 150 VA green Gen. 24 VDC
Secondary 3 24 V 10 A 240 VA blue Lift 24 V
Secondary 4 12 V 2.5 A 30 VA brown U515
Secondary 5 15 V 2A 30 VA yellow 1,2 CCD
Secondary 6 15 V 2A 30 VA yellow 3,4 II and Vision Center

(For Vision Center
only if U779f or mod-
ified U579d is
equipped)
Secondary 7 24 V 4.2 A 100 VA orange Reserve
Secondary 8 21 V 2.9 A 60 VA violet Vision Center

Not used with U579f
or modified U579d
Secondary 9 20 V 3A 60 VA white Water pump
4.10.2 Temperature Switch
In the transformer there is a temperature switch. It will open when the temperature rises above
130o C. This causes the switch-off of the power supply, as it is connected to X22:U579.

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4.11 Capacitor Rack
4.11.1 General
The Ziehm Vision R has a capacitor rack as supplementary power supply.

There are two different Types. Type 2 is used as from approx. June 2011 ( → Fig. 4-9, p. 4-9).
It is located in the foot of the mobile stand.
4.11.2 Service on the Power Supply
The Capacitor Rack will be charged up to 282 VDC in operation.

It will discharge itself within several hours.
For service the Capacitor Rack has to be disconnected from the power supply.
The big red connector is above the Pre-Power Supply close to the FG 9938 → Fig. 4-7, p. 4-7 or
on the coaxial cable rack above the U515 → Fig. 4-4, p. 4-4.
WARNING
Even when the capacitor rack is disconnected, C1 and C2 may be charged.
Make sure that all capacitors are discharged before performing any service work
on the power supply.
4.11.3 Replacement
The capacitor rack is secured against contact by a box. When replacing the capacitor rack, it must
be removed within its box.

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4.11.4 Fuses for Capacitor Rack
4.11.4.1 Type 1
Fuse on U586 for Capacitor Rack
F1 20 A fast .406" x 1.5"
Fig. 4-59 Fuse on Boostcap rack type 1
4.11.4.2 Type 2
Fuse located on Rack
F1 20 A fast .406" x 1.5"
Fig. 4-60 Fuse on Boostcap rack type 2

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4.11.4.3 U573 Capacitor Board
This board is used in Type 1

Within the Boostcap Rack Type 1, there are three U573 boards.
Fig. 4-61 U573 Board

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5
Main Interface
Module 2

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5 Main Interface
5.1 Module 2 U515 Description
5.1.1 General
The U515 board includes two separate modules in one: The main interface module and the SER-
CAN service module.
Main Interface Mode:

The U515 provides a link between the monitor cart and the mobile stand by means of the CAN
bus. The U515 is directly connected to the image system Module 11 by means of the XP0 cable
and the CAN bus cable.

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5.1.2 U515: Block Diagram
Fig. 5-1 U515 block diagram

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5.1.3 U515b: Location of LEDs, Switches and Jumpers
Fig. 5-2 U515b location of LEDs, switches and jumpers

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5.1.4 U515b: Location of Connectors
Fig. 5-3 U515b location of connectors

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5.1.5 U515d: Location of Connectors
Fig. 5-4 U515d location of connectors

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5.1.6 U515d: Location of LEDs, Switches and Jumpers
Fig. 5-5 U515d location of LEDs, switches and jumpers

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5.1.7 U515e: Location of Connectors
Fig. 5-6 U515e location of connectors

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5.1.8 U515e: Location of LEDs, Switches and Jumpers
Fig. 5-7 U515e location of LEDs, switches and jumpers

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5.2 Main Interface Functions
Main interface functions Remarks
Mobile serial number (separate external EEPROM) is

programmed, then installed on the board
Control external I/O ports (with optocouplers)
Control water pump and beeper
Control hand switches and foot switches

(push, release, short circuit)
Control the “CAN XRAY ENABLE” signal
Control the “CAN FAULT” signal in the startup phase
Control external analog voltage inputs
Power supply for CAN bus (CAN+5V/CANGND)
Power supply for TFT display
Automatic CAN termination (with/without monitor cart)
CAN bus distribution
Distribution of ON/OFF signals not in Vision R / units with U579
Provides video distribution point from CCD camera to Active units only
the image system by means of the XP0 cable.
Gateway for service SERCAN and RS232

(external service PC)
Storing the vision.md file in the HC08 Passive units only
Control the PFC (Power factor correction) Vision R only

enable signal
Control the fan (on/off and speed) Vision R only
Control the relays for the rotating anode supply Vision R only
5.2.1 EEPROM
The U515 board has an EEPROM for storing the serial number. These are factory default data.

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5.2.2 Microprocessor
A hardware circuit monitors the operating voltage. If it is below 4.65 V the microprocessor gets a
reset signal as long as the voltage is below this threshold.
The same circuit has to be triggered continuously by the microprocessor. If the software fails the
so called watchdog issues a reset signal to the microprocessor.
Internal EEPROM data:
Software calculates the checksum from all EEPROM data during startup phase and checks this
value with the legal checksum value. If the calculated checksum value and the legal value are not
the same it sets an error bit (startup error).
5.2.3 External I/O
The external I/O are used in order to control the following in a Ziehm Vision R System:
− Fan Speed
− Pump Speed
− PFC Enable
− Rotating Anode Start
− Rotating Anode Run
5.2.4 Water Pump
Active Cooling for the generator is provided by several components. One of them is the most
important, the cooling pump. This is controlled by means of CAN bus commands issued by either
the generator (Module 5) or the image system (Module 11) to the U515 (Module 2). The U515 then
turns ON/OFF the cooling pump.
Two temperatures are used for this, a high limit and a low limit. These are measured at the gen-
erator.
5.2.5 X-ray Peeper and Alarm
The U515 board has a beeper which can be used for X-ray 5 min timer limit.
It also indicates missing U515 machine data.
5.2.6 Hand/foot Switch Features
• Allow the hand/foot switch to control separate functions or radiation release. See hand/foot
switch commands (→ Ch. 5.5, p. 5-19).
• Program hand and/or foot switch for specific operator/facility needs as required for specific
modes of operation of the image and C-arm systems.
• U515 board controls the hand switch operations and safety interlocks.

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• U515 sends CAN commands to U544 via CAN bus to inform the image system control that
radiation is being requested and accordingly that a function is requested by pressing hand
or foot switch.
• U544 handles radiation release request and sends start radiation signal to the generator.
• U544 handles the processing of the other CAN commands for the hand and foot switch, i.e.
store image, change, select live image transfer mode, etc.
5.2.7 Control the “CAN XRAY ENABLE” Signal
The U515 board provides safety circuits. One of them is X-ray enable (→ Ch. 5.10, p. 5-36).
5.2.8 Control the “CAN FAULT” Signal in the Startup Phase
CAN FAULT signal can be accessed by all CAN modules and is controlled during startup by the
U515.
5.2.9 Power Supply for CAN Bus and Vision Center
The U515 board provides power to the CAN bus interface modules located in the mobile stand
only.
Module 1 (Pre-Power Supply)
Module 2 (U515 main interface)
Module 4 (Image Intensifier and CCD camera control)
Module 5 (Generator)
Power is also provided for the Vision Center.
− For the Active Vision Center the +24 V from the U515 is converted to +5 V in the support
arm of the mobile stand by U837 board.
− For the Passive Vision Center the +24 are connected straight to the Vision Center by the
U592 board in the support arm.
5.2.10 Automatic CAN Termination (with/without Monitor Cart)
When the monitor cart is connected the U515 senses the monitor cart and changes the termina-
tion to match the connected CAN modules of the monitor cart.
5.2.11 CAN Bus Distribution
The U515 board provides a connection point for the XP0 cable and all the other modules in the
mobile stand.

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5.2.12 Distribution of ON/OFF Signals
The U515 provides the interface between the Power ON/OFF switches of the monitor cart and the
mobile stand. The ON/OFF signals are received from the monitor cart by means of the XP0 cable
that connects the monitor cart and the mobile stand.
In Vision R systems these connectors are not used. ON/OFF control is handled by the U579 board
of Module 1.
5.2.13 Video Interconnection Point
The video cable from the CCD camera cannot be connected directly to the XP0 cable for servicing
reasons. Therefore, an in and out connection point was made on the U515 to allow a short cable
to be attached to the XP0 cable connector of the mobile stand to U515. This is only used for SW
4.xx and below (active TFT).
Fig. 5-8 Video Signal Distribution

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5.2.14 Gateway for Service SERCAN and RS232 (External Service PC)
The U515 is also responsible for a serial CAN interface called the “SERCAN”. This is the main
gateway between the CAN and an external service PC. This allows separate standalone service
software to communicate with all other modules in the C-arm. This interface allows the service and
production personnel to load software, set certain module control parameters, read and write
machine data to a specified CAN module as may be necessary (→ Ch. 5.9.4, p. 5-35).
Laptop MOBILE STAND
Serial Com 1
Connector
DB-9
SerCan
Connector
DB-9
XP0 Connector
Nullmodem
Cable
Fig. 5-9 Laptop connection to mobile stand

(Generator and image detector may vary according to system)
NOTE
Vision Studio as from version 5.30 is compatible to Windows 7.
Under Windows 7, only USBCAN Adapter is available.

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5.3 U515: Errors
5.3.1 Startup Errors
Check hardware errors during startup phase
Hand and foot switches are pressed E1100 – E1106
Short circuit from hand and foot switches E1108 – E1115
Data transmission over the SPI interface to the external I/O ports (PLD) E1117
“CAN XRAY ENABLE” signal E1116
EEPROM Checksum Error E1118
Rationale:
If transmission to the external I/O ports is not OK, all switches get the
“short circuit” and “function switch” states.
5.3.2 Runtime Errors
Check hardware errors during runtime
“CAN XRAY ENABLE” signal without switch pressed E1172
“CAN FAULT” signal E1173
5.3.3 X-ray Break Errors
Last error information after “X-ray break” was sent
“CAN XRAY ENABLE” signal not active E1140
“CAN FAULT” signal E1141
Timeout last image hold (no X-ray finished from the image system) E1148

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5.4 U515: SERCAN
5.4.1 SERCAN Specifications
Setting the Baud rate to match system operation and PC serial com port.
It is recommended to set the PC serial port Baud rate to the maximum of 115200 bit/s in order to
make the communication as fast as possible. Newer laptop models (newer than approx. 1997)
provide this as an option for high-speed operation.
Available settings for Baud rate by means of DIP switch S4 on the U515 board:
Available Baud rate settings; serial communication
9600 bit/s
19200 bit/s
28800 bit/s
57600 bit/s
115200 bit/s
For connecting a computer to the U515, a nullmodem cable is required.

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5.4.2 SERCAN Switches
5.4.2.1 DIP Switch S3
DIP switch S3 will set up the CAN bus module address.
DIP switch S3 (module number SERCAN)
Switch 1 CAN bus address ON
Switch 2 CAN bus address OFF
Default setting:
Fig. 5-10 S3 default setting
NOTICE
Do not change this setting!

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5.4.3 DIP Switch S4
DIP switch S4 will set up the SERCAN Baud rate.
DIP switch S4 (option SERCAN, Baud Rate)
1 Bit 0: (select the Baud rate)
4 Bit 3: not used
5 Bit 4: not used
6 Bit 5: not used
7 Bit 6: not used
8 Bit 7: not used
Baud rate:
bit 2 bit 1 bit 0
0 0 0 Baud rate = 9600 bit/s

Default setting:
NOTE
Vision Studio will only work at 115200 bit/s.

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5.4.4 SERCAN LEDs
LED D42 (red) ON Hardware reset or watchdog is active
LED D62 (green) flashing SERCAN is working
LED D63 (green) ON SERCAN received a character from the

RS232

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5.5 Hand/Foot Switch Commands to the Image System
5.5.1 Three Separate Operations of the Hand and Foot Switch
1 Radiation release:
• All hand or foot switches can be programmed to perform radiation release.
2 Operation of a function:
• Control functions such as store, laser on/off, select I.I. magnification etc.
• Second foot and hand switch will be programmable for these operations.
3 Tap function:
• Dual use of the hand and accordingly foot switches. The selected hand or foot switch is
programmed via machine data to provide dual operation of function and accordingly
radiation release.
Example:
If the hand switch for radiation release is pressed and held for more than the program-
mable tap time, this will cause U515 to send a CAN message for radiation release.
Tapping the hand switch quickly less than tap time will place the hand switch in a new
functional operation, such as store, image transfer, etc. The tap time is programmable
in the machine data of the U515 board.
Machine data for the hand/foot switch function mapping is located in the host software. Functional
table in the service mode will allow for selection of foot and hand switch operation.
5.5.2 Hand Switches/Foot Switches Safety Functions
Switches are connected to SELV (Safety Extra-Low Voltage) circuitry.

Software checks if any hand- or foot switches are pressed during the startup phase.
Software checks during startup and system running if any of the hand or foot switches are short
circuited.
Hardware function prevents radiation. Only if both software and hardware are working correctly
and a switch is pressed the module 2 activates the hardware signal “CAN XRAY ENABLE” and
sends a CAN message to the image system.
Software checks the transmission via the SPI (Serial Peripherial Interface) to the external I/O port
interface IC to which the switches are connected. If the transmission is not OK, all switches get
the state “short circuit” and “function switch”.

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5.5.3 Tap Time
− The tap time is defined in the U515 machine data.

− If the “tap time” is 0, the hand switch or foot switches are in normal operation.
− If the “tap time” is not 0, the hand- and accordingly foot switches have two functions:
− A short push (shorter than “tap time”) will activate a special programmed function.
− If the pushing is longer than the “tap time” the second programmed function will be acti-
vated.
5.5.4 Security Break Functions
There are two security X-ray break functions implemented:

− Hardware X-ray break 6 seconds after a hand or foot switch has been released.
− Software can only shorten the hardware X-ray break
(0 to 6000 ms, defined in machine data, not adjustable).
5.5.5 Service mode "Switch Configuration"
For detailed information see (→ Fig. 5-12, p. 5-20).
Fig. 5-12 Switch configuration (Configuration example)

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5.5.6 Hand and Foot Switch Functions
All functions that can be selected are listed in the following tables.
Switch function Corresponding Tap function

setting of S5
No switch function on No switch function
Fluoroscopy off Save
Fluoroscopy HLC Mode off 5 minutes alarm off
Magnification (T) on Magnification (T)
Save on Image change
Print on DSA (T)
Cine (T) on Switch through (DSA, MSA, RSA)
DSA (T) on Cine play toggle
Laser (ON) on Browse forward
VCR-Pause (T) on Browse backward
Switch through (DSA, RSA, MSA) on Swap Ref. Monitor <--> S-Video
Cine on on Ref. Monitor freeze toggle
Cine off on
Image change on
Snapshot + Save off
Cine play toggle on
Browse forward on
Browse backward on
Swap Ref. Monitor <--> S-Video on
Ref. Monitor freeze toggle on
Table 5-1 Hand / Foot switch functions
Fluoroscopy means: release radiation in selected mode.
Press interrupt function
No switch function This function is performed when the switch is released

Save only for a short time.
NOTE
DIP switch S5 settings will not take effect until the unit has been rebooted.

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5.6 HW Settings
5.6.1 Switches
5.6.1.1.1 Standard Configuration with Two Pedal Foot Switch
DIP switch S5 corresponding switch of Ziehm

(select hand/foot switch as function/X-ray switch) Vision
ON = hand switch 1 function switch

Switch 1 hand switch
OFF = hand switch 1 X-ray switch

Switch 2 not used
ON = foot switch 1 function switch

Switch 3 left foot switch
OFF = foot switch 1 X-ray switch

Switch 4 right foot switch

Switch 5 not used

Switch 6 not used

Switch 7 not used

Switch 8 not used
Note: DIP switches are set to “on” (function) for inputs not used.
Depending on the use of the hand/foot switch the following table should be used to select the
hand/foot switch for function or X-ray use.
Factory default setting for two-pedal foot switch:
Fig. 5-13 S5 is located on the right side of board U515

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5.6.1.1.2 Configuration for Smart Vascular with Footswitch Dual Plus
DIP switch S5 corresponding switch of Ziehm

(select hand/foot switch as function/X-ray switch) Vision

Switch 1 hand switch

Switch 2 not used

Switch 3 left foot switch

Switch 4 additional button

Switch 5 right foot switch

Switch 6 not used

Switch 7 not used

Switch 8 not used
Note: DIP switches are set to “on” (function) for inputs not used.
The Dip Switch S5 has to be set as shown below. In the Service settings the option " Vascular
Footswitch" has to be set.
Factory default setting for triple foot switch "Dual Plus":
Fig. 5-14 S5 is located on the right side of board U515
NOTE
DIP switch settings will not take effect until the unit has been rebooted.

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DIP switch S1 (module number main interface)
DIP switch setting for CAN module
Switch 1: CAN bus address ON
Switch 3: CAN bus address OFF
Default setting:
NOTE
Do not change this setting!
DIP switch S1 is only present in U515 up to hardware version d.
(Option for main interface). No switch shown. S2 not used.

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5.6.2 Jumpers
Jumper Status Meaning
J1 open normal mode

up to SW 5.00:
(Type: 2-pin jumper) closed standalone mode/test mode
J1 open U515d hardware

SW5.01 and above:
closed U515e hardware
(Type: 2-pin jumper)
(hardwired on U515e)
J2 open signal horn enabled

(Type: 2-pin jumper) closed signal horn disabled
On U515e and above the DIP switch S1 is replaced by hardwired jumpers in order to set up the
CAN module address.
.
Jumper Status Meaning
J3 closed Can module address
J4 closed
J5 open
J6 closed
J7 closed
J8 closed
J9 closed
J10 closed

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5.7 LEDs
5.7.1 Startup Monitoring LEDs

LED D7 OFF

LED D7 flashing
LED D4 + LED D7 flashing synchronously Waiting for system to run
LED D4 OFF System is running

LED D7 OFF
5.7.1.1 Normal Startup
System Reset
Boot up
LED D4 LED 7
D4
Phase 1
LED D4 Flashing D7
LED D7 off
Phase 2 D4
LED D4 off
LED D7 Flashing D7
Waiting for Image System

acknowledge D4
Both LEDs Flashing
synchronously D7
Start-Up is Completed D4
System is running
Both LEDs off D7
Fig. 5-16 Startup phase

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5.7.1.2 Status "No Software Installed"
System Reset
Boot up
D1
LED D1 LED D4 LED 7
Software missing
ready for being programmed D4
both LEDs flashing
one quickly, one slowly
additionally D1 flickering
D7
Fig. 5-17 Status "No Software Installed"
5.7.2 Hardware Monitoring LEDs
LED Status Meaning
LED D1 OFF No hardware error

ON Hardware error detected
LED D2 ON Hardware reset or watchdog is active
LED D8 ON “X-RAY ENABLE” signal is active
LED D9 ON “X-RAY ENABLE” signal is active (internal)
LED D13 ON “CAN FAULT” signal
LED D14 ON Software toggle the “RUN” monostable
LED D15 ON Software enable signal for “CAN XRAY ENABLE”
LED D19 ON Audible alarm

(Horn LED)
AUX Out 1
LED D32 ON PWM signal for water pump speed control
LED D33 ON Pump ON

(Pump LED)
AUX Out 6
LED D34 ON PWM signal for fan speed control
LED D65 ON with monitor cart

(CAN termination)
OFF without monitor cart
LED D67 ON +5 V OK
LED D71 ON +24 V OK
LED D73 ON SER +5 V OK

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5.8 Connectors
X3: Hand switch connector; 1 and 2

Type: 4-pin connector
Pin Function
Pin 1 hand switch 1
Pin 2 ISOGND
Pin 3 hand switch 2
Pin 4 ISOGND
X4: Foot switch connector; 1 and 2

Pin Function
Pin 1 foot switch 1
Pin 2 ISOGND
Pin 3 foot switch 2
Pin 4 ISOGND

Pin Function
Pin 1 foot switch 3
Pin 2 ISOGND
Pin 3 foot switch 4
Pin 4 ISOGND

Pin Function
Pin 1 foot switch 5
Pin 2 ISOGND
Pin 3 foot switch 6
Pin 4 ISOGND

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5 Main Interface
X8: RS232 SERCAN connector

Type: 9-pin DSUB connector
Pin Function
Pin 1 n. c.
Pin 2 TxD
Pin 3 RxD
Pin 4 n. c.
Pin 5 Ground
Pin 6 n. c.
Pin 7 RTS
Pin 8 CTS
Pin 9 n. c.
Assignment of:
X9, X10; X11; X12: CAN distribution on U515 up to version d
X9A, X9B, X9C, X9D: CAN distribution on U515 version e and above
Connector Assignment in Ziehm Vision Assignment in Ziehm Vision R
X12 / X9A not connected PPS Master
X11 / X9B not connected Generator
X10 / X9C Pre-Power Supply PPS Slave 2
X9 / X9D Generator PPS Slave 1

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X9, X10; X11; X12: CAN distribution on U515 up to version d

X9A, X9B, X9C, X9D: CAN distribution on U515 version e and above
Type: RJ-45 connectors
Pin Function
Pin 1 CANGND
Pin 2 CAN+5V
Pin 3 CANL
Pin 4 CANSTÖR
Pin 5 CANSTR (X-ray enable)
Pin 6 CANH
Pin 7 C_GND
Pin 8 C +5 V
Pin 9 shield
Pin 10 shield
X13: CAN distribution; XP0

Pin Function
Pin 1 shield
Pin 2 CAN sense
Pin 3 CAN ground
Pin 4 n. c.
Pin 5 CANH
Pin 6 CANL
Pin 7 CANSTÖR
Pin 8 CANSTR (X-ray enable)

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X15: Video connector from CCD (Only used for systems with active Vision Center)
Type: SMB connector
Pin Function
Pin 1 shield
Pin 2 video
X16: Video connector to XP0 (Only used for systems with active Vision Center)
Type: SMB connector
Pin Function
Pin 1 shield
Pin 2 video
X17: TFT connector (from monitor cart)

Pin Function
Pin 1 ground (24 V)
Pin 2 Æ to X18/Pin 3 (TFT TX)
Pin 3 Æ to X18/Pin 4 (TFT RX)
Pin 4 Æ to X18/Pin 5
X18: TFT connector (to TFT mobile stand)

Pin Function
Pin 1 ground (24 V)
Pin 2 +24 V
Pin 3 Æ to X17/Pin 2 (TFT TX)
Pin 4 Æ to X17/Pin 3 (TFT RX)

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X19: Electrical ground to EARTH

Pin Function
Pin 1 ground / earth
X20: water pump

Pin Function
Pin 1 OAUX+1
Pin 2 OAUX-1
X22: ON/OFF switch (XP0)

Pin Function
Pin 1 NETZAUS
Pin 2 NETZEIN
Pin 3 NEAGND
X23: power supply connector

Pin Function
Pin 1 power supply “HORN” and TFT

[+24 VDC]
Pin 2 ground
Pin 3 power supply main interface

[15 VAC]
Pin 4 power supply main interface

[15 VAC]

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X26: ON/OFF switch (mobile stand)

Pin Function
Pin 1 NETZAUS
Pin 2 NEAGND
Pin 3 NEAGND
Pin 4 NETZEIN
Pin 5 LED_ON (+5 V power supply)
Pin 6 GND
X31: TFT Connector (mobile stand, passive TFT)

Pin Function
Pin 1 +24 VB
Pin 2 to X18/Pin 5 Sound+
Pin 3 n. c.
Pin 4 to X18/Pin 3 TXD
Pin 5 GND 24 VB
Pin 6 +24 VB
Pin 7 to X18/Pin 6 Sound GND
Pin 8 to X18/Pin 4 RXD
Pin 9 GND 24VB
Pin 10 GND
Pin 11 GND
X32: TFT Connector (mobile stand, passive TFT Sound)

Pin Function
Pin 1 to X18/Pin 5 Sound +
Pin 2 to X18/Pin 6 Sound GND
Pin 3 GND 24 VB
Pin 4 GND 24 VB (Shield)

26451/28121/28152/28405 - 14/10/2011
5 Main Interface
5.9 Replacement of U515 Main Interface Board
5.9.1 Safety when Exchanging U515
Take care when handling the U515. It may be damaged by electrostatic discharge (ESD). ESD is
defined as the discharge of an accumulated static charge stored on operating personnel, furniture
or other structures such as pushcarts. It is recommended for the personnel to wear grounding
wristbands and that service and testing procedures be performed on anti-static mats.
5.9.2 Required Tools and Materials
1 Compatible laptop with serial port with 115 k Baud rate or USB Interface
2 General hand tools
3 ESD wrist band and grounding cable
4 HC08 software and machine data (included in Vision Studio)
5 USB CAN Adapter & USB to RJ45 Cable (→ Ch. 18.1.1.2.2, p. 18-4)
6 Alternatively if no USB adapter available: Serial Cables
− Nullmodem serial cable with female-to-female DB 9-pin connector (connecting to mobile
stand) ( → Ch. 18.1.1.1.2, p. 18-2)
− Serial cable with male-to-female DB 9-pin connector (connecting to monitor cart, not avail-
able if U578 ELWMS interface is equipped) (→ Ch. 18.1.1.1.4, p. 18-3)
NOTE
Vision Studio as from version 5.30 is compatible to Windows 7.
Under Windows 7, only USBCAN Adapter is available.
5.9.3 Disassembly and Fitting of the Board
When removing the connectors be careful not to damage the pin or cable insulation. Check con-
nector locations before reinstalling to prevent damage to system electronics.
The EEPROM has to be taken from the old board and put onto the new board.

26451/28121/28152/28405 - 14/10/2011
5 Main Interface
5.9.4 Adjustment/Programming
There are five DIP switch boards (S1 - S5) on U515:

• S1: Address for CAN bus (nodal point)
(Hardwired on U515f and above, no S1 present anymore)
• S2: not used
• S3: Address for SERCAN
• S4: Baud rate
• S5: Foot switch options
Check all DIP switches and adjust them if necessary according to the list
(→ Ch. 5.4.2, p. 5-16).
Programming:
Programming is performed by using the VISION STUDIO tool.
Refer to Ch. 18, Software Tools (→ Ch. 18, p. 18-1).
NOTE
Programming has to be performed via the image memory in monitor cart or
the USB-CAN adapter if the U515 SERCAN has not been programmed yet.
NOTE
If the image memory in monitor Cart is equipped with a U578 interface board,
programming of the U515 board can only be performed via the USB-CAN
adapter if the U515 SERCAN has not been programmed yet.

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5 Main Interface
5.10 Hardware Radiation Logic
Fig. 5-18 Hardware radiation Logic

26451/28121/28152/28405 - 14/10/2011
5.11
D14
Fig. 5-19
RUN Module 2 Module 5 Generator
1switch of 8
Q 5V
Fenster- lights only
U515 U565
PF0 Watchdog green
during XR Main Interface
komparator Generator supervisor D38 has to light
Q RUN after boot up
window Q green 5V
IC8B
comparator
IC 7A monitors Watchdog
HC08 MONI TRG_WDOG
hard and Q
software
Switch Out 5V RUN
Reset D9 monitors
RST
red D2 EN XR1 kV and mA TRG_CMON Q
Optokoppler yellow telegramms
Watchdog D42 lights on
optocoupler Short 5V CAN MONITOR during XR U563
is generated by Software Enable U518 Q 5V 5V
green D44

this HC08 green D15 HV Control
SOFT MONI XRAY
lights only
yellow
during XR radiation
Switch is XR command /RAD ON
CAN data bus /XRAY
from host
26451/28121/28152/28405 - 14/10/2011
CAN Stoerung out Fault
CAN data bus
D13 lights allways
Fault during boot up
5V
CAN
red 5V D43
Fault
1 2 3 4 5 6 7 8 D8
red
XRAY EN
IC44,45
OFF
yellow 5V
S5 X-Ray Enable
Line Pull Up 5V
Hardware radiation Logic w. U565

CAN
5V Fault Line
7 more switches Timeout D11 U562
TO CAN Pull up
"see above" 5V optocoupler
Q 5V optocoupler Can Distribution optocoupler
IC8A green

IC 10A
CAN Datenleitungen
CAN
Hardware Radiation Logic w. U565
BUS
Pre Power
Supply
+UHV 40V-250V to generator
Drawn: M. Ernemann 16.Mar.2004 Drawing No.: . Unit:

Release: BLK_HWRadLogicVisionR_FD_b.cdr
VisionR
R. Soergel 16.Mar.2004 File Name :
Module 2 Hardware Radiation Logic Vision RFD
Changed: M. Ernemann 07. Oct. 2008 Page : . of .
5 Main Interface
5-37
5 Main Interface
5.12 U515 Schematics

26451/28121/28152/28405 - 14/10/2011
5.12.1
Fig. 5-20
Zentrale

26451/28121/28152/28405 - 14/10/2011
U515f schematics page 1
typ: U515e
U515f Schematics Page 1
Debug Zentrale

Drawn: M. Ernemann Date: 19. Nov. 2007 Draw. No.: 515f-48615d-a Unit:
Release: R. Frank Date: ile: 17. Dez. 2007 F U515f-d-a.scm U515f

Module 2 CPU CAN-P0
Changed: M. Ernemann Date: 19. Nov. 2008 Page 1 of 12
5 Main Interface
5-39
5-40
5.12.2
Fig. 5-21
I/O Expander
5 Main Interface



Module 2 CPU CAN-P0

26451/28121/28152/28405 - 14/10/2011
5.12.3
Fig. 5-22

26451/28121/28152/28405 - 14/10/2011
Hand 1-2
Footswitch 1-2


Module 2 CPU CAN-P0
5 Main Interface
5-41
5-42
5.12.4
Fig. 5-23
5 Main Interface

Footswitch 3-6


Module 2 CPU CAN-P0

26451/28121/28152/28405 - 14/10/2011
5.12.5
Fig. 5-24

26451/28121/28152/28405 - 14/10/2011
DIP-Switch
DIP- function x-ray
position switch switch
Hand 1 1 ON OFF
Hand 2 2 ON OFF
Foot 1 3 ON OFF
Foot 2 4 ON OFF
Foot 3 5 ON OFF
Foot 4 6 ON OFF
Foot 5 7 ON OFF
Foot 6 8 ON OFF


Module 2 CPU CAN-P0
5 Main Interface
5-43
5-44
5.12.6
Fig. 5-25
STRAHLUNG
Enable
X-RAY
X-Ray
5 Main Interface
ENABLE
first
TIME OUT

PULL-UP
In the
Generator
STÖRUNG
FAULT
RUN
SOFT
Strahlungsüberwachung
X-Ray Control

Module 2 CPU CAN-P0

26451/28121/28152/28405 - 14/10/2011
5.12.7
Fig. 5-26

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Digital Outputs (GND free)
Digital Inputs (GND free)


Module 2 CPU CAN-P0
5 Main Interface
5-45
5-46
5.12.8
Fig. 5-27
SerCan
Module
5 Main Interface



Module 2 CPU CAN-P0

26451/28121/28152/28405 - 14/10/2011
5.12.9
Fig. 5-28

26451/28121/28152/28405 - 14/10/2011
Debug SerCan


Module 2 CPU CAN-P0
5 Main Interface
5-47
5-48
Fig. 5-29
Pre-Regulator 5.12.10
5 Main Interface
Generator
I.I.

Reserve
Reserve
XP0

CAN Module Drawn: M. Ernemann Date: 19. Nov. 2007 Draw. No.: 515f-48615d-a Unit:

Module 2 CPU CAN-P0

26451/28121/28152/28405 - 14/10/2011
HORN
Fig. 5-30
5.12.11
I.I. U516 terminates with second

120 Ohm resistor
26451/28121/28152/28405 - 14/10/2011
+5V
Universal I/O´s to Pump
to XP0
from ON/OFF Buttons
Reserve
Automatic CAN termination


Module 2 CPU CAN-P0
5 Main Interface
5-49
5-50
Fig. 5-31
5.12.12
to XP0
5 Main Interface
from CCD
to TFT
to XP0

to XP0
GIGA - Link
passive TFT


Module 2 CPU CAN-P0

26451/28121/28152/28405 - 14/10/2011
6
Image Intensifier
Module 4
Ziehm Vision
26451/28152 - 14/10/2011
Ziehm Vision
26451/28152 - 14/10/2011
6 Image Intensifier
6.1 Parts Location
Fig. 6-1 Image intensifier parts location
Ziehm Vision 6-1

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6-2
6.2
U559/U832 X4 CCD
1 2
VSYNC+ VSYNC- CCD-Camera
Fig. 6-2
Input and Output are both low active CCD-Camera X1 X1
3 4 Sensor Board
Charge Reset+ Charge Reset- analog video
5 6
X2 X2 X4
SF Capture+ SF Capture- +3.3 U559 FT 50 U560 FT 50 coax cable
7 8 U832 FT 18 X3 X3 U830 FT 18
12V CAM
9 10
to image memory
Gain GND IN +
11 12 2 1 11 8 9 3 4 5 6 7 8
SF Enable Blanking Iris-
10 10
6 Image Intensifier
13 14
6
3.3V OUT +3.3 HSYNC 14 pin Flatribbon Motor &
+12V CCD Potentiometer
14 Pin = 1-87456-0
14 pin Flatribbon Conn. X5 X7 / X9
+12V 2 +12V CCD
U521 or AWG18 Source: U521 or U579 of the transformer unit
U579 +12V 2 +12V I.I. both voltages “ground free”
AWG18
Power Supply
X12
+12V +12V Fix
Resonant-Converter X12
+24V-GEN Anode 30kV
Anode
X14
+5V
+5V regulator U514
X18
VSync U536
Cascade
Gain
Image intensifier block diagram

3 pin Panduit
U632 +12V max
Resonant-Converter G3 X10
X6 U516 X10 / X11 G3 12kV
SF-Enable
General Block Diagram
Normal Mag. 1 Mag. 2

X16
Charge Reset
M1 U513 actual value
M2
U506 or
Single Frame Capture

X15
U565 Laser
Generator Current-
Source +12V max
Resonant-Converter G2 X13
on/off
G2 2kV
6 6 pin Flatribbon Normal Mag. 1 Mag. 2
X1 M1
MOBILE STAND M2
1x4 DIP- +12V
Switch irq Out Out FT50 Mot. X7 U632 only Out
FT18 Mot X9 U632 & U516 U512
16
X3 Inp Mag. 1
U515 or Out +12V
Mag. 2 Resonant-Converter
CAN-Bus HC08 Out max
U648 8 X17
Optos I/O CONTROLLER G1 G1 350V
Zentrale CAT5 via generator
CPU
RJ45
RJ45
120Ω
Termin.
Module 4 Frank / Mircev 10.08.2000 Unit:

Drawn: Drawing No.: .
ZIEHM Vision
Blockschaltbild Release: J. Haab 07.Aug.2002 File Name : M04_ii_ccd_1a_s_Universal.cdr
II + CCD + Generator based systems
Block Diagram Changed: R. Sörgel 30.Aug 2011 Page : 1 of 1 Image Intensifier
Ziehm Vision
26451/28152 - 14/10/2011
6 Image Intensifier
6.3 Image Intensifier Power Supplies
There are two types of power supplies. The version with the U516 can only be used with the FT18
camera.
The version with the U632 is used as from approx. October 2010. It can be used with the FT18
and the FT50 camera.
6.3.1 I.I. Power Supply with U516
Fig. 6-3 Image intensifier power supply
6.3.1.1 General
The I.I. power supply provides the necessary voltages for the different image intensifiers.
It also supplies the power for the CCD camera.
The CAN controller of the I.I. Power Supply runs software to control the iris, the laser switching,
and the magnifier selection (Art. No. 88381).
Note
For active units, only the power supply equipped with the U516 can be used as a
spare part.
Ziehm Vision 6-3

26451/28152 - 14/10/2011
6 Image Intensifier
6.3.1.2 Main parts and their Functions
Main Part Function Remarks
Controller Controls the magnification modes of the I.I.

Controls the CCD iris.
Controls laser switching.
Provides CCD camera supply voltage.
Power inverters High voltages
Cascade Multiplies the voltages
6.3.1.3 HW Description
6.3.1.3.1 PCBs
PCBs
U512: Grid 1 and Grid 2 inverter
U513: Grid 3 inverter and magnetic choke (for static S-distortion correction)
U514: Grid 4 and anode inverter
U516: Controller board
6.3.1.3.2 Cascade
PCB
U536 30 kV cascade supports also Grid 4
Grid 3 cascade
Rationale: Cascade sealed in insulation material
6-4 Ziehm Vision

26451/28152 - 14/10/2011
6 Image Intensifier
6.3.1.3.3 Switches
DIP switch S1
Bit 0 Standalone for production requirements

ON = standalone active
Bit 1 RS232 debug interface ON/OFF
Fig. 6-4 Dip Switch S1
6.3.1.3.4 U516 LEDs
Status LEDs for service requirements
LED 1 (red) flashing startup phase 1
LED 4 (red) flashing startup phase 2
LED1 + LED4 flashing synchronously waiting for system ready

OFF system is running
LED 6 (green) flashing system is running
LED 24 (green) ON magnification 1 active
LED 26 (green) ON CCD gain on
LED 27 (green) ON CCD single frame enable
LED 31 (green) ON +5 V logic OK
LED 33 (green) ON CCD +12 V OK
LED 36 (green) ON +5 V servo motor OK
LED 37 (green) ON CCD single frame capture
LED 38 (green) ON CCD charge reset pulse
Ziehm Vision 6-5

26451/28152 - 14/10/2011
6 Image Intensifier
6.3.1.3.5 Location of U516 LEDs
D4, D1 D6 D33 D36 D31

D25, D24 D26, D27,
Startup System 12 V 5 V 5V
Magnifier D37, D38
status running CCD Servo Logic
CCD Status
Fig. 6-5 U516 LEDs
6.3.1.3.6 U512: Connectors
X1: Power inverter connector

Type: 6-pin ribbon cable connector
Pin Function
Pin 1 n. c.
Pin 2 Magnification 1
Pin 4 Ground
Pin 5 +12 V
Pin 6 Ground

Pin Function
Pin 1 n. c.
6-6 Ziehm Vision

26451/28152 - 14/10/2011
6 Image Intensifier

Pin 4 Ground
Pin 5 +12 V
Pin 6 Ground
X6: Magnetic choke connector

Type: 3-pin Panduit connector
Pin Function
Pin 1 n. c.
Pin 2 +
Pin 3 Ground

Pin Function
Pin 1 n. c.
Pin 4 Ground
Pin 5 +12 V
Pin 6 Ground

Pin Function
Pin 1 n. c.
Ziehm Vision 6-7

26451/28152 - 14/10/2011
6 Image Intensifier

Pin 4 Ground
Pin 5 +12 V
Pin 6 Ground
X2: RS232 debug connector

Type: 3-pin Panduit cable connector
Pin Function
Pin 1 Ground
Pin 2 TxD
Pin 3 RxD
X3: CAN bus connector J12

Type: RJ-45
Pin Function
Pin 1 CAN ground
Pin 2 CAN +5 V
Pin 3 CAN_L
Pin 4 CAN fault
Pin 6 CAN_H
Pin 7 ground (for Pin 8)
Pin 8 +5 V
Housing earth
X4: Programming interface connector

Pin Function
Pin 1 PTC0
Pin 2 PTC1
Pin 3 PTC3
Pin 4 IRQ
Pin 5 RST
6-8 Ziehm Vision

26451/28152 - 14/10/2011
6 Image Intensifier

Pin 6 WDO
Pin 7 PTA0
Pin 8 OSC
Pin 9 +5 V output
Pin 10 Ground
Ziehm Vision 6-9

26451/28152 - 14/10/2011
6 Image Intensifier
X5: CCD Connector

Pin Function
Pin 1 V-sync +
Pin 2 V-sync -
Pin 3 Charge reset +
Pin 5 Single capture +
Pin 6 Single capture -
Pin 7 +12 V CCD
Pin 8 Ground CCD
Pin 9 Gain
Pin 10 Ground in
Pin 11 Single frame enable
Pin 12 Blanking
Pin 13 +5 V out
Pin 14 H-sync
X6: Generator interface

Pin Function
Pin 1 Ground
Pin 2 V-sync -
Pin 3 V-sync +
X9: Servo motor interface

Type: 5-pin Molex cable connector
Pin Function
Pin 1 +5 V
Pin 2 Ground
Pin 3 Servo control pulse
Pin 4 Feedback servo position
Pin 5 Servo return (there or not)
6-10 Ziehm Vision

26451/28152 - 14/10/2011
6 Image Intensifier
X10: Laser diode 1 connector

Pin Function
Pin 1 Laser -
Pin 2 Laser +
Pin 3 n. c.

Pin Function
Pin 1 Laser -
Pin 2 Laser +
Pin 3 n. c.
X12: I.I. power input connector

Pin Function
Pin 1 +12 V I.I. power supply
Pin 2 Ground I.I. power supply
Pin 3 Ground CCD
Pin 4 +12 V CCD
Ziehm Vision 6-11

26451/28152 - 14/10/2011
6 Image Intensifier
6.3.1.3.10 Location of U516 Connectors
Fig. 6-6 U516 connectors
6-12 Ziehm Vision

26451/28152 - 14/10/2011
6 Image Intensifier
6.3.1.3.11 Connectors cascade
Connectors Range Function
Anode 30 kV factory set Anode Voltage
Grid 1 approx. 150 V 9" II Edge focus (depends on tube type)

approx. 125 V 12" II
Grid 2 approx. 0.5 kV – 2 kV Focus adjustment
Grid 3 approx. 2 kV – 12 kV Size adjustment
Grid 4 approx. 2.5 kV Not adjustable
Ground
6.3.1.3.12 Connectors cascade location
Fig. 6-7 Connectors cascade location
Ziehm Vision 6-13

26451/28152 - 14/10/2011
6 Image Intensifier
6.3.1.4 Adjustments
6.3.1.4.1 Potentiometer Location
Fig. 6-8 U512, U513, U514 potentiometer location
6.3.1.4.2 Adjusting the CCD Camera Iris
In order to get the camera working correctly, the CCD iris has to be adjusted. During this proce-
dure the iris is moved stepwise to the end positions. The controller on the i.i. power supply records
the corresponding servo position values and stores them in the i.i. power supply machine data.
This procedure has to be performed each time the camera or the i.i. power supply is
changed.
6-14 Ziehm Vision

26451/28152 - 14/10/2011
6 Image Intensifier
6.3.2 I.I. Power Supply with U632
Fig. 6-10 Image intensifier power supply with U632
6.3.2.1 General
The I.I. power supply provides the necessary voltages for the different image intensifiers.
It also supplies the power for the CCD camera.
The CAN controller of the I.I. power supply runs software to control the iris, the laser switching,
and the magnifier selection.
The power supply equipped with the U632 board can be used for the FT50 Camera as well as for
the FT18 camera (Art. No. 887725).
Note:
Minimum software requirement for the I.I. power supply equipped with U632 is
5.28.1.
If the board has to be installed in a system running on lower software release, the
system has to be updated.
Note:
The I.I power supply equipped with U632 can not be used for active units.
Ziehm Vision 6-15

26451/28152 - 14/10/2011
6 Image Intensifier
6.3.2.2 Main Parts and their Functions
Main Part Function Remarks
Controller Controls the magnification modes of the I.I.

Controls the CCD iris.
Controls laser switching.
Provides CCD camera supply voltage.
Power inverters High voltages
Cascade Multiplies the voltages
6.3.2.3 HW Description
6.3.2.3.1 PCBs
PCBs
U512: Grid 1 and Grid 2 inverter
U513: Grid 3 inverter and magnetic choke (for static S-distortion correction)
U514: Grid 4 and anode inverter
U632: controller board
6.3.2.3.2 Cascade
PCB
U536 30 kV cascade supports also Grid 4
Grid 3 cascade
Rationale: Cascade sealed in insulation material
6-16 Ziehm Vision

26451/28152 - 14/10/2011
6 Image Intensifier
6.3.2.3.3 Switches
DIP switch S1
Bit 0 Standalone for production requirements

ON = standalone active
Bit 1 RS232 debug interface ON/OFF
Fig. 6-11 Dip Switch S1
6.3.2.3.4 Jumpers
For debugging purposes
J 16 Erase Flash Memory
J7 RS232 debug interface ON/OFF
J1 Laser installed
Ziehm Vision 6-17

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6 Image Intensifier
6.3.2.3.5 U632 LEDs
Status LEDs for service requirements
LED 1 (red) ON Error, ATMEGA
LED 2 (green) ON Servo OK, ATMEGA
LED 5 (green) flashing startup phase 1
LED 4 (green) flashing startup phase 2
LED5 + LED4 flashing synchronously waiting for system ready

OFF system is running
LED 6 (green) flashing system is running
LED 9 (red) ON Reset MC9S08
LED 26 (green) ON CCD gain on
LED 27 (green) ON CCD single frame enable
LED 31 (green) ON +5 V logic OK
LED 33 (green) ON CCD +12 V OK
LED 36 (green) ON +5 V servo motor OK
LED 37 (green) ON CCD single frame capture
LED 38 (green) ON CCD charge reset pulse
LED 40 (green) ON +12V I.I. OK
6-18 Ziehm Vision

26451/28152 - 14/10/2011
6 Image Intensifier
6.3.2.3.6 U632 LED Location
D 40
12V I.I.
D9 D24, D25 D 26,27,37,38 D31, D36

D4, D5, D6 CCD Status
reset Magnifier 5V logic, 5V Servo
Startup indication
D1, D2 D33
Servo Err & OK 12V CCD
Fig. 6-12 U632 LEDs
Ziehm Vision 6-19

26451/28152 - 14/10/2011
6 Image Intensifier

Pin Function
Pin 1 n. c.
Pin 4 Ground
Pin 5 +12 V
Pin 6 Ground

Pin Function
Pin 1 n. c.
Pin 4 Ground
Pin 5 +12 V
Pin 6 Ground
X6: Magnetic choke connector

Type: 3-pin Panduit connector
Pin Function
Pin 1 n. c.
Pin 2 +
Pin 3 Ground
6-20 Ziehm Vision

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6 Image Intensifier

Pin Function
Pin 1 n. c.
Pin 4 Ground
Pin 5 +12 V
Pin 6 Ground

Pin Function
Pin 1 n. c.
Pin 4 Ground
Pin 5 +12 V
Pin 6 Ground
X2: RS232 debug connector

Pin Function
Pin 1 Ground
Pin 2 TxD
Pin 3 RxD
Ziehm Vision 6-21

26451/28152 - 14/10/2011
6 Image Intensifier
X3: CAN bus connector J12

Type: RJ-45
Pin Function
Pin 1 CAN ground
Pin 2 CAN +5 V
Pin 3 CAN_L
Pin 4 CAN fault
Pin 6 CAN_H
Pin 7 not used
Pin 8 not used
Housing earth

Type: 6-pin Picoflex connector
Pin Function
Pin 1 serial data
Pin 2 GND
Pin 3 disable reset
Pin 4 Reset output
Pin 5 disable reset
Pin 6 +5V
6-22 Ziehm Vision

26451/28152 - 14/10/2011
6 Image Intensifier
X5: CCD Connector to FT50 camera with U559

Pin Function
Pin 1 V-sync +
Pin 2 V-sync -
Pin 4 Charge reset -
Pin 5 Single capture +
Pin 6 Single capture -
Pin 7 +12 V CCD
Pin 8 Ground CCD
Pin 9 Gain
Pin 10 Ground in
Pin 11 Single frame enable
Pin 12 Blanking
Pin 13 +5 V out
Pin 14 H-sync
X5: CCD Connector to FT50 camera with U639

Pin Function
Pin 1 +3.3 V_OUT (VSYNC +)
Pin 2 VSYNC- output
Pin 3 SPI "Clock" input
Pin 4 GND
Pin 5 SPI "MOSI" input
Pin 6 GND
Pin 7 +12 V CCD
Pin 8 GND
Pin 9 SPI "Chip-Select" input
Pin 10 GND
Pin 11 VSYNC Trigger input
Pin 12 SPI "MISO" output
Pin 13 +3.3 V_OUT
Pin 14 HSYNC output
Ziehm Vision 6-23

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6 Image Intensifier
X6: Generator interface

Pin Function
Pin 1 Ground
Pin 2 V-sync -
Pin 3 V-sync +
X7: Interface iris control of FT50 Optics

Pin Function
Pin 1 Motor +
Pin 2 Motor -
Pin 3 Potentiometer +5V
Pin 4 Potentiometer wiper
Pin 5 GND
X8: Programming Interface ATMEGA

Pin Function
Pin 1 Reset
Pin 2 MISO
Pin 3 SCK
Pin 4 MOSI
Pin 5 GND
X9: Servo motor interface

Type: 5-pin Molex cable connector
Pin Function
Pin 1 +5 V
Pin 2 Ground
Pin 3 Servo control pulse
Pin 4 Feedback servo position
Pin 5 Servo return (there or not)
6-24 Ziehm Vision

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6 Image Intensifier

Pin Function
Pin 1 Laser -
Pin 2 Laser +
Pin 3 n. c.

Pin Function
Pin 1 Laser -
Pin 2 Laser +
Pin 3 n. c.
X12: I.I. power input connector

Pin Function
Pin 1 +12 V I.I. power supply
Pin 2 Ground I.I. power supply
Pin 3 Ground CCD
Pin 4 +12 V CCD
X13: SPI Interface MC9S08

Pin Function
Pin 1 /SS
Pin 2 SCK
Pin 3 MOSI
Pin 4 MISO
Pin 5 GND
Ziehm Vision 6-25

26451/28152 - 14/10/2011
6 Image Intensifier
6.3.2.3.11 U632 Connectors Location
X1
Power Inverters
X9
FT18 iris
X3 X6 X10, X11
CAN X7 V-Sync
FT50 iris Lasers
X5
CCD Camera
X12
Power in
Fig. 6-13 U632 Connectors
6-26 Ziehm Vision

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6 Image Intensifier
6.3.2.3.12 Connectors Cascade
Connectors Range Function
Anode 30 kV factory set Anode Voltage
Grid 1 approx. 150 V 9" II Edge focus (depends on tube type)

approx. 125 V 12" I I
Grid 2 approx. 0.5 kV – 2 kV Focus adjustment
Grid 3 approx. 2 kV – 12 kV Size adjustment
Grid 4 approx. 2.5 kV Not adjustable
Ground
6.3.2.3.13 Connectors Cascade Location
Fig. 6-14 Connectors cascade location
Ziehm Vision 6-27

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6 Image Intensifier
6.3.2.4 Adjustments
6.3.2.4.1 Potentiometer Location
Fig. 6-15 U512, U513, U514 potentiometer location
6.3.2.4.2 Adjusting the CCD Camera Iris
dure the iris is moved stepwise to the end positions. The controller on the I.I. power supply records
the corresponding servo position values and stores them in the I.I. power supply machine data.
changed.
6-28 Ziehm Vision

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6 Image Intensifier
6.4 CCD Cameras
There are two types of cameras.: FT18 and FT50.

The FT50 Camera is a successor of the FT18 camera
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6 Image Intensifier
6.4.1 CCD Camera FT18
Fig. 6-17 CCD camera without cover
6.4.1.1 General Description
The CCD sensor is a solid-state imaging device that produces a 1024 × 1024 progressive scan,
black and white image. Light entering wells in the sensor are converted to electrons, which are
read out from the sensor, amplified and converted to a digital video signal. The video signal is
transmitted via an analog video coaxial cable to the image processing system.
6.4.1.1.1 Frequency of Operation
The CCD camera operates at 36 MHz to support maximum CCD sensor data rates. The camera
is a non interlaced output with Pixel Clock of 36 MHz.
NOTE
The frequency of the output together with the fact that the video rate is 25/30 Hz
depending on operation of the image system at 50 or 60 Hz does not allow the use
of a standard video monitor to view images directly from camera. The slower data
rate will cause the monitor to flicker and be distorted. The recommended method
of video test is to use an oscilloscope.
6-30 Ziehm Vision

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6 Image Intensifier
6.4.1.2 Setting the CCD Camera Distance
Focusing ring
PLEASE NOTE:
locking screws
locked for shipment
Counter
ring
D
Fig. 6-18 Measuring the CCD camera distance
Refer to the table in order to set the CCD camera distance D. This distance has to be set correctly
before electrical adjustment of the image intensifier is performed. The optical focus is adjusted for
maximum resolution by using a line pair phantom.
II Tube Setting D [mm] Scattered light lens assembled
9" HP 33.4 Yes
12" HX 43 No
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6 Image Intensifier
locking ring
securing screw
mounting plate
Fig. 6-19 Distance adjustment
To set the correct distance, do the following:
• Loosen the securing screw.

Now you can untighten the locking ring.
• Set the distance by turning the mounting plate.
• When the correct distance is set, fix this position by using the locking ring.
• Finally tighten the securing screw.
• Before the camera is mounted onto the image intensifier, check whether the scattered light
lens will or will not be needed.
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6 Image Intensifier
6.4.1.3 Scattered Light Lens
Fig. 6-20 Scattered light lens location
Fig. 6-21 Scattered light lens removed, lens removal tool
Check the tube type:

For a HX tube type, the lens has to be removed.
Use the lens removal tool to remove the lens (Art No 91126).
For a HP tube type the lens has to be installed.
Fig. 6-22 II tube types: HP type (left), HX type (right)
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6 Image Intensifier
6.4.1.4 Mounting of the CCD camera
Fig. 6-23 Mounting of the CCD camera
The camera is put onto the output window and is fixed by the mounting ring using 3 Allen screws.
NOTE
For the 12" tube a 7/64" Allen key is required. For all other tubes a 3 mm Allen key
is required.
Center adjustment is made by moving the camera underneath the loose mounting ring.
For adjustment see (→ Ch. 6.6, p. 6-51).
6-34 Ziehm Vision

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6 Image Intensifier
6.4.1.5 Focus adjustment
focusing ring
securing screws
Fig. 6-24 Focus adjustment
To adjust the focus, do the following:
• Loosen the 2 locking screws.
• Adjust the focus by turning the focusing ring.
• Retighten the 2 securing screws.
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6 Image Intensifier
6.4.1.6 Setting the CCD Camera Timing
Fig. 6-25 Location of Jumper 1 on the CCD camera
Jumper 1
Not set 50 Hz
Set 60 Hz
Depending on the operation frequency of the unit, the camera timing has to be set to either 50 Hz
or 60 Hz.
If timing is not set correctly, you will get the following error message: E1068 V-Sync faults. There
will also be no stable image on the screens.
In Vision R systems or Vision systems with generator Type 2 (using U565), this error message will
not be displayed. The generator automatically sets the timing according to the camera. Although
there will be no stable image on the screen if the image memory is not set to CCD camera timing.
6-36 Ziehm Vision

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6 Image Intensifier
6.4.1.7 Checking / Adjusting Video Level
Note
This check / adjustment is only valid for the FT18 Camera.
In order to compensate cable attenuation, the video level at the input of the image case has to be
set to 700mV. This can be checked by the histogram function and additionally by using an oscil-
loscope.
If an oscilloscope is used, it has to be connected at the input of the image case using a Tee-con-
nector. No additional termination has to be used at the input of the oscilloscope.
6.4.1.7.1 Setup for Video Level Check
All video, vignetting and gamma stages have to be turned of by unselecting the corresponding
check boxes.
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6 Image Intensifier
6.4.1.8 Checking Video Level
Activate histogram function and screen. A white image will appear on the left screen and the his-
togram will show up on the right screen. In good condition, just a little bar at 700mV will show up.
6.4.1.8.1 Correct Video Level
Fig. 6-27 Correct result for video level
Fig. 6-28 Oscillogram of correct video level
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6 Image Intensifier
6.4.1.8.2 Incorrect Video Level
If a wide area (too low) or no indication (too high) is displayed, the video level has to be adjusted.
Fig. 6-29 video level too low
Fig. 6-30 video level too high
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6 Image Intensifier
6.4.1.9 Adjusting the Video Level
The video level can be adjusted by a potentiometer inside the camera.
Fig. 6-31 Position of potentiometer unearth circuit boards
Fig. 6-32 Location of the potentiometer
Warning
If the video level has been readjusted, the dose adjustment has to be checked.
6-40 Ziehm Vision

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6 Image Intensifier
6.4.1.10 Camera installation Instruction
Fig. 6-33 Camera installation and adjustment
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6 Image Intensifier
6.4.1.11 Adjusting the CCD Camera Iris
dure the iris is moved to the end positions stepwise. The controller on the II power supply records
the corresponding servo position values and stores them in the II power supply machine data.
changed.
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6 Image Intensifier
6.4.2 CCD Camera FT 50
Fig. 6-35 CCD camera without cover
6.4.2.1 General Description
The CCD sensor is a solid-state imaging device that produces a 1024 × 1024 progressive scan,
black and white image. Light entering wells in the sensor are converted to electrons, which are
read out from the sensor, amplified and converted to a digital video signal. The video signal is
transmitted via an analog video coaxial cable to the image processing system.
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6 Image Intensifier
6.4.2.2 Setting the CCD Camera Distance
The distance is determined by the mounting plate.

No further adjustment is necessary.
6.4.2.3 Mounting of the CCD Camera
angular adjustment
fixation screw for angu-

lar adjustment
mounting plate
Fig. 6-36 Mounting of the CCD Camera
The camera is put onto the output window and is fixed by the mounting plate using 3 Allen screws.
Center adjustment is made by moving the mounting plate on the mounting base of the I.I.
Angular adjustment is made by turning the camera within the mounting ring. To do this, loosen the
hexagonal fixation screws.
For adjustment see ( → Ch. 6.6, p. 6-51).
6-44 Ziehm Vision

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6 Image Intensifier
6.4.2.4 Focus Adjustment
securing screw 1
focusing ring
securing screw 2
Fig. 6-37 Focus adjustment
To adjust the focus, do the following:
• Loosen securing screw 1.
• Loosen securing screw 2 and thighten it slightly.
• Adjust the focus by turning the focusing ring.
• Retighten securing screw 1 first and then securing screw 2.
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6 Image Intensifier
6.4.2.5 Setting the CCD Camera Timing
Fig. 6-38 Location of Jumper 1 on the CCD camera
Jumper 1
Not set 50 Hz
Set 60 Hz
Depending on the operation frequency of the unit, the camera timing has to be set to either 50 Hz
or 60 Hz.
If timing is not set correctly, you will get the following error message: E1068 V-Sync faults. There
will also be no stable image on the screens.
In Vision R systems or Vision systems with generator Type 2 (using U656), this error message will
not be displayed. The generator automatically sets the timing according to the camera. Although
there will be no stable image on the screen if the image memory is not set to CCD camera timing.
6-46 Ziehm Vision

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6 Image Intensifier
6.4.2.6 Camera Installation Instruction
Remove scattered light lens
Mount Camera and

adjust center- and cross possition
Adjust CCD Iris
Fig. 6-39 Camera installation and adjustment
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6 Image Intensifier
6.4.2.7 Adjusting the CCD Camera Iris
dure the iris is moved to the end positions stepwise. The controller on the I.I. power supply records
the corresponding servo position values and stores them in the I.I. power supply machine data.
This procedure has to be performed each time the camera or the I.I. power supply is
changed.
6-48 Ziehm Vision

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6 Image Intensifier
6.5 Size and Resolution Adjustment
6.5.1 Size and Resolution Requirements
6.5.1.1 Extremities mode, without patient equivalent filter, automatic dose
II Type 23 cm 30 cm
N M1 M2 N M1 M2
Size 21 16 11.1 27,5 21 16

[cm] ± 0.4
Resolution 2.0 2.5 3.1 1.6 2.0 2.5

[lp/mm]
6.5.1.2 Extremities mode, with 25 mm Al patient equivalent filter, automatic

dose
II Type 23 cm 30 cm
N M1 M2 N M1 M2
Size 21 16 11.1 27,5 21 16

[cm] ± 0.4
Resolution 1.8 2.2 2.8 1.4 1.8 2.2

[lp/mm]
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6 Image Intensifier
6.5.2 I.I. Power Supply Adjustment
Visual alignment of the I.I.
no G3
30 cm I.I. = 27.5 cm -0,3 cm
23 cm I.I. = 21.0 cm -0.3 cm Visual alignment of the image size with raster slide
U 513 / Potentiometer P4 / no magnification
yes
Switch to magnification 1 / 2
no
30 cm I.I.: Mag 1 = 21.0 cm -0.3 cm and Mag 2 = 16.0 cm -0.3cm
23 cm I.I.: Mag 1 = 16.0 cm -0.3 cm and Mag 2 = 11.2 cm -0.3cm
yes
Switch off magnification
Position linepair phantom 45° centered in front of the I.I.
no
30 cm I.I.: Line pairs / mm (LP/mm) >= 1.6
23 cm I.I.: Line pairs / mm (LP/mm) >= 2.0
yes
Switch to magnification 1 / 2
no
yes
Switch off magnification
Parameter in tolerance
yes
no
CCD iris adjustment already performed? Adjust CCD iris:
Service Settings > Collimator > Iris Adjust
yes
Adjustment completed.
Fig. 6-41 I.I. power supply adjustment
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6 Image Intensifier
6.6 Centering the camera
In order to center the camera on the Image intensifier tube the service tool 91108 is used.
Fig. 6-42 Service tool 91108.
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6 Image Intensifier
6.6.1 23 cm Image Intensifier
The tool is mounted to the image intensifier. The front side has to face to the I.I. The arrow has to
indicate towards the head of the patient symbol sticker on the I.I. housing. For mounting use
screws M3x16 (Part No. 56103).
Arrow
Fig. 6-43 Service tool mounted to the image intensifier
Fig. 6-44 Patient symbol sticker
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6 Image Intensifier
Adjust the camera position. In order to do this, activate the cross hair. The center cross of the test
tool has to be aligned with the cross hair by shifting the camera. The arrow has to indicate to the
top.
Note:
When doing the adjustment, be sure no image reversal is set and the image is not
rotated.
Camera position before adjustment Camera position after adjustment
no image reversal set image not rotated

Fig. 6-45 Camera position adjustment
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6 Image Intensifier
6.6.2 30 cm Image Intensifier
The tool is mounted to the image intensifier. The front side has to face to the I.I. The Ziehm Logo
has to indicate towards the head of the patient symbol sticker on the I.I. housing. For mounting
use screws M5x16 (Part No. 56074).
Ziehm Logo
Fig. 6-46 Service tool mounted to the image intensifier.
Fig. 6-47 Patient symbol sticker.
6-54 Ziehm Vision

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6 Image Intensifier
Adjust the camera position. In order to do this, activate the cross hair. The center cross of the test
tool has to be aligned with the cross hair by shifting the camera. The Ziehm Logo has to indicate
to the top.
Note:
When doing the adjustment, be sure no image reversal is set and the image is not
rotated.
Camera position before adjustment Camera position after adjustment
no image reversal set image not rotated
Fig. 6-48 Camera position adjustment.
Ziehm Vision 6-55

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6 Image Intensifier
6-56 Ziehm Vision

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7
Generator
Module 5
Ziehm Vision / Ziehm Vision RFD 1

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7 Generator
7.1 Overview 7.5 kW Generator
Fig. 7-1 7.5 kW Generator assembly
The equipped collimator may vary.

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7 Generator
7.2 Overview 20 kW Generator
Fig. 7-2 Generator assembly
The equipped collimator may vary.

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C-Arm (swivel cable) U614

2pol. terminal
AWG14 rd
X100
rd
3 x AWG 18 X1 bk, X2 gn, X3 wh
7.3
7.3.1
1
Module 1 - Pre-Regulator I Tr X1
250V
Fig. 7-3
FG2025 Sensor L1 A1
AWG14 bk 2 bk + AWG14 bl X4 bl
2 X2 X3
FIS111
U561/U624(20KW) pri. 1
3pcs. normal 8pcs. E1 1G Ohm U570
X4 AWG14 bl X5 bl
X1 HV
Anode
20kW option M4x15 +60kV M
(RAD15 1gn, 2bk, 3wh) X8 2 x AWG22 X1
Module 1 - U579 X39 1br, 2bk, 3rd
1,2,3
(RTM70 1bl, 2rd, 3yl) U X12
AWG18 rd, bk 2 AWG16 2 x AWG22 0V
Module 1 - FG 9938 2 x AWG18 rd, bk X6
4,5 AWG18 rd, bk 2 X5
X7 X11
X101 0V
5pol. terminal 80°C AWG22
C-Arm GND AWG14 26 Ribbon U
gn/yl AWG22 X8 0V
Central Ground X4
Generator 5 kVIST +/- X9 +Uist
X8
X12 X2
28152/28405 - 14/10/2011
U613 X10 +mAist
U563 U563 Oil
HighVoltageControl X8
gn X5 br
yl X4 wh
5 bk X3 shield
U562
cathode
AWG22 X7

X1 4 wh X1 wh
wet 1
filament
X2 br X2 br
AWG22 2 U564 U569 X5 PTC
20 Ribbon X4 2
Generator Distribution
1 wh X13 wh
16 Ribbon
X2 20R
2 rd X12 rd
Option FD: U588 - X10 X1 X6CAN BG1
16 Ribbon 3 bl X11 bl
Module 4 - U516 - X6 X3 U518 4 yl X10 yl
VSYNC
mA
U565 Temperature X13 X4
Module 4 - U516 - X3 CAT5 -mAist
X3 CAN 4 Ribbon 4x AWG28 X6, X7, X8, X9 X15
RJ45 Gen. µP X4
Block Diagrams
6 Ribbon
Module 2 - U515e - X9b CAT5 Shield
Generator wiring diagram

X2 CAN X4 2 X14 -Uist
RJ45 black green
X1
X13 0V
Ribbon
Module 15 - U517 / U608 - X3 10 Tr1 Tr2 X16 0V
U
X5 CAN
X1 X2 X17 0V Shield
in+ 1 U602 +12V
+12V 1 3x AWG20 out+ X14 rd U
+24V Rotation Control 2 control X15 wh
M
Generator Wiring Diagram
Module 15 - U517 / U608 - X11 and Power Supply for 3 out- X16 bk
in- 2 U U570
Oil Pump Oil pump X3
6 -60kV
X3
34 1G Ohm
Ribbon
X-ray Collimator X4 X24
X1
X6 +24V R1
4 x AWG22 mA IST +/-
X4 U614 PTC
X6 wh X1
small X7 gn X2
2 mA Meter
2 x AWG22 rd, bk X8 +24V U564 X3 X8 rd X3
SERVICE
Filament
+ 3 x AWG18
X9 bl X5
Power Supply X2 3 x AWG18 large X10 bk X6
X11 yl X7
X10
U591
Filament Transformer
Connection Board
Module 5
Generator

Draw. No.:
File Name: VisionR_RFD_MS_wiring_v.cdr Changed: Frank Date: 25. May 2010
Notice: Design Name : Unit:
mA ist = mA actual value Verdrahtungsplan Ziehm Vision_R
kV ist = kV actual value Module 5 Generator Wiring diagram MS
Page: 7 of 9
7-3
7 Generator
7 Generator
7.4 Interface Generator - C-arm Stand
Command Interface
All commands sent through CAN bus
Power Interface
Regulated voltage 40 V to 230 VDC / 20 A see pre-power supply for generator / Module 1
Stabilized voltage 24 VDC / 4 A see FG 9938 / Module 1
Switched Voltage 160 V / 55 V Anode accelerate / run
Sync Interface
V-Sync from the CCD camera (Vision R)

V-Sync from Image system (Vision RFD systems with ODDC)
Note
In RFD systems the not used CAN connector on the U562 board has to be termi-
nated with the CAN termination resistor (Part No. 91132).
In case of Generator replacement use resistor of replaced generator.

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8
Vision Track
Module 15
Ziehm Vision
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Ziehm Vision
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8 Vision Track
8.1 View of Vision Track with U517
Fig. 8-1 Vision Track with U517
8.2 View of Vision Track with U608
Fig. 8-2 Vision Track with U608
Ziehm Vision 8-1

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8 Vision Track
8.3 Vision Track with U517
8.3.1 Block Diagram
Fig. 8-3 Vision Track block diagram
8-2 Ziehm Vision

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8 Vision Track
8.3.2 U517c: Location of Connectors, Switches and LEDs
Fig. 8-4 U517c connectors, switches and LEDs
Ziehm Vision 8-3

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8 Vision Track
8.3.3 U517d: Location of Connectors, Switches and LEDs
Fig. 8-5 U517d connectors, switches and LEDs
8.3.4 U517: Switches
DIP Switch 2
Switch 1 Standalone mode for production requirements

on == standalone active
Switch 2 RS232 debug interface on/off (only for R&D requirements)
Switch 3 reserved
Switch 4 reserved
Switch 5 reserved
Switch 6 reserved
switch 7 reserved
switch 8 on = VacuDAP-C / VacuDAP-C duo
All switches except 8 have to be turned off.

Setting switch 8 depends on type of dosemeter installed.
8-4 Ziehm Vision

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8 Vision Track
DIP Switch 1 module number Vision Track with U517
switch 7 CAN bus address OFF
Switches have to be set like indicated.

Setting of S2 switch 8 depends on type of dosemeter installed.
DIP switch factory setting
1 2 3 4 5 6 7 8
S1
OFF
1 2 3 4 5 6 7 8
S2
OFF
Fig. 8-6 U517 S1 and S2 factory settings
8.3.5 U517: LEDs
Status LEDs for Service Requirements
LED 1 red flashing: shows startup phase 1
LED 1 & 5 red both flashing: waiting for system to start
LED 6 green flashing: system is running
Ziehm Vision 8-5

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8 Vision Track
X1: Programming Interface Connector
10-pin Panduit cable connector
Pin 1 PTC0
Pin 2 PTC1
Pin 3 PTC3
Pin 4 IRQ
Pin 5 RST
Pin 6 WDO
Pin 7 PTA0
Pin 8 OSC
Pin 9 +5 V output
Pin 10 ground
X2: RS232 Debug Connector
Pin 1 ground
Pin 2 TxD
Pin 3 RxD
X3: CAN Bus Connector J12
6-pin flat ribbon cable connector
Pin 1 CAN +5 V
Pin 2 n. c.
Pin 3 CAN_RxD
Pin 4 CAN_TxD
Pin 5 n. c.
Pin 6 ground
8-6 Ziehm Vision

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8 Vision Track
X4: Rotation Motor Connector
5-pin molex cable connector
Pin 1 +5 V
Pin 2 ground
Pin 3 servo control pulse
Pin 4 feedback servo position
Pin 5 servo return (there or not)
X5: Iris Motor Connector
Pin 1 +5 V
Pin 2 ground
X6: Slot Motor Connector
Pin 1 +5 V
Pin 2 ground
X8: Rotation Potentiometer
Pin 1 +5 V
Pin 2 feedback voltage
Pin 3 ground
Ziehm Vision 8-7

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8 Vision Track
X9: Laser Diode 1 and 2 Connector
Pin 1 Laser -
Pin 2 Laser +
Pin 3 n. c.
X10: DAP Connector
Pin 1 count input
Pin 2 reset output
Pin 3 calibrate output +
Pin 4 calibrate output –
Pin 5 ground
Pin 6 n. c.
Pin 7 n. c.
Pin 8 +UB 18 V
X11: Power Input
Pin 1 ground
Pin 2 +24 V
8-8 Ziehm Vision

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8 Vision Track
8.4 Vision Track with U608
8.4.1 Block Diagram
Fig. 8-7 Vision Track block diagram
Ziehm Vision 8-9

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8 Vision Track
8.4.2 U608b: Location of Connectors, Switches and LEDs
Fig. 8-8 U608b connectors, switches and LEDs
8.4.3 U608: Switches
DIP Switch 2
Switch 1 Standalone mode for production requirements

on == standalone active
Switch 2 RS232 debug interface on/off (only for R&D requirements)
Switch 3 reserved
Switch 4 reserved
Switch 5 reserved
Switch 6 reserved
switch 7 reserved
switch 8 on = VacuDAP-C / VacuDAP-C duo
All switches except 8 have to be turned off.

Setting switch 8 depends on type of dosemeter installed
8-10 Ziehm Vision

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8 Vision Track
DIP Switch 1 module number Vision Track with U608
Switches have to be set like indicated.

Setting of S2 switch 8 depends on type of dosemeter installed.
DIP switch factory setting
Fig. 8-9 U608 S1 and S2 factory settings
8.4.4 U608: LEDs
Status LEDs for Service Requirements
LED 1 & 5 red both flashing: waiting for system to start
LED 6 green flashing: system is running
Ziehm Vision 8-11

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8 Vision Track
X1: Programming Interface Connector
Pin 1 PTC0
Pin 2 PTC1
Pin 3 PTC3
Pin 4 IRQ
Pin 5 RST
Pin 6 WDO
Pin 7 PTA0
Pin 8 OSC
Pin 9 +5 V output
Pin 10 ground
X2: RS232 Debug Connector
Pin 1 ground
Pin 2 TxD
Pin 3 RxD
X3: CAN Bus Connector J12
6-pin flat ribbon cable connector
Pin 1 CAN +5 V
Pin 2 n. c.
Pin 3 CAN_RxD
Pin 4 CAN_TxD
Pin 5 n. c.
Pin 6 ground
8-12 Ziehm Vision

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8 Vision Track
X4: Rotation Motor Connector
Pin 1 +12 V
Pin 2 ground
Pin 4 feedback servo error
X5: Iris Motor Connector
Pin 1 +12 V
Pin 2 ground
X6: Slot Motor Connector
Pin 1 +12 V
Pin 2 ground
X9: Laser Diode 1 and 2 Connector
Pin 1 Laser -
Pin 2 Laser +
Pin 3 not connected
X10: VacuDAP-2002 Connector
Pin 1 count input
Pin 2 reset output
Pin 3 calibrate output +
Pin 4 calibrate output –
Ziehm Vision 8-13

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8 Vision Track
X10: VacuDAP-2002 Connector
Pin 5 ground
Pin 6 n. c.
Pin 7 n. c.
Pin 8 +UB 18 V
X11: Power Input
Pin 1 ground
Pin 2 +24 V
X12:VacuDAP-C Connector
Pin 1 +24 V
Pin 2 GND
Pin 3 RS 485 A
Pin 4 RS 485 B
X13: Wellhoefer DAP-C connector
RJ 45 connector
Pin 1 RS 485 A
Pin 2 unused
Pin 3 +24 V
Pin 4 GND
Pin 5 RS 485 B
Pin 6 RS 485 Z
Pin 7 unused
Pin 8 RS 485 Y
Pin 9 GND
Pin 10 GND
8-14 Ziehm Vision

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8 Vision Track
Pin 1 Laser +
Pin 2 Laser -
Pin 3 not connected
Ziehm Vision 8-15

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9
TFT Vision Center
Module 6
Ziehm Vision / Ziehm Vision RFD 1

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9 TFT Vision Center
9.1 View of Vision Center
Fig. 9-1 TFT Vision Center view
9.2 General
The Vision Center is a passive VGA TFT touchscreen. It receives a serial video data stream via
giga link interface and sound via line input. It transmits the touch data via serial interface to the
CPU.
It is used twice in the Vision unit: once in the mobile stand and once in the monitor cart.

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9 TFT Vision Center
9.3 Vision Center Main Parts
Main Part Function

TFT LCD 10.4’’ Color TFT panel with backlight function
640 x 460 pixels
CCFL converter Backlight-driving DC/AC converter
Touchscreen 10.4’’ Analog resistive touchscreen
Vision Center board Giga link interface

Touch controller
Power sequencing
Audio amplifier
DC power supply
Metal housing EMC shielding
Integrated speaker
Interface Video data via serial giga link

Touch data via RS232
Sound (line in)
Power (10 VDC … 30 VDC)

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9 TFT Vision Center
9.4 Block Diagram w. U582
Fig. 9-2 Vision Center block diagram w. U582

28152/28405 - 14/10/2011
9-4
9.5
Fig. 9-3
Frame Buffer
CPU
PISA
Remote TFT
D-Sub
COM 4
8
COM 4
RJ 45
9 TFT Vision Center
D/A
GigaStar Transmitter
DC Power-
12V CCFL-Conv.
Sequencing
DC TFT Mobile Stand
RJ 45
COM 3
3.3V
TFT3
GL 3
Koax
TFT
+10V...+30V GIGA Link IF
Hirose
Hirose
2 D/A
RS232 3
Sound 2
D-Sub
D-Sub
COM 2
DC Touch- Power- Touch
TFT2 12V CCFL-Conv.
Controller Sequencing
DC
3.3V
GigaStar Receiver Board
TFT
Block Diagram w. U621
GIGA Link IF
TFT Monitor Cart
Hirose
Hirose
Vision Center block diagram w. U621

Sound
Left Right
Touch- Touch
D/A
Controller
A/D
DC Power-
12V CCFL-Conv.
Sequencing
Koax
GL 2 DC
3.3V
LVDS
LVDS
TFT
GIGA Link IF
GIGA Link IF
Koax
Koax
Hirose
Hirose
GL 1
+12V 2
Sound 2 Touch- Touch
RS232 3 Controller
D-Sub
D-Sub
COM 1
TFT1
GigaStar Receiver Board
Drawn: R. Schwabe 10.08.2004 Drawing No.: Unit:

Release: R. Schwabe 10.08.2004 File Name : Blk_VisionCenter_03.cdr
Blockdiagram Passive TFT
Changed: J. Matschnigg 21.06.2010 Page : 1 of 1
28152/28405 - 14/10/2011
10
Monitor Cart
Ziehm Vision
26451/28152 - 14/10/2011
Ziehm Vision
26451/28152 - 14/10/2011
10 Monitor Cart
10.1 Monitor Cart 6
Fig. 10-1 System overview of MC6
Ziehm Vision 10-1

26451/28152 - 14/10/2011
10 Monitor Cart
10.2 Monitor Cart 6 Detail View
Fig. 10-2 Monitor cart 6 detail view
10-2 Ziehm Vision

26451/28152 - 14/10/2011
10 Monitor Cart
10.3 Monitor Cart 6 Option Endo
Fig. 10-3 Overview of Monitor Cart 6 Option Endo
Ziehm Vision 10-3

26451/28152 - 14/10/2011
10 Monitor Cart
10.4 Monitor Cart 5
Fig. 10-4 System overview of Monitor Cart 5 with 18.1" flatscreen display
10-4 Ziehm Vision

26451/28152 - 14/10/2011
11
Connections
Ziehm Vision
26451/28152 - 14/10/2011
Ziehm Vision
26451/28152 - 14/10/2011
11 Connections
11.1 Wiring Diagrams V2_1k with VIA CPU
The following pages show the wiring diagrams of the monitor cart with a V2_1k Image Memory
with VIA CPU.
Ziehm Vision 11-1

26451/28152 - 14/10/2011
Infringements shall entitle to damage claims. All rights reserved. Alle Rechte vorbehalten. Zuwiderhandlungen verpflichten zu Schadenersatz.
11-2
XP0 XP0 XP0 XP0 TR1 TR1
11.1.1
Central Ground or Table of colors
a a a a Safety earth 11116 11126
Fig. 11-1
AWG14 105-120V 100V bl = blue = blau
gn/yl or or br = brown = braun
210-240V 200V gn = green = gruen
gr = gray = grau
or = orange = orange
pk = pink = rosa
11 Connections
rd = red = rot
wh = white = weiss
~230V
~230V
~230V
~230V
~230V
~230V
~230V
~115V
~115V
~115V
yl = yellow = gelb
Vision R
Vision
Vision FD
Vision RFD
ON/OFF Buttons
X15, X16, X17
13 X2
Wiring XP0
X40-X49 14 ON
3A 3A 3A 3A Power OFF wh X1
8A 8A 8A 8A ON/OFF GND bk
X1 PE 13 X2
9A 9A 9A 9A
Power ON bl OFF
14
Monitorwagen(cart) X9 X1
GND 1 bk
Monitor Cart XP0 wiring

ON/OFF U539- 48727 LED 2 wh
3 bl
X10 Stand-by LED
on 4 gn
wh 1
off 5 rd
bl 2
bk 3
3 x AWG22 OPTION
1D 1D bl AWG14 N X30 X4 21 21
3D 3D 230V~ br 1 or
AWG14 L X31
bl 22 22
2
1D 1D bl AWG14 N
X51 X25 Option: only Key switch
3D 3D 100V~...240V~ br AWG14 L 1 or Key switch rd +
bl Emergency Button
N L 2 21 21
X3 X2
bl br 22 22
F1B bl
25pin 25pin Option: only
br EMI Filter
Module Module Load Emergency Button
Line
C C F1A
1C 1C 1C 1C CAN H or
2C 2C 18C 18C CAN Fault bl/wh
3C 3C 9C 9C CAN Sense gn
4C 4C 11C 11C CAN Shielding bk
Image System
CAT5 CAN Bus
SLOT 10 P0
7C 7C 2C 2C CAN L or/wh page 6/7
8C 8C 19C 19C CAN Radiation bl
9C 9C 10C 10C CAN GND gn/wh
Module 10 ... F1A F1B

210V - 240V~ 15A 15A
Safety earth AWG14
Netz 110V - 120V~ 20A 20A
d d d d 200V~
gn/yl Mains
passive TFT Central Ground F1A and F1B can be Slow-blow Fuses or Circuit Breaker
Drawn: M. Ernemann 29. Mar. 2006 Drawing No.: Unit:

Verdrahtungsplan Release: C. Hurle / R. Frank 29. Mar. 2006 File Name : MC_Wiringdiagram_q.cdr MC
Monitor Cart 1K Image System
Wiring diagram Changed: M.Ernemann/F.Sachse 11. Sept. 2009 Page : 1 of 14
Ziehm Vision
26451/28152 - 14/10/2011
Vision (R)
Key switch 13
XP0 br DTR 4
11.1.2
Option: 3K3
X-ray enable 14
Fig. 11-2
yl DSR 6
Ziehm Vision
1A wh TxD 4
2A br RxD 8 passive TFT
page 8
7A gn GND 5
U406
rd 2
wh 9
Sound
26451/28152 - 14/10/2011
PWR1 PWR2 SLOT 9
+ + + + + +
to Drives COM3 TFT 1 Parallel

page 13/14 GP I/O
+5V / +12V +5V / +12V Ethernet page 13/14
Option Stick
Video
+ OUT
USB1
USB2
1
2 Left Monitor
COM4
GL1- GL1+
Video Out Non Interlaced
IN1 OUT
3
+ page 11
+
IN2
Ethernet
4
+ 5
Right Monitor
TFT 2
CAN
+ 6 USB-B1
+ USB Bus page 13/14
Wiring image memory passive TFT

7
external USB Port page 13/14
VGA
Parallel
8
USB-B2
+ Video Out page 13/14

9
GL2- GL2+
Printer (to Printer input)
~230V
USB-B3
U539 + VCR (to VCR input)
Keyboard
Mouse
External
I
Wiring Image Memory Passive TFT
O
Connection
CPU U582 U544 U825 MC Video Out
Video 60/50Hz
VCR
Video out
page 13/14
1B coax Video CCD Camera SLOT 10/8 page 6 USB Bus

or SLOT 10/2 page 7 page 13/14
2B coax
3B coax
4B coax
passive TFT
passive TFT Module 11
11-3
11 Connections
11-4
11.1.3
Fig. 11-3
11 Connections
PWR1 PWR2
+ + + + + +
COM 3 TFT 1
GP I/O Right Monitor MC
+5V / +12V +5V / +12V Video Out Non Interlaced
page 9-12
Left Monitor MC
USB 1
USB 2
+
OUT
2
GL1- GL1+
IN1
3
COM 4
+ IN2
Ethernet
+ 4
+ 5
TFT 2
CAN
6
+
USB-B1
+
7
Mains 230V~
VGA
8
Parallel
+ 9 USB-B2
Service
26p Mini D
GL2- GL2+
Wiring image memory external flatscreens

USB-B3
Keyboard
Mouse
I
O
PISA PCI ISA PCI ISA PCI
CPU U582 U544 U825
allways ON
Right Screen Left Screen

Wiring Image Memory External Flatscreens
BNC BNC
MC Frame
connectors located on the rear of the MC
OPTION external Flatscreens

Module 11
Ziehm Vision
26451/28152 - 14/10/2011
11.1.4
Fig. 11-4
Ziehm Vision
Image System CAN Corner
U553
26451/28152 - 14/10/2011
RS232
seriell P0 1 2 3 4 5 6 7 8
+ +
Service RJ45
access
U588 X2 U545 X5
page 4 page 11
U525
Can Board
X2
Monitor cart CAN distribution

page 13
Wiring CAN Distribution
U544-48701 U544-48690
SLOT 6 RJ45 SLOT 3 RJ45
page 4 page 2
RJ45
pin Nr. color
CANGND 1 gn/wh
CAN Sense 2 gn
CAN LO 3 or/wh
CAN Bus
CAN Fault 4 bl/wh
CAN Radiation 5 bl
CAN HI 6 or
CAN Shielding 7 bk
CAT5 CAN Bus

XP0 page 1
Module 11
11-5
11 Connections
11-6
11.1.5
Fig. 11-5
Image System Interface
11 Connections
TFT 1/2 VSYN CP

0
I I
I I
II
I I I
2B 3B Giga
4 2
HexCode switch
Link
VSYN
Fiber
2A 3A CP P0 3 1
Printer Multi I/O

U578 DVD
Wiring ELWMS interface

Printer U633/X4 XP0 XP0
DVD page 10 page 3/4 page 4
Wiring ELWMS Interface
page 14
TFT1 TFT2 Command Command U544-48690 U544-48701
page 12 Processor Processor SLOT 3 RJ45 SLOT 6 RJ45
page 4 page 4 page 4 page 4
RJ45
pin Nr. color
CANGND 1 gn/wh
CAN Sense 2 gn
CAN LO 3 or/wh
CAN Bus
CAN Fault 4 bl/wh
CAN Radiation 5 bl
CAN HI 6 or
CAN Shielding 7 bk
CAT5 CAN Bus page 1

XP0
CAT6
Vision RFD with U578

and Command Processor CP2
Module 11
Ziehm Vision
26451/28152 - 14/10/2011
11.1.6
Fig. 11-6
Ziehm Vision
26451/28152 - 14/10/2011
Passive TFT Vision Center
SMB X TFT
SLOT 5 GL1+
SLOT 5 GL1-
page 2 +12V 1
Sound+ 2 TFT Touch
TxD 4
Display Panel
Wiring passive TFT touch control

GND 5
Speaker
SLOT 9 TFT1
+12V 6
SoundGND 7
RxD 8
GND 9
9 Pin Passive VGA TFT Touch screen

D-Sub
Wiring Passive TFT Touch Control

gn/yl
Module 18
11-7
11 Connections
11-8
Radiation lamp
11.1.7
Brightness sensor
12V=
Fig. 11-7
rear view rear view Flatscreen Frame
11 Connections
2
Flatscreen NDS 18.1” Flatscreen NDS 18.1”
Right Left
+12VDC +12VDC
DVI DVI
BNC Vin BNC Vin
RS232 RS232 NDS 18"

Module 9.2
Wiring flatscreen monitors

+12VDC +12VDC
coax coax
Right Left
Video Out Non Interlaced Power Supply Video Out Non Interlaced Power Supply
from SLOT 2 230V KA1200F02 from SLOT 2 230V KA1200F02
Wiring Flatscreen Monitors
U539 U539
1 gn
X7 X3 X17
J3 J1 2 yl
U556 X15 3 br
J4 J2
Distribution 4 wh
X6 X4 X19 5 bk
1 gn
10p Flat ribbon 2 yl
CAN
SLOT 10/7 3 br
page 6 4 wh
X2 5 bk connectors located on
X2
the rear of the MC
U545 5
X5 Flat screen X10 Option Endo X1 3 2
RJ45 see page 13 U449
Controller 4 1
X3
X3 1 bl
Drives Power +5V / +12V 4
PWR1 2 vi
3 gr
Option Potential free 4 wh
switch

Ziehm Vision
26451/28152 - 14/10/2011
Radiation lamp
11.1.8
Brightness sensor
12V=
Fig. 11-8
Ziehm Vision
2
Right Left
26451/28152 - 14/10/2011
+12VDC +12VDC
DVI DVI
BNC Vin BNC Vin
RS232 RS232
+12VDC +12VDC
coax coax
Right Left
from SLOT 2 230V KA1200F02 from SLOT 2 230V KA1200F02
U539 U539
gn + yl
U578
SLOT 10 / TFT 1/2 br
page 7 wh
Wiring Flatscreen Monitors with ELWMS interface

+5V
PWR2
page 2 +12V
X10 connectors located on

U578
SLOT 10 / X3A the rear of the MC
NDS 18" page 7 X4
3 2
U633 4 1
X5 1 bl
Wiring Flatscreen Monitors with ELWMS Interface
Vision RFD with U578 2 vi

3 gr
Module 9.2 switch

11-9
11 Connections
11-10
11.1.9
Fig. 11-9
rear view rear view
11 Connections

color mono
Right Left
ON ON
OFF OFF
DVI RGB SVHS BNC COM DVI BNC COM
+12VDC +12VDC
coax
coax
+12VDC +12VDC
U545
X10
see page 9
Wiring flatscreen monitors option Endo

SVHS 4 3
2 1
INPUT
Right Left
Video Out Non Interlaced Video Out Non Interlaced
from SLOT 2 from SLOT 2
Wiring Flatscreen Monitors Option Endo
4 PIN MINI-DIN FEMALE
Pin Name Impedance Description

1 GND - Ground (Y)
2 GND - Ground (C)
3 Y 75 Ω Intensity (Luminance) OPTION Endo
4 C 75 Ω Color (Chrominance) see page 9 for all other connections
Module 9.2
Ziehm Vision
26451/28152 - 14/10/2011
11.1.10
Fig. 11-10
Ziehm Vision
rear view rear view

color mono
26451/28152 - 14/10/2011
Right Left
ON ON
OFF OFF
+12VDC +12VDC
coax
coax
+12VDC +12VDC
U578
Slot 10 / TFT 1/2
see page 6
SVHS 4 3
2 1
INPUT
Right Left
from SLOT 2 from SLOT 2

1 GND - Ground (Y)
Wiring flatscreen monitors option Endo with ELWMS interface

2 GND - Ground (C)
3 Y 75 Ω Intensity (Luminance) OPTION Vision RFD Endo
4 C 75 Ω Color (Chrominance) see page 9 for all other connections
Module 9.2
Wiring Flatscreen Monitors Option Endo with ELWMS Interface
11 Connections
11-11
11-12
U539
~230V
~115V
11.1.11
Fig. 11-11
Option Video Printer
SLOT 2
7 e.g. Sony Printer
11 Connections
IN OUT Remote
VIDEO
~ AC IN
Potential balance X3 X7
CAN
SLOT 10/ 6 X2
page 6 U525
Can Board
#48674
+5V 2
X10
5Vdc
Fan
PWR 1
page 2
U533
Module 7, 16, 17 OPTIONAL
OPTION external storage media
from SLOT 7 Ethernet RJ45
DICOM
Wiring video documentation and storage drives

OPTION
+5V / +12V
WLAN
Flatscreen +5V / +12V 4
U545 X3 USB
page 9 4 +5V / +12V
U406 from SLOT1 USB-B2

from SLOT 2 rd MC Video Out
Wiring Video Documentation and Storage Drives
U825 wh Video 60/50Hz

DVD R/W Drive
PWR 1 4 +5V / +12V
SATA
from SLOT 1 USB-B1 USB SATA
MC Frame Adapter

Ziehm Vision
26451/28152 - 14/10/2011
U539
~230V
~115V
11.1.12
Fig. 11-12
Ziehm Vision
SLOT 2
7 e.g. Sony Printer
IN OUT Remote
26451/28152 - 14/10/2011
VIDEO
~ AC IN
U578
Potential balance Slot 10 / Printer
page 7
Fan
PWR 2
page 2
Vision RFD with U578

U533
Module 7, 16, 17 OPTIONAL
DICOM

OPTION
+5V / +12V
WLAN
USB
4 +5V / +12V
Wiring video documentation and storage drives w. ELWMS

U406 from SLOT 1 USB-B2
from SLOT 2 rd MC Video Out
U825 wh Video 60/50Hz
DVD R/W Drive
PWR 1 +5V / +12V 4 +5V / +12V
page 2
SATA
from SLOT 1 USB-B1 USB SATA
MC Frame Adapter

Wiring Video Documentation and Storage Drives w. ELWMS

11 Connections
11-13
11 Connections
11.1.13 Wiring XP0 with Active TFT
Fig. 11-13 Wiring XP0 with active TFT
11-14 Ziehm Vision

26451/28152 - 14/10/2011
11 Connections
11.1.14 Wiring Image Memory Active TFT
Fig. 11-14 Wiring image memory active TFT
Ziehm Vision 11-15

26451/28152 - 14/10/2011
11 Connections
11.1.15 Wiring Passive/Active TFT Touch Controls
Fig. 11-15 Wiring passive/active TFT touch control
11-16 Ziehm Vision

26451/28152 - 14/10/2011
11 Connections
11.2 Wiring Diagrams V2_1k with IB930 CPU
The following pages show the wiring diagrams of the monitor cart with a V2_1k Image Memory
with IB930 CPU.
Ziehm Vision 11-17

26451/28152 - 14/10/2011
11-18
XP0 XP0 XP0 XP0 Central Ground
TR1 TR1
11.2.1
a a a a 11116 or 11126 Table of colors
Safety earth
Fig. 11-16
AWG14 105-120V 100V bl = blue = blau
gn/yl or or br = brown = braun
210-240V 200V gn = green = gruen
gr = gray = grau
or = orange = orange
pk = pink = rosa
11 Connections
rd = red = rot
wh = white = weiss
~230V
~230V
~230V
~230V
~230V
~230V
~230V
~115V
~115V
~115V
yl = yellow = gelb
Vision R
Vision
Vision FD
Vision RFD
X32 LM X33 RM ON/OFF Buttons
X15, X16, X17 X34 Printer
X35 Imag. Sys.
13 X2
X38 U605 (CP)
Wiring XP0
X40-X49 14 ON
3A 3A 3A 3A Power OFF wh X1
8A 8A 8A 8A ON/OFF GND bk
X1 PE 13 X2
9A 9A 9A 9A
Power ON bl OFF
14
Monitorwagen(cart) X9 X1
GND 1 bk

ON/OFF U539 - 48727 LED 2 wh
3 bl
X10 Stand-by LED
on 4 gn
wh 1
off 5 rd
bl 2
bk 3
3 x AWG22 OPTION
1D 1D bl AWG14 N X30 X4 21 21
3D 3D 230V~ br 1 or
AWG14 L X31
bl 22 22
bl 2
1D 1D AWG14 N
bl Emergency Button
N L 2 21 21
X3 X2
bl br 22 22
F1B bl
br EMI Filter
Module Module Load Emergency Button
Line
C C F1A
Image System
CAT5 CAN Bus
SLOT 10 P0
7C 7C 2C 2C CAN L or/wh page 5

210V - 240V~ 15A 15A
Safety earth AWG14
Netz 110V - 120V~ 20A 20A
Power Supply MC 200V~
d d d d gn/yl Mains
Drawn: M. Ernemann/F. Sachse 27. Oct. 2009 Drawing No.: Unit:

Verdrahtungsplan Release: C. Hurle / R. Frank 27. Oct. 2009 File Name : WIR_MC_1k_IB930_V1.01.cdr MC
Monitor Cart 1K Imaging System with IB930
Wiring diagram Changed: M.Braun 21. Jul. 2010 Page : 1 of 10
Ziehm Vision
26451/28152 - 14/10/2011
Vision (R)
Key switch 13
XP0 Option: br DTR 4
11.2.2
3K3
X-ray enable 14 passive TFT
yl DSR 6 page 6
Fig. 11-17
Ziehm Vision
1A wh TxD 4
2A br RxD 8
Left Monitor
7A gn GND 5 Video Out Non-interlaced
U406 25/30Hz
rd 2 page 7/8
wh 9
Sound Right Monitor
26451/28152 - 14/10/2011
Video Out Non-interlaced
PWR1 PWR2 25/30Hz
+ + + +
L1 L2 L3 R1 R2 R3 optional: Split Monitor
to drives COM4 TFT 1
page 9 Video Out Non-interlaced
and optional to U605 25/30Hz
page 3/4 +5V / +12V +5V / +12V
S1 S2 S3 DS3
VCR (to VCR input)
to U633 X10
page 7 External connection
Wiring image memory

MC Video Out 50/60Hz
Keyboard
Mouse
+ Printer (to Printer input)
USB2
TFT 3
IN1 OUT
Stick
USB1
Options
Wiring Image Memory
DS2 DS1
Parallel
IN2
+
USB3
+
CAN
DVI-R
VGA
GL1+ GL1- GL2+ GL2-
USB4
+
eSATA
+
TFT 2
DVI-L
Ethernet
USB5
~230V
+
U539 X35
page 1
I
O
CPU U621 U622 U544
external USB Ethernet eSATA

page 9 page 9 page 9
1B coax 75Ω Video CCD Camera SLOT 10/1
page 5
2B coax 75Ω
3B coax 75Ω
4B coax 75Ω
BNC BNC
MC Frame
Module 11 connectors located on the rear of the MC
Imaging System OPTION External monitors

passive TFT
11 Connections
11-19
11-20
11.2.3
Fig. 11-18
Module 11
5
PREP pin 2 yl
+5V pin 3 gn
11 Connections
PWR1 PWR2
+ + + + 15p D-Sub pin 26 gn
Vsyn pin 7 wh pin 27 yl
L1 L2 L3 R1 R2 R3 +5V pin 8 br
COM4 TFT 1
GND pin 1 bk
+5V / +12V +5V / +12V pin 48 wh
S1 S2 S3 DS3 pin 49 br
pin 50 bk
16 Bit Digital Video
Keyboard
Mouse
+
USB2
TFT 3
Camera Link User External Synch
Optic Link Fiber
Power IN
IN1 OUT
IN1 OUT
USB1
DS2 DS1
+ + + +
Parallel
IN2
IN2
+ Serial 1
USB3
Serial 2 Ethernet
+ PAXSCAN
CAN
CAN
Command Processor CP1b
DVI-R
VGA
GL1+ GL1- GL2+ GL2-
USB4
+ always ON
eSATA
+
I
O
Ethernet CP
TFT 2
DVI-L
Ethernet
USB5
+24V PAXSCAN
+ +5V
Power Supply
Wiring image memory option FD w. CP1

O
CPU U621 U622 U544 U544 NIC 230V~
Aux
SLOT 10/2
page 5 TFT 1/2 VSYN CP
Giga
Link 4 2
Wiring Image Memory Option FD w. CP1
U578 VSYN Fiber +5V 4 X2

Slot 10 CP P0 3 1 PWR 1 X1 U605
page 5 Printer Multi I/O X3
XP0 U578 DVD
1B
coax 75Ω Vsync
U539 X38
7C wh/br Gl1+
8C br Gl1- Module 4.2

25pin
Module 24C wh/bl Gl2+
C PaxScan System with
25C bl Gl2-
16C bk Command Processor CP1b
17C bk see page 2 for all other connections
passive TFT
Ziehm Vision
26451/28152 - 14/10/2011
11.2.4
Fig. 11-19
Ziehm Vision
Module 11
3
PWR1 PWR2
+ + + +
Vsyn pin 7 wh
L1 L2 L3 R1 R2 R3 15p D-Sub pin 48 wh
+5V pin 8 br
26451/28152 - 14/10/2011
COM4 TFT 1 pin 49 br
GND pin 1 bk
pin 50 bk
+5V / +12V +5V / +12V
S1 S2 S3 DS3
Analog Video User Sync Fiber Link Fiber 16 Bit Digital Video Camera Link
Keyboard
Mouse
+ + +
USB2
always ON
TFT 3
I
O
IN1 OUT
IN1 OUT
ABS
USB1
Serial 2
DS2 DS1
Ethernet
Parallel
+ +
IN2
IN2
+ +
+ +24V
USB3
+ External Synch
CAN
CAN
Serial 1
DVI-R
VGA
+ + PAXSCAN
GL1+ GL1- GL2+ GL2-

230V~
USB4
+
Command Processor CP2
eSATA
+
Ethernet CP
TFT 2
DVI-L
Ethernet
USB5
+

O
CPU U621 U622 U544 U544 NIC
Aux
SLOT 10/2
page 5
TFT 1/2 VSYN CP
Giga
Link 4 2
U578 VSYN Fiber +5V 4 X2

Slot 10 CP P0 3 1 PWR 1 X1 U605
page 5 Printer Multi I/O X3
XP0 U578 DVD
1B
coax 75Ω Vsync
U539 X38
7C wh/br Gl1+
8C br Gl1- Module 4.2

25pin
C PaxScan System with
25C bl Gl2-
16C bk Command Processor CP2
17C bk see page 2 for all other connections
passive TFT
11 Connections
11-21
11-22
11.2.5
Fig. 11-20
11 Connections
TFT 1/2 VSYN CP

0
I I
I I
II
I I I
2B 3B Giga
4 2
HexCode switch
Link
VSYN
Fiber
2A 3A CP P0 3 1
Printer Multi I/O

U578 DVD

DVD page 3/4
page 7 page 3/4

page 9
TFT1 TFT2 Command Command U544 Frame Grabber U544 Auxiliary
page 7/8 Processor Processor SLOT 2 RJ45 SLOT 3 RJ45
page 3/4 page 3/4 page 2 page 3/4
RJ45
pin Nr. color
CANGND 1 gn/wh
CAN Sense 2 gn
CAN LO 3 or/wh
CAN Bus
CAN Fault 4 bl/wh
CAN Radiation 5 bl
CAN HI 6 or
CAN Shielding 7 bk
CAT5 CAN Bus page 1

XP0
CAT6
Module 11
Imaging System Interface
Ziehm Vision
26451/28152 - 14/10/2011
11.2.6
Fig. 11-21
Ziehm Vision
26451/28152 - 14/10/2011
Vision Center
SMB X TFT
SLOT 5 GL1+
SLOT 5 GL1-
page 2 +12V 1
Sound+ 2 TFT Touch

TxD 4 Display Panel
GND 5
Speaker
SLOT 9 TFT1
+12V 6
SoundGND 7
RxD 8
GND 9

D-Sub

gn/yl
Module 18
User Interface
(TFT Vision Center/Passive TFT)

11 Connections
11-23
11-24
Radiation lamp
11.2.7
Brightness sensor
12V=
Fig. 11-22
11 Connections
2
Right Left
+12VDC +12VDC
DVI DVI
BNC Vin BNC Vin
RS232 RS232

+12VDC +12VDC
75Ω coax 75Ω coax

Right Left
from U622: SLOT 9 page 2 230V KA1200F02 from U622: SLOT 9 page 2 230V KA1200F02
U825: SLOT 4 page 10 U825: SLOT 4 page 10
U539 X33 U539 X32
br(14) + wh(1)
U578
SLOT 10 X2B gn(12)
page 5 yl(13)
+5V
PWR2
page 2 +12V

U578
Module 9.2 SLOT 10 / X3A the rear of the MC
page 5 X4
3 2
Flatscreens U633 4 1
X5 1 bl
2 vi
3 gr
switch

Ziehm Vision
26451/28152 - 14/10/2011
11.2.8
Fig. 11-23
Ziehm Vision
rear view rear view

color mono
26451/28152 - 14/10/2011
Right Left
ON ON
OFF OFF
+12VDC +12VDC
75Ωcoax
75Ω coax
U578
Slot 10 X3A
page 5 +12VDC +12VDC

Power Supply Power Supply
230V KA1200F02 230V KA1200F02
SVHS 4 3
2 1
INPUT U539 X33 U539 X33
Right Left
from U622: SLOT 9 page 2 from U622: SLOT 9 page 2
U825: SLOT 4 page 10 U825: SLOT 4 page 10

1 GND - Ground (Y) Module 9.2
2 GND - Ground (C)
3 Y 75 O Intensity (Luminance) OPTION Endo
4 C 75 O Color (Chrominance)

11 Connections
11-25
11-26
11.2.9
Fig. 11-24
U539 X34
~230V
~115V
11 Connections
U622: SLOT 4 DS2

U825: SLOT 4 Out7 e.g. Sony Printer
from SLOT 4 U622 U406
page 2 rd MC Video Out
or wh Video 50/60Hz
IN OUT Remote from SLOT 4 U825
page 10
VIDEO
~ AC IN
MC Frame
U578
Potential balance Slot 10 X2A
page 5
Fan
PWR 1
U533
OPTIONAL
DICOM

Module 7 Video Docum. OPTION
page 2 +5V / +12V
WLAN
Module 16 WLAN
USB
Module 17 Export/Import
from SLOT 8 USB-5
DVD R/W Drive

+5V / +12V 4 +5V / +12V
PWR 1
SATA
from SLOT 6 eSATA

Ziehm Vision
26451/28152 - 14/10/2011
11.2.10
Fig. 11-25
Ziehm Vision
26451/28152 - 14/10/2011
PWR1 PWR2
+ + + +
L1 L2 L3 R1 R2 R3
COM4 TFT 1
+5V / +12V +5V / +12V

S1 S2 S3 DS3
Video
OUT Left Monitor
1 Video Out Non-interlaced 50/60Hz
Keyboard
Mouse
+
USB2
TFT 3
2
IN1 OUT
3
USB1
Parallel
IN2
4
+
USB3
+
5
CAN
VGA
6 Right Monitor
GL1+ GL1- GL2+ GL2-

Video Out Non-interlaced 50/60Hz
USB4
+ 7
eSATA
+
Wiring image memory alternative U825

9
TFT 2
Ethernet
USB5
+
I
O
CPU U621 U825 U544
Wiring Image Memory Alternative U825
Video Out
VCR (to VCR input)

External connection
MC Video Out
Module 11 with alternative U825
(instead of U622)
see page 2 for all other connections
BNC BNC
MC Frame

11 Connections
11-27
11 Connections
11.3 Wiring Diagrams V2_1k with U674 Framegrabber
As from October 2011 there is a new framegrabber board U674 used in the image memory.
This board is configurable for 50Hz / 60Hz and II / FD.
One type of Image memory is used for all types of vision based systems (→ ch. 15.7, p. 23).
11-28 Ziehm Vision

26451/28152 - 14/10/2011
XP0 XP0 XP0 XP0 Central Ground

TR1 TR1 Table of colors
11.3.1
a a a a 11116 or 11126
Safety earth bk = black = schwarz
bl = blue = blau
Fig. 11-26
Ziehm Vision
AWG14 105-120V 100V br = brown = braun
gn/yl or or gn = green = gruen
210-240V 200V gr = gray = grau
ON/OFF Buttons or = orange = orange
pk = pink = rosa
13 X2 rd = red = rot
14 ON wh = white = weiss
X1 yl = yellow = gelb
~230V
~230V
~230V
~230V
~230V
~230V
~230V
~115V
~115V
~115V
26451/28152 - 14/10/2011
Vision R
Vision
Vision FD
Vision RFD
X32 LM X33 RM 13 X2
X15, X16, X17 X34 Printer 14 OFF
X35 Imag. Sys. X9 X1
X38 U605 (CP) GND 1 bk
Wiring XP0
X40-X49 LED 2 wh
3A 3A 3A 3A Power OFF wh bl
Stand-by LED 3
ON 4 gn
8A 8A 8A 8A ON/OFF GND bk 5 rd
X1 PE OFF
9A 9A 9A 9A
Power ON bl
Monitorwagen(cart) X23
OFF/AUS 1 Remote Vision Control

ON/OFF U539 - 48727 ON/EIN 2 page 5
X10
wh 1
bl 2
bk 3
3 x AWG22 OPTION
1D 1D bl AWG14 N X30 X4 21 21
3D 3D 230V~ br 1 or
AWG14 L X31
bl 22 22
2
1D 1D bl AWG14 N
bl Emergency Button
N L 2 21 21
X3 X2
bl br 22 22
F1B bl
br EMI Filter
Emergency Button
Load
Module Module
C C Line
F1A
Image System
CAT5 CAN Bus
SLOT 10 P0
7C 7C 2C 2C CAN L or/wh page 4

210V - 240V~ 15A 15A
Safety earth AWG14
Netz 110V - 120V~ 20A 20A
Power Supply MC 200V~
d d d d gn/yl Mains
Wiring diagram Drawn: M. Ernemann/F. Sachse 27. Oct. 2009 Drawing No.: Unit:
for Monitor Cart with V2 1k Imaging System (CPU IB930) Release: C. Hurle 05.10.2011 File Name : WIR_MC_1k_IB930_V1.03 MC
Module 10 Power Supply MC Changed: F. Sachse 05.10.2011 Page : 1 of 8
11 Connections
11-29
Vision (R)
11-30
Key switch 13 Remote Vision Control
XP0 Option: br DTR 4 page 5
11.3.2
3K3
X-ray enable 14
yl DSR 6 Passive TFT
Fig. 11-27
1A wh TxD 4 page 5
2A br RxD 8
Left Monitor
7A gn GND 5 Video Out Non-interlaced
11 Connections
U406 50/60Hz
rd 2 page 6+7
wh 9
Sound Right Monitor
Video Out Non-interlaced
PWR1 PWR2 50/60Hz
+ + + +
L1 L2 L3 R1 R2 R3 optional: Split Monitor
to drives COM4 TFT 1
page 8 Video Out Non-interlaced
and optional to U605 50/60Hz
page 3 +5V / +12V +5V / +12V
S1 S2 S3 DS3
VCR (to VCR input)
to U633 X10
page 7 External connection
Wiring image memory

Video Out 50Hz CCIR/60Hz EIA
Keyboard
Mouse
USB2
+
TFT 3
IN
Stick
USB1
Options
Wiring Image Memory
DS2 DS1
Parallel
+
USB3
+
CAN
DVI-R
VGA
GL1+ GL1- GL2+ GL2-
USB4
+
eSATA
+
TFT 2
DVI-L
Ethernet
Camera Link
USB5
~230V
Ethernet CP
+
U539 X35
page 1
I
O
CPU U621 Graphics Grabber NIC
POWER SUPPLY 300W
external USB Ethernet eSATA

1B coax 75Ω Video CCD Camera SLOT 10/1
page 4
2B coax 75Ω
3B coax 75Ω
BNC BNC
4B coax 75Ω DVI DVI High Res High Res
RM LM RM LM
MC Frame
Module 11 VIDEO OUT connectors located on the rear of the MC
Imaging System OPTION External monitors

passive TFT
Module 11 Imaging System Changed: F. Sachse 05.10.2011 Page : 2 of 8
Ziehm Vision
26451/28152 - 14/10/2011
11.3.3
Fig. 11-28
Ziehm Vision
Module 11
3
PWR1 PWR2
+ + + +
Vsyn pin 7 wh
L1 L2 L3 R1 R2 R3 +5V pin 8 br 15p D-Sub pin 48 wh
26451/28152 - 14/10/2011
COM4 TFT 1 pin 49 br
GND pin 1 bk
pin 50 bk
+5V / +12V +5V / +12V
S1 S2 S3 DS3
Analog Video User Sync Fiber Link Fiber 16 Bit Digital Video Camera Link
Keyboard
Mouse
+ + +
USB2
always ON
TFT 3
I
O
IN
Serial 2 ABS
USB1
DS2 DS1
Ethernet
Parallel
+ + + +
+ +24V
USB3
+ External Synch
CAN
Serial 1
DVI-R
VGA
+ + PAXSCAN
GL1+ GL1- GL2+ GL2-

230V~
USB4
+
Command Processor CP2
eSATA
+
TFT 2
DVI-L
Module 4.2
Ethernet
Camera Link
USB5
Ethernet CP
+
Flat Panel Detector
I
O

CPU U621 Graphics Grabber NIC (Varian PaxScan + CP2)
POWER SUPPLY 300W
TFT 1/2 VSYN CP

Giga
Link 4 2
VSYN
U578 Fiber +5V 4 X2

Slot 10 CP P0 3 1 PWR 1 X1 U605
page 4 Printer Multi I/O page 1 X3
XP0 U578 DVD
1B
coax 75Ω Vsync
U539 X38
7C wh/br Gl1+
page 1
8C br Gl1-
25pin
C
25C bl Gl2-
16C bk
17C bk
passive TFT
Module 4.2 Flat Panel Detector (Varian PaxScan System with CP2) Changed: F. Sachse 05.10.2011 Page : 3 of 8
11 Connections
11-31
11-32
11.3.4
Fig. 11-29
Module 11
Imaging System Interface
11 Connections
TFT 1/2 VSYN CP

0
I I
I I
II
I I I
2B 3B Giga
4 2
HexCode switch
Link
VSYN
Fiber
2A 3A CP P0 3 1
Printer Multi I/O

U578 DVD


DVD page 6 page 3 page 3
page 8
TFT1 TFT2 Command Command Frame Grabber
page 6+7 Processor Processor SLOT 2 RJ45
RJ45
pin Nr. color
CANGND 1 gn/wh
CAN Sense 2 gn
CAN LO 3 or/wh
CAN Bus
CAN Fault 4 bl/wh
CAN Radiation 5 bl
CAN HI 6 or
CAN Shielding 7 bk
CAT5 CAN Bus page 1

XP0
CAT6
Module 11 Iamging System Interface (SLOT 10) Changed: F. Sachse 05.10.2011 Page : 4 of 8
Ziehm Vision
26451/28152 - 14/10/2011
11.3.5
Fig. 11-30
Ziehm Vision
Module 18
User Interface
26451/28152 - 14/10/2011
TFT Vision Center/Passive TFT
SMB X TFT
SLOT 5 GL1+
SLOT 5 GL1-
page 2 +12V 1
Sound+ 2 TFT Touch
TxD 4 Display Panel
GND 5
Speaker
SLOT 9 TFT1
+12V 6
SoundGND 7
RxD 8

GND 9

D-Sub

gn/yl
Remote Vision Center

U621 / X19
1
Slot 5 TFT3 8 8 2
page 2 # 290164 7 3
WIR_Remote_TFT_int_V1.XX.cdr 6 4
5
U539 / X23
2
page 1
MC Frame
Module 18 User Interface Changed: F. Sachse 05.10.2011 Page : 5 of 8
11 Connections
11-33
11-34
Radiation lamp
11.3.6
Brightness sensor
12V=
Fig. 11-31
Module 9.2
Flatscreens
11 Connections
2
Flatscreen Flatscreen
Right Left
+12VDC +12VDC
DVI DVI
BNC Vin BNC Vin
RS232 RS232

+12VDC +12VDC
75Ω coax 75Ω coax

Right Left
from U622: SLOT 9 230V KA1200F02 from U622: SLOT 9 230V KA1200F02
page 2 page 2
U539 X33 U539 X32

page 1 page 1
br(14) + wh(1)
U578
SLOT 10 X2B gn(12)
page 4 yl(13)
+5V
PWR2
page 2 +12V

U578
SLOT 10 / X3A the rear of the MC
page 4 X4
3 2
U633 4 1
X5 1 bl
2 vi
3 gr
switch
Module 9.2 Flatscreens Changed: F. Sachse 05.10.2011 Page : 6 of 8
Ziehm Vision
26451/28152 - 14/10/2011
11.3.7
Fig. 11-32
Ziehm Vision
Module 9.2 rear view rear view
Flatscreens
OPTION Endo Flatscreen NDS 18.1” Flatscreen NDS 18.1”
color mono
26451/28152 - 14/10/2011
Right Left
ON ON
OFF OFF
+12VDC +12VDC
75Ωcoax
75Ω coax
U578
Slot 10 X3A
page 4 +12VDC +12VDC

Power Supply Power Supply
230V KA1200F02 230V KA1200F02
SVHS 4 3
2 1
INPUT U539 X33 U539 X33
connectors located on the rear of the MC page 1 page 1
Right Left
from U622: SLOT 9 from U622: SLOT 9
page 2 page 2

1 GND - Ground (Y)
2 GND - Ground (C)
3 Y 75 O Intensity (Luminance)
4 C 75 O Color (Chrominance)
Changed: F. Sachse 05.10.2011 Page : 7 of 8
11 Connections
11-35
11-36
11.3.8
Fig. 11-33
Module 7 Video Docum.
11 Connections
Module 16 WLAN
Module 17 Export/Import
U406
Graphics Baord rd MC Video Out
SLOT 4 wh Video 50/60Hz
page 2
MC Frame
Fan
PWR 1
U539 X34
~230V
~115V
page 1
U533 Graphics Board
OPTIONAL SLOT 4 DS2 Option Video Printer
OPTION external storage media page 2 e.g. Sony Printer
DICOM
IN OUT Remote
OPTION
page 2 +5V / +12V

WLAN VIDEO
~ AC IN
USB U578
Potential balance Slot 10 X2A
page 4
from SLOT 8 USB-5
DVD R/W Drive

+5V / +12V 4 +5V / +12V
PWR 1
SATA
from SLOT 6 eSATA
Module 7 Video Docum./ Module 16 WLAN/Module 17 Export/Import Changed: F. Sachse 05.10.2011 Page : 8 of 8
Ziehm Vision
26451/28152 - 14/10/2011
11 Connections
11.4 Yellow RJ-45 network cables
In Monitor Carts shipped from october 2008 all network connection are made with yellow RJ-45
cables. This is done in order to distinguish the network cables from the CAN-Bus cables.
Fig. 11-34 Yellow network cable at monitor cart interface
Fig. 11-35 Yellow network cable at image memory
Ziehm Vision 11-37

26451/28152 - 14/10/2011
11 Connections
11.5 U556 Monitor Connection Board
11.5.1 Location of the U556 board
Note
If a U578 board is equipped in the Image Memory, the board U556 is not equipped.
In the MC5, the U556 board is located inside the support of the TFT monitors. In order to access
the board, the rear cover of the support has to be removed.
In the MC6 the U556 board is located underneath the top cover.
Supply voltage for

right TFT screen
Supply voltage for

left TFT screen
Fig. 11-36 Location of board U556
In the figure above there are two connectors which are not located on the U556 board. These con-
nectors belong to the power supplies for the TFT monitors.
11.5.2 Function of the U556 board in the MC5
By disconnecting all connectors coming from the base of the monitor cart, the complete monitor
head can be removed:
• X19 flat ribbon cable
• X6 Video in left
• X3 Video in right
• Supply voltage connector for left TFT screen
• Supply voltage connector for right TFT screen
11-38 Ziehm Vision

26451/28152 - 14/10/2011
11 Connections
11.5.3 Function of the U556 board in the MC6
In the MC6 the board is only used in order to connect the radiation lamp to the U545 radiation lamp
controller. All other connectors are not used.
11.5.4 U556 connectors and jumpers
X15: to radiation lamp

X16: not used
X19: to U545 controller

X17: to brightness sensor X18: not used
X11:CAN out left

not used
X9: CAN in
not used
X10: CAN out right
not used
X8: Video in blue left /

not used
X2: RGB out right
not used
X7: Video in green left /
J3, J4: Video Composite video out left
distribution setup
X6: Video in red left /
Composite video in left
X5: Video in blue right /

not used
X1: RGB out left
not used X4: Video in green right /
Composite video out right
J1, J2: Video X3: Video in red left /

distribution setup Composite video in right
Fig. 11-37 U556 connectors and jumpers
11.5.5 Configuring the U556 board (only applicable for MC5)
The video distribution of the U556 board can be set up in two different ways:
1 RGB video inputs (X6, X7, X8 / X3, X4, X5) and outputs (X1, X2)
For this configuration all of the jumpers J1, J2, J3, J4 have to be opened.
2 Composite video inputs (X3, X6) and outputs (X4, X7)
For this configuration all of the jumpers J1, J2, J3, J4 have to be closed
The jumpers will connect X6 to X7 and X3 to X4.
For the Ziehm Vision Family, only the composite configuration (#2) is used.
Ziehm Vision 11-39

26451/28152 - 14/10/2011
11 Connections
11-40 Ziehm Vision

26451/28152 - 14/10/2011
12
Video
Documentation
Module 7

26451/28121/28152/28405 - 14/10/2011
26451/28121/28152/28405 - 14/10/2011
12 Video Documentation
12.1 UP 960
12.1.1 Front View
Fig. 12-1 UP 960 front view

26451/28121/28152/28405 - 14/10/2011
12.1.2 Rear View
Fig. 12-2 UP 960 rear view

26451/28121/28152/28405 - 14/10/2011
12.2 UP 980
12.2.1 Front View
Fig. 12-3 UP 980 front view

26451/28121/28152/28405 - 14/10/2011
12.2.2 Rear View
Fig. 12-4 UP 980 rear view

26451/28121/28152/28405 - 14/10/2011
12.2.3 UP 980 Configuration
• Press the menu button.

• The door panel opens and the sub-panel appears.
• Display the desired main menu by pressing the Õ or Ö button.
• Display the desired submenu by pressing the × or Ø button.
• Select the desired option or change the value by pressing the Õ or Ö button.
Picture Submenu Paper Type value 2 For thermal paper

Menu UPP-210SE/210HD
value 3 For thermal film

UPT-210BL
Layout Submenu Aspect adjust value –01

Menu
H-Shift value 170
H-Size value 1230
V-Shift value 20
V-Size value 585
Printer Submenu AUTO-SCAN OFF

Menu
75 Ohm ON If no equipment is
connected to the
video out of the printer
Pixel Density High

AGC ON
• Save the settings.
Printer Submenu Save value 1

Menu
• Press the EXEC button.

All other values remain factory preset.

26451/28121/28152/28405 - 14/10/2011
12.3 SVO 9500 VCR
12.3.1 Front View
Fig. 12-5 SVO 9500 VCR front view

26451/28121/28152/28405 - 14/10/2011
12.3.2 Rear View
Fig. 12-6 SVO 9500 VCR rear view

26451/28121/28152/28405 - 14/10/2011
13
Monitors
Module 9
Ziehm Vision 1
28152 - 14/10/2011
2 Ziehm Vision
28152 - 14/10/2011
13 Monitors
13.1 18.1" Flatscreen Monitor
13.1.1 Description
The 18.1" flatscreen monitor is a monochrome high resolution LC Display. It works as a separate
module and is not integrated in the CAN bus. All settings and adjustments are made via an inte-
grated setup menu.
Fig. 13-1 18.1" flatscreen monitor
Ziehm Vision 13-1

28152 - 14/10/2011
13 Monitors
13.1.2 Technical Data
Visible diagonal (inches) 18.1
Brightness (cd/m2, typical) 700 (without anti-glare filter)
Native resolution 1280 × 1024
Dot pitch (mm) 0.28
Vertical viewing angle 170o
Horizontal viewing angle 170o
Contrast ratio (typical) 400:1
VGA input signal level at 75 Ohm 0.7 Vpp
BNC input signal level 1 Vpp
Power (nominal) 42 W
Monitor weight 6.35 kg
Operating temperature 0 oC to 40 oC
Storage temperature –20 oC to 60 oC
Relative humidity (non-condensing) 20% to 85%
13.1.3 Switches
There is a power switch on the rear side of every monitor.
Fig. 13-2 Monitor power switches
13-2 Ziehm Vision

28152 - 14/10/2011
13 Monitors
13.1.4 Connectors
+12 V in
DVI / VGA in
Video in
RS232 interface
Fig. 13-3 Monitor connectors
Ziehm Vision 13-3

28152 - 14/10/2011
13 Monitors
13.1.5 On-Screen Display
13.1.5.1 Locking and Unlocking the On-screen Display
The monitors are set up and adjusted via an on-screen display. The functions are controlled by
an integrated keypad.
Fig. 13-4 Monitor keypad
The on-screen display is activated by pressing the Menu key. In the section Setup it is possible
to lock the menu.
Fig. 13-5 Setup menu
If this function is activated, the menu will disappear. Instead of the menu you will get a message
MENU LOCKED for a short time. Now the access to the on-screen display is denied. You will get
this message any time you press a key on the keypad.
Fig. 13-6 Menu locked
In order to unlock the menu, you have to press the MENU and SCROLL keys until you get a mes-
sage MENU UNLOCKED.
13-4 Ziehm Vision

28152 - 14/10/2011
13 Monitors
Fig. 13-7 Menu unlocked
You can use the MENU and SCROLL key combination also to lock the on-screen display directly.
This function will toggle between MENU LOCKED and MENU UNLOCKED.
13.1.5.2 Restoring the Factory Settings
In the Defaults section of the on-screen display you can restore the factory settings. The factory
settings are optimized for the video output of the Vision image memory system.
Fig. 13-8 Defaults menu
Ziehm Vision 13-5

28152 - 14/10/2011
13 Monitors
13-6 Ziehm Vision

28152 - 14/10/2011

EN Vision Service

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Ziehm Vision R

Ziehm Vision / Ziehm Vision RFD

Ziehm Vision / Ziehm Vision RFD 1-1

1-2 Ziehm Vision / Ziehm Vision RFD

1.3 Required Tests After Service

The following tests have to be performed after every service:

Ziehm Vision / Ziehm Vision RFD 1-3

1-4 Ziehm Vision / Ziehm Vision RFD

Module 15.2 U515

System overview of mobile stand

Drawn: M. Ernemann 09.Aug.2005 Drawing No.: . Unit:

2.2 System Description

Radiation dose reduction

2-2 Ziehm Vision

Documentation and output

Ziehm Vision 2-3

2.3 Technical Data

Scintillator Cesium iodide

Scintillator Cesium iodide

Size 19.8 cm × 19.8 cm

18.1" flat-screen monitors

Screen size 460 mm (18.1")

EIA 343, 60 Hz refresh rate, like NTSC, no color

Maximum vibration 10 Hz – 150 Hz

Shock / vibration 25 g at 6 ms / 0.35 mm peak

2-4 Ziehm Vision

Vertical free space (generator/digital flat-panel detector)

Ziehm Vision FD approx. 280 kg

Ziehm Vision 2-5

2.3.1 Ziehm Vision, Ziehm Vision FD, Ziehm Vision R;

Typical current consumption

2-6 Ziehm Vision

Ziehm Vision 2-7

2-8 Ziehm Vision

7.5 kW generator 7500 W (100 kV / 75 mA)

Ziehm Vision 2-9

2-10 Ziehm Vision

2.3.2 Ziehm Vision, Ziehm Vision FD, Ziehm Vision R;

Ziehm Vision 2-11

2-12 Ziehm Vision

Ziehm Vision 2-13

20 kW generator 20000 W (100 kV / 200 mA)

2-14 Ziehm Vision

Total filtration ≥ 3.0 mm Al equivalent incl. Cu ≥ 0.1 mm

Ziehm Vision 2-15

Fig. 3-1 XP0 cable connector assignment

Ziehm Vision 3-1

Fig. 3-2 XP0 cable wiring

3-2 Ziehm Vision

3.2 C-Arm - II Housing

Fig. 3-3 Connection between II housing and C profile

Ziehm Vision 3-3

3.3 CAN - RJ-45 - RJ-45

Fig. 3-4 Wiring CAN bus cable RJ-45 - RJ-45

3-4 Ziehm Vision

3.4 CAN-Molex - RJ-45

Fig. 3-5 Wiring CAN bus cable MOLEX - RJ-45

Ziehm Vision 3-5

3.5 Wiring Hand Switch

Fig. 3-6 Wiring hand switch

3-6 Ziehm Vision

3.6 Wiring Foot Switch