InteliDrive DCU

Industrial

Order code: ID-DCU

LT version Order code: ID-DCU-LT

Embedded Certified Engine Controller for

Marine Applications
Datasheet
Product description
InteliDrive DCU Industrial is a specialized engine Over 100 binary inputs and outputs is available via
controller for Industrial applications. It controls, monitors additional modules
and protects the engine in single or variable speed 3 level password protection
operational modes. The controller can communicate with
Remote control and monitoring via analog/GSM
Engine Management System via the CAN serial line
modem, SMS or Internet
using standard J1939 or another (KWP2000)
communication protocol. InteliDrive controllers are Configurable PLC functions (Logical, Mathematical,
equipped with a powerful graphic display with icons, Comparators, Analog switch, PID loops, Counters,
symbols and bar-graphs for intuitive operation, which Timers, Delay and others)
together with high functionality sets new standards in Load sharing for propulsion engines
engine controls. Integrated clutch control

Key features Running hours meter, number of starts counter

Engine controller for land-based applications RS232, Modem, Modbus, Internet communication

powered by engine driven compressors and pumps Push buttons for simple control, lamp test
Control, monitoring and protection for both Front panel sealed to IP65
mechanical and electronic diesel/gas engines as
well as peripheral equipment in one unit Application overview
Support of engines with EFI (ECU) - CAN/J1939 or Single/Variable speed engine operation
Cummins Modbus Pump/Compressor application
Event driven History record
Speed control
Engine measurement from sensors or via J1939
14 binary inputs, 14 binary outputs, 8 analog inputs

| ID-DCU Industrial Datasheet | Related HW ver: 1.0.1 | Related SW ver: 3.3.0 | Date of issue: 1.10.2018
 Technical data
Power supply D+ function
Nominal power supply 24 VDC Max. D+ output
300 mA
Power supply range 8 – 36 VDC current
Guaranteed level for
Current consumption 0.34A at 8VDC 90% of supply voltage
signal Charging OK
(depends on supply 0.12A at 24VDC
voltage)
0.09A at 36VDC Speed pick-up input
Galvanically isolated magnetic pick-up (connection by shielded cable is
YES Type of sensor
from controller body recommended)
Battery voltage Input impedance 10 kΩ
2 % at 24V
measurement tolerance Minimum input
2 Vpk-pk (from 4 Hz to 4 kHz)
RTC battery life-cycle 10 year voltage
Maximum input
Note: RTC battery flat causes wrong Date&Time information only. 50 Veff
voltage

Operating conditions Minimum measured

4 Hz
frequency
Operating temperature
-40 to +70 °C Maximum measured
ID-DCU-LT 10 kHz (min. input voltage 6Vpk-pk)
frequency
Storage temperature -30 to +80 °C
Frequency
Humidity 95% without condensation measurement 1.5 %
Flash memory data tolerance
10 years
retention time
Protection front panel IP65
Analog inputs (Not electrically separated)
Standard conformity Group 1 AI1 – AI4
Low Voltage Directive EN 61010-1:95 +A1:97 Number of inputs 4 unipolar
EN 61000-6-2, October 2001 Resolution 10 bits
Electromagnetic
EN 61000-6-4, October 2001 Jumper selectable
Compatibility V, Ω, mA
IEC 60533, Ed. 2; 1999-11 range

5 - 25 Hz, ±1.6mm Maximal resistance

2500 Ω
Vibration range
25 - 100 Hz, a = 4 g
Maximal voltage range 4.0 V
Shocks a = 200 m/s 2
Maximal current range 0 – 20 mA
Heat radiation 9W
Input impedance 180 Ω for mA measuring
Dimensions and weight Input impedance > 100 kΩ for V measuring

Dimensions (183 × 123 × 47 mm) Resistance

measurement ± 2 % ± 2 Ω out of measured value
Weight 800g
tolerance
Binary inputs Voltage measurement
± 1 % ± 1mV out of measured value
tolerance
Number of inputs 14
Current measurement
Input impedance 4.7 kΩ ± 1 % ± 0.5mA out of measured value
tolerance
Input range 0-36 VDC
Group 2 AI5 – AI8
Switching voltage
Number of inputs 4 bipolar
level for close contact 0-2 V
indication Resolution Up to 16 bits

Voltage level for open Jumper selectable

8-36 V V, Ω, mA, thermo coupler
contact indication range

Minimal input Maximal resistance

110 ms 2500 Ω
duration range
Maximal voltage range ± 1000 mV or 100 mV or 5 V
Binary open collector outputs
Note: The maximal input voltage offset is in the range from –2 to +5 VDC
Number of outputs 14
against controller minus power supply when AI5 to AI8 is used for
Maximum current -
1A differential voltage measuring.
outputs BO1, BO2
Maximum current -
0.5 A ± 0 - 20 mA active
outputs BO3 - BO14 Maximal current range
0 - 20 mA passive
Maximum switching
36 VDC Input impedance 50 Ω for mA measuring
voltage
Input impedance > 100 kΩ for V measuring
RS232 interface Resistance
Maximal distance 10m measurement ± 0.5 % ± 2 Ω out of measured value
tolerance
Speed 19.2kBd
Voltage measurement
± 0.5 % ± 1 mV out of measured value
tolerance
Current measurement
± 0.5 % ± 0.5 mA out of measured value
tolerance

ID-DCU Industrial Datasheet 2

 Dimensions, terminals and mounting

ID-DCU Industrial Datasheet 3

 Available extension modules
Product Description Order code

ID-SCM Speed Control Module ID-SCM

ID-COM Communication Module with CAN and RS485/J1587 interface ID-COM
IGS-PTM Analog/Binary Input/Output Module IGS-PTM
IS-AIN8 Analogue Input Module IS-AIN8
IS-AIN8TC Module for Thermocouple Measurement IS-AIN8TC
IS-BIN16/8 Binary Input/Output Module IS-BIN16/8
I-AOUT8 Analog Output Module I-AOUT8
IGL-RA15 Remote Annunciator EM2IGLRABAA
Inteli AIN8 *) 8 Analog Input Channels and 1 RPM/Impulse Input Module I-AIN8
Inteli AIN8TC *) 8 Analog Channels Module I-AIN8TC
Inteli IO8/8 *) Binary Inputs/Outputs and Analog Outputs Module I-IO8/8
Inteli AIO9/1 *) Analog Input Output Module I-AIO9/1

Note:
*) configurable just in default (customisation is not possible)

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InteliDrive DCU
Portable Simulator for InteliDrive Controller ID-DCU-INDUSTRIAL-SK
StarterKit

Certificates and standards

EN 60068-2-6 ed.2:2008

EN 60068-2-27 ed.2:2010

EN 60068-2-30, May 2000

EN 60068-2-64

EN 61010-1:2003

Manufacturer:
ComAp a.s.
Czech Republic E-mail: info@comap-control.com
Phone: +420 246 012 111 Web: www.comap-control.com

© ComAp. Features and specification are subject to change without prior notice.