Justification report for spare part for PCI Grinder machine PLC CPU Unit.

MOVEX code:5PA12001

PR:2034009

Delivery period: 30days

Equipment: PCI Grinder machine – S7 200 PLC CPU unit

Manufactured By: SHENYANG HEAVY-DUTY YEKUANG ELECTRONIC CONTROL FACTORY

Model: PCI Grinder MPF1612

Amount: RMB 68000

Purpose: To keep spare with PLC program.

Objective:

This paper Is to present the important of S7 200 PLC unit for PCI Grinder Machinet to keep as spare
part emergency usage.

This part is very critical due to using for PCI operate grinder machine.

If the part damage or malfunction, grinder machine will occur breakdown, operation will consume
high coke quantity.

Justification from BF Operation

Coal Consumption Coke Consumption

Hot metal production per day = 1300 MT/day If full coke smelting (100% coke):
(Effective 13/11/2019 on ward) Total coke consumption = 0.125 +0.400 = 0.525 mt,

Fuel ratio: coal ratio 125 kg/thm (coal batara) However, by consider coke calorific value or
efficiency is higher than coal, consider total coke
Coke ratio 400 kg/thm (coke japan) consumption per ton HM ~ 0.500 mt only
Coal per day = 0.125 mt/thm x 1300 mt/day = Coke consumption per day = 0.500 mt/thm x 1300
162.50 mt/day mt/day = 650 mt/day
Coke per day = 0.400 mt/thm x 1300 mt/day =
520.00 mt/day Estimated total cost = 650 mt/day x 1370 RM/mt
= RM 890,500 per day
Estimate total cost = coal + coke
= [162.50 mt/day x 613 RM/mt] + [520 mt/day x
1370 mt/day]
= 99,612 + 712,400
=RM 812,012 per day

Different = 890,500 – 812,012

= RM 78,488 per day

Therefore, estimate roughly BF will loss around RM 2,354,640/30 day if operation running without
coal supply.