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ISO 9001

steam boilers

RL
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RL-1312-8-EN
steam boilers RL

ATTSU steam boilers series RL are


the result of a long tradition in the
boiler manufacturing bringing together
simplicity of design and energy
efficiency in an extremely robust and
reliable equipment.

Three-pass steam boilers with totally


water cooled reverse flame furnace of
high energy efficiency, low-level
contamination and low-cost
maintenance.

In ATTSU we take care of every single


detail from design, construction and
finishes of our products which are
remarkable in its sector by its safety,
reliability and easy handling and
access.

Different cross-sections of RL model


show the design of an ATTSU boiler
which is known to be a key reference
in the fire-tube boilers evolution.

tel: (+34) 972 171 738


fax: (+34) 972 171 740
ISO 9001

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steam boilers RL
Standard
RL 300
(one pump
and
right-side
control
panel)

RL 600
(two pumps
and left-side
control
panel)

RL 2000 (two pumps and left-side control panel)


RL steam boilers are manufactured in a
range of steam rates from 50 to 5000
kilos per hours and standard pressure
up to 16 barg and are suitable for a
great variety of industrial applications:
Chemical Industry
Food-processing industry
Paper industry
Pharmaceutical industry
Solar thermal power plants
Textile industry
Truck mounted RL 600 for outdoor operation
As well as a multitude of industrial
processes:
Air moistening in fermentation
processes
Curing of concrete in civil works
Soil steaming,
Steam turbine sealing
Sterilization of surgical
instruments

To this purpose ATTSU steam boilers


are available in many varied forms and
in some cases, in order to avoid the
construction of a suitable boiler house, RL boilers on assembly line
they can be supplied in a containerized
boiler room for an outdoor operation,
fully installed and ready for operation
and thus avoid any delay for civil works.

In the same way, although they are


designed and constructed in conformity
with the German code TRD and the
European Directive 97/23/EC, they can
be designed according to ASME, BS,
DNV, GOST, JIS and others. Fully containerised RL steam boilers for outdoor operation

tel: (+34) 972 171 738


fax: (+34) 972 171 740
ISO 9001

email: attsu@attsu.com 3/8


steam boilers RL table of characteristics 1

Steam boiler model RL 50 75 100 200 300 400 500 600 800 1.000
Steam production kg/h 50 75 100 200 300 400 500 600 800 1.000
BHP 3,8 5,8 7,7 15 23 31 38 46 61 77
Usable thermal power
kW 38 57 76 153 229 305 382 459 607 758
Kcal/h x 1.000 33 49 66 132 197 263 329 395 522 652
Btu/h x 1.000 131 195 262 524 782 1.044 1.306 1.568 2.072 2.588
Gasóleo - Light Oil
(8.900 Kcal/lt)
(10,35 kW/l) lts/h 3,6 5,4 7,2 14,3 22 29 36 43 57 72
Fuel - Heavy Oil
(9.600 Kcal/Kg)
(11,16 kW/Kg) Kg/h 3,3 5,0 6,6 13,2 20 27 33 40 53 66
Fuel consumption * Gas natural
(9.200 Kcal/Nm 3)
(10,7 kW/Nm3) Nm3/h 3,4 5,1 6,8 13,5 20,3 27 34 40 54 67
Propano - LPG
(11.900 Kcal/Kg)
(13,84 kW/Kg) Kg/h 2,7 4,0 5,3 10,6 16 21 27 32 43 53

caldera de 8 bar Tm 0,6 0,7 0,8 1,0 1,2 1,4 1,6 1,8 2,2 2,4
Transport weight
mbar 1,5 1,5 1,5 1,5 2,5 3,0 3,5 4,0 5,0 6,0
Superpressure furnace kPa 0,15 0,15 0,15 0,15 0,25 0,30 0,35 0,40 0,50 0,60
A mm. 1.100 1.100 1.100 1.500 1.500 1.500 1.500 1.500 1.700 1.700
Dimensions
B ** 1.400 1.600 1.850 1.800 2.300 2.400 2.800 3.000 3.100 3.500
C mm. 1.250 1.100 1.100 1.400 1.400 1.500 1.500 1.500 1.700 1.700
D** mm. 400 400 400 400 500 500 600 600 900 900
E mm. 1.050 1.200 1.450 1.400 1.800 1.900 2.200 2.400 2.200 2.600
F mm. 915 915 915 1.075 1.075 1.250 1.250 1.250 1.550 1.550
G mm. 100 100 100 150 150 200 200 200 250 250
H (throw off firetubes) mm. 400 600 800 800 1.100 1.100 1.400 1.600 1.400 1.800
Exit steam V for P = 8 bar 1/2" 1/2" 3/4" DN 25 DN 25 DN 25 DN 32 DN 32 DN 40 DN 40
10 bar 1/2" 1/2" 3/4" DN 25 DN 25 DN 25 DN 25 DN 32 DN 32 DN 40
12 bar 1/2" 1/2" 3/4" DN 25 DN 25 DN 25 DN 25 DN 32 DN 32 DN 32
14 bar DN 20 DN 20 DN 25 DN 25 DN 25 DN 32 DN 32
16 bar DN 20 DN 25 DN 25 DN 25 DN 32
* Nominal steam output of 8 bar (114 psi) of pressureand feeding water temperature at 103 ºC (217,4ºF)
**Varies according to length of the burner
The manufacturer reserves the right to introduce modifications without prior notifications

H
D E F
B C

tel: (+34) 972 171 738


fax: (+34) 972 171 740
ISO 9001

email: attsu@attsu.com 4/8


steam boilers RL table of characteristics 2

Steam boiler model RL 1.250 1.500 1.750 2.000 2.500 3.000 3.500 4.000 5.000
Steam production kg/h 1.250 1.500 1.750 2.000 2.500 3.000 3.500 4.000 5.000
Usable thermal power BHP 96 115 134 153 192 230 268 306 383
kW 949 1.138 1.327 1.518 1.897 2.275 2.653 3.032 3.793
Kcal/h x 1.000 816 979 1142 1306 1632 1957 2282 2608 3262
Btu/h x 1.000 3.239 3.886 4.534 5.185 6.479 7.769 9.059 10.353 12.950
Gasóleo - Light Oil
(8.900 Kcal/lt)
(10,35 kW/l) lts/h 89 107 125 143 178 214 250 285 356
Fuel - Heavy Oil
(9.600 Kcal/Kg)
(11,16 kW/Kg) Kg/h 83 99 116 132 165 198 231 264 330
Fuel consumption * Gas natural
(9.200 Kcal/Nm 3)
(10,7 kW/Nm3) Nm3/h 84 101 118 135 169 202 236 264 330
Propano - LPG
(11.900 Kcal/Kg)
(13,84 kW/Kg) Kg/h 66 79 93 106 132 158 185 211 264

Transport weight caldera de 8 bar Tm 3,0 3,3 3,5 4,0 6,0 6,5 7,5 9,0 11,0
Superpressure furnace mbar 4,0 4,5 5,0 6,0 7,0 8,0 7,5 9,0 9,0
kPa 0,40 0,45 0,5 0,6 0,7 0,8 0,8 0,9 0,9
Dimensions A mm. 2.000 2.000 2.100 2.100 2.400 2.400 2.600 2.600 2.900
B ** 3.600 4.100 4.000 4.200 4.400 5.100 5.400 5.700 5.850
C mm. 1.850 1.850 1.950 1.950 2.400 2.400 2.700 2.700 2.900
D ** mm. 900 900 1.000 1.000 1.000 1.200 1.200 1.200 1.350
E mm. 2.700 3.200 3.000 3.200 3.400 3.900 4.200 4.500 4.500
F mm. 1.650 1.650 1.750 1.750 2.100 2.100 2.300 2.300 2.500
G mm. 300 350 400 400 450 450 500 500 550
H mm. 1.850 2.150 2.050 2.150 2.350 2.800 3.000 3.350 3.350
Exit steam V for P = 8 bar DN 50 DN 50 DN 65 DN 65 DN 80 DN 80 DN 80 DN 100 DN 100
10 bar DN 50 DN 50 DN 50 DN 50 DN 65 DN 65 DN 80 DN 80 DN 100
12 bar DN 40 DN 50 DN 50 DN 50 DN 50 DN 65 DN 65 DN 65 DN 80
14 bar DN 40 DN 40 DN 50 DN 50 DN 50 DN 65 DN 65 DN 65 DN 80
16 bar DN 40 DN 40 DN 40 DN 50 DN 50 DN 65 DN 65 DN 65 DN 65
* Nominal steam output of 8 bar (114 psi) of pressureand feeding water temperature at 103 ºC (217,4ºF)
**Varies according to length of the burner
The manufacturer reserves the right to introduce modifications without prior notifications

H
D E F
B C

tel: (+34) 972 171 738


fax: (+34) 972 171 740
ISO 9001

email: attsu@attsu.com 5/8


steam boilers RL diagram
CHIMNEY SAFETY VALVE AERATION
(carried to (carried to (carried to
exterior) exterior) exterior)

STEAM TO PROCESS
LINE “J”
LSH
LC+
LC - PS - PS+ PSH PI
LSL
LSLL

LC- : Low water safety level


LC+ : Working water level LI
LI : Level indicator
LS : Scope of supply
LSH : High water safety level
LSL : 1st minimum level of safety
LSLL : 2nd minimum level of safety
PI : Pressure gauge
PS- : Operation pressure at PI
maximum power
PS+ : Maximum operation pressure
PSH : Maximum safety pressure
PSL : Minimum fuel pressure

LIGHT OIL SUPPLY


QS : Salinity water control
TCV : Thermostatic valve

GAS SUPPLY
LINE “G”

LINE “L”
DECALCIFIED TDS BOTTOM LEVEL INDICATOR
WATER BLOWDOWN BLOWDOWN BLOWDOWN
LINE “B” LINE “E” LINE “D” LINE “N”

GAS INLET GROUP ELECTRICALLY-OPERATED


LS
VALVE DOBLE SEALING CONTROL

GAS SUPPLY
LINE “G”
PI PI PI PSL

GAS SUPPLY S S
LINE “F”

LIGHT OIL SUPPLY


LIGHT OIL INLET LS
PSL PI PI

LIGHT OIL TANK LINE “L”


LINE “K”

TDS BLOWDOWN SOFTENER SAMPLES AERATION


PI PI
COOLER (carried to
SALINITY BY-PASS
SOFTENED exterior)
WATER
WATER LINE “B”
CONTROL
TCV

BOTTOM
BLOWDOWN
LINE “D”
WATER INLET
WATER INLET
LINE “A”

LINE “A”

QS

SAMPLES TAKING

tel: (+34) 972 171 738


fax: (+34) 972 171 740
ISO 9001

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steam boilers RL accessories 1
The standard model
24 or 72 hours is equipped with one
vertical feed water
unmanned operation pump Grundfos with
stainless steel impeller,
RL steam boilers are designed according shaft seal and pump
to the German standard TRD and in com- housing and on/off
pliance with TRD-604 with additional control.
equipment they can operate for 24 or 72
hours periods without permanent As an option the boiler
can be supplied with one
or two electronic pumps
for modulating feeding
(Necessary when an
economizer is installed)

Automatic TDS blowdown


valve with reinforced seats
and pneumatic drive.

The handwheel operated The standard model is


gate valves have a stainless equipped with one PED
steel bellows shaft sealing certified safety valve.
system tanks to which they com certificado Ped.
are practically maintenance

The square-dowel level indicators installed by


ATTSU have a greater field of view, better leak
tightness andeasier maintenance in addition to
a safety lock system.

Each boiler is equipped with a burner which can


be liquid fuel fired (light oil, animal fat, glycerine, Automatic bottom
etc.), gas fired (natural gas, propane gas, blowdwon valve,
biogas, etc.) ordual fuel fired (liquid and gas), pneumatically actuated.
electronic, low Nox, with Oxygen trim, etc.
CARACTERÍSTICAS ELECTRICAS / ELECTRICAL CHARACTERISTICS

III 400 X 50
230 15 30
010.988 090069000

www.attsu.com

Redundant automation systems, two-of-three Identification which allows


logic, Ethernet Lonworks, ModBus, ProfiBus, at any time copies of the
etc. communication devices form part of the technical documentation
optional ATTSU equipment. and a list of spare parts to
be obtained.

tel: (+34) 972 171 738


fax: (+34) 972 171 740
ISO 9001

email: attsu@attsu.com 7/8


we are
a company with a long
tradition, young of mind,
opened to the new
technologies and in constant
evolution that offers a broad
range of solutions from a
single boiler supply to a
complex turn-key installation
always under the
supervision and consulting
of our highly skilled and
qualified team.

Thermographies

Qualified technical assistance Documentations

Our installations in Girona.

RL-1312-8-EN

We manufacture in EU and export to a more than 60 countries abroad .

tel: (+34) 972 171 738


fax: (+34) 972 171 740
ISO 9001

email: attsu@attsu.com 8/8

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