Action Plan

Planning to use 5 to 10% bamboo chips

Consider Bamboo chips GCV 2500 Kcal/kg
Consider per day coal consumption 240 MT @ GCV 4000 Kcal/kg
Bamboo Chips 5% = 240X5% @GCV 2500 = 20 MT/day
Bamboo Chips 10% =240x10%@GCV2500 = 40 MT/day

Material Reqd

1 Bamboo Chipper Machine 8 mt/hr 4000000

2 Spare of machine 500000
3 Establishment cost 500000
Total cost 5000000
Depriciation per day @2yrs payback 6849

4 Manpower cost
CL @8 person 8hr perday 2880
Operator @2 person 8hr perday 1200

5 Power Cost
140 kW @Rs. 6/KWh for 8 hrs 6720

6 Maintenace Cost
Spare & consumables/day 700

7 Raw Bamboo price per MT approx 3000

8 Total operating cost For Bamboo 5% 74989

Coal cost @6000Qty 12mt 72000

Saving per day -2989

Saving per month -89679
saving per year -1076153

9 Total operating cost For Bamboo 10% 138349

Coal cost @6000Qty 24mt 144000

Saving per day 5651

Saving per month 169521
saving per year 2034247
 GOLD STONE CEMENTS LTD
1*11 MW CAPTIVE POWER PLANT

COST ANALYSIS OF COAL VS BAMBOO CHIPS

Planning to use 5 to 10% bamboo chips

Consider Bamboo chips GCV 2500 Kcal/kg
Consider per day mix coal consumption 240 MT @ GCV 4000 Kcal/kg
Bamboo Chips 5% = 240X5% @GCV 2500 = 19.2 MT/day
Bamboo Chips 10% =240x10%@GCV2500 = 38.4 MT/day

Description Unit Value Manpower Hour Power qty Coal Price Total Remarks

Bamboo Machine cost ( 5 Mt/hr) Rs. 2500000

Spare cost (initial) Rs. 300000
Establishment cost Rs. 700000 CIVIL+MECHANICAL
Total Cost Rs. 3500000

Manpower cost
CL Rs./hr 45 6 8 2160
Operator Rs./hr 75 2 8 1200

Power cost Rs./KWh 5 8 140 5600

Maintenance cost(Spare &Consumables) Rs./Day 685 685

Raw Bamboo cost Rs./Ton 3000 3000

Handling(Vehicle) cost Rs./Ton 200 200

5% of total Fuel @240mt/Day MT/Day 19.2

Total operating cost 5% Rs./Day 68285
Mix Coal cost per Mt at 5% Rs./Day 12 6000 72000

Saving per day Rs 3715

Saving per month Rs 111452
Saving Per Year Rs 1337425
10% of total Fuel @240mt/Day MT/Day 38.4
Total operating cost 10% Rs./Day 132525
Mix Coal cost per/Mt at 10% Rs./Day 24 6000 144000

Saving per day Rs 11475

Saving per month Rs 344252
Saving Per Year Rs 4131025

NOTE : Put the value on black marked cell for auto calculation.

CPP ACTION PLAN

1 Consultation with boiler designer.
2 Purchase of Bamboo chipper machine 5 MT
3 Machine critical spare purchase.
4 Civil foundation, shed fabrication & erection.
5 Machine installation & commissioning.

6 Lime stone bunker modification.

7 Discharge chute modification.
8 Coal screen bypass chute modification.
9 Mechanical spreader purchase installation.
10 Soot Blower purchase & installation.
11 Readymade bamboo chips serching for trial run...