CAPEX & OPEX for 1 set of 10 TPD TYRE PYROLYSIS PLANT

Capital Investment:
For 1 Set For 2 Sets
Machinery: ₹ 6,000,000 ₹ 11,500,000
Transportation: ₹ 300,000 ₹ 300,000
Civil Foundation: ₹ 1,000,000 ₹ 1,500,000
Power ₹ 300,000 ₹ 300,000
Shed: ₹ 1,500,000 ₹ 2,000,000
Diesel Generator: ₹ 350,000 ₹ 450,000
Hydra Crane ₹ 1,200,000 ₹ 1,200,000
Storage Tanks: ₹ 320,000 ₹ 640,000
Refractory Material ₹ 145,000 ₹ 290,000
Electrical Wiring ₹ 100,000 ₹ 150,000
Legal Permissions ₹ 300,000 ₹ 300,000
Miscellaneous ₹ 800,000 ₹ 1,000,000
Total: ₹ 12,315,000 ₹ 19,630,000

EXPEDITURE FOR 10 TON (Per Day)

Particulars Quantity Price Total Cost (INR)
Raw Material 9500 ₹ 21.00 ₹ 199,500
Labour 1 ₹ 4,000 ₹ 4,000
Wood/Fuel 1000 ₹ 6.5 ₹ 6,500
Electricity 1 ₹ 1,500 ₹ 1,500
Bank Interest 1 ₹ 2,500 ₹ 2,500
Depreciaiton 1 ₹ 2,000 ₹ 2,000
Maintainence 1 ₹ 1,000 ₹ 1,000
Total Expenses Per Day: ₹ 217,000

INCOME FOR 10 TON (Per Day)

Output Particulars Output (KGS) Price/Unit Total Income (INR)
38% Oil 3610 ₹ 53.00 ₹ 191,330
15% Steel 1425 ₹ 23.00 ₹ 32,775
38% Carbon 3610 ₹ 9.50 ₹ 34,295
Total Income Per Day: ₹ 258,400

Total Savings Per Day: ₹ 41,400

Total Savings Per Month: ₹ 1,159,200
Note:
1. Interest calculated @ 12% PA on capital investment
2. Depreciation includes reactor replacement in 30 months
3. Monthly only 28 batches is considered in calculation
4. Land cost/Land rent is not considered
5. Profit Calculation is based on the current prevaling rates in Hyderabad