Road Construction Seminar

Road Construction Seminar

Accra, Ghana – May 26th 2016
Caterpillar: Non-Confidential
Road Construction Process

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
 Road Construction Seminar
Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
CAT Portfolio - +
Earth-moving
+
5000m
1000m

100%
100m 30%

10%
10m

0%
0m

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
CAT Portfolio – Paving

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
 Mantrac Ghana – Solution provider
Machines Added Value
- New - Customer Support Agreement (CSA)
- Rental - Equipment Protection Plan (EPP)
- Used (CAT Certified Used) - Equipment Monitoring Solutions
- Technology
Work Tools
- Hammers, Buckets, etc.

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
320D2L or 320D2 GC 950H or 950 GC

Selecting
the right
model for
336D2L or 336D2 GC 140K or 12K
the right
application

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
Large Excavators

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016

Benefits
Performance
ž HD 2.12m³/ HD 2.41m³* bucket
ž High breakout force
ž BRH B35 (3.1t); H160Es (3.2t)
Reliability
ž Reinforced injectors
ž Electric priming pump
ž Long life electrical wiring
Durability
ž Reinforced front parts
ž HD guards
ž Grease lubricated tracks
Ease of use
ž Simple and ergonomic cab
ž Product Link
ž Hammer tracking tool
* Configuration Mass Excavation
Caterpillar Confidential Yellow th
336D2L
Engine: Cat® C9 ACERT™
Power: 208 kW
Weight: 37.100 Kg
Features
Performance
ž Cat bucket designed for a 336D2L. Large size w/o tradeoff on cycle time and fuel
consumption.
ž Large cylinders, best-in-class max pressure (excluding power boost). For even more force,
config ME: bucket cylinder bore larger by 7%*; short stick*.
ž Hammer: tested and validated by Cat.
Reliability
ž 5 critical internal components coated with tungsten carbide to improve resiliency to soot
and to debris in engine oil.
ž Automatically activated when key-on. Avoids contamination when filters change.
ž Colored and numbered. Thick braiding. Bolted with harness. Non abrasive connectors.
Durability
ž 95% robot-welded structure. Baffle plates. Durability test includes HD applications over
thousands of hours. Stress-relieved welding.
ž HD bottom and travel drive plates. Swivel guard.
ž Reduced internal wear by 25% vs. sealed tracks
Ease of use
ž Reduced number of switches. Focus is given to machine health with level of warnings.
Ergonomic seat.
ž Product link to track machine location, usage, consumption, faults codes, etc. Easy to use.
ž New! Hammer usage reported via PL.
Road Construction Seminar
Accra, Ghana – May 26 2016
 336D2GC
Benefits
Reliability
ž Reinforced injectors
ž Electric priming pump
ž Long life electrical wiring
Lower operating costs
ž Optimized engine power
ž Standard undercarriage
Performance
ž HD 1.64m³/ GD 1.88m³ bucket
ž High breakout force
Ease of use
ž Simple and ergonomic cab
ž Product Link
ž Hammer tracking tool
Caterpillar Confidential Yellow th
Engine: Cat® C9 ACERT™
Power: 208 kW
Weight: 33.100 Kg
Features
Reliability
ž 5 critical internal components coated with tungsten carbide to improve resiliency to soot
and to debris in engine oil.
ž Automatically activated when key-on. Avoids contamination when filters change.
ž Colored and numbered. Thick braiding. Bolted with harness. Non abrasive connectors.
Lower operating costs
ž Up to -20% less fuel consumption vs. 336D2L
ž Less undercarriage costs
Performance
ž Cat bucket designed for a 336D2 GC. Large size w/o tradeoff on fuel consumption and
stability.
ž Large cylinder, best-in-class max pressure (w/o considering power boost)
Ease of use
ž Reduced number of switches. Focus is given to machine health with level of warnings.
Ergonomic seat.
ž Product link to track machine location, usage, consumption, faults codes, etc. Easy to use.
ž New! Hammer usage reported via PL.
Road Construction Seminar
Accra, Ghana – May 26 2016
Medium Excavators

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
 320D2L
Benefits
Best-in-class productivity
ž HD 1.2m³
ž High breakout force
ž B20 hammer (1.8t)
Best-in-class durability
ž Heavy-Duty front parts
ž HD guards
ž Grease Lubricated Tracks
Best-in-class reliability
ž Low pressure fuel system
ž Electric priming pump
ž Long life electrical wiring system
Ease of operation
ž Simple but ergonomic cab/ 2 power
modes
ž Product Link
ž Hammer tracking tool (optional)
Caterpillar Confidential Yellow th
Engine: Cat® C7.1
Power: 109 kW
Weight: 22.300 Kg
Features
Best-in-class productivity
ž Cat bucket designed for the 320D2L. High capacity w/o tradeoff on cycle time and fuel.
ž 350 bars. Competition w/o power boost max pressure <350. Large cylinders.
ž B20 (1.8t): tested and approved by Cat.
Best-in-class durability
ž Robotic welding on 95% of the structure. Internal baffles. High demanding load
simulation.
ž HD bottom and travel drive plates. Swivel guard. .
ž Improve internal wear life by 25% or more over Sealed Track
Best-in-class reliability
ž Reduced susceptibility to failure when high contaminated fuel
žElectric priming pump = self automated protective device to avoid fuel pouring
ž Colored and numbered. Braided. Bolted with harness. Non abrasive connectors.
Ease of operation
ž Limited number of switches and control. Ergonomic seat. Eco and Power modes.
Displayed information is focused on warning so that machine life is optimized.
ž Product link to track machine location, usage, faults codes, etc. Easy to use.
ž NEW! Hammer usage as well as >15sec abuse is tracked by product link.
Road Construction Seminar
Accra, Ghana – May 26 2016
 320D2GC
Engine: Cat® C4.4 ACERT™
Power: 85 kW
Weight: 20.800 Kg

Benefits
Reliability
ž Effective fuel filter
ž High temp. cooling capability
ž Long life electrical wiring
Features
Reliability
ž 3x 4 microns fuel filters with 500 hours interval. Oil lubricated fuel pump. De-rate if too
much water in the fuel. Electric priming pump to avoid fuel contamination when filter
change. Hydraulic oil return filter within a capsule.
ž Cooling capability up to 54ºC with engine power de-rate as of 48ºC.
ž Colored and numbered. Thick braiding. Bolted with harness. Non abrasive connectors.

Lower operating costs Lower operating costs

ž High efficiency 4-cylinders engine ž Up to 20% less fuel consumption vs. 320D2L
ž Maintenance and repair costs ž Between 5% and 15% less costs vs. 6-cylinder

Performance Performance
ž GD 1.0m³ bucket ž Cat bucket designed for a 320D2 GC. Large size w/o tradeoff on fuel consumption and
ž Lift capacity stability.
ž B20 hammer (1.8t) ž Lift capacity of at least 2’400kg on the full working range.
ž B20 (1.8t): tested and validated by Cat.
Ease of repair
Ease of repair
ž Accessible service points
ž Main filters are in the pump compartment
ž Quick monitoring
ž Equipped with hydraulic pressure taps and sample taps for cooling, engine oil and
ž Batteries
hydraulic. Free maintenance batteries

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
 PERFORMANCE VALUE

950H 950 GC
THE “LEAD PRODUCTION” UNIT THE “SUPPORT” UNIT

World-class performance optimized for: Support machine designed for:

• Highest productivity (t/h) • Competitive fuel consumption (l/h)
• Lowest fuel consumption (l/h) ⇒ Lowest fuel consumption against targeted
⇒ Best fuel efficiency (t/l) competitors (l/h)

Focus on optimized operating cost and machine revenue Focus on owning & operating cost reduction
over machine life time over project life time

• “One machine fits all applications” • Optimized for ‘Utility’ applications

• Operator comfort and efficiency • Easy to operate and fix

• Maximum uptime • Ease of service

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
 Road Construction Seminar
Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
 Primary Applications for 950 GC
• Construction
– Truck loading
– Support equipment
– Jobsite preparation / cleaning
– Material handling (forks)
• Quarry and Aggregates
– Sand and Gravel pits
• Rehandling
• Stockpiling
• Truck loading
– Coal
• Rehandling
• Truck loading
• Plant feeding
– Yard loader
• Stockpiling
• Truck loading
– Concrete/asphalt plant
• Stockpiling
• Load and Carry
• Hopper loading
• Agriculture
– Cereal handling

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
 Applications not recommended for 950 GC
Hard bank Rock face Waste

• Rock face loading as the primary

application

• Hard bank loading as the primary

application
Forestry Shiphold
• Forestry (Log grapple, wood chips,…)

• Waste and Industrial requiring special

guards / tools

• Demolition / Recycling

• Ports-Shiphold applications

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
 950 Selection Guide
SEVERITY VS. UTILIZATION
Operation Material Material
type
Application type
fragmentation type 950 SELECTION GUIDE
Waste, forestry,
Waste, logs,
Loading demolition, ship- Various
hold debris, woodchip

Topsoil, silt, clay,

Hardbank loading Bank loam, bank
Digging gravel, coal seam
Rock face loading Shot/broken Limestone, 950H

APPLICATION SEVERITY
PRIMARY APPLICATION

dolostone, basalt,
Crushed/piled granite 950 GC
Stock piling,
hopper/crusher
loading, truck Sand, gypsum,
Rehandling loading, load & fine gravel, coal
carry, backfilling Loose

Coal stock piling,

Washed coal
truck loading
Fine grading,
Jobsite
levelling, Jobsite Various Dirt
preparation cleaning

Feedlot work,
agricultural, Light agricultural
Material warehouse
handling Finished goods Finished goods,
handling, pallet prefab concrete
handling items

250 500 750 1,000 1,250 1,500 1,750 2,000 2,250 2,500 2,750 3,000 3,250 3,500 3,750 4,000 4,250 4,500 4,750 5,000
UTILIZATION (SMU HOURS/YEAR)

= 950 GC = Typical application utilization range

= 950H

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
Customer needs – 950 GC features summary
• No compromises!
Reliability • Proven Cat® components optimized for wheel loader applications
• Caterpillar® world-class manufacturing and assembly processes

• State-of-the-art Load Sensing hydraulic system

Low Fuel
• Cat powertrain
Consumption • Engine Idle Management System

• Cat Performance Series Buckets - Load easy and Carry more

Performance • Combined movements with Load Sensing hydraulics
• Dump height to reach over high truck bodies

• Lower acquisition cost

Low O&O
• Low fuel consumption
cost
• Low operating costs

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
Motor Graders

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
 Relate product to typical applications
K-Series M-Series
120K 12K 140K 160K 120M 12M 140M 160M 14M 16M 24M

Agriculture X X X X X X
Road maintenance X X X X X X X X
Road building &
X X X X
Forestry
Light construction &
X X X X
Road maintenance
Moderate to heavy
X X X X X X
construction & Road building
Heavy construction &
(X) (X) X X
Road building
Snow / Ice clearing X X X X X
Heavy sand clearing X
Mining X X X X X

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
 Outline product range
K SERIES

MODEL 120K 12K 140K 160K

Weight Typically Equipped 13,032 kg 17,230 kg 17,792 kg 15,785 kg

Weight Base 12,035 kg 13,704 kg 14,138 kg 15,155 kg

Net Power Range (VHP) 93 – 108 kW 108 – 123 kW 127 – 142 kW 139 – 154 kW

Standard Blade Length 3.7 m (12 ft) 4.26 m (14 ft) 4.26 m (14 ft) 4.3 m (14 ft)

Engine C 7 ACERT C 7 ACERT C 7 ACERT C 7 ACERT

Road Construction Seminar

Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
Questions

?
Road Construction Seminar
Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016
 Road Construction Seminar
Caterpillar Confidential Yellow th
Accra, Ghana – May 26 2016