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BAC GIANG LGG

GARMENT CORPORATION

LGG - leading GREEN Garment Factory

2023 company
Profile
LGG OVERVIEW
Founded.1972 2023
2022
2020
2019
1972 TO 2004 2018 LGG
7500 labors

BAC GIANG
LGG 11 facilities
GARMENT JSC. 7000 labors
LGG 10 facilities
5600 labors
LGG 10 facilities
4500
HA BAC LGG 7 facilities
GARMENT COM. 3300 labors
( STATE-OWNED ) 4 facilities

2005

The total area of the industrial cluster: is 63 hectares


ACREAGE OF LGG: 46 HA
- Phase 1- 12 hectares, it has been operating
- Phase 2 – 10.2 hectares, it will be built from 2022 ~ to 2025
- Phase 3- 23.8 hectares, it will have a plan from 2025 ~to 2028
Address: Lang Giang District, Bac Giang province, Vietnam
Position: 70km ~ 1.5h to Noi Bai airport & 120km ~ 3h to Hai Phong port
PRODUCTION ABILITIES Bac giang LGG
Lang giang - Bac Giang
PRODUCTION FACTORIES & EXPORT MARKETS

PRODUCTION AREA Address 2023 2024 2025 2026 2027

BAC GIANG LGG ( MAIN ) Lang Giang - Bac Giang 112 120 125 127 130 XUONG GIANG LGG
Bac Giang city
XUONG GIANG LGG Bac Giang City 14 14 14 14 14

TUYEN QUANG LGG Tuyen Quang province 24 30 30 35 35

YEN SON Tuyen Quang province 22 27 30 38 45

TOTAL CAPACITY 172 191 199 214 224 TUYEN QUANG LGG
Tuyên Quang Province

exPORT MARKETS PRODUCTION ITEMS STRUCTURE


25% 23%
20% 21%
3%
20% 18%
7% 15%
15%
USA 10%
JAPAN 10%
EU 20% Tuyên Quang Province
60% 5% 3%
KOREA
CHINA 0%
Down JKT Quilting JKT Seam sealing Woven Knits Other
JKT Bottom

Tuyên Quang Province


LGG OVERVIEW
VISION – MISSION – CORE VALUES
TRUST HEART
Optimistic
Commitment,
Responsibility, Enthusiastic,
Resilience Warm-hearted,

Vision
o To become an International Sustainable Garment company
in the global textile supply chain. CORE
o To be the TOP Jacket company in Vietnam. SPEED VALUE
Fast thinking,
fast action,
Mission
o Bring well–being and spiritual enrichment to LGG members.
o Bring Happiness & Prosperity to our Buyers
o Contribute to the economic development of the country.
o Build good values for the community and protect the
ecological environment together.
INNOVATION COOPERATION
Creating in jobs, Teamwork,
Changing of mindset Understanding,
Share
LGG OVERVIEW
BUSINESS STRATEGIES

GOOD QUALITY QUICK RESPONSE ORDER

✓ Stable PRODUCTION SYSTEM


✓ Quick & timely delivery
✓ Tend to apply Lean System
✓ Improve productivity
✓ Invest Technology & Digital
✓ Cost savings

SUSTAINABILITY SERVICE VALUES


✓ R&D (Design & Lab test )
✓ Corporate Social Responsibility
✓ Develop samples
✓ Focus on building People
✓ Material & Trimming supply chain
✓ Working with Communities
✓ Green factory
LGG OVERVIEW
AUDIT CERTIFICATE

EXPIRED XUONG TUYEN


CERTIFICATES AUDITOR LGG
DATE GIANG QUANG LGG

BETTER WORK Jun-23 X X


FAST RETAILING UNIQLO Sep-23 X
VF VF April-23 X
WALMART MAY-23 X X
GAP Mar-23 X X
WRAP May-23 X X
BSCI Mar/25 X X
INDITEX SGS Oct-23 X
RDS Nov-23 X
ANF ASMARA X
TALBOTS MGF Jul-23 X
Hanes SCSA APRIL-23 X
GMP ( COSCO) APRIL-23 X
GREEN FACTORY STEP Dec-23 X
HIGG INDEX Dec-23 X

GRS – global recycled standard Sep -23


x
LABS Permanent X
BUSINESS REVIEW
BRANDS & THE PRODUCTS

Seam sealing
Seamless down
Ultra-light down
Pocketable parka

down jkt
down seam jkt
padding jkt
casual jkt
BUSINESS REVIEW
BRANDS & THE PRODUCTS

woven: Pants, shorts, jacket


woven: Pants, shorts, jackets
knits: shorts, body suit, polo, hoodies
knits: LEGGING, shorts, FLEECE, polo, hoodies
BUSINESS REVIEW
BRANDS & THE PRODUCTS

LUHTA GALLERY
BUSINESS REVIEW
BRANDS & THE PRODUCTS

European MARKET
KOREA DOMESTIC

Golf, active and ski wear


PRODUCTION ABILITIES
TECHNOLOGY, MACHINES FOR THE KEY ITEMS

DOWN & QUILT JACKETS SEAM SEALING JACKETS


✓ 60 sewing lines ✓ 50 sewing lines
✓ 3.0 million pcs/year ✓ 2,5 million pcs/year
✓ 22 down-filling machines ✓ weld & laser cut room
✓ 170 Auto quilting machines ✓ 250 Seam sealing machines
✓ 07 drying rooms ✓ 270 hot and cold pressing machines
✓ 15 High-Frequency Weld machines
✓ Water leakage testers
✓ air-condition room keeping seam tape
PRODUCTION ABILITIES
TECHNOLOGY, MACHINES FOR THE STRONG ITEMS

KNITS
Bottoms Leggings, hoddies, tank top, shorts, polo …
WASHING PANTS, SWIM SHORTS…
✓ 50 sewing lines ✓ 60 sewing lines
✓ 12 million pcs/year ✓ 4 million pcs/month
✓ 200 Bar tack Machines ✓ 01 DOUBLE CONVEYOR FABRIC SHRINKING & FORMING MACHINE
✓ 50 Auto Pocket Welt machines ✓ 2000 sets interlock ( 2 needles 4 thread & 4 needles & 6 thread
✓ 45 Auto Belt Loop machines ✓ 2000 sets of overlock machines
PRODUCTION ABILITIES
CEO
QUALITY ASSURANCE SYSTEM MR CHUNG

Managing
Director
Mr. Hanh

HEAD OF QA DEPT.
Mrs. Thuy
LGG is honored to be awarded as
one of the 6 best quality factories
in the world by Uniqlo in 2019.
Audit Internal Buyer’s Quality
system 5S, Green LAB ROOM Training
Audit
Maintain & Follow Factory …
Buyer’s standard
System

Control
Preparing of
Technical Dept

Warehouse QC

Cutting QC
LGG's
LGG'sself-inspection
self-inspection
quality system
quality systemis is
INLINE QC certified
certified byby buyers
buyers
Control quality Check TOP BF TEAM FOR
in SEWING LINE Garment ENDLINE QC UNIQLO

Control Iron + roving QC DA FOR GAP


Dry + Detect
PACKING QC Metal …
FQC FACTORY CFA FOR VF

Package quality
FINAL
Inspection
PRODUCTION ABILITIES
PRODUCTION MANAGEMENT SYSTEM
TEND TO APPLY LEAN SYSTEM

CEO
LUU TIEN CHUNG

GLOBAL

CUSTOMER GREEN
5S TEAM VALUE FACTORY
KAIZEN TEAM IE TEAM
Improve working Improve Productivity
Standardization
environment DELIVERY QUALITY COST

Kaizen SMV Effective SMED


Weekly audit Quick ChangeOv
er

LEAN
Kaizen line flow, Research sample
Create 5S habit takt time, cycle & Improve
time sewing method
- MORE PRODUCTIVITY
Maintain labor Adjust labor
discipline
Rate worker’s - BETTER QUALITY
ability manipulation
- GOOD ENVIROMENT

Maintain work Enhance the


environment Remove 7 Wastes efficiency of
machines

5S STANDARDIZATION KAIZEN
Maintain system
following Buyer’s Work Research new
standard standardization Technology 5S DEVELOP PEOPLE – IMPROVE WORKING ENVIRONMENT
R&D CENTER
TECHNICAL & SAMPLE ROOM

Sample
Total of Technical Sample
Division Designer Patterner
labor staff sewer q'ty/ day

1.MAIN TECHNICAL DEPART 85 51 1 5 18 16


2.TECHNICAL DEPART# 1 31 10 1 2 18 14
3.TECHNICAL DEPART# 2 55 13 0 2 39 24
4.LGG INTERNATIONAL 35 2 2 3 28 20
5. LGG FASHION 11 2 3 2 5 5
6. Lab test 5
TOTAL 222 78 7 14 108 79

SAMPLES PRODUCTION TIME


Kinds of Sample Q'TY Finished time
SALESMAN 30 ~ 50 pcs 10~ 15 days
5 LAYERS JACKETS 1~2 pcs 5 ~ 7 days
3 LAYERS JACKETS 1~2 pcs 3 ~ 4 days
1~ 2 LAYERS JACKETS 1~2 pcs 2 days
BOTTOMS 1~2 pcs 1~2 days
KNITS 1~2 pcs 1 day CLO 3D DESIGN
SAMPLE ROOM LAB TEST ROOM
PRODUCTION ABILITIES
Embroidery, printing & welding inhouse

EMB needle
Division LABOR machine
head
print table print mold MAIN BUYER

THE NORTH FACE


embroidery 26 8 144 VANS
NAPAPIJRI,
UNIQLO
printing 15 3 426 VANS
NAPAPIJRI

UNIQLO
laZeR & welding 12 6 THE NORTHE FACE

TOTAL 53 14 144 3 436


AUTOMATIC TECHNOLOGY
& DIGITAL SOFTWARES
GSDCOST content TOTAL
COUNTING STANDARD MINUTE VALUE AUTO DOWN & WELLON FILLING MACHINE 22 SETS
AUTO QUILTING MACHINE 170 SETS
COMPUTER PATTERN SEWING MACHINE 80 SETS
AUTO FABRIC CUTTER 04 SETS
AUTO FABRIC SPREADER 12 SETS
SEAM SEALING MACHINES 250 SETS
AUTO BELT-LOOP ATTACHING MACHINE 50 SETS
AUTO POCKET WELT SEWER 50 SETS
ONPEOPLE DOUBLE CONVEYOR FABRIC SHRINKING & FORMING MACHINE 01 SETS

3D CLO Design

AUTO DOWN & WELLON AUTO QUILTING COMPUTER PATTERN Auto Belt- Loop ATTACHING
FILLING MACHINE MACHINE SEWING MACHINE MACHINE

DIGITAL SOFTWARES SITUATION REMARKS


GSDCOST APPLICATING
ON PEOPLE APPLICATING
3D CLO DESIGN APPLICATING
Merchandising AUTO FABRIC AUTO POCKET WELT
Tre software AUTO FABRIC CUTTER DOUBLE CONVEYOR FABRIC
management SPREADER SEWER
SHRINKING & FORMING MACHINE
SUSTAINABLE DEVELOPMENT

2023 New Year Opening Ceremony


“ QUALITY YEAR “ slogan
SUSTAINABILITY
FOCUS ON PEOPLE DEVELOPMENT
Incentivization & HONOR
policies
“ MANAGER’S SMILE”
is promoted the program to develop managers & make
working environment happy. REWARD of
VN SMART
“ VIETNAM SMART WORKERS” WORKER

is promoted the program to develop for workers.

“ WINGS TO CHILDREN’S DREAM ”


focus on taking care of the children of LGG labors.

Goal :
• Bring a friendly, positive, and happy working environment
• Acknowledge and honor the good employees
• Be proud of your selves and have good opportunities for advancement.
• Make the relationship between managers and workers closer. REWARD of
• Provide them with a meaningful, challenging job. MANAGER’S
• Promote the intellectual involvement of employees SMILE
• Develop people based on the strength and ability of each individual & Encourage their
selves - development
SUSTAINABILITY
Advancement & Training Programs

LGG believes that training and learning are critical to


upgrading and growing an organization;

We are committed to helping them improve their skills,


knowledge, and broader professional development
through on-the-job training, internal training, Buyer’s
training, and courses for advancing their careers…

Currently, LGG cooperates programs with Universities


such as Hanoi Textile and Garment University, Hanoi
Architectural University, Hanoi University of Technology,
Viet – Korean College … to offer diverse training
courses :

1. Line supervisor training


2. Leadership courses & soft skills training
3. Fashion designer course
4. Production management Courses (Lean) through
the Monozukuri program
5. Textile & Garment industrial courses with
Intermediate, college, and even University levels
for works in LGG.
SUSTAINABILITY
Labors' life improved policies

• 360 Media communication programs


• Clubs: Entertainment, Sports, sharing knowledge …
• Our market provides quality consumer goods with reasonable prices for LGG’s labor
• We plant & provide organic vegetables for the labor’s meals by ourselves
• Pregnancy canteen
• Trade union, Organization of the Communist Party of Vietnam …
• And LGG always encourages labor spirit by rewarding cultural & performance
exchanges on unique festivals or anniversaries on:
International Children’s Day - 01st June
International Labor Day - 1st May
International women’s day - 8th Mar, 20th Oct
Moon Festival
Lunar New Year “ Tet holiday”…
SUSTAINABILITY
GREEN FACTORY

LGG “Leading GREEN Garment” has always been dedicated to understanding the significance of
Environmental Sustainability and is considered a key factor in our business. All that is expressed
through actions and investing plans for environmental protection such as:

TARGETS 2019 2020 2021 2022 2023 ~2027 Total

Planting trees 100 150 200 300 3000 3750

9000 m2 9000 m2 6700 m2 30000 m2 54700 m3


Investing solar energy
proof 1 1 0.7 3.3 6
MWH/day MWH/day MWH/day MWH/day MWH/day
80% wood 75% wood 50% wood
Reducing CO2 100% wood 100% wood
20% electric 25% electric 50% electric

40% LED 40% LED 55% LED 60% LED 100% LED
The LED light
light light light light light

✓Use Solar energy – 18000 m2 of solar panels which produced 2000 kWh/ day (= 2 Mwh/day)
✓Attempt to use the combustion of environmentally friendly renewable sources such as rice
husk charcoal and wood instead of coal. Reducing CO2 causes global warming.
✓Strictly implement the wastewater treatment process and hazardous chemicals in all activities. GREEN SPACE
Guide workers to be conscious of environmental protection daily.
✓Invest in modern machines, the LED light to save energy.
✓Plant many trees in the company to absorb CO2 from the air and make the space cool &
fresh.
✓Our SUSTAINABLE DEVELOPMENT team makes sustainable target schedules for the long–term
for Green World’s future!

USE SOLAR ENERGY STANDARD SEVAGE SYSTEM


SUSTAINABILITY
Working with communities
LGG always upholds corporate social responsibility to the community
and seeks opportunities to participate in activities that bring value to
society.

With these contributions, LGG is creating a good position in the textile


industry and society with the following specific actions:

1. Every year, LGG donates 2% of its total profit to charity, which is a


long-term commitment

2. LGG’s fanfare page is followed by 80,000 people and responded


to by meaningful humane communication and activities

3. Every year, many delegations are visiting the sustainable


development model of the factory, including recently the
parliaments of the UK and Northern Ireland – International
trade commission visited and planted trees at LGG. They
highly appreciated the initiative and sustainable development of
the business and committed to continue accompanying both
Vietnamese enterprises to develop sustainably.
PHASE 2 PROJECT :
NEW FACTORY
Start building: Dec.2022
Finished: Oct.2023

LGGTEX

Thank You

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