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Print 63 168 Min - 54 End
Print 63 168 Min - 54 End
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What operational safety economics can do, is
Prediction
help to find the balance
Operational safety and prevention economics =
emerging field of interest to academia and industry
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Costs of prevention measures (‘control Costs of accidents (non-exhaustive)
costs’) Interested Non-quantifiable consequences of Quantifiable consequences of
parties accidents accidents
Victim(s) -Pain and suffering -Loss of salary and bonuses
-Moral and psychic suffering -Limitation of professional skills
• - Staffing costs of company HSE department -Loss of physical functioning
-Loss of quality of life
-Time loss (medical treatment)
-Financial loss
• - Staffing costs for the rest of the personnel (time needed to implement safety -Health and domestic problems
-Reduced desire to work
-Extra costs
-Anxiety
measures, time required to read working procedures and safety procedures, etc.) -Stress
Colleagues -Bad feeling -Time loss
• - Procurement and maintenance costs of safety equipment (e.g., fire hoses, fire -Anxiety or panic attacks
-Reduced desire to work
-Potential loss of bonuses
-Heavier work load
extinguishers, emergency lighting, cardiac defibrillators, pharmacy equipment, -Anxiety
-Stress
-Training and guidance of temporary
employees
etc.) Organisation -Deterioration of social climate
-Poor image, bad reputation
-Internal investigation
-transport costs
-medical costs
• - Costs related to training and education w.r.t. working safe -lost time (informing authorities,
insurance company, etc.)
• - Costs related to preventive audits and inspections -Damage to property and material
-Reduction in productivity
-Reduction in quality
• - Costs related to exercises, drills, simulations w.r.t. safety (e.g., evacuation -personnel replacement
-New training for staff
exercises, etc.) -Technical interference
-Organisational costs
-Higher production costs
• - A variety of administrative costs -Higher insurance premiums
-Administrative costs
• - Prevention-related costs for early replacements of installation parts, etc. -Sanctions imposed by parent
company
-Sanctions imposed by the
• - Investigation of near-misses and incidents government
-modernization costs (ventilation,
lighting, etc.) after inspection
• - Maintenance of machine park, tools, etc. -new accident indirectly caused by
accident (due to personnel being
• - Good housekeeping tired, inattentive, etc.)
-loss of certification
-loss of customers or suppliers as a
• … direct consequence of the accident
-variety of administrative costs
-loss of bonuses
-loss of interest on lost cash/profits
-loss of shareholder value
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Hypothetical benefits Hypothetical benefits
Costs of incidents and accidents that happened (‘failure Hypothetical benefits are all costs related
costs’) and costs of
incidents and accidents that were avoided and that never
with accidents which have never occurred.
happened (‘hypothetical benefits’) are different in their nature,
due to the number of scenarios of possible accidents.
27 28
• The hypothetical benefit of the risk treatment option can be regarded in two
ways:
•
• Definition (i): as the difference between the highest possible costs of an
accident in the current situation and those of an accident after applying the
treatment measure. Hence:
•
• Maxmax Hypothetical Benefit = Maximum possible accident cost
without any
• treatment – Maximum possible accident cost after the risk
treatment
•
• Definition (ii): as the difference between the costs of retention when doing
nothing (taking no action) and those of the possible accident after applying
the treatment measure. Hence:
• • For each company the break-even point is different
• Expected Hypothetical Benefit = Cost of retention – Expected possible cost • No hypothetical benefits are taken into consideration in this figure
of • Only re-active way of economic analysis (based on accident/failure
• accident after the risk treatment
statistics over time, linked with prevention efforts)! (à not usable for disasters)
• Nonetheless, all accidents are treated similar
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Accident Typology Risk typology
• Accidents where a satisfactory amount of
information is available (Type I accidents or
non-major accidents)
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Hence: different types of risk, also for decision-
Some further considerations on economic prevention
making and operational economics! analyses
• Economic analyses can support normative risk
Risks possibly leading to minor occupational control decisions but can not be used to determine
accidents (“Type I”) are not to be confused with the efficiency and effectivity of prevention measures.
risks possibly leading to disasters and major
accidents (“Type II and Type III”) when making
• Economic analyses require debatable information,
prevention investment decisions. e.g. the price of a fatality, the price of a finger cut-off,
the question of who pays which costs, the question
Statistical cost-benefit methods may yield reliable of who receives which benefits, etc.
results for Type I risks, whereas the (maxmax)
hypothetical benefits of Type II risks almost always
outweigh the prevention costs for these types of
risks.
35 36
Choices between safety and prevention measures, • Many critiques can be formulated on the concept of ‘economic approaches
for safety decisions’ , e.g.:
constrained with the available H&S budget – Economic approach for safety decisions gives the industry the aura of
being more scientific about prevention measures taken
– Economic approaches and processes allow governments and
Example: (low probab, high conseq.) or organisations to hide behind ‘rationality’ and ‘objectivity’
(higher prob., lower conseq.) accident reduction? – Analysts know that the economic assessments are often based on
selective information, arbitrary assumptions, and enormous uncertainties.
Nonetheless they accept that the assessments are used to conclude on
à Evaluative best value-for-money risk reduction risk acceptability.
measures
• HOWEVER: THERE IS NO ALTERNATIVE (!): to support and continuously
improve the decision-making about prevention and safety measures, we
need to make economic assessments. The right way forward is not to reject
the economic approach in safety decision-making, but to improve the tools
and their use!
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Economic approaches in safety decision- Economic approaches in safety decision-
making making
• Two fundamental scientific requirements should be
• Two fundamental scientific requirements should met:
be met:
2. Validity requirements of the economic assessment:
1. Reliability requirements of the economic assessment:
• The degree to which the produced economic/financial
• The degree to which the economic analysis methods numbers are accurate compared to the underlying
produce the same results at reruns of these methods true number
• The degree to which the economic analysis produces • The degree to which the assigned probabilities
identical results when conducted by different analysis adequately describe the assessor’s uncertainties of
teams, but using the same methods and data the unknown quantities considered
• The degree to which the economic analysis produces • The degree to which the epistemic uncertainty
identical results when conducted by different analysis assessments are complete
teams with the same analysis scope and objectives,
but no restrictions on methods and data • The degree to which the economic analysis
addresses the right quantities
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Helping decision makers to take prevention
investment decisions: Current decision models Five-step approach
and Decision Support Systems
• - “Quick and dirty” calculations 1. Preparation (scope, goals, suitable technique, parties to
be involved)
• - Calculations for costs and prevention 2. Selecting variables and indicators (smart choice : in line
with goals etc., data available, agree upon)
investments regarding Type I accidents
3. Finding data (available, extrapolation, new)
• - Calculations for costs and prevention
4. Valuations and calculations (attach money values to
investments regarding Type II accidents quantified variables and indicators; understandable
presentation of results)
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“Quick and dirty” accident cost calculations:
only possible for Type I accidents
Quick-calculation example
• Use e.g. the type I pyramid: • Use e.g. the Bird pyramid:
Serious 1 N x N.x
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49 50
Safety and prevention econ. calculations:
More rigourous calculations for costs and prevention Number of existing models/tools exist
investments
regarding Type I accidents Models are often quite simplistic, providing
only a very rough idea of for example
1
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53 54
The model
An example of a Type I model/tool for cost
calculations and prevention investment
calculations – building the model
Porter Business in Context Model
MEEMO Model
Man Equipement
Organisation
Energy Product
Material Environment
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DIRECT COSTS
Fines
A. MAN
• medical costs, costs for
INDIRECT COSTS prosthesis, costs of orthopaedic
B. EQUIPEMENT
C. INTERNAL WORK ENVIRONMENT
material, travelling costs;
Social
Energy loss disturbances
D. MATERIAL/PRODUCTS/... • costs due to the temporary
E. ORGANIZATION
Man Equipment
Man F. PRODUCT (OUTPUT) disability of the victim;
Health Material Health damage G. CUSTOMERS
Exhaustion
damage damage Products
H. SUPPLIERS • costs due to the possible
Organization Damage I. EXTERNAL ENVIRONMENT permanent disability of the
Energy Damage
victim;
Bad products
Lost
Material Environment
Raise premium
deals • costs due to the disease of the
Waste
victim.
Raw materials
Exhaustion Waste
Damage
In case of a deathly accident, aside the possible costs above, their are
Raw material
other costs like the funeral costs, a percentage of the wage of the victim as
an indemnity for the persons left behind etc. This also is clearly described
Bad publicity
in the Belgian legislation.
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Integrate supplementary information Tool can be used for estimating the accident costs
B. EQUIP EMENT/MACHINES/... Plea se enter decimal n umbe rs: (eg 0,25 = 2hrs, 1 = 8 hrs) TOTAL SUP PLIERS 0 €
days sp ent average c ost/d amo unt
I. EXTERNAL ENVIRON MENT Ple ase enter de cimal numbers: (e g 0,25 = 2hrs, 1 = 8hrs)
Makin g th e are a safe 0 €
Govern ement da ys spent ave rage cost/d amount
Da ma ged pro te ctive equ ipment 0 €
Extra control of gov erneme nt 0 €
Repa irs, clean ing of working g ear, veh icles o r in stallation s 0 €
Legal costs, fine s, indemnities 0 €
Repla cemen t o f wo rking gea r, vehicles or installations 0 €
Cha nge me nt of p rodu ction location Media
0 €
Pr ess re lease s 0 €
Oth er material co sts 0 €
External environment
TOTA L EQUIPEMENT/MA CHINES/... 0 € Dama ge to the e nv ironment 0 €
Market
C. INTER NAL WORK ENVIRONMENT Plea se enter decimal n umbe rs: (eg 0,25 = 2hrs, 1 = 8 hrs) Attractive ne ss to potentia l customer s (loss of im age) €
days sp ent average c ost/d amo unt Labour market
Costs ma de to rep air orig inal wo rk en viron me nt Position la bour mar ket, a ttr activeness ne w personnel €
0 €
TOTA L INTER NA L WORK ENVIRONMENT 0 € TOTAL EXTERNAL ENVIRON MENT 0 €
D. MA TER IAL /PR ODUCTS/... Plea se enter decimal n umbe rs: (eg 0,25 = 2hrs, 1 = 8 hrs)
days sp ent average c ost/d amo unt
OTHER COSTS: 0 €
Material damage of stock s 0 € DIREC T CO ST INDIRECT COST TOTAL CO ST
Sub stitution of pro du cts 0 €
0 + 0 = € 0,00
TOTA L MA TER IAL /PR ODUCTS/... 0 € RATIO DIRECT C OST / INDIRECT CO ST 1/ #DI V/0!
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- Case 1
Yearly costs of acci dents (Calculated) 0
Number of worker s (FTE) 0 FTE
Number of accidents 0 injuries sector pun
Tar get reduction of i njuries 0 injuries
- Case 2
Case 1 : Tar get reduction of injuries w ill be achieved i mmediately
Payback period
#DIV /0!
#DIV /0!
%
Years
supporting beam of the ceiling. As a result, the
fork lift truck overturned.
Rate of return #DIV /0!
cost saving per year #DIV /0! €
Case 2 : Target reduction of injuries will be achieved as fol low s:
Rate of return
after 1 year 20,00% #DIV /0! after 1 year
after 2 years 40,00% #DIV /0! after 2 years
after 3 years 60,00% #DIV /0! after 3 years
after 4 years 80,00% #DIV /0! after 4 years
after 5 years 100,00% #DIV /0! after 5 years
61 62
Type II models/tools?
Opmerkin gen :
De reachttruck zou in sept 20 08 restwaard e total loss 304 7 euro
afgeschreven huur van drie maanden van reachttruck: 3350
zijn. De machine was total loss en de
verzekering heeft enkel de restwaar de
uitgekeerd.
De n ieuwwaarde reachtruck i s 25 050 eu ro
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Costs and benefits? Costs and benefits?
(Prevention) cost categories Benefit (avoided accidents) categories
• Initial costs: research, selection and design, material, training and • Production chain benefits: production losses, start-up, planning
information, adaptation of the guidelines & work procedures, etc.
• Benefits regarding damages and losses: material/property/asset damages
• Installation costs: production losses, start-up, installation team, tools and and losses of the own company, material/property/assets damages and
utensils losses of other companies, of neighbouring living areas, of public property, …
• Exploitation costs: utility costs • Judicial benefits: penalties, interim-lawyers, specialized lawyers, internal
investigation team, experts, legislation changes, permits
• Maintenance costs: material, maintenance team, production losses, start-up
• Insurance benefits: insurance premium
• Inspection costs: inspection team
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02/02/2010
29/03/2010
26/05/2010
21/07/2010
15/09/2010
09/11/2010
06/01/2011
02/03/2011
28/04/2011
27/06/2011
19/08/2011
14/10/2011
08/12/2011
06/02/2012
30/03/2012
29/05/2012
25/07/2012
19/09/2012
13/11/2012
10/01/2013
06/03/2013
02/05/2013
Table 13: BP Share Price, Key Values
Source: Based on (BP, 2013)
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Disproportion factor:
Tool for type II risk economic analyses
research in progress
– Cost-benefits analysis for x measures for 1 scenario
– Cost effectiveness analysis for x measures for 1 scenario
– Cost-effectiveness analysis for y measures for z scenarios
30"
!
!
4. ‘Cost structure’ sheet
!
!
! 5. ‘Benefit structure’ sheet
Level%2%risks:%Tolerable%if%ALARP%
!
Level%1%risks:%First%priority%
Level%3%risks:%Acceptable%
!
!
!
6. ‘Cost-Effectiveness Analysis’ sheet
!
10"
!
!
7. ‘Report’ sheet
!
!
!
!
8. ‘History’ sheet
!
1"
!
Broadly( ALARP( ! Intolerable(
Risk(
9. ‘Optimization tool’ sheet
Acceptable( !
!
!
!
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Building blocks for the approach
Cost effectiveness analysis
Approach: “Knapsack problem” formulation
max Bi xi
• Building block 1: The risk matrix
s.t. Ci xi £ Bu tot
• Building block 2: Costs and Benefits
xi Î {0,1} needed
A number of assumptions are implicitly taken in this formulation:
• A measure is either taken or not (it cannot be partially taken);
• The total benefit of all measures taken is the sum of the individual benefits of the chosen
measures;
• The total cost of all measures taken is the sum of the costs of the individual measures;
• Method used in combinatorial
• Measures can be independently implemented, without consequences for the other measures.
optimization, that is, to solve the so-
called ‘knapsack problem’
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(DoD, 2000)
Probability of Hazard
Severity of
F E D C B A
consequences
Impossible Improbable Remote Occasional Probable Frequent
I
1.
Catastrophic
II
3. 2.
Critical
III
4.
Marginal
IV
Negligible Every cell of the risk matrix corresponds with a certain cost Ci.
Acceptable
Risk Code/ Un- Un-
Actions
1.
acceptable
2.
desirable
3. with 4. Acceptable (This cost is the total cost of all risks together within that cell
controls
of a certain type (e.g. fire risks) –
hence first one looks at the likelihood as well as at the
consequences, second one sums the consequences per
cell, third a final cell is assigned to the package of risks)
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Building block 2: Cost-benefit analysis
The risk matrix, with cell cost per year
• “Costs” = costs of prevention measures
Likelihood Cell assignments (in €/year)
[year-1] for decreasing from risk cell i to risk cell j;
>1 7,500 75,000 750,000 2,500,000 called COPij
> 10-1 750 7,500 75,000 250,000
> 10-2 75 750 7,500 25,000
> 10-3 7.5 75 750 2,500
> 10-4 0.75 7.5 75 250 • “Benefits” = averted costs (thus:
Consequence
classes / financial “hypothetical benefits due to the taking of
impact [€] à < 7,500 < 75,000 < 750,000 < 2,500,000 prevention measures”): to calculate by
(ideally, we have real cost values Ci, based on financial information available about risks in the organization) determining the decrease of costs related
(cfr. as used in tool under construction)
to risk cell i and risk cell j. This decrease
can be calculated by subtracting Cj from
Ci.
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Illustrative example (1) Illustrative example (2)
83 84
Illustrative example (3) Solution of the illustrative example (4) chosen cost benefit
Start = Risk cell
1
3
3 2 35 67.5 0 0 0
3 1 42 74.25 1 42 74.25
Start = Risk cell
to solve this problem, four conditions have to be met: (i) the total benefit of measures taken, 7
7 6 325 675
1
0 0 0
7 5 460 742.5 0 0 0
needs to be maximized; (ii) the available budget constraint needs to be respected; (iii) 7 3
7 2
295
420
675
742.5
1
0
295
0
675
0
7 1 590 749.25 0 0 0
Start = Risk cell
maximum 1 decrease per risk cell is allowed; and (iv) a measure can be taken, or not. These 10
10 9 330 675
0
0 0 0
10 6 350 675 0 0 0
10 5 390 742.5 0 0 0
conditions translate into the following mathematical expressions: 10 2 400 742.5 0 0 0
10 1 880 749.25 0 0 0
Start = Risk cell
1
12
12 11 13500 17500 0 0 0
12 10 13750 24250 0 0 0
åB
12 9 14800 24925 0 0 0
(ii) å CoP
i, j
ij £ Bu tot 12 4
12 3
12 2
13900
17000
27500
24750
24925
24992.5
0
0
0
0
0
0
0
0
0
12 1 38000 24999.25 0 0 0
Start = Risk cell
0
13
(iii) åxj
ij £1 13 9
13 5
13 1
410
550
700
675
742.5
749.25
0
0
0
0
0
0
0
0
0
Start = Risk cell
1
15
x ij Î {0,1}
15 14 31000 67500 0 0 0
(iv) 15 13
15 11
36650
29880
74250
67500
1
0
36650
0
74250
0
• Solution: total cost = 49,987€; total hypothetical benefit = 97,499.25€. Total hypothetical profit =
47,512.25€.
85 86
Possible approach refinements for further application in real Possible approach refinements for further application in real
industrial practice industrial practice
87 88
Possible approach refinements for further application in real Possible approach refinements for further application in real
industrial practice industrial practice
either risk cell r or risk cell t needs to be decreased, but not both risk cells at either risk cell r, or risk cell t, or both, need to be decreased.
the same time.
(e.g. two measures are redundant (they duplicate each other’s effects), and (e.g. either invest in a company fire department or in a sprinkler
the organisation judges it superfluous to invest in both measures system, or in both)
simultaneously)
Mathematical constraint:
(e.g. protection of machine from fire by procedural measures or by physical
X(ràs) + x(tàu) >= 1
measures (fire wall), but not by both)
Extra constraint:
x(ràs) = 1 – x(tàu)
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Possible approach refinements for further application in real Possible approach refinements for further application in real
industrial practice industrial practice
Other relationships:
Another possibility:
• In principle, all relationships between measures can be expressed in a
mathematical way as constraints
if risk cell t is decreased, risk cell r cannot be decreased, and vice
versa. The possibility also exists that both measures are not taken. • Logical relationships can also be used, and expressed by operators
– NOT (risk cell i is not decreased)
(e.g., management has decided that one part of a facility will be – AND (risk cell i and risk cell j are decreased)
protected by a sprinkler system at most, but not two parts) – OR (risk cell i or risk cell j is decreased)
– IMPLICATION (if risk cell i is decreased, then risk cell j is decreased)
Mathematical constraint: These logic-operators can be used to create arbitrarily complex relationships that can
X(ràs) <= 1 – x(tàu) be used to express the most complex logical relationships between safety measures
91 92
Possible approach refinements for further application in real Possible approach refinements for further application in real
industrial practice industrial practice
Example for logical operators: Logical equivalent: (M1 AND M2) AND NOT(M3) IF THEN M4 OR
M1: automatic fire door is installed [e.g. x(4à2)] M5
M2: fire alarm system is installed [e.g. x(6à2)]
M3: electricity system is upgraded [e.g. x(3à1)]
Converted into its conjunctive normal form:
M4: back-up generator is installed [e.g. x(7à3)]
M5: a link to an additional electricity system is installed [e.g. x(5à2)] (NOT(M1) OR NOT(M2) OR M4 OR M5) AND (M3 OR M4 OR M5)
The condition is the following: Which, in turn, can be translated into the following mathematical
If both the automatic fire door and the alarm system are installed, and the constraints which need to be met both:
electricity system is not upgraded, then either a back-up generator should be
installed, or a link to an additional power system should be purchased.
X(4à2) + x(6à2) – x(7à3) – x(5à2) <= 1
X(3à1) + x(7à3) + x(5à2) >= 1
Logical equivalent: (M1 AND M2) AND NOT(M3) IF THEN M4 OR M5
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Possible approach refinements for further application in real Possible approach refinements for further application in real
industrial practice industrial practice
95 96
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Optimal diversified selection – application
Evaluating + and – side of risk treatment
of the Langrange multiplier method
Assume the following functions for the curves of diminishing marginal rate of return on investment for
Technology, Organisation, and People respectively:
yT =
0.5 xT
; yO =
0.2 xO
; yP =
0.3xP
• Method for Risk Treatment decisions
xT + 5000 xO + 200 xP + 2000
Furthermore, the safety budget is for example set to be 20,000€. Hence, since x i represents the safety
budget for safety measure of type i, the condition xT + xO + x P = 20000 can be drafted. The following
using:
maximization problem thus arises:
¶L 2500
– Variability = Max cost – Min cost
= -l = 0
¶xT ( xT + 5000 )
2
¶L
=
40
-l = 0
– Uncertainty = Variability / Max cost
¶xO ( xO + 200)
2
¶L
=
600
-l = 0
– Hypothetical benefit = Cost of retention – Cost of
¶x P (xP + 2000 )
2
¶L
= 20000 - xT - xO - x P = 0
retention AFTER treatment
¶l
Solving this system of equations gives xT » 11,700; xO » 1920; xP » 6350 . Hence, under the made – Defining a maximum uncertainty level for the company
assumptions, the safety budget of 20,000€ should be allocated to technological measures for some
11,700€, to organisational measures for some 1,920€, and to people-related measures for some
6350€. Therefore, using a budget of 20,000€ allows to achieve a safety benefit of some (0.35 + 0.18 +
(e.g. 30%)
0.23)% = 76%.
99 100
101 102
Event trees and economics – cost-
Other promising techniques under
variable approach for domino effects
investigation
prevention
- Safety value function approach
103 104
105 106
Thank you!
Conclusions & recommendations
• Preventing accidents is an important expenditure on a yearly
basis for organizations
1 2
Safety?
• What is Health? • What is Safety?
• Absence of illness/sickness • Absence of accidents
• How to measure and • How to measure and
maximize? maximize?
• Check for any illness or • Check for any accident
sickness causing situation - RISK
• Avoid unhealthy conditions • Minimize Risk
• Do regular checkups • Monitor and Manage Risk
3 4
9 10
Tong, Q., Yang, M., Zinetullina, A. (2020). A dynamic Bayesian network-based approach to resilience assessment of engineered systems, JLPPI, 65, 104152
• How to define resilience for complex engineered Burnard and Bhamra (2011) [30] Resilience is the emergent property of
organizational systems that relates to the
Adaptive
capacity
inherent and adaptive qualities and capabilities Improve
systems? that enable an organizations adaptive capacity
during turbulent periods. The mechanisms of
awarenes
s
organizational resilience thereby strive to Reduce
• How to measure resilience? improve an organization’s situational awareness,
reduce organizational vulnerabilities to systemic
vulnerabi
lity
risk environments and restore efficacy following Restore
the events of a disruption. efficacy
Economics Charles Perrings (2006) [31] Economic resilience refers to the ability or Absorb
capacity of a system to absorb or cushion against
damage or loss.
Joseph Fiksel (2006) [32] Enterprise resilience refers to the capacity for an Survive
enterprise to survive, adapt, and grow in the Adapt
face of turbulent change. Grow
Rose and Liao (2005) [33] Economic resilience refers to inherent ability and Inherent
adaptive response that enables firms and ability
regions to avoid maximum potential losses. Adaptive
response
Avoid
losses
Social system Adger (2000) [34] Ability of groups or communities to cope with Cope
external stresses and disturbances as a result of with
social, political and environmental change. external
stresses
and
disturban
ces
Social-ecological system Gumming et al. (2005) [35] Ability of a system to maintain its identity in case Maintain
11 of disturbances. 12
Kinzig et al. (2006) [36] Resilience in a social-ecological system refers to Survive
Sharma, N., Tabandeh, A. and Gardoni, P. (2017). Resilience analysis: a mathematical formulation to model resilience of
Dinh, Pasman, Gao, and Mannan (2012) Sharma, Tabandeh, and Gardoni (2017)
• Resilience is the ability to recover quickly after an
• “The resilience of a system is related to its ability
upset, has been recognized as an important
to withstand stressors, adapt, and rapidly recover
characteristic of a complex organization…
Tong, Q. Yang, M.*, Zinetullina, A. (2020). A dyanmic Bayesian newtork-based approach to resilience assessment of Tong, Q. Yang, M.*, Zinetullina, A. (2020). A dyanmic Bayesian newtork-based approach to resilience assessment of
engineered systems, JLPPI, 65, 104152 engineered systems, JLPPI, 65, 104152
15 16
I. FRAM modeling
Develop FRAM model
for the system
• Integration of FRAM
Resilience
Establish linkages
Simulate the system between the identified
V. Resilience assessmernt
after improvement
Propose additional safety
measures based on FRAM
model
process systems using functional resonnance analysis method and dynamic Bayesian
Zinetullina, A., Yang, M*., Khakzad, N., Golman, N. (2020). Dynamic resilience assessment for process units operating in
19 network. RESS, 205, 107232 End 20
Arctic environments. SIEE, 2, 113-125.
Chen et al. (2021). A dynamic stochastic methodology for quantifying HAZMAT storage resilience.
RESS, 215, 107909.
21 22
Cai and Xie et al. (2017) Sun, Wang, Yang, Reniers (2021)
Steady-state availability is
used as a resilience metric
Cai et al. (2017). Availability-based engineering resilience metric and its corresponding evaluation
Sun et al. (2021). Resilience-based approach to safety barrier performance assessment in process
methodology. RESS, 6041.
facilities, JLPPI, 73, 104599
23 24
Resilience
quantification
Functionality
assessment
25 26
The goal is to improve resilience References
• Aven, T. (2017). How some types of risk assessment can support resilience analysis and
management, RESS, 167, 536-543.
• Cai et al. (2017). Availability-based engineering resilience metric and its corresponding evaluation
methodology. RESS, 6041.
• Dinh et al. (2012). Resilience Engineering of industrial processes: principles and contributing
factors, JLPPI, 25(2), 233-241.
• Hollnagel, E. (2006). Resilience - the Challenge of the Unstable. In E. Hollnagel, D. D. Woods, & N.
Leveson (Eds.), Resilience Engineering: Cocnepts and Percepts (pp. 9–17). Ashgate Publishing, Ltd. .
• Patriarca, R. et al. (2018). Resilience Engineering: Current status of the research and future
challenges. Safety Science, 79-100.
• Sharma, N., Tabandeh, A. and Gardoni, P. (2017). Resilience analysis: a mathematical formulation
to model resilience of engineering systems. Sustainable and Resilient Infrastructure, 3(2), 49-67.
• Sun, H., Wang, H., Yang, M., Reniers, G. (2021). Resilience-based approach to safety barrier
performance assessment in process facilities, JLPPI, 73, 104599
• Tong, Q. Yang, M., Zinetullina, A. (2020). A dyanmic Bayesian newtork-based approach to resilience
assessment of engineered systems, JLPPI, 65, 104152
Health to the human is Safety to the System
• Woods, D. (2003). Creating foresight: how resilience engineering can transform NASA’s approach
Let’s build up the immunity of complex to risky decision-making.
systems! • Zinetullina, A. Yang, M., et al. (2020). Quantitative resilience assessment of chemical process
systems using functional resonnance analysis method and dynamic Bayesian network. RESS, 205,
10723.
.
27 28
Unsafe Behaviors/Conditions
10,000
2 3
D. McCutcheon
Planned
Reviews
RISK MANAGEMENT
Management Activities
To track company
actions against policy.
Identification of
Hazards
• Knowledge uncertainty
– Various techniques
Reduce the Risk Risk Analysis/
A GENERIC • Physical scope
Assessment
Risk Analysis/ FRAMEWORK – Definition of system boundary for assessment
Assessment Activities
Yes To track, look for and FOR RISK • Analytical scope
analyze and assess MANAGEMENT
Can the
No
Is the risk
hazards or concerns that
arise and challenge
– Nature of hazards under consideration
risk be acceptable?
reduced?
policy.
• Perception, in addition to
Yes
– Event likelihood & Severity of consequences
No
Management Activities
Discontinue the Manage the To ensure company
Activity Residual Risk activities keep risks
under control.
4 5
Hierarchy of Controls D. Hendershot Risk reduction/treatment – (i)
• Techniques of control and risk reduction: • Techniques of control and risk reduction:
– Reduction/mitigation are techniques whose – Segregation summarizes the techniques
goal is to reduce the severity of accidental which are to minimize the overlapping of
losses when an accident occurs: losses from a single event. It may imply very
• Measures applied before the occurrence high costs.
of the event (often also have an effect on • Segregation by separation of high risk
the likelihood/frequency) units
• Measures applied after the occurrence of • Segregation by duplication of high risk
the event (often aim to accelerate and units
enhance the effectiveness of the rescue)
8 9
Risk reduction/treatment – (iv) Risk reduction/treatment options
10 11
Design Basis
Protection Layers
Effect Mitigating
Measures
Passive Protection Measures
(eg. PSV)
an
SIS
Inherent safer design
Pl
lan
cy
yP
Critical Alarms
en
rg
nc
me
ge
er
al
rn
Ex
te
In
HSE TOTAL
12 13
PETROCHEMICALS
INHERENTLY SAFER DESIGN
Principles of Inherent Safety (EARLY)
• Minimization (Intensification)
INHERENT SAFETY
Minimize amount of hazardous material
in use (when use of such materials
PASSIVE ENGINEERED cannot be avoided – i.e. elimination)
(ADD-ON) SAFETY
ACTIVE ENGINEERED
(ADD-ON) SAFETY
PROCEDURAL
(ADMINISTRATIVE)
14 15
SAFETY
16 17
With respect to stairs, an inherently safer
Principles of Inherent Safety (EARLY)
option to a two-story house is a…
• Simplification
Simplify equipment and processes that
are used; avoid complexities; make
equipment robust; eliminate opportunities
for error
18 19
20 21
Safety by design
Safety Management System/ Safety by Design
Control Safety Instrumented Systems
• Redundancy/diversity of instrumentation
• Planned inspections/maintenance
• ESD system
• Emergency preparedness
• Blowdown systems
• Knowledge and skill training
• Interlock systems
• Engineering and change management
• …
• Communication
• Materials and services management
• Hiring and placement, contractor selection
• …
22 23
24 25
Safety by Design Safety by Design
Inspection and Maintenance Inspection and Maintenance
Monitoring info.
House keeping
General "Good
RBI analysis/
priotitization
findings
• Infrared/Thermal Testing (IR)
Corporate Policy • Leak Testing (LT)
i. Inspect
ii. Onsite assessment • Magnetic Particle Testing (PT)
iii. Detailed FfS if
Codes and
needed • Neutron Radiographic Testing (NR)
Standards, RP's, Data analysis
RAGAGEP • Penetrant Testing (PT)
Anomolies
DM's
• Radiographic Testing (RT)
Database Update database
Design Construction
• Ultrasonic Testing (UT)
Operation Inspection
•Visual Testing (VT)
06_Inspection Planning RBI role.vsd
26 27
Prevention Prevention
• Prevention is an attitude and/or a series of • 9 Principles of prevention:
measures to be taken to avoid degradation – 1. Avoid risks: remove the hazard or the exposure to it
of a certain situation (social, environmental, – 2. Assess risks that cannot be avoided: assess their
nature and importance, identify actions to ensure
economical, technological, etc) or to prevent safety and guarantee the health of workers.
accidents, epidemics or illness. It acts mainly – 3. Fight risks at the source: integrate prevention as
on the likelihood of occurrence and the early as possible, from the design of processes,
causality chain, trying to lower the probability equipment, procedures and workplace
that an event happens. Prevention actions – 4. Adapt work to man: design positions, choose
equipment, methods of work and production to reduce
are also intended to keep a hazard risk the effects of work on health.
problem from getting worse. They ensure – 5. Consider the state of technological developments:
that future development does not increase implement preventative measures in line with the
hazard losses. technical and organization developments.
28 29
Prevention
• 9 Principles of prevention:
– 6. Replace the hazardous by what is less hazardous:
avoid the use of harmful processes or products when
the same result can be obtained with a method with
less hazards.
– 7. Plan prevention integrated in a coherent package: Environmental risk minimization –
a) technique, b) work organization, c) working
conditions, d) social relations, e) environment pollution prevention
– 8. Take collective protection measures and give
them priority over individual protective measures: use
of personal protective equipment’s (PPE) only to
supplement collective protection or their defaults.
– 9. Give appropriate instructions to employees:
provide them the necessary elements for
understanding the risks and thus involve them in the
preventative approach.
30 31
32
32 33
What is Pollution Prevention (P2) P2 vs. Pollution Control
Process
Energy Wastes
Treatment
36
36 37
37
P2 Principles P2 practice or not?
38
38 39
39
40
40 41
41
P2 Examples in a Restaurant, Cont’d Group Discussion #2
Benefits of P2
• Reduced material, operation, and
production costs
Application of P2 to OOG Operations –
• Reduced waste treatment and future clean
up costs A Brief Discussion
• Improved business efficiency and
profitability
• Improved company image
• Reduced risks to employees and
communalities
• …
44
44 45
45
Environmental Impacts
Four Main Stages of OOG Operations
Stage Activity Type of nature of impacts
Acoustic source, short-term disturbance to marine
• Geological and geophysical survey Geo. survey Seismic survey
organism and fish population
– Identify areas with favorable geological conditions Increase in turbidity, disturbance on bottom
Test drilling
– Aerial and seismic survey to provide detailed geological information
• Exploration Exploratory Emissions and discharges of pollutants, disturbance to
drilling fisheries, accidental blowouts
– Exploration drilling to verify presence and quantity of hydrocarbons
– Determine if the reservoir is feasible to develop Exploration Plugging well Long-term impacts on benthic and pelagic habitats,
and biodiversity
• Development and production
abandonment
– Platform and pipeline emplacement
Platform Construction discharges, long term and chronic effects
– Drilling for production of discharges on benthic and pelagic biota
emplacement
– Produced hydrocarbon separation and gas processing and pipeline
– Oil and gas export laying
• Decommissioning Development and Drilling for Drilling fluids and cuttings discharge, produced water,
– Removal of platform facilities production production and accidental spillage, impacts on fisheries, physical
injection wells disturbance
– Remediation of environmental impacts
Vessel traffic Operational emissions and discharges, impacts on
marine birds, mammals and other organisms
Decommissioning Facility removal Operational emissions and discharges, impacts on
fisheries, marine organisms if explosive charges are
used
46
46 47
47
Patin (1999)
48
48 49
49
P2 Opportunities, Cont’d P2 Opportunities, Cont’d
50
50 51
51
Thank you!
P2 Opportunities, Cont’d
1 2
3 4
A Risk Governance PDCA Mindset: Risk Governance Model
5 6
9 10
Why?
Presentation outline Safety Concerns
A Never-ending Story.
11 12
Why? - Safety Concerns (i) Why? - Safety Concerns (ii)
• All stakeholders
• Prudence due to industrial activities should be present
in every industry, and certainly also in the hazardous
materials using industries
• Characteristics of chemicals using industries: use of
hazardous materials, existence of chemical industrial parks,
license to operate/acceptability linked with reputation, high
uncertainties linked with debatable opinions
• Belgium & The Netherlands: densely populated area
combined with highly concentrated chemical industrial
activities
• The Rotterdam Port Area is part of the “ARRRA” and is
extremely important for the Dutch
(/Belgian/German/European) economy
13 14
What?
Safety Matters
What? – Safety Matters (i)
http://www.youtube.com/watch?v=2MpsArclaxw
15 16
What? – Safety Matters (i) What? – Safety Matters (i)
• Specialistic AND Generalistic • Analytic
• Technology AND HOFS
• Reactive AND Proactive
• Current practice
• Individu AND Group • Linear
• Confidential
• Static
• Practical
• Realist/Pragmatic
17 18
Easy?
What? – Safety Matters (ii) Safety Bothers
21 22
How?
Playing with Safety How? - Playing with Safety (i)
23 24
How? - Playing with Safety (ii) New?
(so that it gets safer!) Safety Futures
25 26
29 30
The End.
Who? – Safety Scores (ii) The Safety Tail/Tale: A Never-ending Story.
31 32
The End. The End.
The Safety Tail: A Never-ending Story. (i) The Safety Tale: A Never-ending Story. (ii)
Some recommendations:
• Safety (or rather: ‘dealing with uncertainty’) should be
taught at all levels of education, and in all studies
• Safety thinking should always in some sort be part of
technological innovation
• Safety Science should be a true pillar of society if it wants
to excell
“All I’m saying is now is the time to develop the technology to
deflect an asteroid.”
(from: Risk-benefit analysis, Wilson and Crouch, Harvard Univ. Press,
2001)
33 34