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Inonu University, Engineering Faculty, Department of Civil Engineering, Malatya, Türkiye
Abstract
One of the most important parameters measured in the tests at laboratory–scale of RC beams
is the flexural strains required to investigate the behavior and develop a model. Flexural
strains measured precisely are of great importance both in the correct interpretation of the
behavior of RC beam tested and in the development of models close to the real behavior. In
the literature it has been observed that there are a lot of problems encountered in the
measurement of flexural strains. In this study, a flexural strain measurement setup (FSMS) is
designed, manufactured and tested on RC beam to eliminate these problems. In addition to
being cost effective and not labour intensive, FSMS developed can quickly, easily and more
accurately measure the flexural strains of RC beams. It also can easily measure the flexure
strains in RC beams with various cross-sectional shapes such as rectangular, triangular,
trapezoidal, T, circular, etc. FSMS will certainly provide more accurate data to interpret the
behavior of RC beams and to develop a model for RC beams or to check the accuracy of new
strain measuring methods. Also, it will provide a great convenience to researchers interested
in measuring flexural strains of RC beams in laboratory–scale.
1. Introduction
*
Corresponding author: kazim.turk@inonu.edu.tr
the determination of these values mentioned above depends on an accuracy and sensitive
measurement of these strains on the RC beams tested.
To measure strains in RC beams, the SGs and LVDTs have been preferred because their
measurement is more accurate and sensitive [2]. The SGs are piezoresistive sensors. They are
manufactured from metallic or semiconductor materials and they measure the strains in any
direction or sense in a specific point of RC beams. An electrical resistance SG is a classic
device used to precisely measure strain. The SGs, which work under the effect of Hooke’s
law, has micro–measurement ability. This means that the deformation of an elastic material is
directly proportional to the applied force [3]. The installation of SG on RC beam is very
important. The surface of RC beam should be smooth and clean for good adhesion.
Otherwise, the incorrect measurements of strains can be obtained or adhesive of SGs can be
broken during the test stage [4]. The SG measures the strain at a single location. In case of
different deformations along the rebar in RC beam, a lot of SGs must be glued sequentially to
the rebar but it is uncommon. This is also an expensive and labour–intensive process, which
limits the number of experiments available. Thus, a more practical method is needed to obtain
the strain measurements of the rebar in RC beam. Another issue is that RC beams usually
exhibit the typical flexural failure, which is characterized by obvious crushing and spalling of
concrete in the compression zone. In this case, the SGs in this zone are damaged and the
measuring operation of strains can stop. If RC beams have non–uniform concrete, the correct
measurement of strains can be very difficult. Hence, similar to the case of measuring the
strains in the rebar mentioned above, it is needed a lot of SGs in the compression region for
measuring strains. LVDT is a classical device used for deflection and deformation
measurements. It is especially used to measure the deflection at the midpoint of RC beams
and the deformation in the tensile zone. The curvature of RC beams subjected to bending is
calculated by using LVDT measurements in the compression and tension zone. There are
LVDTs having the various gage lengths. When the length of pure flexure region of RC beams
is long, it is needed to be installed several LVDTs along the length of this region. The dowels
or epoxy with connecter are used to install LVDTs on RC beam. Therefore, the installation of
LVDT on RC beams is a difficult and time–consuming process. Also, RC beams are slightly
damaged during the installation process of LVDTs due to the dowel holes drilled on the RC
beams. In the literature, some tests related to RC beams subjected to bending using a SG or
LVDT to measure strain are given. Besides, the drawbacks of installing SGs or LVDTs on
RC beams are discussed below.
Huang et al. [5] investigated the fatigue behaviour of ultra-high toughness cementitious
composite (UHTCCs) beams. In Fig. 1 the strains of the longitudinal rebar were measured by
SGs glued to the rebar, while the strains of the concrete at the same level as the longitudinal
rebar were measured by LVDTs. LVDTs were mounted on plastic attachments which were
glued on concrete by epoxy. Also, the strain gage was glued on the top face of RC beam.
According to the test results, it was found that the strains of rebar were similar to those of
concrete before reaching the yield point of rebar. After that point, the strains of rebar and
concrete were roughly similar in UHTCCs. This indicated that the bond between the rebar
and concrete was good under the static loading. Authors noted that some of the SGs were not
working when the strain value was relatively large. They also pointed out that the bottom
LVDTs dropped during fatigue tests because of glue breakage, and the top SG was not stable.
For this reason, the corresponding strains could not be obtained and strain profiles of some
beams were not given in their work.
Dancygier and Berkover [7] also investigated the cracking localization and the reduction of
ductility in fiber reinforced concrete beams having low longitudinal reinforcement ratio at
tension zone. Strain measurements based on Euler-Bernoulli beam theory were made to
measure the compressive and tensile strains at the top and bottom levels to calculate the
curvature for each section. In their works, the longitudinal strains at the top face of RC beams
were measured by using seven SGs along the pure bending zone (Fig. 3). The longitudinal
strains at the bottom face of RC beams were also measured by using seven LVDTs along the
pure bending zone for one side only, and a total of fourteen LVDTs for both side. Besides,
two of the fourteen LVDTs were located parallel to the location of the longitudinal tension
rebar on both side of the cross section of RC beam at mid–span. In addition, the tensile strain
on the rebar was also measured by using SGs glued to the rebar at the same level as the two
LVDTs. It was noted that the strains obtained from two LVDTs at both sides of RC beam and
the SGs glued on the tension rebar were similar. It can be emphasized from here that LVDTs
could also be used to check whether the rebar reached the yield point. In this work, a lot of
SGs and LVDTs were used to measure strains in compression and tension zones. Moreover,
there were a lot of dowel holes drilled on the both side of RC beams.
Fig. 3. Use of multiple LVDTs to measure strain at the bottom of RC beam
Kodur et al. [8] made an experimental work on the analysis of flexural and shear resistance of
ultrahigh performance fiber reinforced concrete beams without stirrups. As shown in Fig. 4,
the SGs were glued on the front and behind faces of beams using epoxy along the depth of
critical section at mid–span after the concrete surface was ground. The SGs were also glued
on the tensile rebar at the mid-span of the beams. In addition to the SGs, the four LVDTs
were also mounted on the front and behind sides at the top and bottom of beams to evaluate
the average curvature at mid–span. These LVDTs were mounted on plastic attachments that
were bonded on the concrete using epoxy (Fig. 4). Fig. 4 showed that all of SGs were broken
after testing.
Huang et al. also tried to measure the strains in the tensile zone by SGs in high performance
fiber reinforced RC beam subjected to bending. But they stated that the SGs were broken
without getting enough data in this zone [11]. Brault and Hoult [12] stated that the strain
measurement along a tensile rebar in the pure bending zone of RC beam was needed for
modeling. However, they said that it was not uncommon for tens of SGs to be bonded
sequentially on a rebar. They pointed that this was not cost effective and was labour intensive
which limited the available number of tests, thus there was a need for a more practical
method of acquiring distributed rebar strain measurements.
As seen from literature survey related to the strain measurements in RC beams, the strains
can be measured by using the SG or LVDT or by using both SG and LVDT together. The SG
is expensive because it is disposable. It measures the strain in a specific point in RC beam. In
case of non–uniform concrete in RC beam, the SG does not give reliable strain
measurements. Therefore, it is needed a lot of SGs because they have to be glued along the
pure moment zone length. Another disadvantage is that bonding the SG onto the concrete or
rebar requires special care and is a time consuming process. Breaking of the SGs before
reaching the peak load during the RC beam tests is another problem. As for the LVDTs, they
are mounted on the RC beam by using the dowels or metal/plastic attachments which are
glued by epoxy. In case of using dowels, the dowel holes are drilled on the RC beam. This
method is both semi-destructive and time-consuming process. During test, these holes can
cause cracks to start or cracks can pass through where these holes are located. The use of
metal/plastic attachments is also a time-consuming and costly process. Since the epoxy used
to bond the metal/plastic attachments hardens over time, it extends the time to prepare the RC
beams for testing. Also, the breakage of the epoxy during test may cause the falling off of
LVDT from the RC beam, and thus resulting in the halting of data acquisition. Another
problem is the gage length of the LVDT. When the gage length of the LVDT is short, the
measurement of deformation cannot be made along the entire pure bending zone. Another
disadvantage is that, in case of full–scale RC beam tests, many LVDTs have to be used when
the pure bending zone is longer.
In this study, to eliminate the disadvantages mentioned above, a novel flexural strain
measuring setup (FSMS) is developed for full–scale RC beam tests. The developed strain
measurement setup is simple and inexpensive. The installation of FSMS on the RC beam is
very easy and it allows quick testing of the RC beams. Moreover, the flexural strains in the
RC beams subjected to bending can be measured and recorded more accurately by this newly
developed setup.
a) Connecting main frames of the FSMS by b) Removing FSMS from the tested RC
distance adjustment rods beam
Fig. 14. Preparing the FSMS for the next RC beam test
The T and B deformations at the level of hinges at top and bottom of FSMS were measured
by the LVDTs (Fig. 9.b) and then, the strains and curvature in RC beam section were
obtained by equating similar triangles from the strain diagram of RC beam subjected to four-
point bending (Fig. 9.c) as following.
(1)
(2)
where T and B were deformations at the level of hinges at top and bottom of FSMS. The
initial length Lo was the horizontal distance between the centres of the top or bottom pointed
bolts on the left and right main frames. ε T and ε B were strains at the level of hinges at top and
bottom of FSMS.
(3)
where c and h were the neutral axis and the height of RC beam, respectively. b was the
vertical distance between the bottom face of the beam and the hinges at the bottom of the
FSMS while t was the vertical distance between the top face of RC beam and the hinges at
the top of the FSMS.
(4)
where v was the vertical distance between the top and bottom hinges of the FSMS. h was the
height of RC beam.
(5)
(6)
(7)
(8)
where ε c, ε ct and ε swas the compressive strain at top fibres, the tensile strain at bottom of
RC beam and the tensile strain of the longitudinal bar, respectively.
The variation with moment of the strain in the compressive zone on the top face of RC beam
and the strain on the longitudinal tensile rebar in the tensile zone of the RC beam measured
by FSMS was shown in Fig.15. After reaching the maximum moment, while the moment
remained approximately constant, ε c and ε s strains continued to increase until the test was
stopped. When the strain in the longitudinal tensile rebar reached 2000 corresponding to the
yield point of rebar, the compressive strain in the concrete on the top face of RC beam was
750. The compressive strain on the top face of RC beam reached 1250 at the maximum
moment. The variation with moment of the tensile strain of concrete on the bottom face of
RC beam measured by FSMS was also shown in Fig.16. The tensile strain of concrete at
which the first tensile crack developed in RC beam was 123 that was consistent with the
literature [14] at the moment of 4 kN.m.
Fig. 15. Variation with moment of strains measured by FSMS
The variation with moment of the compressive strains of concrete on the top face of RC beam
measured by FSMS and SGs was shown in Fig.17. Up to a strain of 265, the rate of strain
increase measured by SGs was slightly greater than that of measured by FSMS, but the strain
values obtained from FSMS and SGs were slightly different from each other. When the first
crack occurred in the tensile region at bottom face of RC beam, that is, the moment reached 4
kN.m, the strain rate of the SGs was maximum compared to the strain rate measured by
FSMS. However, after the moment of 4 kN.m, there were gradually decrease in the strain
rates of SGs and they became equal to the strain rate and strain value measured by FSMS at
the moment of 8 kN.m. Meanwhile, when the first tensile crack of concrete formed at the
bottom face of RC beam, the compressive strain at the top face measured by FSMS had
reached 100. The reason for increase in strain rates in measurement made with SGs was that
in a heterogeneous material, SGs measured at a very short range (10 mm), while the
measurement made by FSMS occurred at a longer range (640 mm). There were deviations in
the measurement of strains made by SGs due to the heterogeneity of concrete [15]. In
addition, the strain rates and values obtained from SGs could be affected with the abrupt
changes such as cracking of concrete and etc. The strain rates and values measured by the
FSMS and SGs were the same until the rebar began to yield in the tensile zone of RC beam.
This condition could be attributed to the fact that the rebar was elastically deforming in the
tensile region, while the tensile crack of concrete in the tensile zone was stably progressing
due to fibre reinforced concrete preventing local and abrupt cracks. After the tensile rebar
started to yield, the rate of increase in the strains measured by SGs was greater than that of
measured by FSMS until maximum moment. The moment-strain curve obtained from the
FSMS showed a smoother change, while the moment-strain curves of the SGs changed more
sharply. After reaching the maximum moment, the strain rates and values measured by FSMS
and SGs became equal. When the strain in the compression zone of RC beam reached to
3000, the concrete crushed and after this stage, data could not be obtained due to the
damage of SGs. However, the strain measurement made by FSMS continued until the test
was stopped. As for the moment–curvature diagram drawn by using the strains obtained from
FSMS, it was displayed in Fig. 18. The curvature values were calculated by using Eq. 8. In
Fig. 18 Mcr, My and Mu were the moment values corresponding to tensile cracking of concrete
at bottom face, longitudinal rebar yielding in tension zone and concrete crushing strain in
compression zone (ɛc=0.003), respectively. The curvature values corresponding to these
moment values were ϕcr , ϕy and ϕu, respectively. It could be seen from Fig. 18 that the
moment–curvature diagram obtained was quite smooth.
Fig. 17. Variation with moment of strains on top face of RC beam measured by FSMS and
SGs
Fig. 18. Moment–curvature diagram generated from strains obtained from FSMS
4. Concluding remarks
In this study, FSMS is developed to measure the flexural strains in RC beams and the
following conclusions are drawn:
FSMS is simple and inexpensive. As FSMS is quick and easy to install on RC beam,
it is not time consuming and does not require labor intensive. In case of a large
number of RC beam samples to be tested, it will save time and provide a more
comfortable experimental program, especially for researchers working on large-scale
samples.
Since the dowel is not used, there is no damage to the RC beam caused by the dowel
hole. As FSMS is fixed to the top and bottom faces of RC beam with pointed bolts, it
is not affected by the cracks occurring on the side faces of RC beam during the test
and does not also affect the change of crack directions.
In FSMS the strains in both concrete and longitudinal rebar at any point of cross-
section can be measured by using only two LVDTs in total, one at the lower and the
other at the upper of RC beam.
Since SGs are directly attached to the surface of concrete, they are greatly affected by
sudden changes in strain due to the damages of concrete under loading. On the other
hand, as for FSMS, since LVDTs do not directly come into contact with the concrete,
that is, only the pointed bolts come into contact with the concrete. Therefore, it is not
affected by abrupt conditions such as cracking or crushing of concrete or yield of
rebar.
FSMS can easily measure the flexure strains in RC beams with various cross-sectional
shapes such as rectangular, triangular, trapezoidal, T, circular, etc.
When the concrete of RC beam is wet, problems may occur in the bond of SGs to the
concrete. Therefore, testing will be delayed as the sample will need to be dried. That
kind of problem will not be encountered in FSMS.
FSMS can measure strains over a long region of pure bending in RC beam.
Consequently, since FSMS also covers local minor non-homogeneities, it can give
more realistic strain values compared to SGs.
The flexural strains obtained by using FSMS in RC beam can be used in checking the
accuracy of new flexural strain measurement methods. It can be used safely in the
correct interpretation of the behavior and modeling of the RC beam tested.
Acknowledgements
This work was supported by The Scientific and Technological Research Council of Turkey
(TUBITAK), Number of Project No: 121M024.
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