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capture the initiative

MAINTENANCE & ENGINEERING SERIES

RCM BLITZ ™ OLW


ONLINE
WORKSHOP

Using Reliability Centered Maintenance techniques to eliminate


failure modes and increase efficiency to ensure total machinery
reliability and operation

23RD - 26TH OCTOBER 2023 4-DAY ONLINE MASTERCLASS VIA ZOOM


TOP OBJECTIVES
1. Adapt advance techniques such as PF Curve and statistical analysis
to optimize your maintenance program
BEST SELLING MAINTENANCE
2. Analyse and improve your existing maintenance program and MANAGEMENT BOOK:
eliminate or reduce your current failures
Reliability Centered Maintenance Using RCM Blitz
3. Minimize waste in Preventive Maintenance (PM) activity to
diminish unnecessary costs

4. Distinguish why PM’s & PdM's tasks fail and how to ensure your
maintenance tasks are effective

5. Gain insights into Predictive (Pdm) & Condition Monitoring


techniques like oil analysis and vibration analysis

6. Develop a comprehensive maintenance strategy that is focused on


identifying and eliminating failure modes

7. Identify and eliminate ineffective maintenance tasks

8. Identify assets and build the business case for performing and
implementing RCM

DOUG PLUCKNETTE
ONLINE LECTURES ELECTRONIC PACKAGE REAL LIFE CASE RELIABILITY SOLUTIONS INC.
OF LECTURES STUDIES
PRESIDENT AND FOUNDER

Over 40 years of experience in all aspects of Maintenance Management, having trained more than 20,000 managers, engineers, tradespeople and supervisors from
over 3,000 organizations in 20+ countries. Doug has vast experience in a wide variety of industry sector including mining, utilities & power generation, oil & gas,
petrochemical, manufacturing, primary metal, auto, food & beverage, military, government etc. He was also a frequent speaker at maintenance and engineering
conferences and author of Reliability Centered Maintenance Using RCM Blitz and Clean, Green and Reliable and other 100+ articles.

marketing@salvoglobal.com | Tel: +65 6297 8545 | www.salvoglobal.com


23RD - 26TH OCTOBER 2023 | 8:00 AM - 11:00 AM UTC | ONLINE MASTERCLASS VIA ZOOM | RCM BLITZ™

WHY ATTEND THIS MASTERCLASS?


Why RCM Blitz™?

RCM Blitz™ differs from other Reliability Centered Maintenance Services or methodologies as it was not only
designed to address equipment reliability, but also: health factors, safety concerns, and environmental incidents
and reduce accidents. The RCM Blitz™ methodology was designed as a response to manufacturing companies that
found traditional RCM too expensive and time consuming. The RCM Blitz™ methodology begins with the critical
manufacturing assets only resulting in immediate return.

Recognized as one of the top RCM Methodologies in the industry, RCM Blitz™ was developed by Doug Plucknette in
1997 when he recognized the need to develop a RCM methodology that was not only quick and efficient, but focused
on improving manufacturing reliability while reducing health, safety and environmental incidents and accidents. While
some think of RCM Blitz™ as a streamlined method, the RCM Blitz process meets and exceeds the SAE JA-1011 and
JA-1012 standards for Traditional RCM.

The RCM Blitz™ utilizes that allows the user to upload their equipment hierarchy to the component level with
functionality designed to build both speed and accuracy into the analysis process.

RCM Blitz™ works because we address and mitigate the Failure Modes that result from the context and environment
in which you operate your equipment.

Traditional RCM methodologies wait and perform their analysis following significant failure events, RCM Blitz™
is proactive. Tasks and analysis can be performed before failures, eliminating these events before they ever occur.
We bring nearly twenty-five years of experience in working with companies to build efficient failure modes based
proactive maintenance strategies that ensure reliability and safety.

OUTCOME OF THIS WORKSHOP


By the end of this intensive 4-day masterclass, attendees will be able to:
• Efficiently select & distinguish which assets are the best candidate for RCM
• Identify Hidden Failure Modes and implement Failure Finding Tasks that will reduce safety and environmental incidents and accidents
• Develop and comprehensive maintenance strategy designed to identify, eliminate and mitigate failure modes
• Use reliability measures to identify candidates for RCM and clearly show the impact a comprehensive maintenance plan had on manufacturing
reliability
• Identify critical spare parts to reduce failure consequences

TARGET AUDIENCE
This course is very relevant to technical engineers and professionals who handle and are responsible for their organisations’ maintenance; as well as the overall
smooth operations and processes of their organizations’ plants and machineries. These include Superintendents, Managers, Supervisors, Team Leaders, Heads
of Department, Engineers, Foreman, Planners, Directors of the following departments:

• Maintenance • Physical Asset Management • Instrumentation • Automation


• Mechanical • Production • Engineering • Inspection
• Preventive Maintenance • Reliability • Operations
• Manufacturing • Process • Plant
• Predictive Maintenance • Control • Transmission

From the following industries: Mining, Manufacturing, Power & Utilities, Engineering, Oil & Gas, Petrochemicals, Chemicals, Pharmaceuticals, Food &
Beverage, Automotive, Construction, Aviation, FMCG, Telecommunications

marketing@salvoglobal.com | Tel: +65 6297 8545 | www.salvoglobal.com 2


23RD - 26TH OCTOBER 2023 | 8:00 AM - 11:00 AM UTC | ONLINE MASTERCLASS VIA ZOOM | RCM BLITZ™

MORE ABOUT YOUR EXPERT TRAINER:


Doug Plucknette is a world renowned trainer of maintenance professionals. He has personally
trained over 20,000 managers, engineers, tradespeople, operators and supervisors from over 3,000
organizations in 20+ countries in over 500 sessions. With over 40 years of training experience, Doug
brings to the course a unique blend of real-world experience as a skilled tradesperson, engineer, and
expert in manufacturing reliability.
Doug is the Founder and President of Reliability Solution, a company that opened its doors in
1999. He has worked with manufacturing companies around the globe to develop and implement
comprehensive maintenance plans that have reduced equipment downtime, improved uptime and
lowered manufacturing costs.
DOUG PLUCKNETTE His major areas of expertise includes developing and delivering courses for both in-house and public
courses on subjects such as Reliability Centered Maintenance, FRACAS (Failure Reporting and
Corrective Action Systems, and Root Cause Analysis.

COMPANIES THAT HAVE BENEFITED FOR DOUG’S EXPERTISE INCLUDE:


• Cargill • Shell Oil • Energizer • Chevron
• Kraft Heinz • Honda • Schlumberger • Cooper Tire
• Newmont Mining • Pepsi • Aker Drilling • Amazon
• Coors Brewing • Invista • BP

COURSE OUTLINE:
DAY 1 DAY 3
RCM PREPARATION MAKING TASK DECISIONS

»» The History of Reliability Centered Maintenance »» Writing Failure Effects


»» RCM Blitz Process Flow »» Assessing the Consequence of Failure
»» Reliability Measures – OEE, TEEP, MTBF & MTTR »» The RCM Decision Process
»» The RCM Analysis Contract »» Predictive Maintenance Tools
»» Writing Equipment Operational History Reports »» Process Verification
»» Writing Equipment and Process Functions »» Preventive Maintenance Strategies
»» Equipment Failure Curves »» Redesign in RCM Terms
»» Consequence Reduction Tasks

DAY 2 DAY 4
FMECA – FAILURE MODES AND EFFECTS CRITICALITY ANALYSIS TASK IMPLEMENTATION

»» Writing Equipment Functions »» Accessing Spare Parts


»» Writing Functional Failures »» Completing Your Analysis
»» The FMECA Process (Failure Modes, Effects Criticality Analysis) »» Prioritizing Tasks
»» Writing Failure Modes »» Developing an Implementation Strategy
»» Assessing the Probability of Failure »» Managing Your RCM Analysis
»» RCM Facilitation Strategies
»» Marketing Your RCM Program
»» The RCM Analysis Review Meeting
»» Printing RCM Reports
»» Tracking the Analysis Results

marketing@salvoglobal.com | Tel: +65 6297 8545 | www.salvoglobal.com 3


23RD - 26TH OCTOBER 2023 | 8:00 AM - 11:00 AM UTC | ONLINE MASTERCLASS VIA ZOOM | RCM BLITZ™

COMPANY DETAILS
COMPANY NAME: _________________________________________________________________
ADRRESS: _________________________________________________________________
TEL: _________________________________________________________________
FAX: _________________________________________________________________

DELEGATE 1 DELEGATE 2
NAME: ______________________ NAME: ________________________
JOB TITLE: ______________________ JOB TITLE: ________________________
DIRECT NUMBER: ______________________ DIRECT NUMBER: ________________________
EMAIL: ______________________ EMAIL: ________________________

DELEGATE 3 DELEGATE 4
NAME: ______________________ NAME: ________________________
JOB TITLE: ______________________ JOB TITLE: ________________________
DIRECT NUMBER: ______________________ DIRECT NUMBER: ________________________
EMAIL: ______________________ EMAIL: ________________________

DELEGATE 5 DELEGATE 6
NAME: ______________________ NAME: ________________________
JOB TITLE: ______________________ JOB TITLE: ________________________
DIRECT NUMBER: ______________________ DIRECT NUMBER: ________________________
EMAIL: ______________________ EMAIL: ________________________

DELEGATE 7 DELEGATE 8
NAME: ______________________ NAME: ________________________
JOB TITLE: ______________________ JOB TITLE: ________________________
DIRECT NUMBER: ______________________ DIRECT NUMBER: ________________________
EMAIL: ______________________ EMAIL: ________________________

TYPES OF PAYMENT METHODS


INVESTMENT FEES ARE EXCLUSIVE OF TAX.
REGULAR USD 1795 BANK CHARGES AND LOCAL WITHHOLDING TAX
RATE per delegate ARE TO BE BORNE BY REGISTRANT CREDIT/DEBIT CARD PAYMENT:

VISA: MASTERCARD: AMEX: DINERS:

AUTHORISATION (REGISTRATION NOT VALID WITHOUT AUTHORISATION) (WE WILL SEND YOU A SECURED PAYMENT LINK UPON REGISTRATION)
_____________________________ ____________________________
NAME: DIRECT NUMBER:
BANK TRANSFER
_____________________________ ____________________________
JOB TITLE: EMAIL: SALVO GLOBAL PTE. LTD.
HSBC SINGAPORE / SINGAPORE
ACCOUNT NUMBER: 260-575832-178 USD
____________________________________________________________________ SWIFT CODE: HSBCSGSG
SIGNATURE:

TERMS AND CONDITIONS


PAYMENT TERMS: Full payment (in the currency that is reflected in invoice) is required within five (5) working days on receipt of invoice or before the event date, whichever is earlier. Salvo reserves the right to refuse admission if payment is not received as stated. Should client request payment to be made in another currency
(other than the one reflected on the invoice), an additional 10% exchange rate administrative fee will be added to the invoiced amount. The remitting organisation has to bear both the local and correspondents bank charges.
TRANSFER: Transfer to future event or to another person is allowed upon written notification from an authorized personnel of client company. For transfer to future event(s), client shall receive a credit voucher of 90% for the amount that the client has been invoiced for (including GST, if any), which is valid for one year to be
used for any future Salvo event. Transfer to future event confirmed less than two (2) weeks prior to the event will be subjected to an additional 5% administrative fee (credit voucher will bear only 85% for the amount client has been invoiced for including GST, if any). Should the value of the future event exceed the amount
reflected on the credit voucher, client is responsible for the additional amount. No refunds will be made for any unutilized credit voucher amount(s). Each Credit Voucher can only be used once.
CANCELLATION: Registration carries a 50% cancellation liability immediately after a signed sales registration contract has been received by Salvo. Salvo has to be notified of the cancellation in writing and respond with a written acknowledgement for the cancellation to be valid. Cancellation confirmed less than six (6) weeks
prior to the event is non-refundable and the full fee is payable. By signing this contract, the client agrees that in case of dispute or cancellation of this contract that Salvo will not be able to mitigate its losses for any less than 50% of the total contract value. If, for any reason, Salvo decides to cancel or postpone this event, Salvo
is not responsible for covering airfare, hotel, or other travel costs incurred by clients. The fee will not be refunded, but can be credited to a future event.
NO SHOW: No show does not constitute transfer or cancellation and the full fee is payable.
CHANGES: Salvo reserves the right to change event dates, location or omit event features, or merge the event with another event, as it deems necessary without penalty and in such situations no refunds, part refunds or alternative offers shall be made. In the event that Salvo cancels the event permanently for any reason
whatsoever, (including, but not limited to any force majeure occurrence) the client shall receive a credit that the client has paid to such permanently cancelled event, valid for up to one year to be used at another Salvo event. No refunds, part refunds or alternative offers shall be made.
TAX: Registration fees exclude tax. For client outside Singapore, the sum payable is as the listed fees, exclusive of tax. To this sum shall be added either Singapore’s Goods and Services Tax (GST) for Singapore-based client or any other local tax or withholding tax from client’s country of origin, if any.
GOVERNING LAW: This Agreement shall be governed and construed in accordance with the law of Singapore and the parties submit to the exclusive jurisdiction of the Singaporean Courts in Singapore. However Salvo only is entitled to waive this right and submit to the jurisdiction of the courts in which the client is located.
INDEMNITY: Should for any reason outside the control of Salvo, the venue or speaker(s) change, or the event be cancelled due to an act of terrorism, extreme weather conditions or industrial action, Salvo shall endeavour to reschedule but the client hereby indemnifies and holds Salvo harmless from and against any and
all costs, damages and expenses, including attorneys fees, which are incurred by the client.

marketing@salvoglobal.com | Tel: +65 6297 8545 | www.salvoglobal.com 4

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