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Received 8 January 2003; received in revised form 21 February 2003; accepted 10 March 2003
Abstract
The deformation behaviour of binary monocrystalline and polycrystalline Fe-Al alloys with Al contents up to 18
at.% and only low unavoidable impurity contents—in particular less than 100 wt.ppm C—has been studied above room
temperature up to 800 °C. The effects of quenching and annealing treatments on the behaviour of as-cast materials
were investigated in order to clarify the dependence of strength and ductility on Al content and possible short-range
ordering. Besides solid-solution hardening by Al, serrated yielding and deformation twinning were observed at high
temperatures. Yielding is affected by quenched-in excess vacancies.
2003 Acta Materialia Inc. Published by Elsevier Science Ltd. All rights reserved.
Keywords: Metal & Alloys (iron alloys); Ordering (short range); Mechanical properties (brittle-to-ductile transition, Portevin-Le Chat-
elier effect, twinning)
1359-6454/03/$30.00 2003 Acta Materialia Inc. Published by Elsevier Science Ltd. All rights reserved.
doi:10.1016/S1359-6454(03)00144-7
3234 J. Herrmann et al. / Acta Materialia 51 (2003) 3233–3242
2. Experimental
3. Results
ferent Al contents and C contents of 50–60 ppm. stress, and it is even lower than for the as-cast state
Deformation twinning, which was observed at in the case of the Fe-17%Al alloy in Fig. 3. Yield-
lower temperatures below 0 °C for the higher Al ing occurs with coarse serrations and additional
content of 14% [28,32], was found at 200 °C for deformation twinning was found occasionally as
Fe-17%Al. The range of serrated yielding at inter- revealed by metallographic observations (Fig.
mediate temperatures with a yield stress plateau for 4(a)). This high-temperature deformation twinning
Fe-8%Al and reduced yield stress decrease for was mostly observed in furnace-cooled specimens
higher Al contents is centred on the temperature of (Fig. 4(a)) whereas quenched specimens (Fig. 4(b))
300 °C. At 600 °C and higher temperatures yield showed deformation twinning only rarely.
stress drops were observed for the higher Al con-
tents. 3.2. Impact toughness
The specifics of yield stress, serrated yielding
and deformation twinning in the intermediate tem- The toughness of the polycrystalline alloys was
perature range do not depend only on Al content, studied as a function of temperature by Charpy
but also on prior heat treatment and possibly on impact tests which allowed the recording of impact
the presence of carbon as is exemplified by Fig. hammer force and displacement as a function of
3. Obviously the quench from 1100 °C leads to time. Fig. 5 shows typical force-displacement
increased yield stresses in the intermediate tem- curves which reveal the characteristics of the
perature range of 200–400 °C, which enhances the observed fracture. Brittle fracture occurs below the
plateau-like appearance of the curves, and the brittle-to-ductile transition temperature (BDTT) as
yielding is characterized by rather fine serrations. is exemplified by Fig. 5(a). Another specimen with
Furnace cooling from 1100 °C lowers the yield the same nominal composition at the same tem-
perature, for which an experimental error of 2 K
has to be considered, did not fracture (Fig. 5(b)).
This is believed to be due to small deviations in
composition and temperature, which indicates the
obviously rather sensitive dependence of BDTT on
composition and a rather narrow BDTT range. The
ductile fracture above the BDTT is exemplified by
Fig. 5(c). A similar behaviour was found for the
hot-rolled Fe-15%Al alloy which was recrystal-
lised at 900 °C to obtain a smaller grain size.
The observed variation of impact toughness (as
given by the impact fracture energy) with tempera-
ture is shown in Fig. 6 for various alloys. There is
indeed a sudden transition from brittle behaviour
with low toughness to ductile behaviour with high
toughness within a narrow temperature interval.
The fracture surfaces indicated transcrystalline
cleavage below the BDTT and ductile fracture
above the BDTT. This transition is shifted to
higher temperatures with increasing Al content.
The effects of prior heat treatment on toughness
Fig. 3. Compressive yield stress (10⫺4 s⫺1 compression rate) are illustrated by Fig. 7(a)–(b) for polycrystalline
as a function of temperature for various polycrystalline Fe- and monocrystalline Fe-16%Al. There is a pro-
12%Al with 50 ppm C and Fe-17%Al with less than 20 ppm C
with concurrent twinning and serrated yielding (with qualitative nounced gap between the BDTTs of the alloys with
stress-strain curves in the insets) after various treatments (Q: and without initial quench from 1100 °C, i.e. the
quench from 1100 °C, FC: furnace cooling from 1100 °C). quench shifts the BDTT to significantly higher
3236 J. Herrmann et al. / Acta Materialia 51 (2003) 3233–3242
Fig. 4. Light-optical micrograph of the microstructure of the polycrystalline Fe-17%Al alloy with less than 20 ppm C of Fig. 3,
which was deformed at 350 °C in compression after furnace cool (a) or quench (b) from 1100 °C.
temperatures which is not relaxed by subsequent BDTT observed for this alloy is 70 °C which was
anneals below the quench temperature. Only re- produced by annealing at 550 °C with subsequent
heating to the quench temperature of 1100 °C and quench. There is a steep increase of BDTT with
subsequent furnace cooling restores the state increasing anneal and quench temperature in the
before quenching and results in BDTTs in the range 550–700 °C and a distinctly reduced increase
range of those obtained without quenching. How- above this quench temperature range.
ever, the latter BDTT (quench, re-heating, furnace The increase of the BDTT with increasing Al
cooling) is still higher than that for furnace cooling content is shown in Fig. 9. The monotonous
without any quenching, and other treatments with- increase of the data for the as-cast alloys with
out quenching are in between. Deformation twins increasing temperature is interrupted by apparent
were found near the crack surfaces by metallo- relative minima at 8 and 13% Al (Fig. 9(a)), which
graphic observation in all cases, i.e. for all heat more or less correspond to the relative maxima of
treatments and fracture at room temperature and the variation of ductility with increasing Al content
above the BDTT. at room temperature [28]. Furnace cooling obvi-
The effect of annealing and quenching tempera- ously leads to higher BDTT values and the effect
ture on the BDTT is shown in Fig. 8 for as-cast seems to be more pronounced at higher Al contents
Fe-16%Al with 40 ppm C. Clearly the higher the above 12% Al (Fig. 9(a)). However, the high
BDTT is the higher the temperature of isochronal BDTT of 200 °C for the furnace-cooled alloy with
annealing with subsequent quench is. The lowest 16.5% Al and the relatively low BDTT of 75 °C
J. Herrmann et al. / Acta Materialia 51 (2003) 3233–3242 3237
4. Discussion
Fig. 7. Impact toughness (energy absorbed in Charpy impact test) as a function of temperature for polycrystalline Fe-16%Al with
less than 20 ppm C (a) and monocrystalline Fe-16%Al with 45 ppm C after various treatments (Q: quench, FC: furnace cooling,
AC: air cooling).
Fig. 7(a) is about 80 °C after furnace cooling from the analogous conclusion with respect to the low-
1100 to 600 °C with subsequent quench to room temperature yield stress [28].
temperature and about 70 °C after furnace cooling
from 1100 °C to room temperature. However, the 4.2. Effects of quenched-in excess vacancies
prior quench from 1100 °C to room temperature
without and with various subsequent anneals at and Quenching from high temperatures produces
below 600 °C produces BDTTs above 150 °C. It is excess vacancies which act as obstacles to dislo-
concluded that only heat treatments at temperatures cation movement and contribute to hardening [28].
above 600 °C affect the mechanical behaviour of Correspondingly the highest BDTT with only a
Fe-Al alloys significantly. This again agrees with gradual transition to ductile behaviour is shown in
J. Herrmann et al. / Acta Materialia 51 (2003) 3233–3242 3239
increasing Al content, which is overlayered by few which are specific for the B2 structure and may
small deviations to higher and lower strains. not apply to the present Fe-17%Al alloy. Serrations
The toughness as characterised by the BDTT in at high temperatures were reported for partially
Fig. 9(a)–(b) shows a corresponding behaviour. D03-ordered Fe-Al with 25% Al at 520 °C for two
There is a linear increase, which is overlayered by deformation rates 4.8 × 10⫺5 and 2.4 × 10⫺4 s⫺1
few small deviations to higher and lower BDTT [38]. Again these effects were discussed with
for the as-cast alloys, with increasing Al content respect to the particular dislocation configurations
only up to about 13% Al and a noticeably steeper which are characteristic only for the D03 structure.
increase at higher Al contents. It is noticed that the In view of the high temperatures up to 590 °C for
effects of annealing at temperatures above 600 °C the serrations in Fig. 1 and the high Al content of
and subsequent quenching, which have been dis- 17%, which is in the range of beginning short-
cussed in the preceding section, occur in this Al range ordering below 600 °C, it is concluded that
content range above 13%. The deviations from lin- the observed high-temperature serrations as well as
earity for the as-cast alloys correspond to those of the yield stress drop is related to interactions
the room-temperature ductility [28], i.e. the between mobile dislocations and dynamic short-
enhanced elongation before necking and fracture range ordering, i.e. moving dislocations cut
strain at room temperature corresponds to a dynamically formed short-range order which pro-
reduced BDTT at about 8–9% Al and likewise at duces disorder and competes with thermal resto-
about 12% Al. It is concluded that both strength ration of order. Such a mechanism was designated
and ductility are controlled by solid solution hard- as pseudo-PLC effect and was modelled previously
ening with additional effects by heat treatments for long-range ordered alloys with possible appli-
above 600 °C. cation also to short-range ordered alloys [40].
The increasing Al content was found to reduce The data in Fig. 1 reveal a hardening effect of
the dislocation mobility [28]. A further evidence the accidentally dissolved small amounts of C
for this is provided by the occurrence of defor- which may also give rise to a Portevin-Le Châtelier
mation twinning, which was observed at high tem- effect. However, a previous study of serrated flow
peratures profusely for the Fe-17%Al alloy, but of a low-carbon steel, i.e. Fe with various microal-
only exceptionally for the Fe-12%Al alloy (Fig. 3). loying additions and 1300 ppm C revealed a tem-
perature range of 70–200 °C for the PLC effect at
4.4. Yield stress drop and stress-strain serrations the used deformation rate [41]. Likewise a study
of internal friction in Fe-Al-C alloys with 0–30%
Various types of yield stress drop and stress- Al and about 100 ppm C revealed relaxation peaks
strain serrations have been observed at high tem- only in the temperature range of 40–250 °C (at
peratures as is indicated in Figs. 1–3. Serrations about 1 cycle/s) [42]. A Snoek peak was reported
are visible in Fig. 1 for the Fe-17%Al alloy (with for Fe3Al at about 230 °C [43]. Thus it is con-
two different impurity contents) at high tempera- cluded that the presently observed discontinuous
tures in the range 300–600 °C. Yield stress drops flow at higher temperatures is not related to dis-
were produced by Fe-17%Al at 590 °C (Fig. 1). solved carbon. The present low carbon contents of
Such discontinuous yielding phenomena indicate 50 ppm C leads to carbide formation during slow
the Portevin-Le Châtelier (PLC) effect which cooling from high temperatures or annealings at
results from a negative strain rate sensitivity 320 °C which indicates a carbon solubility in the
because of dynamic interactions between mobile studied Fe-Al alloys of less than 50 ppm C at 320
dislocations and diffusing solutes [37]. °C [28].
The observed yield stress drop at 590 °C (Fig. In addition to the PLC effect with fine stress-
1) for Fe-17%Al is paralleled by similar phenom- strain serrations, deformation twinning occurs at
ena in partially B2-ordered Fe-Al with 25% Al at high temperatures as is indicated by the large load
temperatures at or above 550 °C [38,39]. The latter drops in Fig. 3 with audible clicks and by metallo-
were attributed to dislocation multiplication effects graphic evidence (Fig. 4). This was expected only
J. Herrmann et al. / Acta Materialia 51 (2003) 3233–3242 3241
for low temperatures [28]. Deformation twinning 앫 The brittle-to-ductile transition temperature
at high temperatures has not yet been reported for BDTT increases with increasing Al content up
disordered and ordered Fe-Al alloys [44,45]. The to 18 at.%. The BDTT is further increased by
observations in Fig. 3, which rely on metallo- quenching from high temperatures above 600
graphic evidence, indicate enhanced deformation °C only for Al contents above 13 at.% Al. This
twinning with increasing Al content in a tempera- is attributed to the presence of excess vacancies
ture range which is characteristic for the occur- which reduce the dislocation mobility at lower
rence of the high-temperature PLC effect. The temperatures.
interaction between mobile dislocations and 앫 The serrated yielding at high temperatures
dynamic short range ordering contributes to below 600 °C is attributed to the interaction of
strengthening as is indicated by the yield stress pla- mobile dislocations and short-range ordering
teau in this temperature range (Figs. 2 and 3). This and disordering reactions.
reduces the availability of mobile dislocations thus 앫 The accidentally contained small amounts of
promoting deformation twinning. However, this carbon with contents below 100 ppm, which
effect is primarily produced by the furnace-cooled contribute to hardening, do not produce ser-
alloys and only rarely by the quenched alloys rated yielding.
which also show the PLC effect. Quenching pro- 앫 Deformation twinning at high temperatures,
duces excess vacancies which reduce the dislo- which has not been reported before for Fe-Al
cation mobility at room temperature as was dis- alloys, occurs in the temperature range of high-
cussed recently [28]. Obviously the effects of prior temperature serrated yielding and is attributed
heat treatment on microstructure, dislocation distri- to the negative effects of short-range ordering
bution and short range order are also decisive for reactions on dislocation mobility.
the occurrence of deformation twinning at high
temperatures. However, the details are not clear
and need more detailed studying. Acknowledgements
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