Maharashtra State Board of Technical Education

Mumbai. (M.S.B.T.E)

MICRO PROJECT
On

“Safety Management in Thermal Power

Plant”
Submitted by
Hamza Sayyed [42]

Shivam Mahadik [75]

Deep Shirsat [80]

Department of Computer
Engineering MAEER’S MIT Polytechnic,
Pune.

Academic Year: - 2023-2024

1
 MAHARASHTRA STATE
BOARD OF TECHNICAL
EDUCATION

CERTIFICATE
This is to certify that : -

Hamza Sayyed Roll no: 42 have successfully completed “Safety Management in

Thermal Power Plant” Micro-project for the subject Management as in the
enclosed ‘Portfolio’ during his tenure of Completing the Diploma in Computer
Engineering (CO6I) in Academic Year 2023-2024 from MAEER’S MIT
Polytechnic, Pune with Institute Code 0148.

Date:
Enrollment: 2101480133

Prof P.B.Paygude Prof. J.Khurpade R.S.Kale

Project Guide H.O.D. Principal

2
 MAHARASHTRA STATE
BOARD OF TECHNICAL
EDUCATION

CERTIFICATE
This is to certify that : -

Shivam Mahadik Roll no: 75 have successfully completed “Safety Management

in Thermal Power Plant” Micro-project for the subject Management as in the
enclosed ‘Portfolio’ during his tenure of Completing the Diploma in Computer
Engineering (CO6I) in Academic Year 2023-2024 from MAEER’S MIT
Polytechnic, Pune with Institute Code 0148.

Date:
Enrollment: 2101480175

Prof P.B.Paygude Prof. J.Khurpade R.S.Kale

Project Guide H.O.D. Principal

3
 MAHARASHTRA STATE
BOARD OF TECHNICAL
EDUCATION

CERTIFICATE
This is to certify that : -

Deep Shirsat Roll no: 80 have successfully completed “Safety Management in

Thermal Power Plant” Micro-project for the subject Management as in the
enclosed ‘Portfolio’ during his tenure of Completing the Diploma in Computer
Engineering (CO6I) in Academic Year 2023-2024 from MAEER’S MIT
Polytechnic, Pune with Institute Code 0148.

Date:
Enrollment: 2101480175

Prof P.B.Paygude Prof. J.Khurpade R.S.Kale

Project Guide H.O.D. Principal

4
 INDEX
Annexure-IV Micro Project Teacher Evaluation Sheet

Annexure-I A “Format for Micro-Project Proposal”

1.0 Aim/Benefits of Micro Project (minimum 30-50 words)

2.0 Course Outcomes Addressed

3.0 Proposed Methodology (procedure in brief that will be followed to do the micro-project
in about 100-200 words.)

4.0 Action Plan (Sequence and time required for major activity.)

5.0 Resources required (major resources such as row material, some machining facility,
software etc.)

Annexure-II A “Format for Micro-Project Report”

1.0 Rationale (Importance of the project, in about 30 to 50 words. This is a modified version
of the earlier one written after the work)

2.0 Aim/Benefits of Micro Project:

3.0 Course Outcomes Achieved (Add to the earlier list is more Cos are addressed)

4.0 Literature Review

5.0 Actual Methodology Followed (Write step wise work done, data collected and its
analysis (if any). The contribution of individual member may also be noted.)

6.0 Actual Resources Used (mention the actual resources used).

7.0 Outputs of the micro projects (Drawings of the prototype, drawing of survey,
presentation of collected data, findings etc.)

8.0 Skill Developed/Learning outcome of this micro project

9.0 Applications of this micro project

5
 Annexure-I

Micro-Project Proposal
(Format for Micro-Project Proposal About 1-2 pages)

Title of Micro-Project :-Safety Management in Thermal Power Plant

1.0 Aim/Benefits of Micro Project (minimum 30-50 words)

a)Increasing knowledge about that topic (Safety management).

b)Aware about how Safety management is important in

industry.

c) How we can apply principle of Safety management.

d) Enhanced searching skill quality.

e) Improved Group working skills.

2.0 Course Outcomes Addressed

 Use basic management principles to execute daily activities.

 Use principles of planning and organising for accomplishment of tasks.

 Use principles of directing and controlling for implementing the plans.

 Apply principles of safety management in all activities.

 Understand various provisions of industrial acts.

6
3.0 Proposed Methodology (Procedure in brief that will be following to do the micro-
project in about 100-200 words.)

1. In this micro project, first of all we have focused on selection of appropriate

topic forthe micro-project.
2. We have decided our topic i.e. “Safety Management In Thermal Power Plant”
3. Then we did literature survey on our topic and gained knowledge about topic.

4. Then we gathered all information based on the topic of micro-project.

5. We have done analysis and study of our topic in detail.
6. By doing all the above methodologies we have successfully done our micro project.

7
3.0 Action Plan (Sequence and time required for major activity.)

Sr. Details of Activity Planned Start Planned Finish Name of

No Date Date Responsible
Team Members

1 Deciding topic of 09-1-2024 13-1-2024 Everyone

microproject

2 Collecting and Searching 13-01-2024 16-01-2024 Deep Shirsat

Information about topic

3 Starting raw project on 17-01-2024 18-01-2024 Shivam Mahadik

notebook

4 Starting main project 19-01-2024 21-01-2024 Hamza Sayyed

5 Removing error from project 25-01-2024 28-01-2024 Everyone

6 Making in pdf format for 08-02-2024 15-02-2024 Deep Shirsat

submitting

8
5.0 Resources required (major resources such as row material, some
machining facility, software etc.)
Sr. Name of Resource/Material Specification Qty. Remarks
No
1 Laptop i-5,4 GB RAM 1

2 Internet 100 mb/s -

3 Microsoft Word - 1

Names of Team Members with Roll No. : -

Roll No. Name of Student

42 Hamza Sayyed

75 Shivam Mahadik

80 Deep Shirsat

9
 Annexure-II

Micro-Project Report
(Format for Micro-Project Report minimum 4 pages)

Title of Micro-Project : - Safety Management in Thermal Power Plant

1.0 Rationale (Importance of the project, in about 30 to 50 words. This is a modified

version of the earlier one written after the work)

A good health and safety management system can help minimise risk and protect against
accidents in the workplace. It is not acceptable for anyone to be hurt or fatally injured at their
place of work. Implementing a health and safety system can help to reduce accidents and boost
morale within the business.

There are strong legal, economic, psychological and moral reasons why managers should take
health and safety seriously.

Economic reasons for ensuring safe workplace: Reduces accidents, insurance, improves
employee relations, and facilitates employee commitment to quality goals.

Employees have a legal right to work in a safe and healthy environment. A safe and healthy
workplace can have a strong positive affect on the psychological deal.

Keeping people healthy and safe in their workplace generates positive PR for businesses,
especially within high-risk industries such as agriculture. Positive public relations can help to
increase productivity, profitability and business growth, whilst also creating opportunities within
new markets and supply chains. Providing evidence of a well-documented health and safety
management system may, once established, also lower your insurance premiums within the
business.

Positive attitudes and workplace culture can also help with staff motivation, absenteeism and
retention. When implemented effectively, a good system can help businesses protect against
costs associated with poor practice such as; FFI, fines, increased insurance premiums, negative
PR and remedial costs.

A good health and safety management system helps business owners meet and exceed the
minimum legal requirement, providing multiple financial benefits and the ability to fulfil moral
responsibilities. Having a management system in place supports the day to day running of your
business, and during unprecedented times of crisis such as this, a system that is tried and tested is
all the more critical.

10
2.0) Benefits of Micro Project:

The benefits of Safety Management

 Improved health and safety performance

 Reduced cost associated with accidents and incidents

 Improved staff relations and morale

 Improve business efficiency

 Improved public image and PR

 Lower insurance premiums

 Easier access to finance

 Increased regulatory compliance

 Improved confidence

 Boost corporate and social responsibility

3.0) Course Outcomes Achieved (Add to the earlier list is more Cos are addressed)

 Apply principles of safety management in all activities.

11
4.0) Literature Review:-

https://ieeexplore.ieee.org/document/8883856

Abstract:

The safety management system implementation in Civil Aviation of China has been lasted about
10 years, by the establishment and practice of several years, the base of safety management of
airlines has been firmed, but how to effectively evaluate the effectiveness of the safety
management system has become one of the important and difficult topics of the civil aviation
industry. The thesis includes three important parts: firstly, it will show the development stage of
safety management methods in civil aviation industry. Secondly, it will show the process of how
to implement SMS in airlines. Thirdly, it will show how to combine the risk management and
project management to implement the safety performance management. The aim to introducing
the project management firstly is to classifying and implementing the responsibility of divisions
in Airlines which is the most important point to accomplish task. It will not only effectively
evaluate the effect of SMS in this way, but also move forward the safety barrier and ensure
whom to control risk, so as to maintain a continuous safety operation of airlines.

Published in: 2019 5th International Conference on Transportation Information and Safety

(ICTIS)

Date of Conference: 14-17 July 2019

Date Added to IEEE Xplore: 28 October

2019 ISBN Information:

Electronic ISBN:978-1-7281-0489-8

Print on Demand(PoD) ISBN:978-1-7281-0490-4

INSPEC Accession Number: 19099590

DOI: 10.1109/ICTIS.2019.8883856

Publisher: IEEE

Conference Location: Liverpool, UK

12
 5.0 Actual Methodology Followed (Write step wise work done, data collected and its analysis (if any).
The contribution of individual member may also be noted.)

A) Project Topic Selection :

At the beginning We Were confused about selecting Topic for MGT Subject microproject but after a
conversation with subject teacher we made our decision and select topic Safety Management In Thermal
Power Plant.

B) Searching and Collecting the information:

After selecting project topic then we searched lots of information related to test Safety
Management In Thermal Power Plant we Were visited more than 5 websites which gave us
valuable information about our Project topic.

C) Raw Project:

After collecting information about project, We started rough Design, data, topics, diagram on
notebook for implementing our Idea on project.

D) Main Project work on:

After completing and Implementing rough Design, data, topics, diagram on notebook. Then, we
started project in Microsoft Office word . On that time we were stuck Because we were unable to
sort information And also we didn‟t have proper information about Report & Literature Review .

E) Problem and Doubt Solving :

As we were not able to proceed further in micro project we did brief discussion with respected
subject teacher (Prof.J.Singh),During conversation Sir gave us proper instruction and Sequence for
project.

F) Final Stage of Micro Project :

After removing errors we had completed our project and got the proper output.

13
 6.0 Actual Resources Used (mention the actual resources used).

Sr. No Name of Resource/Material Specification Qty. Remarks

1 Laptop i-5,4 GB 1
RAM
2 https://hippocmms.iofficecorp.com/blog/industrial-safety Website -

3 Microsoft word Provide 1

Formal view
for report
4 Internet Web
browsing
5 https://ieeexplore.ieee.org/document/8883856 Website-
Literature
Review

6 Management Textbook (Techknowledge) I scheme

7 https://beakon.com.au/10-benefits-of-occupational- Website

health-and-safety-management-systems/

14
 7.0 Outputs of the micro projects (Drawings of the prototype, drawing of
survey, Presentation of collected data, findings etc.)

Thermal Power Plant

Development of policy Organisation for Safety Analysis of causes for

accidents

Evaluation Implementation of
Straegic choices
of the program

15
8.0 Skill Developed/Learning outcome of this micro project

a)Increased knowledge about Safety Management

b)Enhanced knowledge about MGT

c) Increased searching skills.

d)Enhanced presenting skills.

e) Increased editing skills

f) Increased solo working skills .

g)Enhanced Designing skills.

9.0 Applications of this micro project : -

 Improved health and safety performance

 Reduced cost associated with accidents and incidents

 Improved staff relations and morale

 Improve business efficiency

 Improved public image and PR

16
 Safety Management in Thermal Power Plant

Introduction:-

The thermal power generation 2x250 MW Korba involves the generation of electricity from
the burning of fossil fuel in a large industry furnace. In simple terms, in a coal fired station, the coal
is pulverized and blown into the furnace where it burns, much like a gas flame, to heat water and
generate steam, which moves at high speed to turbine. The turbine spins and drives a rotor attached to
a magnet in a generator. The rotating magnetic fields moving across coils in the generator produce
electric current. The thermal machines used to convert the stored energy in the fuels to the kinetic
energy of the rotor are complex units. Each consists of two principal parts: boilers and turbines. They
also include variety of auxiliary equipment to provide fuel and water to the unit and to eliminate
waste gases and products of combustion. The basic operation are highly automated. In a coal-fired
power station, where boilers and turbines are combined, there is automatic control of coal
pulverization, of supplied water fuel, of combustion, and of superheating. The elimination of ash in
the auxiliary processes is also automated. Coal consumption per day19200.00 Mt/day, water
consumption per hr required by plant
850.00 Lit/hr.It required 38.40 (Mt/day)/MW to produce current. Most construction of thermal power
plant, repair and maintenance work done during unit shutdowns or period of extensive rehabilitation.
This could involve working on one of the following components are steam drum, primary steam
piping, boiler feed water, superheater, reheater, economizer, down comers, feeder and riser tubes,
waterwalls, boiler hangher rods, mud drum, boiler casing, condensate system, electrostatic
precipitators, sulphur dioxide scrubbers, stacks. Construction and erection of all the components and
assembling is a great challenge.

What Is safety and Safety Management?

Safety is defined as the state of being free from harm or danger. Safety management can apply to
many heavily regulated industries like automotive, aviation, oil, healthcare, workplace, and food
quality.

17
Definition of Safety Management

Safety management, as defined by the National Safety Management Society, is a function that
enhances company performance by predicting operational, procedural or environmental risks and
threats before they occur. Safety management is a strategic process that identifies and addresses
safety issues for employees and the company. Aside from being a pre-emptive and preventative
process, safety management also corrects deficiencies and performance errors.

Industrial Safety Management (ISM) is all the steps taken by employers, employees, safety
officers, supervisors, and government to ensure safe work or production process in industries
which main objectives is to promote safety practice among employers and employees and to
reduce and eliminate risk in industries.

As every work environment is unique and offers different types of safety risks, dangers, hazards
and health perceptions, safety managers and professionals who are on the team in the welfare and
wellbeing of the employees and employers adopt several strategies and use management
techniques to defuse the risk perceptions to make the workplaces safe and healthy for all.

A safety management system is defined as an organization-wide process designed to manage

safety risk in the workplace. A safety management system can be created to fit any business type
and/or industry sector. Generally, effective SMS processes and procedures

18
 Safety In Thermal Industry

Due to the potential power plant hazards that can occur, power plant safety training is a crucial part of
getting a power plant up and running. As a result, many companies and organizations have increased the
number of requirements and regulations for a power plant. However, hazards are still present.

Power plant safety training is another particularly effective and efficient way of protecting employees.
Training of employees includes educating workers on potential hazards and risks of working at a power
plant.

Many companies offer power plant training courses to limit power plant hazards. For many companies,
this means:

 protecting employees by keeping the proper emergency supplies handy,

 holding safety meetings frequently,
 following recommendations, and
 making plans for a potential emergency.

But, above all else, companies must provide their employees with the proper training and
information regarding any potential hazards.

HSI’s Power Generation course works with employees to cover general safety practices for working in
electrical power generation plants. It helps to break down what workers must fulfill in their everyday
work and provides the proper power plant training if a hazard were to occur.

Need of Safety.

In the power plant industry, working in confined spaces poses some of the most dangerous hazards of the
field. However, confined space training can help combat risks by teaching employees how to avoid or
deal with them if they occur. Power plant confined space training can help improve safety measures to
protect at-risk workers.

Safety Measures

It’s no secret that power plants can be dangerous places to work. With all of the high-voltage equipment
and flammable materials, it’s a miracle that more accidents don’t happen. But thanks to the hard work of
safety engineers, and the employees on-site, power plant accidents are relatively rare.

Even so, it’s essential for everyone who works at or visits a power plant to be aware of the safety
measures in place and what to do in case of an emergency. In this article, we will look at and review some
of the essential safety measures in place at power plants worldwide.
1
Importance of Safety

Fire safety in thermal power plants is another important focus for you. Various pieces of equipment use
flames and sparks to do their jobs. And that opens up the risk of a fire occurring in your plant, which is
why safety audits in thermal power plants tend to focus on fire safety.

There are strong legal, economic, psychological and moral reasons why managers should takehealth
and safety seriously.

Economic reasons for ensuring safe workplace: Reduces accidents, insurance, improvesemployee
relations, and facilitates employee commitment to quality goals.

Employees have a legal right to work in a safe and healthy environment. A safe and healthy
workplace can have a strong positive affect on the psychological deal.

-Thank You

20
 Annexure-IV

Micro Project
(Teacher Evaluation
Sheet)

Name of Programme: Diploma in Computer Engineering Semester : - 6

Course Title : CO6I Code:22509
Title of Micro Project:- Safety Management in Thermal Power Plant

Course Outcomes Achieved:

 Apply principles of safety management in all activities.

Process and Individual Total

Roll Enrollment Exam Product Presentation Marks
Name of Student
No. No. Seat No. Assessment / Viva (10)
(06) (04)
42 Hamza Sayyed 2101480133

75 Shivam Mahadik 2101480170

80 Deep Shirsat 2101480175

Comments / Suggestions about work:

Signature of Teacher :___________

21