My Project

11 kW 400 V VSD
Fan application
Pre-Design analyze and recommended offer selection

by Waleed Basalama February 15 2024

EXECUTIVE SUMMARY

EcoStruxure Motor Management Design results for 11 kW 400 V 6xIn motor in VSD driving a Fan
application in Oil & Gas Petrochemical activity.

Context is :
- 11 kV 1000000 MVA upstream network with
- 0 x 1600 kVA 11 kV/400 V step-down distribution transformer.
- No static load
- Only 1 main motor (starting)

Estimated voltage drop during starting is 0%, with 0 transformer(s), short-circuit current rating at 400 V
busbar N/A.

Report auto-generated by EcoStruxure Motor Management Design application :

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Schneider Electric – EcoStruxure Motor Management Design - v2.6.15-Final 2

CONTEXT Input data for electrical analysis

VSD
Upstream network
11 kV / 1000000 MVA
X/R 10

Distribution Transformer
0 Transformer(s)

Busbar
No static load

Cable
Length 0m
Operation voltage drop 0%

Motor
11 kW / 400 V
Rated current (In) 22A
Starting Current 6xIn
Power Factor 0.79
Efficiency 91.4%
Load 100%
1 Starting

Starter setup
VSD ramp-up time 5s

Power quality
Power factor objective 0.95
THDv objective 5%

Electrical calculation results

Voltage drop with 1 transformer 0%

N/A (1587713.24
Short-circuit current with 0 transformer
kA)

Calculation results do not take into account:

- Cable length and consecutive impact on motor busbar voltage drop and short-circuit current reduction
- Mechanical starting feasibility for the considered application with selected starting mode.
My Project - 11 kW 400 V VSD
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Schneider Electric – EcoStruxure Motor Management Design - v2.6.15-Final 3

POWER Input data for power quality

QUALITY
Harmonic distorsion
Compliance toTHDv5.0%

Power Factor
Power Factor objective:0.95

Results
THDi 38.8%
THDv 0%

Power Factor with / without compensation 0.98 / 0.98

Power Factor Correction 0 kvar

Upstream / Downstream current

Upstream voltage

My Project - 11 kW 400 V VSD

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Schneider Electric – EcoStruxure Motor Management Design - v2.6.15-Final 4

STARTING Input data for starting analysis

ANALYSIS Main motor Load
VSD Shaft power 11kW quadratic load
Starting Current 6xIn Load inertia 1.12kgm²
Starting power factor 0.2
Rated speed 1489 RPM
Inertia 0.56 kgm²
Locked Rotor Time 19.0s

Checking data Starter setup

Starting time 100%Un 4.8s VSD ramp-up time 5s
Starting time 80%Un 8.8s
Total inertia 1.7kgm²
Rated torque 70.5Nm

Curve points
Current [pu] 6 5.88 1

Speed [pu] 0 0.8 1

Motor Torque [pu] 0.8 0.75 1.1 2.5 1

Motor Speed [pu] 0 0.1 0.8 0.95 1

Load Torque [pu] 0.2 0.15 0.4

Load Speed [pu] 0 0.2 1

Starting calculation results

Voltage drop at motor terminals 0%

Starting time 5s

Heating 1%

My Project - 11 kW 400 V VSD

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Schneider Electric – EcoStruxure Motor Management Design - v2.6.15-Final 5

ENERGY Input data for energy saving analysis

SAVING
VSD
Main motor
11KW/400V
Efficiency 91.4%
Rated power factor 0.79%

Fan
Fan rated flow 3m³/s
Pressure rated 2000pa
Fan rated efficiency 86%
Rated speed 1489RPM
Impeller type Centrifugal radial

Flow control
Type Inlet damper
Nominal efficiency 86

Operation
Annual operating time 8760h
Distribution PID

Economic
Total investment 0.55k€
Energy price 0.1€/kWh

Conversion
Coal 0.4kg/kWh
CO2 0.66kg/kWh
SO2 0.03kg/kWh
Nox 0.01kg/kWh
C 0.27kg/kWh

Energy mix

gCO2eq
Energy source %
/kWh

Yemen 662 100%

Diesel 778 0%

Solar 52 0%

Wind 13 0%

Hydro 17 0%

Other 0 0%

Result 662

My Project - 11 kW 400 V VSD

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Schneider Electric – EcoStruxure Motor Management Design - v2.6.15-Final 6

ENERGY
SAVING (2) Energy saving calculation results
VSD

Annual energy saving in direct on line operation 57.9MWh / 5.8k€

Annual energy saving using a Variable Speed Drive 44% / 2.6k€

Payback period 0.22 year

Payback

Pollution reduction
CO2 -16.9 t/year

SO2 -0.8 t/year

NOx -0.4 t/year

C -6.9 t/year

My Project - 11 kW 400 V VSD

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Schneider Electric – EcoStruxure Motor Management Design - v2.6.15-Final 7

SOLUTION Selection criteria

No refinement criteria

Offer recommendations
No offers selected

Proposed solutions do not consider all environmental and physical installation requirements outside the nominal specifications of Schneider
Electric products such as ambient air temperature, altitude, humidity, EMC, existing harmonics

My Project - 11 kW 400 V VSD

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Schneider Electric – EcoStruxure Motor Management Design - v2.6.15-Final 8

The services oriented drive: A new kind of energy management device

RESOURCES
Blog Post

Predictive Analytics to Monitor the Health of Refinery Rotating Equipment

White Paper

Harmonic mitigation - Solution Handbook

Guide

Wiki: Energy Efficiency in electrical distribution

Guide

Wiki: Power harmonics management

Guide

Ecostruxure Motor Control Configurator: build your LV motor control and

protection solution with direct starter, soft-starter or variable speed drive
Tool

CONTACT US

For feedback and comments about the content of this analyze

Motor Management Competency Center
Email: motor.management@se.com

Web page: www.se.com/motor-management

My Project - 11 kW 400 V VSD

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Schneider Electric – EcoStruxure Motor Management Design - v2.6.15-Final 9

APPENDIX Parallel load details

Main motor:
--------
0
Nb 1
Motor (1) Power [kW] 11
Eff. [%] 91.4
Load [%] 100
VSD (1)(2) Power [kW] 11
pf [-] 0.98
Eff. [%] 98.0
I-rms [A] 19
thdI [%] 38.6
I-h1 [A] 18
Resulting (3) I-rms [A] 19
thdI [%] 38.8
I-h1 [A] 1.81e+01 (100%)
I-h5 [A] 5.4e+00 (29.6%)
I-h7 [A] 3.4e+00 (19.0%)
I-h11 [A] 1.6e+00 (8.8%)
I-h13 [A] 1.3e+00 (7.4%)
I-h17 [A] 1.0e+00 (5.6%)
I-h19 [A] 8.8e-01 (4.8%)
I-h23 [A] 7.4e-01 (4.1%)
I-h25 [A] 6.6e-01 (3.6%)
I-h29 [A] 5.8e-01 (3.2%)
I-h31 [A] 5.2e-01 (2.9%)
I-h35 [A] 4.8e-01 (2.6%)
I-h37 [A] 4.4e-01 (2.4%)
I-h41 [A] 4.0e-01 (2.2%)
I-h43 [A] 3.7e-01 (2.1%)
I-h47 [A] 3.5e-01 (1.9%)
I-h49 [A] 3.2e-01 (1.8%)

Other parallel motors in DOL operation:

------------------------------------
No other motor in DOL operation

Other parallel motors in variable speed operation:

-----------------------------------------------
No other motor in variable speed operation

Parallel static loads:

-------------------
No static load defined

GLOBAL VALUES for LOADS (4)(5):

----------------------------------
0
Normal Power [kVA] 13.4
pf [-] 0.98
I [A] 19
Short-circuit contribution Power [kVA] 0.000679
pf [-] 0.707
I [kA] 0.0
Harmonic I-rms [A] 19
THDi [%] 36.2
I-h1 [A] 1.81e+01 (100%)
I-h5 [A] 5.4e+00 (29.6%)
I-h7 [A] 3.4e+00 (19.0%)
I-h11 [A] 1.6e+00 (8.8%)
I-h13 [A] 1.3e+00 (7.4%)
I-h17 [A] 1.0e+00 (5.6%)
I-h19 [A] 8.8e-01 (4.8%)
I-h23 [A] 7.4e-01 (4.1%)
I-h25 [A] 6.6e-01 (3.6%)
I-h29 [A] 5.8e-01 (3.2%)
I-h31 [A] 5.2e-01 (2.9%)
I-h35 [A] 4.8e-01 (2.6%)
I-h37 [A] 4.4e-01 (2.4%)
I-h41 [A] 4.0e-01 (2.2%)
I-h43 [A] 3.7e-01 (2.1%)
I-h47 [A] 3.5e-01 (1.9%)
I-h49 [A] 3.2e-01 (1.8%)

(1) Individual rated characteristics (2) Conservative VSD association

(3) For whole Nb of identical loaded loads (4) Including main starting motor
(5) Before considering network or active filter influences

My Project - 11 kW 400 V VSD

ecostruxure-motor-management.se.app