INSPECTION TEST PLAN
POST-SALVAGE INSPECTION
No INSPECTION POINTS
1 COATING AREA
1. VISUAL CHECK FOR DAMAGE AND ID CHECK
2 EYE AREA
2. CONCENTRICITY CHECK TO ROD AXLE (VISUAL)
3 WEAR RING AREA
4 GROOVE TO EDGE DISTANCE
5 GROOVE AREA
6 DISTANCE BETWEEN GROOVES
7 WEAR RING WIDTH
8 COATING LENGTH
9 EYE FACE
10 GREASE HOLE
11 CENTER HOLE
12 OIL ORIFICE
13 WEAR RING STOPPER
14 NECK
15 SEAL AREA
16 GROOVE DIAMETER
17 PISTON LENGTH
18 INNER SURFACE AREA
19 OIL HOLE
NOTE : Ö : Checked X : Not Checked
PART NAME : ROD AS-REAR SUSPENSION
MODEL : 797
PART NO. : 232-0835 (Replaced from 203-9769/151-8291)
CHECKLIST
INSPECTION METHOD REMARK SIGNATURE
Ö/X
1. ROUGHNESS, HARDNESS, THICKNESS AND COATING TYPE CHECK
2. VISUAL AND OD CHECK
3. DYE PENETRANT CHECK ON A AND C AREA IF HVOF THK > 375 µm
VISUAL CHECK FOR WEAR AND OD CHECK
VISUAL AND DISTANCE CHECK
VISUAL CHECK FOR DAMAGE AND WIDTH CHECK
DISTANCE CHECK
VISUAL AND WIDTH CHECK
DISTANCE CHECK
VISUAL CHECK FOR DAMAGE AND CORROSION
VISUAL CHECK FOR DAMAGE AND DIRT
VISUAL CHECK FOR ALIGNMENT OR DAMAGE
VISUAL CHECK FOR DIRT OR DAMAGE
VISUAL CHECK FOR DAMAGE
MPI FOR CRACK CHECK (IF REQUIRED)
VISUAL AND ID CHECK
VISUAL CHECK FOR DAMAGE AND ID CHECK
VISUAL CHECK FOR DAMAGE AND WIDTH CHECK
VISUAL CHECK FOR DAMAGE
VISUAL CHECK FOR DIRT OR DAMAGE
Y
16(L)
15(J)
2 X
2
H
2
D
6
E
4
5 I
15(K)
16(M)
19
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VIEW A-A

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 Document No. : QAR-QD#418-51
Revision : 02
COMPONENT CONDITION REPORT Date : 2-Dec-14
POST SALVAGE INSPECTION Responsibility : QC Department
Page : 1 of 2
No. : Customer : Part Name : Rod As-Rear Suspension
SO. No. : Location : Model : 797
SSB-ID : Cust. WO. No. : Part No. : 232-0835 (Replaced from
203-9769/151-8291)
REFERENCES :
1. CAT Engineering Drawing : 151-8291 & 151-8293 4. CAT Reuse and Salvage Guidelines SEBF8194-07 7. NRC Engg. Bulletin QAW-TS-01-015
2. HVOF Bulletin ST-2(09/06) HVOF1102-03 5. CAT Reuse and Salvage Guidelines SEBF8072-09 8. Magnetic Particle Procedure
3. Arc Spray Bulletin MISC-4(07/06) AS3102-00 6. NRC Engg. Bulletin QAW-TS-01-011
EQUIPMENT USED :
1. Outside Micrometer (300-400 mm) 4. Digital Caliper (0-450 mm) 7. Portable Hardness Tester 10. Measuring Tape
2. Bore Gage (250-400 mm) 5. Vernier Caliper (70-600 mm) 8. Coatings Thickness Gauge
3. Digital Caliper (0-150 mm) 6. Depth Gauge (0-300 mm) 9. Surface Roughness Tester
DIMENSION
REQ. SURFACE CONDITION
MEASUREMENT
Coatings Thickness Hardness Surface Roughness (µm)
ITEM SPEC. (mm)
Ra Rz
READING A/R* CP THK ( ~ 88 µm) ~ 60 HRc
0.10 - 0.15 <0.7
X:
A
Y:
X:
1 380.926 ± 0.050 B
Y:
X:
C
Y:
X:
D
Y:
2 259.96 ± 0.03 N/A
X:
E
Y:
ITEM SPEC. (mm) READING A/R* Arc Spray THK (µm) 23-32 HRc Ra < 1.6 µm
X:
F
Y:
3 418.82 ± 0.03
X:
G
Y:
DIMENSION
ITEM SPEC. (mm) READING A/R* ITEM SPEC (mm) READING A/R*
X: X:
4 32.185 ± 0.500 J
Y: Y:
15 285.000 ± 0.038
X: X:
H K
Y: Y:
5 5.4 ± 0.1
X: X:
I L
Y: Y:
16 268.41 ± 0.41
X: X:
6 110.63 ± 0.13 M
Y: Y:
7 101.60 ± 0.08 X:
17 119.3 ± 0.3
8 371.2 ± 1.0 Y:
NOTES : *) A : ACCEPT R : REJECT
DYE PENETRANT TESTING (IF HVOF THK > 375 µm) MAGNETIC PARTICLE TESTING (IF REQUIRED)
ITEM DESCRIPTION ACCEPT REJECT ITEM DESCRIPTION ACCEPT REJECT
1 COATING AREA (A AND C AREA) 14 NECK

OVERALL JUDGMENT: ACCEPT REJECT TIME TAKEN : HRS

Reviewed by Prepared by
QC Engineer : Inspector :
Signature : Date : Signature : Date :

FT-SSBR-BLP-QAP-015-QC-007
 Part Name : Rod As-Rear Suspension

REVISION HISTORY Model : 797

Part No. : 232-0835

Rev.
Revision Date Changes Updated by Reviewed by
No
00 26-Mar-07 Original Rina A
01 7-Oct-10 Req. Surface Condition N. Ahyani
02 2-Dec-14 Surface Roughness Ivan L T