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  • Casing Travel Motor 2

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    Irwanto Manaf
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    1. This document records measurements taken before and after repair work on the clearance between a casing and sub piston in a travel motor. 2. Before repair, measurements of the inside diameter of the casing, outside diameter of the sub piston, and resulting clearances between them are shown to be outside the standard range in several areas. 3. After repair, the same measurements are shown, now all within the standard range of 0.021-0.042mm clearance. The repair is recommended to be received.

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    1. This document records measurements taken before and after repair work on the clearance between a casing and sub piston in a travel motor. 2. Before repair, measurements of the inside diameter of the casing, outside diameter of the sub piston, and resulting clearances between them are shown to be outside the standard range in several areas. 3. After repair, the same measurements are shown, now all within the standard range of 0.021-0.042mm clearance. The repair is recommended to be received.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    6 views3 pages

    Casing Travel Motor 2

    Uploaded by

    Irwanto Manaf
    1. This document records measurements taken before and after repair work on the clearance between a casing and sub piston in a travel motor. 2. Before repair, measurements of the inside diameter of the casing, outside diameter of the sub piston, and resulting clearances between them are shown to be outside the standard range in several areas. 3. After repair, the same measurements are shown, now all within the standard range of 0.021-0.042mm clearance. The repair is recommended to be received.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 3

    Standard Measurement Clearance Between Sub Piston And Casing

    Component Name Casing Travel Motor Control Number 10 TMO 11 AICD


    Machine Model * EX - 2500 EX-5500 Inspection Date 18-Sep-15
    EX - 3500 EX-3600 ✘ P.I.C
    SN Component Vendor PT SSC WORKS BALIKPAPAN
    Job Order / WO 01441 Job Description REPAIR SUB PISTON

    * Filled with Check Mark √


    A. BEFORE REPAIR
    1.Casing Inside Diameter ( D ) Standard Reman : 0.021 ~ 0.042 mm
    Area "D" Actual
    X1 46,740 Casing
    Sub Piston
    X2 46,830
    X3 46,740
    Y1 46,830
    Y2 46,740
    Y3 46,830
    Z1 46,740
    Z2 46,830
    Z3 46,740
    2. Sub Piston Outside Diameter ( d ) 3. Clearance Between Casing and Sub Piston ( D - d )
    Area "D" Actual Area Actual (D) Actual (d) Result Clearance ( D - d )
    X1 46,680 X1 46,740 46,680 0.060
    X2 46,690 X2 46,830 46,690 140.000
    X3 46,680 X3 46,740 46,680 60.000
    Y1 46,690 Y1 46,740 46,690 50.000
    Y2 46,680 Y2 46,830 46,680 150.000
    Y3 46,690 Y3 46,740 46,690 50.000
    Z1 46,680 Z1 46,740 46,680 60.000
    Z2 46,690 Z2 46,830 46,690 140.000
    Z3 46,680 Z3 46,740 46,680 60.000

    B. AFTER REPAIR
    1.Casing Inside Diameter ( D )
    Measured By, X1 X2 X3 Y1 Y2 Y3 Z1 Z2 Z3
    HOLE A 46,950 46,950 46,950 46,950 46,950 46,950 46,950 46,950 46,950
    HOLE B 46,860 46,860 46,860 46,860 46,860 46,860 46,860 46,860 46,860

    2. Sub Piston Outside Diameter ( d )


    Measured By, X1 X2 X3 Y1 Y2 Y3 Z1 Z2 Z3
    PISTON A 46,910 46,910 46,910 46,910 46,910 46,910 46,910 46,910 46,910
    PISTON B 46,820 46,820 46,820 46,820 46,820 46,820 46,820 46,820 46,820

    3. Clearance Between Casing and Sub Piston ( D - d )


    Measured By, X1 X2 X3 Y1 Y2 Y3 Z1 Z2 Z3
    CLEARANCE A 0.040 40.000 40.000 40.000 40.000 40.000 40.000 40.000 40.000
    CLEARANCE B 0.040 40.000 40.000 40.000 40.000 40.000 40.000 40.000 40.000

    RECOMMENDATION : RECEIVE * REJECT *


    NOTES :

    Checked By, Acknowledge By,

    Mechanic Vendor / Local Shop Unit Head Section Head


    Date : Date : Date : Date :
    Standard Measurement Clearance Between Sub Piston And Casing
    D
    Component Name Casing Travel Motor Control Number 10 TMO 1210
    D
    Machine Model * EX - 2500 EX-5500 Inspection Date 18-Sep-15 U
    EX - 3500 EX-3600 ✘ P.I.C 0
    SN Component Vendor PT SSC WORKS BALIKPAPAN
    Job Order / WO 01439 Job Description REPAIR SUB PISTON

    * Filled with Check Mark √


    A. BEFORE REPAIR
    1.Casing Inside Diameter ( D ) Standard Reman : 0.021 ~ 0.042 mm
    Area "D" Actual
    X1 46,740 Casing
    Sub Piston
    X2 46,820
    X3 46,740
    Y1 46,740
    Y2 46,810
    Y3 46,740
    Z1 46,740
    Z2 46,810
    Z3 46,740
    2. Sub Piston Outside Diameter ( d ) 3. Clearance Between Casing and Sub Piston ( D - d )
    Area "D" Actual Area Actual (D) Actual (d) Result Clearance ( D - d )
    X1 46,690 X1 46,740 46,690 0.050
    X2 46,700 X2 46,820 46,700 120.000
    X3 46,690 X3 46,740 46,690 50.000
    Y1 46,700 Y1 46,740 46,700 40.000
    Y2 46,690 Y2 46,810 46,690 120.000
    Y3 46,700 Y3 46,740 46,700 40.000
    Z1 46,690 Z1 46,740 46,690 50.000
    Z2 46,700 Z2 46,810 46,700 110.000
    Z3 46,690 Z3 46,740 46,690 50.000

    B. AFTER REPAIR
    1.Casing Inside Diameter ( D )
    Measured By, X1 X2 X3 Y1 Y2 Y3 Z1 Z2 Z3
    HOLE A 47,430 47,430 47,430 47,430 47,430 47,430 47,430 47,430 47,430
    HOLE B 46,850 46,850 46,850 46,850 46,850 46,850 46,850 46,850 46,850

    2. Sub Piston Outside Diameter ( d )


    Measured By, X1 X2 X3 Y1 Y2 Y3 Z1 Z2 Z3
    PISTON A 47,400 47,400 47,400 47,405 47,405 47,405 47,410 47,405 47,400
    PISTON B 46,815 46,810 46,810 46,810 46,810 46,810 46,810 46,810 46,810

    3. Clearance Between Casing and Sub Piston ( D - d )


    Measured By, X1 X2 X3 Y1 Y2 Y3 Z1 Z2 Z3
    CLEARANCE A 0.030 30.000 30.000 25.000 25.000 25.000 20.000 25.000 30.000
    CLEARANCE B 0.035 40.000 40.000 40.000 40.000 40.000 40.000 40.000 40.000

    RECOMMENDATION : RECEIVE * REJECT *


    NOTES :

    Checked By, Acknowledge By,

    Mechanic Vendor / Local Shop Unit Head Section Head


    Date : Date : Date : Date :
    Standard Measurement Clearance Between Sub Piston And Casing
    Component Name Casing Travel Motor Control Number
    Machine Model * EX - 2500 EX-5500 Inspection Date
    EX - 3500 EX-3600 P.I.C
    SN Component Vendor
    Job Order / WO Job Description
    * Filled with Check Mark √
    A. BEFORE REPAIR
    1.Casing Inside Diameter ( D ) Standard Reman : 0.021 ~ 0.042 mm
    Area "D" Actual
    Casing
    X1
    Sub Piston
    X2
    X3
    Y1
    Y2
    Y3
    Z1
    Z2
    Z3
    2. Sub Piston Outside Diameter ( d ) 3. Clearance Between Casing and Sub Piston ( D - d )
    Area "D" Actual Area Actual (D) Actual (d) Result Clearance ( D - d )
    X1 X1
    X2 X2
    X3 X3
    Y1 Y1
    Y2 Y2
    Y3 Y3
    Z1 Z1
    Z2 Z2
    Z3 Z3
    B. AFTER REPAIR
    1.Casing Inside Diameter ( D )
    Measured By, X1 X2 X3 Y1 Y2 Y3 Z1 Z2 Z3
    HOLE A
    HOLE B

    2. Sub Piston Outside Diameter ( d )


    Measured By, X1 X2 X3 Y1 Y2 Y3 Z1 Z2 Z3
    PISTON A
    PISTON B
    3. Clearance Between Casing and Sub Piston ( D - d )
    Measured By, X1 X2 X3 Y1 Y2 Y3 Z1 Z2 Z3
    CLEARANCE A
    CLEARANCE B

    RECOMMENDATION : RECEIVE * REJECT *


    NOTES :

    Checked By, Acknowledge By,

    Mechanic Vendor / Local Shop Unit Head Section Head


    Date : Date : Date : Date :

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