VEDANTA LIMITED

Cairn Oil & Gas

SULPHATE REMOVAL PLANT

DATASHEET, GA DRAWING AND BOM FOR DOSING TANKS
o Doc No: G225IEXM08-SRP-M-DWG-0003

OWNER’S CONSULTANT & PMC

TRACTEBEL ENGINEERING PVT. LTD.

EPC CONTRACTOR

ION EXCHANGE INDIA LIMITED

ACCUDYNE INDUSTRIES INDIA PVT. LTD.

A4 20-02-2020 Issued for Review & Comments ST GV MGS PC

A3 19-12-2019 Issued for Review & Comments ST GV MGS PC

A2 25-10-2019 Issued for Review & Comments ST GV MGS PC

Prepared Checked Approved Approved
Rev Date Purpose of Issue
by by By By
 DOCUMENT DESCRIPTION

DATA SHEET FOR ACID DOSING TANKS

(D-448-A/B)
DOC N0. G225IEXM08-SRP-M-DWG-0003(01)

DESIGN DATA
DESCRIPTION SOLVENT VESSEL

ITEM NO. D-448-A/B

QTY. 2(1W+1S)

DESIGN CODE BS EN 13121

LIQUID HANDLED 30% W/W HCl SOLUTION

VERTICAL CYLINDRICAL, CLOSED WITH REMOVABLE LID,

TYPE
ATMOSPHERIC TYPE

INSTALLATION (INDOOR / OUTDOOR) INDOOR

VISCOSITY OF LIQUID ~ 1.8 Cp

LIQUID DENSITY ~ 1150 KG/M3

STORAGE TEMPERATURE 40 – 45 DEG C

NOMINAL CAPACITY 4.58 M3

LIQUID STORED 3.56 M3

FREE BOARD 300 MM

DEAD HEIGHT 100 MM

EFFECTIVE HEIGHT 1400 MM

VESSEL- DIAMETER (ID) 1800 MM

VESSEL- LENGTH (TAN TO TAN ) 1800 MM

NO. OF BAFFLE ( IF APPLICABLE) -

BAFFLE SIZE - mm

AGITATOR REQUIRED (YES / NO) NO

DESIGN TEMPERATURE (INT / EXT) - 2 / 65 DEG C

OPERATING PRESSURE 101.3+FULL OF LIQUID Kpa

DESIGN PRESSURE 101.3+FULL OF LIQUID Kpa

HYDRO TEST PRESSURE FULL OF WATER kg/cm2(g)

EMPTY WEIGHT ~250 kg

OPERATING WEIGHT ~5550 kg

HYDROSTATIC WEIGHT ~4850 kg

MATERIAL OF CONSTRUCTION
SHELL SOLID FRP
BOTTOM SOLID FRP

ROOF SOLID FRP

AGITATOR NA
DISSOLVING BASKET NA

NOZZLE DATA
HOLE
NOZZLE NO NB. Quantity Service OD PCD HOLE No. THK. PROJ.
φ
N1 50 1 ACID INLET-ROOF 152.4 120.6 4 19 20 150
LEVEL INDICATOR
N2 100 1 229 190.5 8 19 24 150
TRANSMISSION ROOF
N3 65 1 TANK OVERFLOW-SHELL 178 139.7 4 19.05 22 150
TANK OUTLET TO DOSING
N4 40 1 127 98.4 4 15.8 18 150
PUMP SUCTION-SHELL
N5 40 1 TANK DRAIN-SHELL 127 98.4 4 15.8 18 150
N6 A/B/C/D 25 4 LEVEL GUAGE-SHELL 108 79.4 4 15.8 14 150
 DESIGN DATA

MOC

TOP AND SHELL

JOINING DETAILS
DETAIL OF LIFTING HOOK DETAILS OF HOLD DOWN LUGS GENERAL NOTES
QTY:- 3 Nos. QTY:-4 Nos.

PLAN VIEW

DETAIL OF TYPICAL NOZZLE

DETAILS OF NAME PLATE

NOZZLE SCHEDULE

VEDANTA LIMITED
Cairn Oil & Gas : DLF Atria, Phase-2,
Jacaranda Marg, DLF City,
Gurugram-122002, Haryana, India

TRACTEBEL
ENGINEERING PVT. LTD.

SULPHATE REMOVAL PLANT

ION EXCHANGE (INDIA) LTD.

ELEVATION

ACCUDYNE INDUSTRIES INDIA PVT.LTD

D-448B
D-448A
NOZZLE ORIANTATION NOZZLE ORIANTATION GADRAWINGFORACIDDOSINGTANKS

G225IEXM08-SRP-M-DWG-0003(01)
 GRP VERTICAL TANK DESIGN CALCULATION

REF STD: BS EN 13121-3:2008 +A1:2010

DIA 1800mm x 1800mm Height

Resin System: Polyester resin
Chemical Resistant Layer: 2 mm thick made of Vinyl ester resin
Structure Thick: 6 mm Isophthalic resin

INPUT SPECIFICATIONS
I.D (Di) : 1800mm
Height (h) : 1800mm
Design Pressure : Static Head of Liquid
Design temperature : 60C
Service Medium : 30% HCl
Density of medium : 1150 Kg/m3
Bottom : Flat
Top : Flat

DESIGN CALCULATION

1. DESIGN PRESSURE (p) = gh

= 1150 x 9.81 x 1800 x 10-9
= 0.020 MPa

2. CALCULATION OF DESIGN FACTOR (K)

K = 2 A1A2A3A4A5 [Refer Eq. (4) Cl: 7.8.4.2]

Depending upon the operating conditions the following values are taken
A1 = 1.2 (Effect of manufacturing and quality control level)
A2 = 1.3 (Effect of vessel contents and environment)
A3 = 1.4 (Effect of design temperature and resin HDT)
A4 = 1.0 (Effect of cyclic loading)
A5 = 2.2 (Effect of long term behavior)
K = 3 x 1.2 x 1.3 x 1.4 x 1.0 x 2.2
= 9.6

1
 3. CALCULATION OF DESIGN UNIT LOAD OF LAMINATE

3.1 Calculation of allowable load based on stress

UL(CSM) = UTUS(CSM) / K
= 200/ 9.6
= 20.8 N/mm per kg/m2 of glass

UL(WR) = UTUS(WR) / K
= 250/ 9.6
= 26.0 N/mm per kg/m2 of glass

UTUS = Ultimate tensile unit strength in N/mm width per kg/m2 glass
(UTUS for CSM & WR is taken from Table 3 page 18)

3.2 Calculation of allowable load based on strains

US(CSM) = X(CSM) x ed [ed =0.23% for polyester resin]
=14000 x 0.0023
=32.2 N/mm per kg/m2 of glass

US(WR) = X(WR) x ed
=16000 x 0.0023
=36.8.2 N/mm per kg/m2 of glass

X = Unit modulus in N/mm width per kg/m2 glass

(X for CSM & WR is taken from Table 3 page 18)

3.3 Selection of minimum unit load

For CSM , U = UL (Since UL < US)

=20.8 N/mm per kg/m2 of glass

For WR , U = UL (Since UL < US)

=26.0 N/mm per kg/m2 of glass

2
3.4 Calculation of Strain for minimum unit load (e)

e(CSM) = 20.8 / 14000

= 0.00149

e(WR) = 26.0 / 16000

= 0.00163

3.5 Selection of least strain(el)

The least strain = minimum of e(CSM) & e(WR)

= 0.00149

3.6 Calculation of Design Unit Load

Uz(CSM) = X(CSM) x el [ Refer Eq (5) Page No :14]

=14000 x 0.00149
=20.8 N/mm per Kg/m2 of glass

Uz(WR) = X(WR) x el
=16000 x 0.00149
= 23.8 N/mm per Kg/m2 of glass

4. CALCULATION OF CIRCUMFERENTIAL LOAD

Circumferential Load( Q)

Q = PDi/2 [ Refer Eq (11) Page No :32]

= (0.02 * 1800) /2
= 18.3 N/mm

5. SELECTION OF SHELL THICKNESS

A thickness of 6.0 mm is selected with the following layers.

CSM 450 : 4 Layers
WR 610 : 2 Layers

For design validation, Sum (uzmznz) > Q [Refer Eq (10b) Page No :27]

Sum (uzmznz) = (20.8*0.450*4) + (23.8*0.610*2)

3
 = 66.5
Sum (uzmznz) = 66.5 > 18.3

Hence the design is OK.

Abbreviation used

CSM : Chopped Strand Mat

WR : Woven Roving
UTUS : Ultimate Tensile Unit Strength. in N/mm per Kg/m2 of glass
UL : Unit load based on Stress
US : Unit load based on Strain
UZ : Design unit load (Least of UL & US)
Di : Inside diameter of shell (mm)
Do : Outside diameter of shell (mm)
e : Strain
X : Unit modulus in N/mm per Kg/m2 of glass
w : Distributed load (N/mm)
p : Total effective pressure (N/mm2), i.e. design pressure (negative, if
vacuum) plus hydrostatic head at any point under consideration

4
 DOCUMENT DESCRIPTION

DATA SHEET FOR CAUSTIC DOSING TANKS

(D-452-A/B)
DOC N0. G225IEXM08-SRP-M-DWG-0003(02)

DESIGN DATA
DESCRIPTION CAUSTIC TANK

ITEM NO. D-452-A/B

QTY. 2(1W+1S)

DESIGN CODE BS EN 13121

LIQUID HANDLED 10 % NaOH solution

VERTICAL CYLINDRICAL, CLOSED WITH REMOVABLE LID,
TYPE
ATMOSPHERIC TYPE
INSTALLATION (INDOOR / OUTDOOR) INDOOR

VISCOSITY OF LIQUID ~ 50 Cp

LIQUID DENSITY ~ 1110 KG/M3

STORAGE TEMPERATURE 40 – 45 DEG C

NOMINAL CAPACITY 1.13 M3

LIQUID STORED 0.68 M3

FREE BOARD 300 MM

DEAD HEIGHT 100 MM

EFFECTIVE HEIGHT 600 MM

VESSEL- DIAMETER (ID) 1200 MM

VESSEL- LENGTH (TAN TO TAN ) 1000 MM

NO. OF BAFFLE ( IF APPLICABLE) YES

BAFFLE SIZE As per tank GAD mm

AGITATOR REQUIRED (YES / NO) YES

DESIGN TEMPERATURE (INT / EXT) - 2 / 65 DEG C

OPERATING PRESSURE 101.3+FULL OF LIQUID Kpa

DESIGN PRESSURE 101.3+FULL OF LIQUID Kpa

HYDRO TEST PRESSURE FULL OF WATER kg/cm2(g)

EMPTY WEIGHT ~125 kg

OPERATING WEIGHT ~1380 kg

HYDROSTATIC WEIGHT ~1255 kg

MATERIAL OF CONSTRUCTION
SHELL SOLID FRP
BOTTOM SOLID FRP

ROOF SOLID FRP

AGITATOR SS316L
DISSOLVING BASKET PP

NOZZLE DATA
HOLE
NOZZLE NO NB. Quantity Service OD PCD HOLE No. THK. PROJ.
φ
N1 50 1 INLET-ROOF 152.4 120.6 4 19 20 150
LEVEL INDICATOR
N2 100 1 229 190.5 8 19 24 150
TRANSMISSION ROOF
N3 50 1 TANK OVERFLOW-SHELL 152.4 120.6 4 19 20 150
TANK OUTLET TO DOSING
N4 40 1 127 98.4 4 15.8 18 150
PUMP SUCTION-SHELL
N5 40 1 TANK DRAIN-SHELL 127 98.4 4 15.8 18 150
N6 A/B 25 2 LEVEL GUAGE-SHELL 108 79.4 4 15.8 14 150
N7 40 1 PERMEATE INLET 127 98.4 4 15.8 18 150
 DESIGN DATA

MOC

TOP AND SHELL

JOINING DETAILS

DETAIL OF TYPICAL NOZZLE PP

GENERAL NOTES

PLAN VIEW

DETAIL OF LIFTING HOOK DETAIL OF BAFFLE PLATE

QTY:- 3 Nos. QTY:- 3 Nos.

DETAILS OF HOLD DOWN LUGS

QTY:-4 Nos.

NOZZLE SCHEDULE

A4 20-02-2020 ISSUED FOR APPROVAL PD SK MK

DETAILS OF NAME PLATE DETAIL OF DISSOLVING BASKET

VEDANTA LIMITED
Cairn Oil & Gas : DLF Atria, Phase-2,
Jacaranda Marg, DLF City,
Gurugram-122002, Haryana, India

TRACTEBEL
ENGINEERING PVT. LTD.
ELEVATION

SULPHATE REMOVAL PLANT

ION EXCHANGE (INDIA) LTD.

ACCUDYNE INDUSTRIES INDIA PVT.LTD

GA
DRAWN
IG
FOR
CAUSTC
IDOSN
IG
TANK

D-452A D-452B
NOZZLE ORIENTATION G225IEXM08-SRP-M-DWG-0003(02)
NOZZLE ORIENTATION A4
 GRP VERTICAL TANK DESIGN CALCULATION

REF STD: BS EN 13121-3:2008 +A1:2010

DIA 1200mm x 1000mm Height

Resin System: Polyester resin
Chemical Resistant Layer: 3 mm thick PP
Structure Thick: 6 mm Isophthalic resin

INPUT SPECIFICATIONS
I.D (Di) : 1200mm
Height (h) : 1000mm
Design Pressure : Static Head of Liquid
Design temperature : 60C
Service Medium : 10% NaOH
Density of medium : 1110 Kg/m3
Bottom : Flat
Top : Flat

DESIGN CALCULATION

1. DESIGN PRESSURE (p) = gh

= 1110 x 9.81 x 1200 x 10-9
= 0.0109 MPa

2. CALCULATION OF DESIGN FACTOR (K)

K = 2 A1A2A3A4A5 [Refer Eq. (4) Cl: 7.8.4.2]

Depending upon the operating conditions the following values are taken
A1 = 1.2 (Effect of manufacturing and quality control level)
A2 = 1.3 (Effect of vessel contents and environment)
A3 = 1.4 (Effect of design temperature and resin HDT)
A4 = 1.0 (Effect of cyclic loading)
A5 = 2.2 (Effect of long term behavior)
K = 3 x 1.2 x 1.3 x 1.4 x 1.0 x 2.2
= 9.6

1
 3. CALCULATION OF DESIGN UNIT LOAD OF LAMINATE

3.1 Calculation of allowable load based on stress

UL(CSM) = UTUS(CSM) / K
= 200/ 9.6
= 20.8 N/mm per kg/m2 of glass

UL(WR) = UTUS(WR) / K
= 250/ 9.6
= 26.0 N/mm per kg/m2 of glass

UTUS = Ultimate tensile unit strength in N/mm width per kg/m2 glass
(UTUS for CSM & WR is taken from Table 3 page 18)

3.2 Calculation of allowable load based on strains

US(CSM) = X(CSM) x ed [ed =0.23% for polyester resin]
=14000 x 0.0023
=32.2 N/mm per kg/m2 of glass

US(WR) = X(WR) x ed
=16000 x 0.0023
=36.8.2 N/mm per kg/m2 of glass

X = Unit modulus in N/mm width per kg/m2 glass

(X for CSM & WR is taken from Table 3 page 18)

3.3 Selection of minimum unit load

For CSM , U = UL (Since UL < US)

=20.8 N/mm per kg/m2 of glass

For WR , U = UL (Since UL < US)

=26.0 N/mm per kg/m2 of glass

2
3.4 Calculation of Strain for minimum unit load (e)

e(CSM) = 20.8 / 14000

= 0.00149

e(WR) = 26.0 / 16000

= 0.00163

3.5 Selection of least strain(el)

The least strain = minimum of e(CSM) & e(WR)

= 0.00149

3.6 Calculation of Design Unit Load

Uz(CSM) = X(CSM) x el [ Refer Eq (5) Page No :14]

=14000 x 0.00149
=20.8 N/mm per Kg/m2 of glass

Uz(WR) = X(WR) x el
=16000 x 0.00149
= 23.8 N/mm per Kg/m2 of glass

4. CALCULATION OF CIRCUMFERENTIAL LOAD

Circumferential Load( Q)

Q = PDi/2 [ Refer Eq (11) Page No :32]

= (0.0109 * 1000) /2
= 6.5 N/mm

5. SELECTION OF SHELL THICKNESS

A thickness of 6.0 mm is selected with the following layers.

CSM 450 : 4 Layers
WR 610 : 2 Layers

For design validation, Sum (uzmznz) > Q [Refer Eq (10b) Page No :27]

Sum (uzmznz) = (20.8*0.450*4) + (23.8*0.610*2)

3
 = 66.5

Sum (uzmznz) = 66.5 > 6.5

Hence the design is OK.

Abbreviation used

CSM : Chopped Strand Mat

WR : Woven Roving
UTUS : Ultimate Tensile Unit Strength. in N/mm per Kg/m2 of glass
UL : Unit load based on Stress
US : Unit load based on Strain
UZ : Design unit load (Least of UL & US)
Di : Inside diameter of shell (mm)
Do : Outside diameter of shell (mm)
e : Strain
X : Unit modulus in N/mm per Kg/m2 of glass
w : Distributed load (N/mm)
p : Total effective pressure (N/mm2), i.e. design pressure (negative, if
vacuum) plus hydrostatic head at any point under consideration

4
 DOCUMENT DESCRIPTION

DATA SHEET FOR NAOCL DOSING TANKS

(D-426-A/B)
DOC N0. G22IEXM08-SRP-M-DWG-0003(03)

DESIGN DATA
DESCRIPTION SOLVENT VESSEL

ITEM NO. D-426-A/B

QTY. 2(1W+1S)

DESIGN CODE BS EN 13121

LIQUID HANDLED 10% W/V NaOCl SOLUTION

VERTICAL CYLINDRICAL, CLOSED WITH REMOVABLE LID,
TYPE
ATMOSPHERIC TYPE
INSTALLATION (INDOOR / OUTDOOR) INDOOR

VISCOSITY OF LIQUID ~ 0.6539 Cp

LIQUID DENSITY ~ 1140 KG/M3

STORAGE TEMPERATURE 40 – 45 DEG C

NOMINAL CAPACITY 2.8 M3

LIQUID STORED 2.01 M3

FREE BOARD 300 MM

DEAD HEIGHT 100 MM

EFFECTIVE HEIGHT 1000 MM

VESSEL- DIAMETER (ID) 1600 MM

VESSEL- LENGTH (TAN TO TAN ) 1400 MM

NO. OF BAFFLE ( IF APPLICABLE) -

BAFFLE SIZE - mm

AGITATOR REQUIRED (YES / NO) NO

DESIGN TEMPERATURE (INT / EXT) - 2 / 65 DEG C

OPERATING PRESSURE 101.3+LIQUID COLUMN Kpa

DESIGN PRESSURE 101.3+LIQUID COLUMN Kpa

HYDRO TEST PRESSURE (UG 99 B (36)) FULL OF WATER kg/cm2(g)

EMPTY WEIGHT ~210 kg

OPERATING WEIGHT ~3400 kg

HYDROSTATIC WEIGHT ~3010 kg

MATERIAL OF CONSTRUCTION
SHELL SOLID FRP
BOTTOM SOLID FRP

ROOF SOLID FRP

AGITATOR NA
DISSOLVING BASKET NA

NOZZLE DATA
HOLE
NOZZLE NO NB. Quantity Service OD PCD HOLE No. THK. PROJ.
φ
N1 40 1 NaOCL INLET 127 98.4 4 15.8 18 150

N2 50 1 FEED FUNNEL-ROOF 152.4 120.6 4 19 20 150

N3 50 1 TANK OVERFLOW-SHELL 152.4 120.6 4 19 20 150

TANK OUTLET TO DOSING
N4 40 1 127 98.4 4 15.8 18 150
PUMP SUCTION-SHELL
N5 40 1 TANK DRAIN-SHELL 127 98.4 4 15.8 18 150
N6 A/B/C/D 25 4 LEVEL GUAGE-SHELL 108 79.4 4 15.8 14 150

LEVEL INDICATOR
N7 100 1 229 190.5 8 19 24 150
TRANSMISSION ROOF
 DESIGN DATA

MOC

TOP AND SHELL DETAIL OF TYPICAL NOZZLE

JOINING DETAILS

DETAIL OF LIFTING HOOK

QTY:- 3 Nos. GENERAL NOTES

PLAN VIEW

DETAILS OF HOLD DOWN LUGS

QTY:-4 Nos.

NOZZLE SCHEDULE

NOZZLE ORIENTATION (D-426B)

VEDANTA LIMITED
Cairn Oil & Gas : DLF Atria, Phase-2,
Jacaranda Marg, DLF City,
Gurugram-122002, Haryana, India

TRACTEBEL
ENGINEERING PVT. LTD.
DETAILS OF NAME PLATE

ELEVATION SULPHATE REMOVAL PLANT

ION EXCHANGE (INDIA) LTD.

ACCUDYNE INDUSTRIES INDIA PVT.LTD

GA
DRAWN
IG
FORNaOC
DlOSN
IG
TANK

G225IEXM08-SRP-M-DWG-0003(03)
NOZZLE ORIENTATION (D-426A)
 GRP VERTICAL TANK DESIGN CALCULATION

REF STD: BS EN 13121-3:2008 +A1:2010

DIA 1600mm x 1400mm Height

Resin System: Polyester resin
Chemical Resistant Layer: 3 mm thick PP
Structure Thick: 6 mm Isophthalic resin

INPUT SPECIFICATIONS
I.D (Di) : 1600mm
Height (h) : 1400mm
Design Pressure : Static Head of Liquid
Design temperature : 60C
Service Medium : 10% Naocl
Density of medium : 1140 Kg/m3
Bottom : Flat
Top : Flat

DESIGN CALCULATION

1. DESIGN PRESSURE (p) = gh

= 1140 x 9.81 x 1400 x 10-9
= 0.015 MPa

2. CALCULATION OF DESIGN FACTOR (K)

K = 2 A1A2A3A4A5 [Refer Eq. (4) Cl: 7.8.4.2]

Depending upon the operating conditions the following values are taken
A1 = 1.2 (Effect of manufacturing and quality control level)
A2 = 1.3 (Effect of vessel contents and environment)
A3 = 1.4 (Effect of design temperature and resin HDT)
A4 = 1.0 (Effect of cyclic loading)
A5 = 2.2 (Effect of long term behavior)
K = 3 x 1.2 x 1.3 x 1.4 x 1.0 x 2.2
= 9.6

1
 3. CALCULATION OF DESIGN UNIT LOAD OF LAMINATE

3.1 Calculation of allowable load based on stress

UL(CSM) = UTUS(CSM) / K
= 200/ 9.6
= 20.8 N/mm per kg/m2 of glass

UL(WR) = UTUS(WR) / K
= 250/ 9.6
= 26.0 N/mm per kg/m2 of glass

UTUS = Ultimate tensile unit strength in N/mm width per kg/m2 glass
(UTUS for CSM & WR is taken from Table 3 page 18)

3.2 Calculation of allowable load based on strains

US(CSM) = X(CSM) x ed [ed =0.23% for polyester resin]
=14000 x 0.0023
=32.2 N/mm per kg/m2 of glass

US(WR) = X(WR) x ed
=16000 x 0.0023
=36.8.2 N/mm per kg/m2 of glass

X = Unit modulus in N/mm width per kg/m2 glass

(X for CSM & WR is taken from Table 3 page 18)

3.3 Selection of minimum unit load

For CSM , U = UL (Since UL < US)

=20.8 N/mm per kg/m2 of glass

For WR , U = UL (Since UL < US)

=26.0 N/mm per kg/m2 of glass

2
3.4 Calculation of Strain for minimum unit load (e)

e(CSM) = 20.8 / 14000

= 0.00149

e(WR) = 26.0 / 16000

= 0.00163

3.5 Selection of least strain(el)

The least strain = minimum of e(CSM) & e(WR)

= 0.00149

3.6 Calculation of Design Unit Load

Uz(CSM) = X(CSM) x el [ Refer Eq (5) Page No :14]

=14000 x 0.00149
=20.8 N/mm per Kg/m2 of glass

Uz(WR) = X(WR) x el
=16000 x 0.00149
= 23.8 N/mm per Kg/m2 of glass

4. CALCULATION OF CIRCUMFERENTIAL LOAD

Circumferential Load( Q)

Q = PDi/2 [ Refer Eq (11) Page No :32]

= (0.015 * 1600) /2
= 12.52 N/mm

5. SELECTION OF SHELL THICKNESS

A thickness of 6.0 mm is selected with the following layers.

CSM 450 : 4 Layers
WR 610 : 2 Layers

For design validation, Sum (uzmznz) > Q [Refer Eq (10b) Page No :27]

Sum (uzmznz) = (20.8*0.450*4) + (23.8*0.610*2)

3
 = 66.5

Sum (uzmznz) = 66.5 > 12.5

Hence the design is OK.

Abbreviation used

CSM : Chopped Strand Mat

WR : Woven Roving
UTUS : Ultimate Tensile Unit Strength. in N/mm per Kg/m2 of glass
UL : Unit load based on Stress
US : Unit load based on Strain
UZ : Design unit load (Least of UL & US)
Di : Inside diameter of shell (mm)
Do : Outside diameter of shell (mm)
e : Strain
X : Unit modulus in N/mm per Kg/m2 of glass
w : Distributed load (N/mm)
p : Total effective pressure (N/mm2), i.e. design pressure (negative, if
vacuum) plus hydrostatic head at any point under consideration

4
 DOCUMENT DESCRIPTION

DATA SHEET FOR SODIUM BISULPHITE DOSING TANKS

(D-428-A/B)
DOC NO: G225IEXM08-SRP-M-DWG-0003(04)

DESIGN DATA
DESCRIPTION SOLVENT VESSEL

ITEM NO. D-428-A/B

QTY. 2(1W+1S)

DESIGN CODE BS EN 13121

LIQUID HANDLED SODIUM BISULPHITE SOLUTION

VERTICAL CYLINDRICAL, CLOSED WITH REMOVABLE LID,
TYPE
ATMOSPHERIC TYPE
INSTALLATION (INDOOR / OUTDOOR) INDOOR

VISCOSITY OF LIQUID ~ 0.6539 Cp

LIQUID DENSITY ~ 1100 KG/M3

STORAGE TEMPERATURE 40 – 45 DEG C

NOMINAL CAPACITY 1.58 M3

LIQUID STORED 1.13 M3

FREE BOARD 300 MM

DEAD HEIGHT 100 MM

EFFECTIVE HEIGHT 1000 MM

VESSEL- DIAMETER (ID) 1200 MM

VESSEL- LENGTH (TAN TO TAN ) 1400 MM

NO. OF BAFFLE ( IF APPLICABLE) YES

BAFFLE SIZE As per tank GAD mm

AGITATOR REQUIRED (YES / NO) YES

DESIGN TEMPERATURE (INT / EXT) - 2 / 65 DEG C

OPERATING PRESSURE 101.3+LIQUID COLUMN Kpa

DESIGN PRESSURE 101.3 Kpa

HYDRO TEST PRESSURE (UG 99 B (36)) FULL OF WATER kg/cm2(g)

EMPTY WEIGHT ~125 kg

OPERATING WEIGHT ~1870 kg

HYDROSTATIC WEIGHT ~1710 kg

MATERIAL OF CONSTRUCTION
SHELL SOLID FRP
BOTTOM SOLID FRP

ROOF SOLID FRP

AGITATOR SS 316L
DISSOLVING BASKET FRP

NOZZLE DATA
HOLE
NOZZLE NO NB. Quantity Service OD PCD HOLE No. THK. PROJ.
φ
PERMEATE WATER
N1 40 1 127 98.4 4 15.8 18 150
INLET - ROOF
LEVEL INDICATOR
N2 100 1 229 190.5 8 19 24 150
TRANSMISSION ROOF
N3 50 1 TANK OVERFLOW-SHELL 152.4 120.6 4 19 20 150
TANK OUTLET TO DOSING
N4 40 1 127 98.4 4 15.8 18 150
PUMP SUCTION-SHELL
N5 40 1 TANK DRAIN-SHELL 127 98.4 4 15.8 18 150
N6 A/B/C/D 25 4 LEVEL GUAGE-SHELL 108 79.4 4 15.8 14 150
N7 40 1 VENT-ROOF 127 98.4 4 15.8 18 150
 DESIGN DATA

MOC

DETAIL OF TYPICAL NOZZLE

TOP AND SHELL

JOINING DETAILS

DETAILS OF NAME PLATE FRP

GENERAL NOTES

DETAIL OF LIFTING HOOK

QTY:- 3 Nos.

PLAN VIEW

DETAIL OF BAFFLE PLATE

QTY:- 3 Nos.

DETAILS OF HOLD DOWN LUGS

QTY:-4 Nos.

DETAIL OF DISSOLVING BASKET

NOZZLE SCHEDULE

A4 20-02-2020 ISSUED FOR APPROVAL PD SK MK

VEDANTA LIMITED
Cairn Oil & Gas : DLF Atria, Phase-2,
Jacaranda Marg, DLF City,
Gurugram-122002, Haryana, India

TRACTEBEL
ENGINEERING PVT. LTD.

SULPHATE REMOVAL PLANT

ELEVATION

ION EXCHANGE (INDIA) LTD.

ACCUDYNE INDUSTRIES INDIA PVT.LTD

GADRAWINGFORSBSDOSING
D-428A D-428B
NOZZLE ORIENTATION
NOZZLE ORIENTATION G225IEXM08-SRP-M-DWG-0003(04)
A4
 GRP VERTICAL TANK DESIGN CALCULATION

REF STD: BS EN 13121-3:2008 +A1:2010

DIA 1200mm x 1400mm Height

Resin System: Polyester resin
Chemical Resistant Layer: 2 mm thick made of Vinyl ester resin
Structure Thick: 6 mm Isophthalic resin

INPUT SPECIFICATIONS
I.D (Di) : 1200mm
Height (h) : 1400mm
Design Pressure : Static Head of Liquid
Design temperature : 60C
Service Medium : 10% Sodium Bisulphate
Density of medium : 1100 Kg/m3
Bottom : Flat
Top : Flat

DESIGN CALCULATION

1. DESIGN PRESSURE (p) = gh

= 1100 x 9.81 x 1400 x 10-9
= 0.015 MPa

2. CALCULATION OF DESIGN FACTOR (K)

K = 2 A1A2A3A4A5 [Refer Eq. (4) Cl: 7.8.4.2]

Depending upon the operating conditions the following values are taken
A1 = 1.2 (Effect of manufacturing and quality control level)
A2 = 1.3 (Effect of vessel contents and environment)
A3 = 1.4 (Effect of design temperature and resin HDT)
A4 = 1.0 (Effect of cyclic loading)
A5 = 2.2 (Effect of long term behavior)
K = 3 x 1.2 x 1.3 x 1.4 x 1.0 x 2.2
= 9.6

1
 3. CALCULATION OF DESIGN UNIT LOAD OF LAMINATE

3.1 Calculation of allowable load based on stress

UL(CSM) = UTUS(CSM) / K
= 200/ 9.6
= 20.8 N/mm per kg/m2 of glass

UL(WR) = UTUS(WR) / K
= 250/ 9.6
= 26.0 N/mm per kg/m2 of glass

UTUS = Ultimate tensile unit strength in N/mm width per kg/m2 glass
(UTUS for CSM & WR is taken from Table 3 page 18)

3.2 Calculation of allowable load based on strains

US(CSM) = X(CSM) x ed [ed =0.23% for polyester resin]
=14000 x 0.0023
=32.2 N/mm per kg/m2 of glass

US(WR) = X(WR) x ed
=16000 x 0.0023
=36.8.2 N/mm per kg/m2 of glass

X = Unit modulus in N/mm width per kg/m2 glass

(X for CSM & WR is taken from Table 3 page 18)

3.3 Selection of minimum unit load

For CSM , U = UL (Since UL < US)

=20.8 N/mm per kg/m2 of glass

For WR , U = UL (Since UL < US)

=26.0 N/mm per kg/m2 of glass

2
3.4 Calculation of Strain for minimum unit load (e)

e(CSM) = 20.8 / 14000

= 0.00149

e(WR) = 26.0 / 16000

= 0.00163

3.5 Selection of least strain(el)

The least strain = minimum of e(CSM) & e(WR)

= 0.00149

3.6 Calculation of Design Unit Load

Uz(CSM) = X(CSM) x el [ Refer Eq (5) Page No :14]

=14000 x 0.00149
=20.8 N/mm per Kg/m2 of glass

Uz(WR) = X(WR) x el
=16000 x 0.00149
= 23.8 N/mm per Kg/m2 of glass

4. CALCULATION OF CIRCUMFERENTIAL LOAD

Circumferential Load( Q)

Q = PDi/2 [ Refer Eq (11) Page No :32]

= (0.015 * 1200) /2
= 9.0 N/mm

5. SELECTION OF SHELL THICKNESS

A thickness of 6.0 mm is selected with the following layers.

CSM 450 : 4 Layers
WR 610 : 2 Layers

For design validation, Sum (uzmznz) > Q [Refer Eq (10b) Page No :27]

Sum (uzmznz) = (20.8*0.450*4) + (23.8*0.610*2)

3
 = 66.5
Sum (uzmznz) = 66.5 > 9.0

Hence the design is OK.

Abbreviation used

CSM : Chopped Strand Mat

WR : Woven Roving
UTUS : Ultimate Tensile Unit Strength. in N/mm per Kg/m2 of glass
UL : Unit load based on Stress
US : Unit load based on Strain
UZ : Design unit load (Least of UL & US)
Di : Inside diameter of shell (mm)
Do : Outside diameter of shell (mm)
e : Strain
X : Unit modulus in N/mm per Kg/m2 of glass
w : Distributed load (N/mm)
p : Total effective pressure (N/mm2), i.e. design pressure (negative, if
vacuum) plus hydrostatic head at any point under consideration

4
 DOCUMENT DESCRIPTION

DATA SHEET FOR ANTISCALANT DOSING TANK FOR NF FEED

DOSING TANKS (D-431-A/B)
DOC N0. G225IEXM08-SRP-M-DWG-0003(05) SHEET

DESIGN DATA
DESCRIPTION SOLVENT VESSEL

ITEM NO. D-431-A/B

QTY. 2(1W+1S)

DESIGN CODE BS EN 13121

LIQUID HANDLED 10% W/V ANTISCALANT SOLUTION

VERTICAL CYLINDRICAL, CLOSED WITH REMOVABLE LID,
TYPE
ATMOSPHERIC TYPE
INSTALLATION (INDOOR / OUTDOOR) INDOOR

VISCOSITY OF LIQUID ~ 0.6539 Cp

LIQUID DENSITY ~ 1150 KG/M3

STORAGE TEMPERATURE 40 – 45 DEG C

NOMINAL CAPACITY 1.69 M3

LIQUID STORED 1.25 M3

FREE BOARD 300 MM

DEAD HEIGHT 100 MM

EFFECTIVE HEIGHT 1100 MM

VESSEL- DIAMETER (ID) 1200 MM

VESSEL- LENGTH (TAN TO TAN ) 1500 MM

NO. OF BAFFLE ( IF APPLICABLE) YES

BAFFLE SIZE As per tank GAD mm

AGITATOR REQUIRED (YES / NO) YES

DESIGN TEMPERATURE (INT / EXT) - 2 / 65 DEG C

OPERATING PRESSURE 101.3+LIQUID COLUMN Kpa

DESIGN PRESSURE 101.3 Kpa

HYDRO TEST PRESSURE (UG 99 B (36)) FULL OF WATER kg/cm2(g)

EMPTY WEIGHT ~135 kg

OPERATING WEIGHT ~2080 kg

HYDROSTATIC WEIGHT ~1825 kg

MATERIAL OF CONSTRUCTION
SHELL SOLID FRP
BOTTOM SOLID FRP

ROOF SOLID FRP

AGITATOR SS 316L
DISSOLVING BASKET FRP

NOZZLE DATA
HOLE
NOZZLE NO NB. Quantity Service OD PCD HOLE No. THK. PROJ.
φ
N1 50 1 FEED FUNNEL-ROOF 152.4 120.6 4 19 20 150
LEVEL INDICATOR
N2 100 1 229 190.5 8 19 24 150
TRANSMISSION ROOF
N3 50 1 TANK OVERFLOW-SHELL 152.4 120.6 4 19 20 150
TANK OUTLET TO DOSING
N4 40 1 127 98.4 4 15.8 18 150
PUMP SUCTION-SHELL
N5 40 1 TANK DRAIN-SHELL 127 98.4 4 15.8 18 150
N6 A/B/C/D 25 4 LEVEL GUAGE-SHELL 108 79.4 4 15.8 14 150
N7 40 1 FROM NaOCL BARREL 127 98.4 4 15.8 18 150
PERMEATE WATER
N8 40 1 127 98.4 4 15.8 18 150
INLET - ROOF
N9 40 1 VENT-ROOF 127 98.4 4 15.8 18 150
 DESIGN DATA

MOC

TOP AND SHELL

JOINING DETAILS
DETAIL OF TYPICAL NOZZLE

FRP
GENERAL NOTES

PLAN VIEW
DETAIL OF LIFTING HOOK
QTY:- 3 Nos.
DETAIL OF BAFFLE PLATE
QTY:- 3 Nos.

DETAILS OF HOLD DOWN LUGS

QTY:-4 Nos.

DETAIL OF DISSOLVING BASKET NOZZLE SCHEDULE

DETAILS OF NAME PLATE
A4 20-02-2020 ISSUED FOR APPROVAL PD SK MK

VEDANTA LIMITED
Cairn Oil & Gas : DLF Atria, Phase-2,
Jacaranda Marg, DLF City,
Gurugram-122002, Haryana, India

TRACTEBEL
ENGINEERING PVT. LTD.

ELEVATION SULPHATE REMOVAL PLANT

ION EXCHANGE (INDIA) LTD.

ACCUDYNE INDUSTRIES INDIA PVT.LTD

GADRAWINGFORANTISCALANTDOSINGTANKNF
D-431B
D-431A
NOZZLE ORIENTATION NOZZLE ORIENTATION G225IEXM08-SRP-M-DWG-0003(05)
A4
 GRP VERTICAL TANK DESIGN CALCULATION

REF STD: BS EN 13121-3:2008 +A1:2010

DIA 1200mm x 1500mm Height

Resin System: Polyester resin
Chemical Resistant Layer: 2 mm thick made of Vinyl ester resin
Structure Thick: 6 mm Isophthalic resin

INPUT SPECIFICATIONS
I.D (Di) : 1200mm
Height (h) : 1500mm
Design Pressure : Static Head of Liquid
Design temperature : 60C
Service Medium : 10% Antiscalent Solution
Density of medium : 1150 Kg/m3
Bottom : Flat
Top : Flat

DESIGN CALCULATION

1. DESIGN PRESSURE (p) = gh

= 1150 x 9.81 x 1400 x 10-9
= 0.017 MPa

2. CALCULATION OF DESIGN FACTOR (K)

K = 2 A1A2A3A4A5 [Refer Eq. (4) Cl: 7.8.4.2]

Depending upon the operating conditions the following values are taken
A1 = 1.2 (Effect of manufacturing and quality control level)
A2 = 1.3 (Effect of vessel contents and environment)
A3 = 1.4 (Effect of design temperature and resin HDT)
A4 = 1.0 (Effect of cyclic loading)
A5 = 2.2 (Effect of long term behavior)
K = 3 x 1.2 x 1.3 x 1.4 x 1.0 x 2.2
= 9.6

1
 3. CALCULATION OF DESIGN UNIT LOAD OF LAMINATE

3.1 Calculation of allowable load based on stress

UL(CSM) = UTUS(CSM) / K
= 200/ 9.6
= 20.8 N/mm per kg/m2 of glass

UL(WR) = UTUS(WR) / K
= 250/ 9.6
= 26.0 N/mm per kg/m2 of glass

UTUS = Ultimate tensile unit strength in N/mm width per kg/m2 glass
(UTUS for CSM & WR is taken from Table 3 page 18)

3.2 Calculation of allowable load based on strains

US(CSM) = X(CSM) x ed [ed =0.23% for polyester resin]
=14000 x 0.0023
=32.2 N/mm per kg/m2 of glass

US(WR) = X(WR) x ed
=16000 x 0.0023
=36.8.2 N/mm per kg/m2 of glass

X = Unit modulus in N/mm width per kg/m2 glass

(X for CSM & WR is taken from Table 3 page 18)

3.3 Selection of minimum unit load

For CSM , U = UL (Since UL < US)

=20.8 N/mm per kg/m2 of glass

For WR , U = UL (Since UL < US)

=26.0 N/mm per kg/m2 of glass

2
3.4 Calculation of Strain for minimum unit load (e)

e(CSM) = 20.8 / 14000

= 0.00149

e(WR) = 26.0 / 16000

= 0.00163

3.5 Selection of least strain(el)

The least strain = minimum of e(CSM) & e(WR)

= 0.00149

3.6 Calculation of Design Unit Load

Uz(CSM) = X(CSM) x el [ Refer Eq (5) Page No :14]

=14000 x 0.00149
=20.8 N/mm per Kg/m2 of glass

Uz(WR) = X(WR) x el
=16000 x 0.00149
= 23.8 N/mm per Kg/m2 of glass

4. CALCULATION OF CIRCUMFERENTIAL LOAD

Circumferential Load( Q)

Q = PDi/2 [ Refer Eq (11) Page No :32]

= (0.017 * 1200) /2
= 10.1 N/mm

5. SELECTION OF SHELL THICKNESS

A thickness of 6.0 mm is selected with the following layers.

CSM 450 : 4 Layers
WR 610 : 2 Layers

For design validation, Sum (uzmznz) > Q [Refer Eq (10b) Page No :27]

Sum (uzmznz) = (20.8*0.450*4) + (23.8*0.610*2)

3
 = 66.5
Sum (uzmznz) = 66.5 > 10.1

Hence the design is OK.

Abbreviation used

CSM : Chopped Strand Mat

WR : Woven Roving
UTUS : Ultimate Tensile Unit Strength. in N/mm per Kg/m2 of glass
UL : Unit load based on Stress
US : Unit load based on Strain
UZ : Design unit load (Least of UL & US)
Di : Inside diameter of shell (mm)
Do : Outside diameter of shell (mm)
e : Strain
X : Unit modulus in N/mm per Kg/m2 of glass
w : Distributed load (N/mm)
p : Total effective pressure (N/mm2), i.e. design pressure (negative, if
vacuum) plus hydrostatic head at any point under consideration

4
 DOCUMENT DESCRIPTION

DATA SHEET FOR COAGULANT DOSING TANKS

(D-434-A/B)
DOC N0. G225IEXM08-SRP-M-DWG-0003(06)

DESIGN DATA
DESCRIPTION COAGULANT VESSEL

ITEM NO. D-434-A/B

QTY. 2(1W+1S)

DESIGN CODE BS EN 13121

LIQUID HANDLED 10% W/V FeCl3 SOLUTION

VERTICAL CYLINDRICAL, CLOSED WITH REMOVABLE LID,
TYPE
ATMOSPHERIC TYPE
INSTALLATION (INDOOR / OUTDOOR) INDOOR

VISCOSITY OF LIQUID ~ 0.6539 Cp

LIQUID DENSITY ~ 1390 KG/M3

STORAGE TEMPERATURE 40 – 45 DEG C

NOMINAL CAPACITY 1.58 M3

LIQUID STORED 1.13 M3

FREE BOARD 300 MM

DEAD HEIGHT 100 MM

EFFECTIVE HEIGHT 1000 MM

VESSEL- DIAMETER (ID) 1200 MM

VESSEL- LENGTH (TAN TO TAN ) 1400 MM

NO. OF BAFFLE ( IF APPLICABLE) Yes

BAFFLE SIZE As per tank GAD mm

AGITATOR REQUIRED (YES / NO) YES

DESIGN TEMPERATURE (INT / EXT) - 2 / 65 DEG C

OPERATING PRESSURE 101.3+LIQUID COLUMN Kpa

DESIGN PRESSURE 101.3 Kpa

HYDRO TEST PRESSURE (UG 99 B (36)) FULL OF WATER kg/cm2(g)

EMPTY WEIGHT ~140 kg

OPERATING WEIGHT ~2340 kg

HYDROSTATIC WEIGHT ~1720 kg

MATERIAL OF CONSTRUCTION
SHELL SOLID FRP
BOTTOM SOLID FRP

ROOF SOLID FRP

AGITATOR MS+FRP
DISSOLVING BASKET PP

NOZZLE DATA
HOLE
NOZZLE NO NB. Quantity Service OD PCD HOLE No. THK. PROJ.
φ
N1 50 1 FEED FUNNEL-ROOF 152.4 120.6 4 19 20 150
LEVEL INDICATOR
N2 100 1 229 190.5 8 19 24 150
TRANSMISSION ROOF
N3 50 1 TANK OVERFLOW-SHELL 152.4 120.6 4 19 20 150
TANK OUTLET TO DOSING
N4 40 1 127 98.4 4 15.8 18 150
PUMP SUCTION-SHELL
N5 40 1 TANK DRAIN -SHELL 127 98.4 4 15.8 18 150
N6 A/B/C/D 25 4 LEVEL GUAGE-SHELL 108 79.4 4 15.8 14 150
N7 40 1 VENT-ROOF 127 98.4 4 15.8 18 150
PERMEATE WATER
N8 40 1 127 98.4 4 15.8 18 150
INLET - ROOF
 DESIGN DATA

MOC

TOP AND SHELL

JOINING DETAILS

DETAIL OF TYPICAL NOZZLE

PP
GENERAL NOTES

PLAN VIEW DETAIL OF LIFTING HOOK DETAIL OF BAFFLE PLATE

QTY:- 3 Nos. QTY:- 3 Nos.

DETAILS OF HOLD DOWN LUGS

QTY:-4 Nos.

DETAILS OF NAME PLATE

NOZZLE SCHEDULE
DETAIL OF DISSOLVING BASKET

VEDANTA LIMITED
Cairn Oil & Gas : DLF Atria, Phase-2,
Jacaranda Marg, DLF City,
Gurugram-122002, Haryana, India

TRACTEBEL
ENGINEERING PVT. LTD.

SULPHATE REMOVAL PLANT

ELEVATION

ION EXCHANGE (INDIA) LTD.

ACCUDYNE INDUSTRIES INDIA PVT.LTD

GA
DRAWN
IG
FOR
COAGULANT
DOSN
IG
TANK

D-434A D-434B
NOZZLE ORIENTATION NOZZLE ORIENTATION
G225IEXM08-SRP-M-DWG-0003(06)
 GRP VERTICAL TANK DESIGN CALCULATION

REF STD: BS EN 13121-3:2008 +A1:2010

DIA 1200mm x 1400mm Height

Resin System: Polyester resin
Chemical Resistant Layer: 3 mm thick PP
Structure Thick: 6 mm Isophthalic resin

INPUT SPECIFICATIONS
I.D (Di) : 1200mm
Height (h) : 1400mm
Design Pressure : Static Head of Liquid
Design temperature : 60C
Service Medium : 10% Fecl3
Density of medium : 1390 Kg/m3
Bottom : Flat
Top : Flat

DESIGN CALCULATION

1. DESIGN PRESSURE (p) = gh

= 1390 x 9.81 x 1400 x 10-9
= 0.019 MPa

2. CALCULATION OF DESIGN FACTOR (K)

K = 2 A1A2A3A4A5 [Refer Eq. (4) Cl: 7.8.4.2]

Depending upon the operating conditions the following values are taken
A1 = 1.2 (Effect of manufacturing and quality control level)
A2 = 1.3 (Effect of vessel contents and environment)
A3 = 1.4 (Effect of design temperature and resin HDT)
A4 = 1.0 (Effect of cyclic loading)
A5 = 2.2 (Effect of long term behavior)
K = 3 x 1.2 x 1.3 x 1.4 x 1.0 x 2.2
= 9.6

1
 3. CALCULATION OF DESIGN UNIT LOAD OF LAMINATE

3.1 Calculation of allowable load based on stress

UL(CSM) = UTUS(CSM) / K
= 200/ 9.6
= 20.8 N/mm per kg/m2 of glass

UL(WR) = UTUS(WR) / K
= 250/ 9.6
= 26.0 N/mm per kg/m2 of glass

UTUS = Ultimate tensile unit strength in N/mm width per kg/m2 glass
(UTUS for CSM & WR is taken from Table 3 page 18)

3.2 Calculation of allowable load based on strains

US(CSM) = X(CSM) x ed [ed =0.23% for polyester resin]
=14000 x 0.0023
=32.2 N/mm per kg/m2 of glass

US(WR) = X(WR) x ed
=16000 x 0.0023
=36.8.2 N/mm per kg/m2 of glass

X = Unit modulus in N/mm width per kg/m2 glass

(X for CSM & WR is taken from Table 3 page 18)

3.3 Selection of minimum unit load

For CSM , U = UL (Since UL < US)

=20.8 N/mm per kg/m2 of glass

For WR , U = UL (Since UL < US)

=26.0 N/mm per kg/m2 of glass

2
3.4 Calculation of Strain for minimum unit load (e)

e(CSM) = 20.8 / 14000

= 0.00149

e(WR) = 26.0 / 16000

= 0.00163

3.5 Selection of least strain(el)

The least strain = minimum of e(CSM) & e(WR)

= 0.00149

3.6 Calculation of Design Unit Load

Uz(CSM) = X(CSM) x el [ Refer Eq (5) Page No :14]

=14000 x 0.00149
=20.8 N/mm per Kg/m2 of glass

Uz(WR) = X(WR) x el
=16000 x 0.00149
= 23.8 N/mm per Kg/m2 of glass

4. CALCULATION OF CIRCUMFERENTIAL LOAD

Circumferential Load( Q)

Q = PDi/2 [ Refer Eq (11) Page No :32]

= (0.019 * 1200) /2
= 11.4 N/mm

5. SELECTION OF SHELL THICKNESS

A thickness of 6.0 mm is selected with the following layers.

CSM 450 : 4 Layers
WR 610 : 2 Layers

For design validation, Sum (uzmznz) > Q [Refer Eq (10b) Page No :27]

Sum (uzmznz) = (20.8*0.450*4) + (23.8*0.610*2)

3
 = 66.5

Sum (uzmznz) = 66.5 > 11.4

Hence the design is OK.

Abbreviation used

CSM : Chopped Strand Mat

WR : Woven Roving
UTUS : Ultimate Tensile Unit Strength. in N/mm per Kg/m2 of glass
UL : Unit load based on Stress
US : Unit load based on Strain
UZ : Design unit load (Least of UL & US)
Di : Inside diameter of shell (mm)
Do : Outside diameter of shell (mm)
e : Strain
X : Unit modulus in N/mm per Kg/m2 of glass
w : Distributed load (N/mm)
p : Total effective pressure (N/mm2), i.e. design pressure (negative, if
vacuum) plus hydrostatic head at any point under consideration

4
 DOCUMENT DESCRIPTION

DATA SHEET FOR NON OXIDIZING BIOCIDE DOSING TANKS

(D-437-A/B)
DOC N0. G225IEXM08-SRP-M-DWG-0003(07)

DESIGN DATA
DESCRIPTION SOLVENT VESSEL

ITEM NO. D-437-A/B

QTY. 2(1W+1S)

DESIGN CODE BS EN 13121

LIQUID HANDLED 10% W/V NON-OXIDIZING BIOCIDE SOLUTION

VERTICAL CYLINDRICAL, CLOSED WITH REMOVABLE LID,
TYPE
ATMOSPHERIC TYPE
INSTALLATION (INDOOR / OUTDOOR) INDOOR

VISCOSITY OF LIQUID Cp

LIQUID DENSITY ~ 1000 KG/M3

STORAGE TEMPERATURE 40 – 45 DEG C

NOMINAL CAPACITY 4.07 M3

LIQUID STORED 3.05 M3

FREE BOARD 300 MM

DEAD HEIGHT 100 MM

EFFECTIVE HEIGHT 1200 MM

VESSEL- DIAMETER (ID) 1800 MM

VESSEL- LENGTH (TAN TO TAN ) 1600 MM

NO. OF BAFFLE ( IF APPLICABLE) YES

BAFFLE SIZE As per Tank GAD mm

AGITATOR REQUIRED (YES / NO) YES

DESIGN TEMPERATURE (INT / EXT) - 2 / 65 DEG C

OPERATING PRESSURE 101.3+LIQUID COLUMN Kpa

DESIGN PRESSURE 101.3 Kpa

HYDRO TEST PRESSURE (UG 99 B (36)) FULL OF WATER kg/cm2(g)

EMPTY WEIGHT ~260 kg

OPERATING WEIGHT ~4340 kg

HYDROSTATIC WEIGHT ~4340 kg

MATERIAL OF CONSTRUCTION
SHELL SOLID FRP
BOTTOM SOLID FRP

ROOF SOLID FRP

AGITATOR SS316L
DISSOLVING BASKET PP

NOZZLE DATA
HOLE
NOZZLE NO NB. Quantity Service OD PCD HOLE No. THK. PROJ.
φ
N1 50 1 FEED FUNNEL-ROOF 152.4 120.6 4 19 20 150
LEVEL INDICATOR
N2 100 1 229 190.5 8 19 24 150
TRANSMISSION ROOF
N3 50 1 TANK OVERFLOW-SHELL 152.4 120.6 4 19 20 150
TANK OUTLET TO DOSING
N4 40 1 127 98.4 4 15.8 18 150
PUMP SUCTION-SHELL
N5 40 1 TANK DRAIN-SHELL 127 98.4 4 15.8 18 150
N6 A/B/C/D 25 4 LEVEL GUAGE-SHELL 108 79.4 4 15.8 14 150
N7 40 1 VENT ROOF 127 98.4 4 15.8 18 150
PERMEATE WATER INLET-
N8 40 1 127 98.4 4 15.8 18 150
ROOF
 DESIGN DATA

MOC

TOP AND SHELL

DETAILS OF NAME PLATE
JOINING DETAILS

PP
GENERAL NOTES

PLAN VIEW DETAIL OF BAFFLE PLATE

QTY:- 3 Nos.

DETAILS OF HOLD DOWN LUGS

QTY:-4 Nos.

NOZZLE ORIENTATION (D-437B)

NOZZLE SCHEDULE

A4 20-02-2020 ISSUED FOR APPROVAL PD SK MK

VEDANTA LIMITED
Cairn Oil & Gas : DLF Atria, Phase-2,
Jacaranda Marg, DLF City,
Gurugram-122002, Haryana, India

ELEVATION TRACTEBEL
DETAIL OF LIFTING HOOK ENGINEERING PVT. LTD.
QTY:- 3 Nos.

SULPHATE REMOVAL PLANT

ION EXCHANGE (INDIA) LTD.

ACCUDYNE INDUSTRIES INDIA PVT.LTD

GA
DRAWN
IG
FOR
NON
OXD
IZ
IN
IG
BO
ICD
IE
DOSN
IGTANK

DETAIL OF DISSOLVING BASKET NOZZLE ORIENTATION (D-437A)

G225IEXM08-SRP-M-DWG-0003(07)
DETAIL OF TYPICAL NOZZLE A4
 GRP VERTICAL TANK DESIGN CALCULATION

REF STD: BS EN 13121-3:2008 +A1:2010

DIA 1800mm x 1600mm Height

Resin System: Polyester resin
Chemical Resistant Layer: 3 mm thick PP
Structure Thick: 6 mm Isophthalic resin

INPUT SPECIFICATIONS
I.D (Di) : 1800mm
Height (h) : 1600mm
Design Pressure : Static Head of Liquid
Design temperature : 60C
Service Medium : Non Oxidic
Density of medium : 1000 Kg/m3
Bottom : Flat
Top : Flat

DESIGN CALCULATION

1. DESIGN PRESSURE (p) = gh

= 1000 x 9.81 x 1600 x 10-9
= 0.0156 MPa

2. CALCULATION OF DESIGN FACTOR (K)

K = 2 A1A2A3A4A5 [Refer Eq. (4) Cl: 7.8.4.2]

Depending upon the operating conditions the following values are taken
A1 = 1.2 (Effect of manufacturing and quality control level)
A2 = 1.3 (Effect of vessel contents and environment)
A3 = 1.4 (Effect of design temperature and resin HDT)
A4 = 1.0 (Effect of cyclic loading)
A5 = 2.2 (Effect of long term behavior)
K = 3 x 1.2 x 1.3 x 1.4 x 1.0 x 2.2
= 9.6

1
 3. CALCULATION OF DESIGN UNIT LOAD OF LAMINATE

3.1 Calculation of allowable load based on stress

UL(CSM) = UTUS(CSM) / K
= 200/ 9.6
= 20.8 N/mm per kg/m2 of glass

UL(WR) = UTUS(WR) / K
= 250/ 9.6
= 26.0 N/mm per kg/m2 of glass

UTUS = Ultimate tensile unit strength in N/mm width per kg/m2 glass
(UTUS for CSM & WR is taken from Table 3 page 18)

3.2 Calculation of allowable load based on strains

US(CSM) = X(CSM) x ed [ed =0.23% for polyester resin]
=14000 x 0.0023
=32.2 N/mm per kg/m2 of glass

US(WR) = X(WR) x ed
=16000 x 0.0023
=36.8.2 N/mm per kg/m2 of glass

X = Unit modulus in N/mm width per kg/m2 glass

(X for CSM & WR is taken from Table 3 page 18)

3.3 Selection of minimum unit load

For CSM , U = UL (Since UL < US)

=20.8 N/mm per kg/m2 of glass

For WR , U = UL (Since UL < US)

=26.0 N/mm per kg/m2 of glass

2
3.4 Calculation of Strain for minimum unit load (e)

e(CSM) = 20.8 / 14000

= 0.00149

e(WR) = 26.0 / 16000

= 0.00163

3.5 Selection of least strain(el)

The least strain = minimum of e(CSM) & e(WR)

= 0.00149

3.6 Calculation of Design Unit Load

Uz(CSM) = X(CSM) x el [ Refer Eq (5) Page No :14]

=14000 x 0.00149
=20.8 N/mm per Kg/m2 of glass

Uz(WR) = X(WR) x el
=16000 x 0.00149
= 23.8 N/mm per Kg/m2 of glass

4. CALCULATION OF CIRCUMFERENTIAL LOAD

Circumferential Load( Q)

Q = PDi/2 [ Refer Eq (11) Page No :32]

= (0.0156 * 1800) /2
= 14.1 N/mm

5. SELECTION OF SHELL THICKNESS

A thickness of 6.0 mm is selected with the following layers.

CSM 450 : 4 Layers
WR 610 : 2 Layers

For design validation, Sum (uzmznz) > Q [Refer Eq (10b) Page No :27]

Sum (uzmznz) = (20.8*0.450*4) + (23.8*0.610*2)

3
 = 66.5

Sum (uzmznz) = 66.5 > 14.1

Hence the design is OK.

Abbreviation used

CSM : Chopped Strand Mat

WR : Woven Roving
UTUS : Ultimate Tensile Unit Strength. in N/mm per Kg/m2 of glass
UL : Unit load based on Stress
US : Unit load based on Strain
UZ : Design unit load (Least of UL & US)
Di : Inside diameter of shell (mm)
Do : Outside diameter of shell (mm)
e : Strain
X : Unit modulus in N/mm per Kg/m2 of glass
w : Distributed load (N/mm)
p : Total effective pressure (N/mm2), i.e. design pressure (negative, if
vacuum) plus hydrostatic head at any point under consideration

4
 DOCUMENT DESCRIPTION

DATA SHEET ANTISCALANT DOSING TANKS FOR RO FEED

(D-443-A/B)
DOC N0. G22IEXM08-SRP-M-DWG-0003(08)

DESIGN DATA
DESCRIPTION SOLVENT VESSEL

ITEM NO. D-443-A/B

QTY. 2(1W+1S)

DESIGN CODE BS EN 13121

LIQUID HANDLED 10% W/V ANTISCALANT SOLUTION

VERTICAL CYLINDRICAL, CLOSED WITH REMOVABLE LID,
TYPE
ATMOSPHERIC TYPE
INSTALLATION (INDOOR / OUTDOOR) INDOOR

VISCOSITY OF LIQUID ~ 0.6539 Cp

LIQUID DENSITY ~ 1150 KG/M3

STORAGE TEMPERATURE 40 – 45 DEG C

NOMINAL CAPACITY 0.63 M3

LIQUID STORED 0.32 M3

FREE BOARD 300 MM

DEAD HEIGHT 100 MM

EFFECTIVE HEIGHT 400 MM

VESSEL- DIAMETER (ID) 1000 MM

VESSEL- LENGTH (TAN TO TAN ) 800 MM

NO. OF BAFFLE ( IF APPLICABLE) YES

BAFFLE SIZE As per Tank GAD mm

AGITATOR REQUIRED (YES / NO) YES

DESIGN TEMPERATURE (INT / EXT) - 2 / 65 DEG C

OPERATING PRESSURE 101.3+LIQUID COLUMN Kpa

DESIGN PRESSURE 101.3 Kpa

HYDRO TEST PRESSURE (UG 99 B (36)) FULL OF WATER kg/cm2(g)

EMPTY WEIGHT ~70 kg

OPERATING WEIGHT ~800 kg

HYDROSTATIC WEIGHT ~700 kg

MATERIAL OF CONSTRUCTION
SHELL SOLID FRP
BOTTOM SOLID FRP

ROOF SOLID FRP

AGITATOR SS 316L
DISSOLVING BASKET FRP

NOZZLE DATA
HOLE
NOZZLE NO NB. Quantity Service OD PCD HOLE No. THK. PROJ.
φ
N1 50 1 FEED FUNNEL-ROOF 152.4 120.6 4 19 20 150
LEVEL INDICATOR
N2 100 1 229 190.5 8 19 24 150
TRANSMISSION ROOF
N3 50 1 TANK OVERFLOW-SHELL 152.4 120.6 4 19 20 150
TANK OUTLET TO DOSING
N4 40 1 127 98.4 4 15.8 18 150
PUMP SUCTION-SHELL
N5 40 1 TANK DRAIN-SHELL 127 98.4 4 15.8 18 150
N6 A/B 25 2 LEVEL GUAGE-SHELL 108 79.4 4 15.8 14 150
N7 40 1 VENT-ROOF 127 98.4 4 15.8 18 150
PERMEATE WATER
N8 40 1 127 98.4 4 15.8 18 150
INLET - ROOF
 DESIGN DATA

MOC

TOP AND SHELL

JOINING DETAILS
DETAIL OF TYPICAL NOZZLE

FRP
GENERAL NOTES

PLAN VIEW DETAIL OF BAFFLE PLATE

QTY:- 3 Nos.
DETAIL OF LIFTING HOOK
QTY:- 3 Nos.

DETAILS OF HOLD DOWN LUGS

QTY:-4 Nos.

NOZZLE SCHEDULE

A4 20-02-2020 ISSUED FOR APPROVAL PD SK MK

DETAIL OF DISSOLVING BASKET
DETAILS OF NAME PLATE

VEDANTA LIMITED
Cairn Oil & Gas : DLF Atria, Phase-2,
Jacaranda Marg, DLF City,
Gurugram-122002, Haryana, India
ELEVATION

TRACTEBEL
ENGINEERING PVT. LTD.

SULPHATE REMOVAL PLANT

ION EXCHANGE (INDIA) LTD.

ACCUDYNE INDUSTRIES INDIA PVT.LTD

GADRAWINGFOR ANTISCALANTDOSINGTANKROFEED

D-443A D-443B
NOZZLE ORIANTATION NOZZLE ORIANTATION
G225IEXM08-SRP-M-DWG-0003(08)
A4
 GRP VERTICAL TANK DESIGN CALCULATION

REF STD: BS EN 13121-3:2008 +A1:2010

DIA 1000mm x 800mm Height

Resin System: Polyester resin
Chemical Resistant Layer: 2 mm thick made of Vinyl ester resin
Structure Thick: 6 mm Isophthalic resin

INPUT SPECIFICATIONS
I.D (Di) : 1000mm
Height (h) : 800mm
Design Pressure : Static Head of Liquid
Design temperature : 60C
Service Medium : 10% Antiscalent Solution
Density of medium : 1150 Kg/m3
Bottom : Flat
Top : Flat

DESIGN CALCULATION

1. DESIGN PRESSURE (p) = gh

= 1150 x 9.81 x 800 x 10-9
= 0.009 MPa

2. CALCULATION OF DESIGN FACTOR (K)

K = 2 A1A2A3A4A5 [Refer Eq. (4) Cl: 7.8.4.2]

Depending upon the operating conditions the following values are taken
A1 = 1.2 (Effect of manufacturing and quality control level)
A2 = 1.3 (Effect of vessel contents and environment)
A3 = 1.4 (Effect of design temperature and resin HDT)
A4 = 1.0 (Effect of cyclic loading)
A5 = 2.2 (Effect of long term behavior)
K = 3 x 1.2 x 1.3 x 1.4 x 1.0 x 2.2
= 9.6

1
 3. CALCULATION OF DESIGN UNIT LOAD OF LAMINATE

3.1 Calculation of allowable load based on stress

UL(CSM) = UTUS(CSM) / K
= 200/ 9.6
= 20.8 N/mm per kg/m2 of glass

UL(WR) = UTUS(WR) / K
= 250/ 9.6
= 26.0 N/mm per kg/m2 of glass

UTUS = Ultimate tensile unit strength in N/mm width per kg/m2 glass
(UTUS for CSM & WR is taken from Table 3 page 18)

3.2 Calculation of allowable load based on strains

US(CSM) = X(CSM) x ed [ed =0.23% for polyester resin]
=14000 x 0.0023
=32.2 N/mm per kg/m2 of glass

US(WR) = X(WR) x ed
=16000 x 0.0023
=36.8.2 N/mm per kg/m2 of glass

X = Unit modulus in N/mm width per kg/m2 glass

(X for CSM & WR is taken from Table 3 page 18)

3.3 Selection of minimum unit load

For CSM , U = UL (Since UL < US)

=20.8 N/mm per kg/m2 of glass

For WR , U = UL (Since UL < US)

=26.0 N/mm per kg/m2 of glass

2
3.4 Calculation of Strain for minimum unit load (e)

e(CSM) = 20.8 / 14000

= 0.00149

e(WR) = 26.0 / 16000

= 0.00163

3.5 Selection of least strain(el)

The least strain = minimum of e(CSM) & e(WR)

= 0.00149

3.6 Calculation of Design Unit Load

Uz(CSM) = X(CSM) x el [ Refer Eq (5) Page No :14]

=14000 x 0.00149
=20.8 N/mm per Kg/m2 of glass

Uz(WR) = X(WR) x el
=16000 x 0.00149
= 23.8 N/mm per Kg/m2 of glass

4. CALCULATION OF CIRCUMFERENTIAL LOAD

Circumferential Load( Q)

Q = PDi/2 [ Refer Eq (11) Page No :32]

= (0.009 * 1000) /2
= 4.5 N/mm

5. SELECTION OF SHELL THICKNESS

A thickness of 6.0 mm is selected with the following layers.

CSM 450 : 4 Layers
WR 610 : 2 Layers

For design validation, Sum (uzmznz) > Q [Refer Eq (10b) Page No: 27]

Sum (uzmznz) = (20.8*0.450*4) + (23.8*0.610*2)

3
 = 66.5
Sum (uzmznz) = 66.5 > 4.5

Hence the design is OK.

Abbreviation used

CSM : Chopped Strand Mat

WR : Woven Roving
UTUS : Ultimate Tensile Unit Strength. in N/mm per Kg/m2 of glass
UL : Unit load based on Stress
US : Unit load based on Strain
UZ : Design unit load (Least of UL & US)
Di : Inside diameter of shell (mm)
Do : Outside diameter of shell (mm)
e : Strain
X : Unit modulus in N/mm per Kg/m2 of glass
w : Distributed load (N/mm)
p : Total effective pressure (N/mm2), i.e. design pressure (negative, if
vacuum) plus hydrostatic head at any point under consideration

4
 DOCUMENT DESCRIPTION

DATA SHEET FOR RO REJECT ANTISCALANT DOSING TANKS

(D-440-A/B)
DOC N0. G225IEXM08-SRP-M-DWG-0003(09)

DESIGN DATA
DESCRIPTION SOLVENT VESSEL

ITEM NO. D-440-A/B

QTY. 2(1W+1S)

DESIGN CODE BE EN 13121

LIQUID HANDLED 10% W/V ANTISCALANT SOLUTION

VERTICAL CYLINDRICAL, CLOSED WITH REMOVABLE LID,
TYPE
ATMOSPHERIC TYPE
INSTALLATION (INDOOR / OUTDOOR) INDOOR

VISCOSITY OF LIQUID ~ 0.6539 Cp

LIQUID DENSITY ~ 1150 KG/M3

STORAGE TEMPERATURE 40 – 45 DEG C

NOMINAL CAPACITY 0.4 M3

LIQUID STORED 0.2 M3

FREE BOARD 300 MM

DEAD HEIGHT 100 MM

EFFECTIVE HEIGHT 400 MM

VESSEL- DIAMETER (ID) 800 MM

VESSEL- LENGTH (TAN TO TAN ) 800 MM

NO. OF BAFFLE ( IF APPLICABLE) YES

BAFFLE SIZE As per Tank GAD mm

AGITATOR REQUIRED (YES / NO) YES

DESIGN TEMPERATURE (INT / EXT) - 2 / 65 DEG C

OPERATING PRESSURE 101.3+LIQUID COLUMN Kpa

DESIGN PRESSURE 101.3 Kpa

HYDRO TEST PRESSURE (UG 99 B (36)) FULL OF WATER kg/cm2(g)

EMPTY WEIGHT ~55 kg

OPERATING WEIGHT ~515 kg

HYDROSTATIC WEIGHT ~455 kg

MATERIAL OF CONSTRUCTION
SHELL SOLID FRP
BOTTOM SOLID FRP

ROOF SOLID FRP

AGITATOR SS 316L
DISSOLVING BASKET FRP

NOZZLE DATA
HOLE
NOZZLE NO NB. Quantity Service OD PCD HOLE No. THK. PROJ.
φ
N1 50 1 FEED FUNNEL-ROOF 152.4 120.6 4 19 20 150
LEVEL INDICATOR
N2 100 1 229 190.5 8 19 24 150
TRANSMISSION ROOF
N3 50 1 TANK OVERFLOW-SHELL 152.4 120.6 4 19 20 150
TANK OUTLET TO DOSING
N4 40 1 127 98.4 4 15.8 18 150
PUMP SUCTION-SHELL
N5 40 1 TANK DRAIN-SHELL 127 98.4 4 15.8 18 150
N6 A/B 25 2 LEVEL GUAGE-SHELL 108 79.4 4 15.8 14 150
N7 40 1 VENT-ROOF 127 98.4 4 15.8 18 150
PERMEATE WATER
N8 40 1 127 98.4 4 15.8 18 150
INLET - ROOF
 DESIGN DATA

MOC

TOP AND SHELL

JOINING DETAILS
DETAIL OF TYPICAL NOZZLE

FRP
GENERAL NOTES
PLAN VIEW
DETAIL OF BAFFLE PLATE
QTY:- 3 Nos.
DETAIL OF LIFTING HOOK
QTY:- 3 Nos.

DETAILS OF HOLD DOWN LUGS

QTY:-4 Nos.

NOZZLE SCHEDULE

A4 20-02-2020 ISSUED FOR APPROVAL PD SK MK

DETAIL OF DISSOLVING BASKET

DETAILS OF NAME PLATE

VEDANTA LIMITED
Cairn Oil & Gas : DLF Atria, Phase-2,
Jacaranda Marg, DLF City,
Gurugram-122002, Haryana, India
ELEVATION

TRACTEBEL
ENGINEERING PVT. LTD.

SULPHATE REMOVAL PLANT

ION EXCHANGE (INDIA) LTD.

ACCUDYNE INDUSTRIES INDIA PVT.LTD

GA
DRAWN
IG
FORANTS
ICALANT
RO
REJECT
D-440A
NOZZLE ORIANTATION D-440B
NOZZLE ORIANTATION
G225IEXM08-SRP-M-DWG-0003(09)
A4
 GRP VERTICAL TANK DESIGN CALCULATION

REF STD: BS EN 13121-3:2008 +A1:2010

DIA 800mm x 800mm Height

Resin System: Polyester resin
Chemical Resistant Layer: 2 mm thick made of Vinyl ester resin
Structure Thick: 6 mm Isophthalic resin

INPUT SPECIFICATIONS
I.D (Di) : 800mm
Height (h) : 800mm
Design Pressure : Static Head of Liquid
Design temperature : 60C
Service Medium : 10% Antiscalent Solution
Density of medium : 1150 Kg/m3
Bottom : Flat
Top : Flat

DESIGN CALCULATION

1. DESIGN PRESSURE (p) = gh

= 1150 x 9.81 x 800 x 10-9
= 0.009 MPa

2. CALCULATION OF DESIGN FACTOR (K)

K = 2 A1A2A3A4A5 [Refer Eq. (4) Cl: 7.8.4.2]

Depending upon the operating conditions the following values are taken
A1 = 1.2 (Effect of manufacturing and quality control level)
A2 = 1.3 (Effect of vessel contents and environment)
A3 = 1.4 (Effect of design temperature and resin HDT)
A4 = 1.0 (Effect of cyclic loading)
A5 = 2.2 (Effect of long term behavior)
K = 3 x 1.2 x 1.3 x 1.4 x 1.0 x 2.2
= 9.6

1
 3. CALCULATION OF DESIGN UNIT LOAD OF LAMINATE

3.1 Calculation of allowable load based on stress

UL(CSM) = UTUS(CSM) / K
= 200/ 9.6
= 20.8 N/mm per kg/m2 of glass

UL(WR) = UTUS(WR) / K
= 250/ 9.6
= 26.0 N/mm per kg/m2 of glass

UTUS = Ultimate tensile unit strength in N/mm width per kg/m2 glass
(UTUS for CSM & WR is taken from Table 3 page 18)

3.2 Calculation of allowable load based on strains

US(CSM) = X(CSM) x ed [ed =0.23% for polyester resin]
=14000 x 0.0023
=32.2 N/mm per kg/m2 of glass

US(WR) = X(WR) x ed
=16000 x 0.0023
=36.8.2 N/mm per kg/m2 of glass

X = Unit modulus in N/mm width per kg/m2 glass

(X for CSM & WR is taken from Table 3 page 18)

3.3 Selection of minimum unit load

For CSM , U = UL (Since UL < US)

=20.8 N/mm per kg/m2 of glass

For WR , U = UL (Since UL < US)

=26.0 N/mm per kg/m2 of glass

2
3.4 Calculation of Strain for minimum unit load (e)

e(CSM) = 20.8 / 14000

= 0.00149

e(WR) = 26.0 / 16000

= 0.00163

3.5 Selection of least strain(el)

The least strain = minimum of e(CSM) & e(WR)

= 0.00149

3.6 Calculation of Design Unit Load

Uz(CSM) = X(CSM) x el [ Refer Eq (5) Page No :14]

=14000 x 0.00149
=20.8 N/mm per Kg/m2 of glass

Uz(WR) = X(WR) x el
=16000 x 0.00149
= 23.8 N/mm per Kg/m2 of glass

4. CALCULATION OF CIRCUMFERENTIAL LOAD

Circumferential Load( Q)

Q = PDi/2 [ Refer Eq (11) Page No :32]

= (0.009 * 800) /2
= 3.6 N/mm

5. SELECTION OF SHELL THICKNESS

A thickness of 6.0 mm is selected with the following layers.

CSM 450 : 4 Layers
WR 610 : 2 Layers

For design validation, Sum (uzmznz) > Q [Refer Eq (10b) Page No: 27]

Sum (uzmznz) = (20.8*0.450*4) + (23.8*0.610*2)

3
 = 66.5
Sum (uzmznz) = 66.5 > 3.6

Hence the design is OK.

Abbreviation used

CSM : Chopped Strand Mat

WR : Woven Roving
UTUS : Ultimate Tensile Unit Strength. in N/mm per Kg/m2 of glass
UL : Unit load based on Stress
US : Unit load based on Strain
UZ : Design unit load (Least of UL & US)
Di : Inside diameter of shell (mm)
Do : Outside diameter of shell (mm)
e : Strain
X : Unit modulus in N/mm per Kg/m2 of glass
w : Distributed load (N/mm)
p : Total effective pressure (N/mm2), i.e. design pressure (negative, if
vacuum) plus hydrostatic head at any point under consideration