Design Calculation & Analysis Report For Ache Supporting Frame

Company: ROS Date
PROJECT: GCO GAS LIFT COMPRESSION 10/01/2021
DESIGN CALCULATION & ANALYSIS REPORT

Doc.Title Revision: 0
FOR ACHE SUPPORTING FRAME
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DESIGN CALCULATION & ANALYSIS REPORT FOR ACHE

SUPPORTING FRAME
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Table of Contents
1. Purpose & Scope:............................................................................................................................ 3
2. Design Input:.................................................................................................................................. 3
3. Methodology and Assumption:......................................................................................................... 3
4. Geometry of Structure:.................................................................................................................... 4
5. Calculations.................................................................................................................................. 10
5.1 Dead Load:................................................................................................................................. 10
5.2 Live Load:................................................................................................................................... 12
5.3 Nozzle Load:............................................................................................................................... 13
5.4 Test Load:.................................................................................................................................. 14
5.5 Wind Load:................................................................................................................................. 15
5.6 Equipment Empty Load:............................................................................................................... 19
5.7 Equipment Operating Load:......................................................................................................... 20
5.8 Seismic Load :............................................................................................................................. 21
6 Node Displacement Summary:.........................................................................................................27
7. STAAD INPUT/ANALYSIS................................................................................................................. 27
7.1 Section Properties....................................................................................................................... 27
7.2 Material Properties:.................................................................................................................... 28
7.3 Supports.................................................................................................................................... 28
7.4 Basic Load Cases:........................................................................................................................ 28
7.5 Combination Load Cases.............................................................................................................. 29
8. STAAD OUTPUTS / RESULTS........................................................................................................... 43
8.1 Support Reaction [For Indivudual Load cases]................................................................................43
8.2 Support Reaction Summary:........................................................................................................45
8.3 Member Utlization Ratio strength check:......................................................................................45
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1. Purpose & Scope:

The purpose of this calculation is to analyze and design the Air cooler GCO compression
platform, as per IS 800 LSD code, for Strength and Stability.
2. Design Input:
 General Arrangement : ROS – 06P21 –DWG - 2005
 Bundle Detail Drawings
3. Methodology and Assumption:

A Space frame is modeled in STAAD Pro, On which Basic Loads are applied as separate
load cases, and the structure is analyzed for various load combinations, to satisfy the
strength and stability requirements, as per IS 800 LSD code.
Support Conditions @ Foundation – Pinned Support
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4. Geometry of Structure:
Isometric View With Dimensions
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Isometric View With Node Numbers
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Member Numbers in Isometric View
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Sectional Properties in Isometric View
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ISHB 150 FRAME
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ISMC 150 Channel Frame
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5. Calculations
5.1 Dead Load:

In this Load case, STAAD Pro command “Self Weight Y ‐1.1”, is defined to take care of
the self weight of the supporting steel frame and additionally,
Dead Load due to
a) Fan weight /Motor Weight
b) Plate weights Weight are applied in Staad and the calculationss is Shown Below,
d] Fan weight / Motor Weight :-

Fan weight and Motor weight = 2 kN each (Assumed)
Applied as 1 KN at Each Node.
b] side plate Weight :-

Side Plate weight = 3mm thk x 7.85 x 1 x 1 = 23.55 Kgs/sq.m
Applied as UDL in Beam in Staad.
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Snaps from Staad Showing Dead Load Acting on the Members
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5.2 Live Load:

Live loads are applied at the Bootom Beams @ 3.0 kN/sq.m conservatively
Live Load on service platform with grating = 3 KN/m²
Applied as Floor loads in Staad as shown below,
Snaps from STAAD Showing Live Load Acting on the Members
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5.3 Nozzle Load:

Allowable Nozzle Loads are applied 2 times of API 661 Allowable loads for 6, 4 , 3 inch
Nozzles as shown below,
Snap from STAAD Showing Nozzle Load Acting on the Members
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5.4 Test Load:

Equipment Load Testing = 10500 kgs/ totally
10500/2 = 5250 Kgs
5250 kg x 9.81 = 51.5 kN
51.5 / 4.476 = 11.5 kN
11.15 kN applied in Staad as shown below,
Snap from STAAD Showing Equipment Empty load Acting on the Members
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5.5 Wind Load:

Wind Load is assumed to be 2.0 kN/sq.m and assumed to act on side plates.
Wind loads acting in + X -X +Z and -Z direction applied in Staad as shown below,
Snap from Staad Showing Wind Load Acting X-Direction
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For Wind Load in - X Direction, Wind load Applied in Opposite direction as shown below,
Snap from Staad Showing Wind Load Acting (-) X-Direction
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For Wind Load in + Z Direction,
Snap from Staad Showing Wind Load Acting Z-Direction
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For Wind Load in - Z Direction, Wind load Applied in Opposite direction as shown below,
Snap from Staad Showing Wind Load Acting (-) Z-Direction
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5.6 Equipment Empty Load:

Equipment Load Empty = 10500 kgs/ totally
10500/2 = 5250 Kgs
5250 kg x 9.81 = 51.5 kN
51.5 / 4.476 = 11.5 kN
Snap from Staad Showing equipment empty load acting on members
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5.7 Equipment Operating Load:

Equipment Load Operating = 10500 kgs/ totally
10500/2 = 5250 Kgs
5250 kg x 9.81 = 51.5 kN
51.5 / 4.476 = 11.5 kN
Snap from Staad Showing equipment operating load acting on members
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5.8 Seismic Load :

Seismic Load taken as 0.10 percentage of Gravity loads and applied in +X, -X, +Z,-Z,+Y,-Y
direction in Staad as shown below,
Seismic load in + x direction
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Seismic load in - x direction
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Seismic load in Z direction
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Seismic load in - Z direction
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Seismic load in Y direction
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Seismic load in - Y direction
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6 Node Displacement Summary:
7. STAAD INPUT/ANALYSIS
7.1 Section Properties
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7.2 Material Properties:
7.3 Supports
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7.4 Basic Load Cases:
7.5 Combination Load Cases

A) For Stress Check & Deflection:Check
Comb. Combination L/C Name Primary Primary L/C Name

101 COMBINATION LOAD CASE 101 1 DEAD LOAD
2 LIVE LOAD
6 NOZZLE LOAD
5 EQUIPMENT OPERATING LOAD (EOL)
2 LIVE LOAD
4 EQUIPMENT TEST LOAD (ETL)
6 NOZZLE LOAD
3 EQUIPMENT EMPTY LOAD (EEL)
7 WIND LOAD X DIRECTION
8 WIND LOAD -X DIRECTION
9 WIND LOAD Z DIRECTION
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10 WIND LOAD -Z DIRECTION
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
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11 SEISMIC X DIRECTION
13 SEISMIC Z DIRECTION
15 SEISMIC Y DIRECTION
16 SEISMIC -Y DIRECTION
14 SEISMIC -Z DIRECTION
12 SEISMIC -X DIRECTION
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2 LIVE LOAD
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2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
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2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
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2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
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2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
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2 LIVE LOAD
6 NOZZLE LOAD
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2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
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2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
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2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
2 LIVE LOAD
6 NOZZLE LOAD
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8. STAAD OUTPUTS / RESULTS
8.1 Support Reaction [For Indivudual Load cases]
Horizonta Horizonta
Vertical Moment
l l
L/C My
Node Fx kN Fy kN Fz kN Mx kNm Mz kNm
kNm
1 1 DEAD LOAD 0.21 10.932 1.227 0 0 0
2 LIVE LOAD 0.384 9.772 0.797 0 0 0
3 EQUIPMENT EMPTY LOAD (EEL) 1.557 33.567 0 0 0 0
4 EQUIPMENT TEST LOAD (ETL) 1.557 33.567 0 0 0 0
5 EQUIPMENT OPERATING LOAD
1.557 33.567 0 0 0 0
(EOL)
6 NOZZLE LOAD -6 -4.658 1.458 0 0 0
7 WIND LOAD X DIRECTION -10.041 -9.457 -0.002 0 0 0
8 WIND LOAD -X DIRECTION 1.833 9.457 0 0 0 0
9 WIND LOAD Z DIRECTION -0.137 -6.166 -9.377 0 0 0
10 WIND LOAD -Z DIRECTION 0.14 6.166 3.314 0 0 0
11 SEISMIC X DIRECTION -2.463 -3.992 -0.393 0 0 0
12 SEISMIC -X DIRECTION 2.463 3.992 0.393 0 0 0
13 SEISMIC Z DIRECTION -0.544 -4.156 -4.495 0 0 0
14 SEISMIC -Z DIRECTION 0.544 4.156 4.495 0 0 0
15 SEISMIC Y DIRECTION -0.118 -2.941 -0.083 0 0 0
16 SEISMIC -Y DIRECTION 0.111 2.779 0.05 0 0 0
4 1 DEAD LOAD 0.21 10.932 -1.227 0 0 0
2 LIVE LOAD 0.384 9.772 -0.797 0 0 0
3 EQUIPMENT EMPTY LOAD (EEL) 1.557 33.567 0 0 0 0
4 EQUIPMENT TEST LOAD (ETL) 1.557 33.567 0 0 0 0
1.557 33.567 0 0 0 0
(EOL)
6 NOZZLE LOAD -5.744 -5.715 1.664 0 0 0
7 WIND LOAD X DIRECTION -10.041 -9.457 0.002 0 0 0
8 WIND LOAD -X DIRECTION 1.833 9.457 0 0 0 0
9 WIND LOAD Z DIRECTION 0.14 6.166 -3.314 0 0 0
10 WIND LOAD -Z DIRECTION -0.137 -6.166 9.377 0 0 0
11 SEISMIC X DIRECTION -2.463 -3.992 0.393 0 0 0
12 SEISMIC -X DIRECTION 2.463 3.992 -0.393 0 0 0
13 SEISMIC Z DIRECTION 0.544 4.156 -4.495 0 0 0
14 SEISMIC -Z DIRECTION -0.544 -4.156 4.495 0 0 0
15 SEISMIC Y DIRECTION -0.117 -2.933 0.083 0 0 0
16 SEISMIC -Y DIRECTION 0.113 2.792 -0.051 0 0 0
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Horizonta Horizonta
Vertical Moment
l l
L/C My
Node Fx kN Fy kN Fz kN Mx kNm Mz kNm
kNm
37 1 DEAD LOAD -0.21 7.823 0.276 0 0 0
2 LIVE LOAD -0.384 9.772 0.632 0 0 0
3 EQUIPMENT EMPTY LOAD (EEL) -1.557 17.904 0 0 0 0
4 EQUIPMENT TEST LOAD (ETL) -1.557 17.904 0 0 0 0
-1.557 17.904 0 0 0 0
(EOL)
6 NOZZLE LOAD -9.675 -3.384 -2.257 0 0 0
7 WIND LOAD X DIRECTION -5.657 9.457 0 0 0 0
8 WIND LOAD -X DIRECTION 13.864 -9.457 0 0 0 0
9 WIND LOAD Z DIRECTION -0.039 -5.767 -9.39 0 0 0
10 WIND LOAD -Z DIRECTION 0.036 5.767 2.857 0 0 0
11 SEISMIC X DIRECTION -4.467 3.992 0.045 0 0 0
12 SEISMIC -X DIRECTION 4.467 -3.992 -0.045 0 0 0
13 SEISMIC Z DIRECTION 0.386 -2.186 -2.435 0 0 0
14 SEISMIC -Z DIRECTION -0.386 2.186 2.435 0 0 0
15 SEISMIC Y DIRECTION 0.117 -1.691 -0.017 0 0 0
16 SEISMIC -Y DIRECTION -0.112 1.641 0.018 0 0 0
38 1 DEAD LOAD -0.21 7.823 -0.276 0 0 0
2 LIVE LOAD -0.384 9.772 -0.632 0 0 0
3 EQUIPMENT EMPTY LOAD (EEL) -1.557 17.904 0 0 0 0
4 EQUIPMENT TEST LOAD (ETL) -1.557 17.904 0 0 0 0
-1.557 17.904 0 0 0 0
(EOL)
6 NOZZLE LOAD -16.141 16.398 1.775 0 0 0
7 WIND LOAD X DIRECTION -5.657 9.457 0 0 0 0
8 WIND LOAD -X DIRECTION 13.864 -9.457 0 0 0 0
9 WIND LOAD Z DIRECTION 0.036 5.767 -2.857 0 0 0
10 WIND LOAD -Z DIRECTION -0.039 -5.767 9.39 0 0 0
11 SEISMIC X DIRECTION -4.467 3.992 -0.045 0 0 0
12 SEISMIC -X DIRECTION 4.467 -3.992 0.045 0 0 0
13 SEISMIC Z DIRECTION -0.386 2.186 -2.435 0 0 0
14 SEISMIC -Z DIRECTION 0.386 -2.186 2.435 0 0 0
15 SEISMIC Y DIRECTION 0.117 -1.69 0.018 0 0 0
16 SEISMIC -Y DIRECTION -0.111 1.643 -0.017 0 0 0
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8.2 Support Reaction Summary:
8.3 Member Utlization Ratio strength check:

Analysis Allowabl Normalized Ratio
Beam Actual Ratio Clause
Property e Ratio (Actual/Allowable)
1 ISHB150B 0.332 1 0.332 Sec. 9.3.2.2
2 ISHB150B 0.182 1 0.182 Sec. 8.2.1.2
3 ISHB150B 0.256 1 0.256 Sec. 9.3.2.2
4 ISMC150 0.154 1 0.154 Sec. 9.3.1.1
5 ISMC150 0.186 1 0.186 Sec. 9.3.1.1
6 ISMC150 0.03 1 0.03 Sec. 9.3.2.2
7 ISMC150 0.02 1 0.02 Sec. 9.3.2.2
8 ISMC150 0.022 1 0.022 Sec. 9.3.2.2
9 ISHB150B 0.66 1 0.66 Sec. 9.3.2.2
10 ISHB150B 0.682 1 0.682 Sec. 9.3.2.2
11 ISMC150 0.851 1 0.851 Sec. 9.3.2.2
12 ISMC150 0.066 1 0.066 Sec. 9.3.1.1
13 ISMC150 0.126 1 0.126 Sec. 9.3.1.1
14 ISMC150 0.031 1 0.031 Sec. 9.3.1.1
15 ISHB150B 0.728 1 0.728 Sec. 9.3.1.1
16 ISMC150 0.072 1 0.072 Sec. 9.3.2.2
17 ISMC150 0.088 1 0.088 Sec. 9.3.2.2
18 ISMC150 0.13 1 0.13 Sec. 9.3.1.1
19 ISMC150 0.065 1 0.065 Sec. 9.3.2.2
20 ISMC150 0.028 1 0.028 Sec. 9.3.2.2
21 ISMC150 0.025 1 0.025 Sec. 9.3.2.2
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Analysis Allowabl Normalized Ratio

Beam Actual Ratio Clause
Property e Ratio (Actual/Allowable)
22 ISMC150 0.017 1 0.017 Sec. 9.3.2.2
23 ISHB150B 0.582 1 0.582 Sec. 9.3.2.2
24 ISHB150B 0.438 1 0.438 Sec. 9.3.2.2
25 ISHB150B 0.395 1 0.395 Sec. 8.2.1.2
26 ISHB150B 0.469 1 0.469 Sec. 8.2.1.2
27 ISMC150 0.184 1 0.184 Sec. 9.3.2.2
28 ISMC150 0.103 1 0.103 Sec. 9.3.2.2
29 ISMC150 0.059 1 0.059 Sec. 9.3.1.1
30 ISMC150 0.069 1 0.069 Sec. 9.3.2.2
31 ISHB150B 0.823 1 0.823 Sec. 9.3.2.2
32 ISMC150 0.759 1 0.759 Sec. 9.3.2.2
33 ISMC150 0.715 1 0.715 Sec. 9.3.2.2
34 ISMC150 0.386 1 0.386 Sec. 8.2.1.2
35 ISMC150 0.383 1 0.383 Sec. 8.2.1.2
36 ISMC150 0.655 1 0.655 Sec. 9.3.2.2
37 ISMC150 0.614 1 0.614 Sec. 9.3.2.2
38 ISMC150 0.245 1 0.245 Sec. 9.3.2.2
39 ISMC150 0.225 1 0.225 Sec. 9.3.2.2
40 ISMC150 0.096 1 0.096 Sec. 9.3.2.2
41 ISHB150B 0.741 1 0.741 Sec. 9.3.2.2
42 ISHB150B 0.806 1 0.806 Sec. 9.3.2.2
43 ISMC150 0.487 1 0.487 Sec. 9.3.2.2
44 ISMC150 0.82 1 0.82 Sec. 9.3.2.2
45 ISHB150B 0.63 1 0.63 Sec. 9.3.2.2
46 ISHB150B 0.543 1 0.543 Sec. 9.3.2.2
47 ISHB150B 0.636 1 0.636 Sec. 8.2.1.2
48 ISHB150B 0.534 1 0.534 Sec. 9.3.2.2
49 ISHB150B 0.609 1 0.609 Sec. 9.3.2.2
50 ISHB150B 0.258 1 0.258 Sec. 9.3.2.2
51 ISHB150B 0.547 1 0.547 Sec. 9.3.2.2
52 ISHB150B 0.564 1 0.564 Sec. 9.3.2.2
53 ISHB150B 0.998 1 0.998 Sec. 9.3.2.2
54 ISHB150B 0.292 1 0.292 Sec. 8.2.2
55 ISHB150B 0.503 1 0.503 Sec. 9.3.2.2
56 ISHB150B 0.614 1 0.614 Sec. 9.3.1.1
57 ISMC150 0.566 1 0.566 Sec. 9.3.2.2
Serviceability check
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Normalized Ratio
Analysis Actual Allowable
Beam (Actual/Allowable Clause L/C
Property Ratio Ratio
)
1 ISHB150B 0.179 1 0.179 DEFLECTION 209
4 ISMC150 0 1 0 DEFLECTION 209
9 ISHB150B 0 1 0 DEFLECTION 207
11 ISMC150 0.183 1 0.183 DEFLECTION 210
12 ISMC150 0.008 1 0.008 DEFLECTION 210
13 ISMC150 0.015 1 0.015 DEFLECTION 210
27 ISMC150 0.02 1 0.02 DEFLECTION 209
28 ISMC150 0.021 1 0.021 DEFLECTION 210
32 ISMC150 0.662 1 0.662 DEFLECTION 201
33 ISMC150 0.662 1 0.662 DEFLECTION 201
34 ISMC150 0.662 1 0.662 DEFLECTION 201
35 ISMC150 0.662 1 0.662 DEFLECTION 201
36 ISMC150 0.662 1 0.662 DEFLECTION 201
37 ISMC150 0.662 1 0.662 DEFLECTION 201
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Normalized Ratio
Analysis Actual Allowable
Beam (Actual/Allowable Clause L/C
Property Ratio Ratio
)
43 ISMC150 0.185 1 0.185 DEFLECTION 222
44 ISMC150 0.212 1 0.212 DEFLECTION 247
57 ISMC150 0.137 1 0.137 DEFLECTION 245
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Design Calculation & Analysis Report For Ache Supporting Frame

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Company: ROS Date

PROJECT: GCO GAS LIFT COMPRESSION 10/01/2021