You are on page 1of 633

M/S.

TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

L&T Construction
Water & Effluent Treatment

80 MLD CAPACITY SEWAGE TREATMENT PLANT DOCUMENT NO.


PROJECT: BASED ON SBR PROCESS AT MADHAPAR,
RAJKOT GLACPL-RMC-SBR-DC-01

DATE 9-Nov-17
DESIGN CALCULATION FOR THICKNER
TITLE: RECIRCULATION SUMP, RAJKOT REV A

TAHAL GROUP
TAHAL CONSULTING ENGINEERS INDIA PVT. LTD

80 MLD CAPACITY SEWAGE TREATMENT PLANT DOCUMENT NO.


PROJECT: BASED ON SBR PROCESS AT MADHAPAR,
RAJKOT GLACPL-RMC-SBR-DC-01

DATE 9-Nov-17
DESIGN CALCULATION FOR THICKNER
TITLE: RECIRCULATION SUMP, RAJKOT REV A

CLIENT CONTRACTOR
RAJKOT
MUNICIPAL GIRDHARI LAL AGGARWAL
CORPORATION CONTRACTORS PVT . LTD.
(RMC)
80 MLD CAPACITY SEWAGE TREATMENT PLANT DOCUMENT NO.
PROJECT: BASED ON SBR PROCESS AT MADHAPAR,
RAJKOT GLACPL-RMC-SBR-DC-01
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DATE 9-Nov-17
DESIGN CALCULATION FOR THICKNER
TITLE: RECIRCULATION SUMP, RAJKOT REV A
MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

MENT NO.
RMC-SBR-DC-01

9-Nov-17

IA PVT. LTD

MENT NO.
RMC-SBR-DC-01

9-Nov-17

OR

HARI LAL AGGARWAL


RACTORS PVT . LTD.

MENT NO.
RMC-SBR-DC-01
MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

9-Nov-17

A
PROJECT
80 MLD CAPACITY SEWAGE TREATMENT PLANT BASED ON SBR PROCESS AT MADHAPAR, RAJKOT
CLIENT CONSULTANT
RAJKOT MUNICIPAL
CORPORATION (RMC)

SAPIENT TECHNO CONSULTANT, AHMEDABAD


CONTRACTOR CONSULTANT (CONTRACTOR)
GIRDHARI LAL AGGARWAL
CONTRACTORS PVT. LTD. DESIGN SOLUTIONS INC,
PANCHKULA-134117, PANCHKULA
glaggarwal@gmail.com

DESIGN CALCULATION FOR THICKNER RECIRCULATION SUMP,


TITLE RAJKOT

DOCUMENT GLACPL-RMC-SBR-DC-01

11/9/2017 A Submitted for Approval


DATE REV DESCRIPTION / REVISIONS
CONTENTS

S No Description Page No

1 DESIGN OF WALL W1 (STAAD) 1

2 DESIGN OF FOOTING OF WALL W1 (STAAD) 19

3 DESIGN OF WALL W2 & FOOTING 31

4 DESIGN OF MONORAIL 52
INTRODUCTION & DESIGN BASIS
BASIS
SCOPE OF DESIGN REPORT

This document contains design calculations for Sequential Batch Reactor

Design Method : STAAD model has been prepared for Splitter Box. Design of Wall
W1C and Splitter Box Walls has been done using STAAD results. Hydrodynamic
loads for Splitter Box have been applied in the STAAD model.

Design of other walls has been done using coefficients from IS 3370 (Part 4). Slabs,
Footings and other components have been designed using standard excel sheets.
Hydrodyamnic loads have been added to the calculated moments in Design sheets.
Limiting Crack width has been taken as 0.2 mm

DESIGN CODES & REFERENCES


IS : 456-2000 Code of Practice for Plain and Reinforced Concrete

IS : 3370 - 2009 Code of Practice for for Concrete Structures for


Storage of Liquids

SP : 16 Design Aids for Reinforced Concrete

IS : 1893 - 2014 Criteria for Earthquake Resistant Design of


(Part 2) Structures
IS : 13920 - 1993 Ductile Detailing of Reinforced Concrete Structures
subjected to Seismic Forces

DESIGN CONSTANTS

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Limiting Crack Width, w

Limiting Stress in reinforcement

Limiting moment of resistance index, Mu/(fck*b*d^2)

Unit Weight of Liquid, rw

Unit Weight of Soil, rs


Coefficient of lateral pressure due to soil, k

Clear Cover on Water Face

Clear Cover on Soil Face

Clear Cover Footing Base Slab

Clear Cover for Waist Slab of Staircase

Natural ground Level, NGL

Net Safe Bearing Capacity at 1.5 m from NGL


Gross Bearing Capacity for Footing 0.6 m th 110+18x(124-123.4+0.6)

CRACK WIDTH DUE TO TEMPERATURE

Refer Clause 10.3 of IS 3370 - 2009 (Part I)


Three options have been given for spacing of movement joints
Option 1 - Design for full restraint
Option 2 - Design for Partial restraint
Option 3 - Design for freedom of movement

Contraction Joints

We will go in for Option 1 and therefore no contraction joints will be provided. Crack
widths and spacing of cracks will be controlled by provision of reinforcement.

Temperatures have been assumed as below:


Fall in temperature between hydration peak and ambient for concreting, T1 =
Minimum temperature at the site =
Further fall in temperature wrt ambient temp, T2 =
Refer clause A-1.2 for Minimum reinforcement

Direct Tensile Strength for immature concrete, fct for M 30 =

Critical steel ratio (expressed as %) rcrit = fct /fy 1.3x100/500

Coefficient of thermal expansion of concrete a per oC =

Expansion Joints
While the temperature decreases from hydration peak to ambient temperature
(considered as 35 oC), the concrete shrinks and the resulting tension will cause
cracking in concrete.

Any increase in temperature beyond the ambient temperature will result in expansion
and the effect on concrete will be to reduce the cracking.
Since the ambient temperature is never expected to rise above the peak hydration
temperature, expansion joints to relieve the compressive stresses in concrete are not
required.

DESIGN OF BASE SLAB

Refer Test order No HIL/NC/TR/17/753 dated 18-09-17 for the tests conducted by
HILTI on 16 mm and 20 mm rebar for rock anchors

Capacity of 16 m dia rock anchor, 900 mm deep =

Capacity of 20 m dia rock anchor, 1200 mm deep =

Consider Factor of Safety =

Working Load for 16 mm dia rock anchor, 900 mm deep =

Working Load for 20 mm dia rock anchor, 1200 mm deep =

A STAAD model has been prepared with the location of anchors as shown in
drawing. Plate of 200 mm thick has been modelled with the uplift load.
Uplift Pressure = (124-123.4+0.2)x10
Self Weight of Base Slab = 25x0.2
Net Uplift Pressure =

As shown in drawing and as modelled in STAAD, rock anchors have been provided
at a distance of 1.0 m from the edge of the foundation.

Rock anchors are not required under the foundation of walls because the pressure
below the founadtion due to self weight of wall is more than the Uplift Pressure

Thickness of wall is varying from 800 mm bottom to 250 mm at 3.6 m from bottom
and for the balance portion thickness is 250 mm
Average thickness of wall for the bottom 3.6 m = 0.5x(800+250)
Thickness of wall for the balance height 1.9 m = 250
Average thickness of footing for 2.4 m inside SBR Basin 0.5x(600+200)
Average thickness of footing for 1.4 m inside SBR Basin 0.5x(600+200)

Total Self Weight of Wall & Footing per m length =

(3.6x525/1000+1.9x250/1000+2.4x400/1000+1.4x400/1000)x25

Pressure below the founadtion of strip 3.8 m wide (2.4 m + 1.4 m) per m =
Since pressure due to self weight is more than the uplift pressure, anchors are not
required under the foundations
30 N/mm2

500 N/mm2

0.1 mm

400 N/mm2

0.133

10.0 kN/m3

20.0 kN/m3
0.33

50 mm

45 mm

50 mm

25 mm

243.00 m

110 kN/m2
132 kN/m2

15 oC
5 oC
15 oC

1.3 N/mm2

0.26

0.70 E-05
88.0 kN

130.0 kN

1.5

58.7 kN

86.7 kN

8.0 kN/m2

5.0 kN/m2

3.0 kN/m2

525.0 mm

250.0 mm

400.0 mm

400.0 mm

97.1 kN

25.6 kN/m2
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DESIGN OF WALL W1
NT NO.
L/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W1-DATA DESIGN OF WALL W1

DESIGNED THICKNESS
Height from bottom 0.00 4.50 5.75
Designed Thickness 400 250 250
Provided Thickness 400 250 250

Length of Wall = 6.50 m

Minimum reinforcement as per clause 8.1.1 of IS 3370 (Part 2) - 2009 0.35 %

Height Thickness Thickness for Temp.


Group Avg Th
From To From To From To Avg. Th
1 0.00 1.50 400 350 375 400 350 375
2 1.50 3.00 350 300 325 350 300 325
3 3.00 4.50 300 250 275 300 250 275
4 4.50 5.75 250 250 250 250 250 250

Direction and Type of Fill BOW BOF TOW TOF HOF

+Z Water Face Liquid 237.85 237.85 243.60 243.60 5.75

-Z Earth Face Earth 237.85 237.85 243.60 243.00 5.15

Fill k r Pressure Additional Loads, if any

+Z 1.00 10.00 57.50

-Z 0.33 20.00 34.30

WALL DATA FOR DESIGN OF FOUNDATION


Addl Load due to top Slab =

Part Thickness Height Area G1 G2


Bottom Top
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
4 0.25 0.00 0.00 0.000 0.000 0.000
3 0.25 0.25 1.25 0.313 0.125 0.125
2 0.40 0.25 4.50 1.463 0.165 0.235
1 0.40 0.40 0.00 0.000 0.000 0.000
Total = 1.775 0.158 0.242

Weight per RM = 44.40 kN/m Sliding Force = -Z 88.32


O.
20/CDD/018

10-Jan-19

A
O.
20/CDD/018

10-Jan-19

kN/m
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W1-1 DESIGN OF WALL W1 GROUP 1 Height from 0.00 to 1.50 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 182 15 FULL1 108.33 -52.847 154.013 -159.618 -21.961 20.701 2.847

Min Qx 170 15 FULL1 -110.146 -63.16 149.208 -412.837 18.956 23.489 3.106

Max Qy 150 15 FULL1 1.352 275.816 -16.343 -210.829 15.107 11.716 77.263

Min Qy 7 15 FULL1 -0.112 -273.484 -32.006 -297.934 -31.524 11.535 76.166

Max Sx 182 15 FULL1 108.33 -52.847 154.013 -159.618 -21.961 20.701 2.847

Min Sx 27 21 EMPT 64.117 -33.008 -94.753 -414.526 44.909 -9.905 -2.276

Max Sy 182 15 FULL1 108.33 -52.847 154.013 -159.618 -21.961 20.701 2.847

Min Sy 1 15 FULL1 28.621 -44.09 -82.636 -631.774 -79.315 5.457 13.42

Max Sxy 158 15 FULL1 -6.326 38.821 25.437 -394.51 92.283 6 9.442

Min Sxy 15 15 FULL1 -5.041 -42.404 15.164 -452.018 -98.762 5.807 9.511

Max Mx 170 15 FULL1 -110.146 -63.16 149.208 -412.837 18.956 23.489 3.106

Min Mx 170 21 EMPT 68.649 32.929 -94.294 -362.814 -41.825 -12.257 -2.192

Max My 150 15 FULL1 1.352 275.816 -16.343 -210.829 15.107 11.716 77.263

Min My 7 21 EMPT -1.519 163.391 -59.861 -322.211 -0.657 -7.24 -46.882

Max Mxy 180 15 FULL1 34.001 60.416 101.993 -193.459 -44.308 -2.133 3.384

Min Mxy 172 15 FULL1 -37.635 53.569 88.26 -340.96 76.316 -0.683 3.294
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 77.26 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 23.49 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.149 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 46.88 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 12.26 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0 N/mm2

Max Tension in Wall Max Sx 0.154 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 20.7 kN-m/m

Thickness check:
Required effective thickness SQRT(77.26x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x187.5x1000/100

Area of vertical reinforcement required on Water Face

Max My 77.26 kN-m/m

Effective Depth (mm) = 375-50-0.5x16

Mu / bd2 = 77.26x1.5x10^6/(1000x317^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.278x317x1000/100,656)

Area of horizontal reinforcement required on Water Face

Max Mx 23.49 kN-m/ Corresponding Tension Sx = 0.149 N/mm2


Effective Depth (mm) = 375-50-0.5x12

Mu / bd2 = 23.49x1.5x10^6/(1000x319^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.081x319x1000/100

Factored Tension, kN/m = 0.149x375x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x83.8x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(258+105,656)

Area of vertical reinforcement required on Earth Face

Min My 46.88 kN-m/m

Effective Depth (mm) = 375-45-0.5x12

Mu / bd2 = 46.88x1.5x10^6/(1000x324^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.158x324x1000/100,656)

Area of horizontal reinforcement required on Earth Face

Min Mx 12.26 kN-m/ Corresponding Tension Sx = 0.000 N/mm2


Effective Depth (mm) = 375-45-0.5x12

Mu / bd2 = 12.26x1.5x10^6/(1000x324^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.041x324x1000/100

Factored Tension, N/m =0

Required area of reinf on each face for Sx, mm2 =0

Req area of Hor reinf, Earth Face, mm2 = MAX(133+0,656)

Ast Required Ast Provided

Vertical Water Face 881 10-180+16-180 1556

Hor Water Face 656 00-000+12-120 942


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 656 00-000+12-150 753

Hor Earth Face 656 00-000+12-150 753

Check for Shear at Junction of Base and Wall

Max Qy, (15 FULL1) = 0.276 Min Qy, (15 FULL1) = -0.273
Factored Shear Stress, N/mm2 = 1.5x0.276

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x317/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W1-1 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 942+753

Percentage of reinforcement provided = 1695/375/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(12+12)/2)x(100/0.45)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

889x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

10.431

-8.209

-0.173

-0.016

10.431

-7.414

10.431

3.46

-13.809

13.678

-8.209

5.064

-0.173

-0.186

17.583

-17.372
O.
P/20/CDD/018

10-Jan-19

170 mm

375 mm

656

317.0

1.153

0.278

881

319.0

0.346
O.
P/20/CDD/018

10-Jan-19

A
0.081

258

83.8

105

656

324.0

0.670

0.158

656

324.0

0.175

0.041

133

656

% Ast

0.491%

0.291%
O.
P/20/CDD/018

10-Jan-19

A
0.236%

0.232%

0.414

0.491%

375 mm

250 mm

2.54

3.50

1.245

1695 mm2

0.45

889 mm

0.09 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1-1 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 375

Reinf, Ast mm2 = 10-180+16-180 1556 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-150 753 Clear Cover, CC mm = 45

Effecive Depth, d = 375-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x90)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x6.18x(317-79.6)/79.6


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

77.26 kN-m

9.33

317 mm

51 mm

90 mm

65.4 mm

79.6 mm

6.18 N/mm2

172.0 N/mm2
375 mm

1.07E-03

5.91E-04

4.79E-04

0.085 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1-1 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 55.875

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 375

Reinf, Ast mm2 = 00-000+12-120 942 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-150 753 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 375-50-0.5x12-45-0.5x12

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 753x268/(942+753)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 375-50-0.5x12

Cover to the centre of compression steel, d' = 45+0.5x12


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x2.44x(319-46.93)/46.93

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x12)^2)-0.5x12

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

23.49 kN-m

55.88 kN

9.33

268.0 mm

119.1 mm

16.8 kN-m

319 mm

51 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

46.93 mm

2.44 N/mm2

117.8 N/mm2

375 mm

120 mm

76.1 mm

7.10E-04

1.05E-03

-3.39E-04

-0.067 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1-1 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 57.75

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 375

Reinf, Ast mm2 = 00-000+12-120 942 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-150 753 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 375-50-0.5x12-45-0.5x12

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 753x268/(942+753)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 375-50-0.5x12

Cover to the centre of compression steel, d' = 45+0.5x12


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x2.14x(319-44.81)/44.81

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x12)^2)-0.5x12

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

20.70 kN-m

57.75 kN

9.33

268.0 mm

119.1 mm

13.8 kN-m

319 mm

51 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

44.81 mm

2.14 N/mm2

109.1 N/mm2

375 mm

120 mm

76.1 mm

6.57E-04

1.06E-03

-3.98E-04

-0.079 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W1-2 DESIGN OF WALL W1 GROUP 2 Height from 1.50 to 3.00 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 78 15 FULL1 207.486 40.941 246.028 -259.635 -84.149 39.296 4.792

Min Qx 209 15 FULL1-210.783 -42.978 242.265 -302.758 -38.127 40.145 5.351

Max Qy 189 15 FULL1 -1.199 93.069 101.837 -256.082 27.349 -16.585 -5.056

Min Qy 46 15 FULL1 0.054 -91.467 88.679 -352.852 -42.44 -16.497 -5.136

Max Sx 78 15 FULL1 207.486 40.941 246.028 -259.635 -84.149 39.296 4.792

Min Sx 196 21 EMPT 107.145 24.982 -125.667 -384.62 -32.653 -18.551 -2.419

Max Sy 221 15 FULL1 190.2 -32.873 203.058 -73.811 18.726 32.894 3.575

Min Sy 40 21 EMPT 88.275 -31.695 -108.469 -415.639 42.235 -12.87 -1.85

Max Sxy 186 15 FULL1 -45.309 54.138 122.69 -316.043 54.586 -9.585 -4.291

Min Sxy 78 15 FULL1 207.486 40.941 246.028 -259.635 -84.149 39.296 4.792

Max Mx 209 15 FULL1-210.783 -42.978 242.265 -302.758 -38.127 40.145 5.351

Min Mx 215 15 FULL1 -1.89 26.441 155.691 -275.161 34.914 -23.456 -14.395

Max My 215 21 EMPT 1.239 -9.822 -64.85 -236.313 18.636 12.028 8.963

Min My 215 15 FULL1 -1.89 26.441 155.691 -275.161 34.914 -23.456 -14.395

Max Mxy 193 15 FULL1 67.578 30.588 152.005 -199.45 -23.146 -3.956 -3.519

Min Mxy 185 15 FULL1 -72.946 24.251 147.021 -343.081 52.883 -1.959 -3.026
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 8.96 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 40.15 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.242 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 14.40 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 23.46 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0.156 N/mm2

Max Tension in Wall Max Sx 0.246 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 39.3 kN-m/m

Thickness check:
Required effective thickness SQRT(40.15x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x162.5x1000/100

Area of vertical reinforcement required on Water Face

Max My 8.96 kN-m/m

Effective Depth (mm) = 325-50-0.5x16

Mu / bd2 = 8.96x1.5x10^6/(1000x267^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.044x267x1000/100,569)

Area of horizontal reinforcement required on Water Face

Max Mx 40.15 kN-m/ Corresponding Tension Sx = 0.242 N/mm2


Effective Depth (mm) = 325-50-0.5x16

Mu / bd2 = 40.15x1.5x10^6/(1000x267^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.201x267x1000/100

Factored Tension, kN/m = 0.242x325x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x118x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(537+148,569)

Area of vertical reinforcement required on Earth Face

Min My 14.40 kN-m/m

Effective Depth (mm) = 325-45-0.5x12

Mu / bd2 = 14.4x1.5x10^6/(1000x274^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.067x274x1000/100,569)

Area of horizontal reinforcement required on Earth Face

Min Mx 23.46 kN-m/ Corresponding Tension Sx = 0.156 N/mm2


Effective Depth (mm) = 325-45-0.5x12

Mu / bd2 = 23.46x1.5x10^6/(1000x274^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.11x274x1000/100

Factored Tension, N/m = 0.156x325x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x76.1x1000/(0.8x500)

Req area of Hor reinf, Earth Face, mm2 = MAX(301+95,569)

Ast Required Ast Provided

Vertical Water Face 569 00-000+16-180 1117

Hor Water Face 685 00-000+16-120 1675


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 569 00-000+12-150 753

Hor Earth Face 569 00-000+12-150 753

Check for Shear at Junction of Base and Wall

Max Qy, (15 FULL1) = 0.093 Min Qy, (15 FULL1) = -0.091
Factored Shear Stress, N/mm2 = 1.5x0.093

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x267/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W1-2 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 1675+753

Percentage of reinforcement provided = 2428/325/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(16+12)/2)x(100/0.75)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

622x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

-3.897

-4.231

-0.327

-0.092

-3.897

3.275

5.484

-6.722

-14.442

-3.897

-4.231

-0.069

0.01

-0.069

16.114

-16.022
O.
P/20/CDD/018

10-Jan-19

123 mm

325 mm

569

267.0

0.189

0.044

569

267.0

0.845
O.
P/20/CDD/018

10-Jan-19

A
0.201

537

118

148

685

274.0

0.288

0.067

569

274.0

0.469

0.110

301

76.1

95

569

% Ast

0.418%

0.611%
O.
P/20/CDD/018

10-Jan-19

A
0.282%

0.275%

0.140

0.418%

325 mm

250 mm

2.14

3.50

0.984

2428 mm2

0.75

622 mm

0.07 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1-2 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 325

Reinf, Ast mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-150 753 Clear Cover, CC mm = 45

Effecive Depth, d = 325-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x180)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x1.09x(267-63.3)/63.3


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

8.96 kN-m

9.33

267 mm

51 mm

180 mm

99.1 mm

63.3 mm

1.09 N/mm2

32.7 N/mm2
325 mm

2.10E-04

7.52E-04

-5.42E-04

-0.117 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1-2 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 78.65

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 325

Reinf, Ast mm2 = 00-000+16-120 1675 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-150 753 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 325-50-0.5x16-45-0.5x12

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 753x216/(1675+753)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 325-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x12


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x4.54x(267-59.62)/59.62

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x16)^2)-0.5x16

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

40.15 kN-m

78.65 kN

9.33

216.0 mm

67.0 mm

34.9 kN-m

267 mm

51 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

59.62 mm

4.54 N/mm2

131.5 N/mm2

325 mm

120 mm

75.5 mm

8.42E-04

5.07E-04

3.35E-04

0.064 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1-2 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 79.95

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 325

Reinf, Ast mm2 = 00-000+16-120 1675 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-150 753 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 325-50-0.5x16-45-0.5x12

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 753x216/(1675+753)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 325-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x12


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x4.45x(267-59.24)/59.24

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x16)^2)-0.5x16

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

39.30 kN-m

79.95 kN

9.33

216.0 mm

67.0 mm

33.9 kN-m

267 mm

51 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

59.24 mm

4.45 N/mm2

130.0 N/mm2

325 mm

120 mm

75.5 mm

8.31E-04

5.07E-04

3.24E-04

0.062 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W1-3 DESIGN OF WALL W1 GROUP 3 Height from 3.00 to 4.50 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 91 15 FULL1 200.038 25.812 244.822 -249.814 -89.62 37.95 5.027

Min Qx 79 15 FULL1-204.177 27.94 232.6 -311.05 58.251 38.011 5.459

Max Qy 79 15 FULL1-204.177 27.94 232.6 -311.05 58.251 38.011 5.459

Min Qy 234 22 SERVI 79.268 -29.267 117.767 -125.543 -15.436 11.653 1.08

Max Sx 104 15 FULL1 177.529 13.408 245.758 -262.171 -94.764 34.166 4.923

Min Sx 249 21 EMPT 52.556 2.855 -132.185 -246.792 -19.65 -4.98 -0.194

Max Sy 234 15 FULL1 177.53 -28.61 183.752 -77.444 2.791 31.289 3.849

Min Sy 248 21 EMPT 67.583 -8.359 -131.313 -412.382 -85.829 -12.216 -1.797

Max Sxy 105 15 FULL1-152.649 -4.234 143.742 -334.327 98.61 28.029 4.735

Min Sxy 116 15 FULL1 119.656 11.05 101.188 -368.873 -176.309 12.63 1.235

Max Mx 222 15 FULL1-203.635 -26.839 225.757 -309.281 -55.157 38.524 5.623

Min Mx 228 15 FULL1 -1.84 4.898 168.519 -279.999 38.541 -23.406 -13.613

Max My 85 21 EMPT 1.425 -0.144 -48.505 -325.802 -33.836 12.421 8.219

Min My 228 15 FULL1 -1.84 4.898 168.519 -279.999 38.541 -23.406 -13.613

Max Mxy 232 15 FULL1 100.754 -12.248 189.584 -202.236 28.111 -3.38 -6.146

Min Mxy 224 15 FULL1-109.667 -11.455 186.652 -304.33 -22.214 -1.309 -4.563
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 8.22 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 38.52 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.226 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 13.61 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 23.41 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0.169 N/mm2

Max Tension in Wall Max Sx 0.246 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 34.17 kN-m/m

Thickness check:
Required effective thickness SQRT(38.52x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x137.5x1000/100

Area of vertical reinforcement required on Water Face

Max My 8.22 kN-m/m

Effective Depth (mm) = 275-50-0.5x16

Mu / bd2 = 8.22x1.5x10^6/(1000x217^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.061x217x1000/100,481)

Area of horizontal reinforcement required on Water Face

Max Mx 38.52 kN-m/ Corresponding Tension Sx = 0.226 N/mm2


Effective Depth (mm) = 275-50-0.5x16

Mu / bd2 = 38.52x1.5x10^6/(1000x217^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.297x217x1000/100

Factored Tension, kN/m = 0.226x275x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x93.2x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(644+117,481)

Area of vertical reinforcement required on Earth Face

Min My 13.61 kN-m/m

Effective Depth (mm) = 275-45-0.5x12

Mu / bd2 = 13.61x1.5x10^6/(1000x224^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.095x224x1000/100,481)

Area of horizontal reinforcement required on Earth Face

Min Mx 23.41 kN-m/ Corresponding Tension Sx = 0.169 N/mm2


Effective Depth (mm) = 275-45-0.5x12

Mu / bd2 = 23.41x1.5x10^6/(1000x224^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.166x224x1000/100

Factored Tension, N/m = 0.169x275x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x69.7x1000/(0.8x500)

Req area of Hor reinf, Earth Face, mm2 = MAX(372+87,481)

Ast Required Ast Provided

Vertical Water Face 481 00-000+16-180 1117

Hor Water Face 761 00-000+16-120 1675


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 481 00-000+12-150 753

Hor Earth Face 481 00-000+12-150 753

Check for Shear at Junction of Base and Wall

Max Qy, (15 FULL1) = 0.028 Min Qy, (22 SERVICE) = -0.029
Factored Shear Stress, N/mm2 = 1.5x0.029

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x217/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W1-3 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 1675+753

Percentage of reinforcement provided = 2428/275/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(16+12)/2)x(100/0.88)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

530x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

-2.611

3.071

3.071

0.62

-1.769

0.118

3.146

0.32

2.116

-1.583

-3.008

0.069

-0.072

0.069

6.505

-6.34
O.
P/20/CDD/018

10-Jan-19

120 mm

275 mm

481

217.0

0.262

0.061

481

217.0

1.227
O.
P/20/CDD/018

10-Jan-19

A
0.297

644

93.2

117

761

224.0

0.407

0.095

481

224.0

0.700

0.166

372

69.7

87

481

% Ast

0.515%

0.748%
O.
P/20/CDD/018

10-Jan-19

A
0.347%

0.336%

0.044

0.515%

275 mm

1.05

250 mm

1.74

3.50

0.914

2428 mm2

0.88

530 mm

0.06 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1-3 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 275

Reinf, Ast mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-150 753 Clear Cover, CC mm = 45

Effecive Depth, d = 275-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x180)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x1.42x(217-56.8)/56.8


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

8.22 kN-m

9.33

217 mm

51 mm

180 mm

99.1 mm

56.8 mm

1.42 N/mm2

37.4 N/mm2
275 mm

2.54E-04

6.65E-04

-4.11E-04

-0.084 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1-3 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 62.15

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 275

Reinf, Ast mm2 = 00-000+16-120 1675 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-150 753 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 275-50-0.5x16-45-0.5x12

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 753x166/(1675+753)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 275-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x12


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x6.12x(217-56.67)/56.67

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x16)^2)-0.5x16

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

38.52 kN-m

62.15 kN

9.33

166.0 mm

51.5 mm

35.3 kN-m

217 mm

51 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

56.67 mm

6.12 N/mm2

144.2 N/mm2

275 mm

120 mm

75.5 mm

9.82E-04

4.44E-04

5.38E-04

0.099 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1-3 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 67.65

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 275

Reinf, Ast mm2 = 00-000+16-120 1675 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-150 753 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 275-50-0.5x16-45-0.5x12

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 753x166/(1675+753)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 275-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x12


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x5.46x(217-55.3)/55.3

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x16)^2)-0.5x16

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

34.17 kN-m

67.65 kN

9.33

166.0 mm

51.5 mm

30.7 kN-m

217 mm

51 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

55.30 mm

5.46 N/mm2

133.0 N/mm2

275 mm

120 mm

75.5 mm

9.03E-04

4.46E-04

4.58E-04

0.084 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W1-4 DESIGN OF WALL W1 GROUP 4 Height from 4.50 to 5.75 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 130 15 FULL1 126.342 -4.343 -49.932 -460.946 -141.488 26.058 4.479

Min Qx 261 15 FULL1-122.439 11.638 -26.029 -348.483 -140.625 24.507 4.645

Max Qy 124 15 FULL1 0.211 21.794 133.015 -350.303 -36.031 -17.932 -3.976

Min Qy 268 15 FULL1 14.724 -22.111 151.691 -280.076 34.146 -17.249 -3.939

Max Sx 274 16 FULL2 -3.87 14.007 531.897 -65.472 172.643 13.581 2.883

Min Sx 143 22 SERVI 66.328 -6.063 -395.411 -535.896 -280 16.937 2.439

Max Sy 274 16 FULL2 -3.87 14.007 531.897 -65.472 172.643 13.581 2.883

Min Sy 143 22 SERVI 66.328 -6.063 -395.411 -535.896 -280 16.937 2.439

Max Sxy 274 16 FULL2 -3.87 14.007 531.897 -65.472 172.643 13.581 2.883

Min Sxy 143 15 FULL1 103.708 -10.729 -379.933 -532.827 -281.648 25.53 3.41

Max Mx 286 15 FULL1 123.038 -10.169 73.33 -152.131 -3.55 26.751 3.158

Min Mx 280 15 FULL1 1.602 -13.866 158.519 -267.369 12.971 -18.551 -0.885

Max My 261 22 SERVI -111.882 -1.669 -22.339 -347.856 -112.094 25.441 4.99

Min My 267 15 FULL1 -1.628 -22.097 165.24 -281.707 32.15 -18.227 -4.104

Max Mxy 274 16 FULL2 -3.87 14.007 531.897 -65.472 172.643 13.581 2.883

Min Mxy 127 15 FULL1 53.769 18.515 47.07 -345.239 -87.965 -7.391 -2.02
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 4.99 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 26.75 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.073 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 4.10 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 18.55 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0.159 N/mm2

Max Tension in Wall Max Sx 0.532 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 13.58 kN-m/m

Thickness check:
Required effective thickness SQRT(26.75x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 4.99 kN-m/m

Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 4.99x1.5x10^6/(1000x192^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.047x192x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 26.75 kN-m/ Corresponding Tension Sx = 0.073 N/mm2


Effective Depth (mm) = 250-50-0.5x12

Mu / bd2 = 26.75x1.5x10^6/(1000x194^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.256x194x1000/100

Factored Tension, kN/m = 0.073x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x27.4x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(497+34,438)

Area of vertical reinforcement required on Earth Face

Min My 4.10 kN-m/m

Effective Depth (mm) = 250-45-0.5x12

Mu / bd2 = 4.1x1.5x10^6/(1000x199^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.036x199x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 18.55 kN-m/ Corresponding Tension Sx = 0.159 N/mm2


Effective Depth (mm) = 250-45-0.5x10

Mu / bd2 = 18.55x1.5x10^6/(1000x200^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.165x200x1000/100

Factored Tension, N/m = 0.159x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x59.6x1000/(0.8x500)

Req area of Hor reinf, Earth Face, mm2 = MAX(330+75,438)

Ast Required Ast Provided

Vertical Water Face 438 00-000+16-180 1117

Hor Water Face 531 00-000+12-150 753


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 438 00-000+12-150 753

Hor Earth Face 438 00-000+10-150 527

Check for Shear at Junction of Base and Wall

Max Qy, (15 FULL1) = 0.022 Min Qy, (15 FULL1) = -0.022
Factored Shear Stress, N/mm2 = 1.5x0.022

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x192/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W1-4 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 753+527

Percentage of reinforcement provided = 1280/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(12+10)/2)x(100/0.51)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

719x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

-0.627

-1.401

-0.225

1.116

2.814

0.285

2.814

0.285

2.814

0.572

-1.375

0.225

1.306

0.268

2.814

-1.755
O.
P/20/CDD/018

10-Jan-19

100 mm

250 mm

438

192.0

0.203

0.047

438

194.0

1.066
O.
P/20/CDD/018

10-Jan-19

A
0.256

497

27.4

34

531

199.0

0.155

0.036

438

200.0

0.696

0.165

330

59.6

75

438

% Ast

0.582%

0.378%
O.
P/20/CDD/018

10-Jan-19

A
0.388%

0.264%

0.033

0.582%

250 mm

1.1

250 mm

1.54

3.50

0.898

1280 mm2

0.51

719 mm

0.08 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1-4 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-150 753 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x180)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x1.06x(192-53.3)/53.3


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

4.99 kN-m

9.33

192 mm

51 mm

180 mm

99.1 mm

53.3 mm

1.06 N/mm2

25.7 N/mm2
250 mm

1.82E-04

6.24E-04

-4.42E-04

-0.088 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1-4 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 18.25

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+12-150 753 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-150 527 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x12-45-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 527x144/(753+527)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x12

Cover to the centre of compression steel, d' = 45+0.5x10


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x7.08x(194-42.31)/42.31

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x12)^2)-0.5x12

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

26.75 kN-m

18.25 kN

9.33

144.0 mm

59.3 mm

25.7 kN-m

194 mm

50 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

42.31 mm

7.08 N/mm2

211.4 N/mm2

250 mm

150 mm

87.6 mm

1.45E-03

9.44E-04

5.03E-04

0.097 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1-4 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 133

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+12-150 753 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-150 527 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x12-45-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 527x144/(753+527)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x12

Cover to the centre of compression steel, d' = 45+0.5x10


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x3.87x(194-25.82)/25.82

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x12)^2)-0.5x12

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

13.58 kN-m

133.00 kN

9.33

144.0 mm

59.3 mm

5.7 kN-m

194 mm

50 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

25.82 mm

3.87 N/mm2

210.0 N/mm2

250 mm

150 mm

87.6 mm

1.40E-03

9.92E-04

4.07E-04

0.080 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DESIGN OF FOOTING FOR


WALL W1F1
NO.
TP/20/CDD/018

10-Jan-19

R
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W1 DESIGN OF FOOTING OF WALL W1

Footing Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

+Z side Water Face 50 mm NGL= 243.00

-Z side Earth Face 45 mm BOW = 237.850 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m

+Z side Liquid 5.75 10.0 Case 1 77.26

-Z side Earth 5.15 20.0 Case 2 46.88

Weight of wall per RM (kN/m) = 44.40 Length LW (m) =

Distances of CG of wall from edges (m)

G1 = 0.158 G2 = 0.242

DIMENSIONING AND CALCULATIONS +Z side -Z side


Th1F1 = Thicness of footing Fill 1 near wall Water Face Earth Face
Th2F1 = Thicness of footing Fill 1 near edge

Th1F2 = Thicness of footing Fill 2 near wall

Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side

L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

m mm mm m mm mm

1.00 300 300 1.00 300 300

Total length of base (m), LB = L1 + L2 + G1 + G2 = 1+1+0.158+0.242

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(300+300)x1x25/1000)


CG of footing on Fill 1 side from P, GF1 =
1-(1x1000x(2x300+300)/((3x(300+300)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(300+300)x1x25/1000)

CG of footing on Fill 2 side from S, GF2 =

1-(1x1000x(2x300+300)/((3x(300+300)))/1000)

Weight of Fill 1 on Footing, kN/m = 5.75x10x1


CG of Weight of Fill 1 from P = 0.5x1
Weight of Fill 2 on Footing, kN/m = 5.15x20x1
CG of Weight of Fill 2 from S = 0.5x1

Length of Central Portion of footing ,LCF = 0.158+0.242

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(300+300)x0.4x25/1000

Gross SBC = 110+(243-237.85+300/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 77.26


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Horizontal pressure Fill 2 - - -
Weight of Fill 1 on footing 57.50 1.90 -109.25 2.4-0.5
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 7.50 1.90 -14.25 2.4-0.5
Self weight of footing on Fill 2 side 7.50 0.500 -3.75 0.5

Self weight of central portion of footing 3.00 1.20 -3.60 0.5x0.4+1

Self weight of wall 44.40 1.24 -55.13 1+0.242

Total overturning moments (Adding +ve moments) kN-m/m =

Total resisting moments (Adding -ve moments) kN-m/m =

Check for overturning = Resisting/ overturning moments = 185.983/77.26

Total vertical load P (kN/m) = (57.5-7.5+7.5+3+44.4)

Net moment (kN-m/m) = ABS((77.26+109.25+14.25-3.75-3.6-55.133))

Distance resultant from respective point, S (m) = 108.72/119.9

Eccentricity = 0.5x2.4-0.91

Base Pressure at P, kN/m2 = (119.9/2.4)x(1-(6x0.29/2.4))

Base Pressure at Q (interpolated) = 13.74+((86.18-13.74)/2.4)x1

Base Pressure at R (interpolated) = 13.74+((86.18-13.74)/2.4)x(1+0.4)

Base Pressure at S, kN/m2 = (119.9/2.4)x(1+(6x0.29/2.4))

Total base pressure P-Q, kN = 0.5x(13.74+43.92)x1

CG of base pressure P-Q from Q = (1x(2x13.74+43.92))/(3x(13.74+43.92))


Moment at Q (base), kN-m/m = 28.83x0.413-7.5x(1-0.5)-57.5x0.5x1

Total base pressure R-S, kN = 0.5x(56+86.18)x1


CG of base pressure R-S from R = (1x(2x86.18+56))/(3x(56+86.18))
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Moment at R (base), kN-m/m = 71.09x0.535-7.5x(1-0.5)

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -46.88

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 103.00 1.9 195.70 2.4-0.5

Self weight of footing on Fill 1 side 7.50 0.5 3.75 0.5

Self weight of footing on Fill 2 side 7.50 1.900 14.25 2.4-0.5

Self weight of central portion of footing 3.00 1.20 3.60 0.5x0.4+1

Self weight of wall 44.40 1.16 51.43 1+0.158

Total overturning moments (Adding -ve moments) kN-m/m =


Total resisting moments (Adding +ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments = 268.727/46.88
Total vertical load P (kN/m) = (103+7.5+7.5+3+44.4)
Net moment (kN-m/m) = ABS((-46.88-195.7+3.75+14.25+3.6+51.427))
Distance resultant from respective point, P (m) = 221.85/165.4
Distance resultant from S (m) = 2.4-1.341
Eccentricity = 0.5x2.4-1.059
Base Pressure at P = (165.4/2.4)x(1-(6x0.141/2.4))
Base Pressure at Q (interpolated) = 44.57+((93.26-44.57)/2.4)x1
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Base Pressure at R (interpolated) = 44.57+((93.26-44.57)/2.4)x(1+0.4)

Base Pressure at S = (165.4/2.4)x(1+(6x0.141/2.4))

Total base pressure P-Q, kN = 0.5x(44.57+64.86)x1

CG of base pressure P-Q from Q = (1x(2x44.57+64.86))/(3x(44.57+64.86))

Moment at Q (base), kN-m/m = 54.72x0.47-7.5x(1-0.5)

Total base pressure R-S, kN = 0.5x(72.97+93.26)x1

CG of base pressure R-S from R = (1x(2x93.26+72.97))/(3x(72.97+93.26))

Moment at R (base), kN-m/m = 83.115x0.52-7.5x(1-0.5)-103x0.5x1

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 77.26


Horizontal pressure Fill 2 -46.88
Weight of Fill 1 on footing 57.50 1.90 -109.25 2.4-0.5

Weight of Fill 2 on footing 103.00 0.50 -51.50 0.5x1

Self weight of footing on Fill 1 side 7.50 1.90 -14.25 2.4-0.5

Self weight of footing on Fill 2 side 7.50 0.500 -3.75 0.5

Self weight of central portion of footing 3.00 1.20 -3.60 0.5x0.4+1

Self weight of wall 44.40 1.24 -55.13 1+0.242


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Total overturning moments (Adding +ve moments) kN-m/m =
Total resisting moments (Adding -ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments =
Total vertical load P (kN/m) = (-57.5+103+7.5+7.5+3+44.4)
Net moment (kN-m/m) = ABS((77.26-46.88-109.25-51.5-14.25-3.75-3.6-
55.133))

Distance resultant from respective point, S (m) = 207.103/222.9

Distance resultant from S (m) = 0.93

Eccentricity = 0.5x2.4-0.93

Base Pressure at P = (222.9/2.4)x(1-(6x0.27/2.4))

Base Pressure at Q = 30.18+52.246x1

Base Pressure at R = 30.18+52.246x(1+0.4)

Base Pressure at S = (222.9/2.4)x(1+(6x0.27/2.4))

Total base pressure P-Q = 0.5x(30.18+82.43)x1


CG of base pressure P-Q from Q = (1x(2x30.18+82.43))/(3x(30.18+82.43))
Moment at Q (base) = 56.31x0.42-7.5x(1-0.5)-57.5x0.5x1

Total base pressure R-S = 0.5x(103.32+155.57)x1


CG of base pressure R-S from R = (1x(2x155.57+103.32))/(3x(103.32+155.57))
Moment at R (base) = 129.45x0.53-7.5x(1-0.5)-103x0.5x1

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -20.60 21.97 -8.85
Moment at R (base) = 34.31 -12.00 13.36
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Envelope unfactored moments at Q Top 20.60
kN-m/m
Bottom 21.97
Envelope unfactored moments at R Top 12.00
kN-m/m
Bottom 34.31

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


Reinforcement is calculated for factored moments ; Load Factor = 1.5
M u = M * 1.5 Mu = Factored moments


0.5 �fck �1000 �d � � 4.6 �Mu � 106 �
Ast = � 1- 1-
��� �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.24

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 20.60 30.90 300 244 297 360 360


Q - Bot 21.97 32.95 300 244 318 360 360
R - Top 12.00 18.00 300 244 172 360 360
R - Bot 34.31 51.47 300 242 507 360 507

Reinf
Location Reinforcement Provided
required
Q - Top 360 00-000+12-180 628
Q - Bot 360 00-000+12-150 754
R - Top 360 00-000+12-180 628
R - Bot 507 10-180+16-180 1553
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DISTRIBUTION REINFORCEMENT
Fill 1 Side, Average th from 0 to 0.5 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 1 Side, Average th from 0.5 m to 1 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 2 Side, Average th from 0 to 0.5 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 2 Side, Average th from 0.5 m to 1 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

CHECK FOR SLIDING


Shear Stress in Wall
Sliding Force (kN/m) =
Self-weight of Wall (kN/m) =
Self-weight of Footing (kN/m) =
Weight of Fill 1 on Footing (kN/m) =
Total Weight (kN/m) = 44.4+18+57.5

Coefficient of friction between concrete and earth =


Resisting Force (kN/m) =

Balance direct tensile force to be resisted by Nominal Slab (kN/m) =


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

Check for the crack width attached along with


CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

N/mm2

237.850

Overturning moment
kN-m/m

77.26

46.88

6.50

arth Face
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

1+1+0.158+0.242 2.40

+300)x1x25/1000) 7.50

(300+300)))/1000) 0.500
+300)x1x25/1000) 7.50

(300+300)))/1000) 0.500

5.75x10x1 57.50
0.5x1 0.50
5.15x20x1 103.00
0.5x1 0.50

0.158+0.242 0.40 m

300)x0.4x25/1000 3.00

.85+300/1000)x18 208.1

moments are +ve


Explanation of
Formula for Distance
rom S
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

2.4-0.5

2.4-0.5
0.5

0.5x0.4+1

1+0.242

77.26

185.98

185.983/77.26 2.41

5-7.5+7.5+3+44.4) 119.90

-3.75-3.6-55.133)) 108.72

108.72/119.9 0.910

0.5x2.4-0.91 0.29

4)x(1-(6x0.29/2.4)) 13.74

6.18-13.74)/2.4)x1 43.92

3.74)/2.4)x(1+0.4) 56.00

)x(1+(6x0.29/2.4)) 86.18

5x(13.74+43.92)x1 28.83

(3x(13.74+43.92)) 0.41
(1-0.5)-57.5x0.5x1 -20.60

0.5x(56+86.18)x1 71.09
6))/(3x(56+86.18)) 0.54
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
x0.535-7.5x(1-0.5) 34.31

moments are +ve


Formula for Distance
rom P

2.4-0.5

0.5

2.4-0.5
0.5x0.4+1
1+0.158

46.88
268.73
268.727/46.88 5.73
+7.5+7.5+3+44.4) 165.40
4.25+3.6+51.427)) 221.85
221.85/165.4 1.34
2.4-1.341 1.06
0.5x2.4-1.059 0.14
x(1-(6x0.141/2.4)) 44.57
3.26-44.57)/2.4)x1 64.86
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
4.57)/2.4)x(1+0.4) 72.97

x(1+(6x0.141/2.4)) 93.26

5x(44.57+64.86)x1 54.72

(3x(44.57+64.86)) 0.47

2x0.47-7.5x(1-0.5) 21.97

5x(72.97+93.26)x1 83.12

(3x(72.97+93.26)) 0.52

(1-0.5)-103x0.5x1 -12.00

moments are +ve


Formula for Distance
rom S

2.4-0.5
0.5x1
2.4-0.5
0.5
0.5x0.4+1
1+0.242
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
77.26
284.36
3.68
+7.5+7.5+3+44.4) 222.90
.5-14.25-3.75-3.6- 207.10
55.133))

207.103/222.9 0.93

0.93 0.93

0.5x2.4-0.93 0.27

4)x(1-(6x0.27/2.4)) 30.18

30.18+52.246x1 82.43

18+52.246x(1+0.4) 103.32

)x(1+(6x0.27/2.4)) 155.57

5x(30.18+82.43)x1 56.31
(3x(30.18+82.43)) 0.42
(1-0.5)-57.5x0.5x1 -8.85

103.32+155.57)x1 129.45
x(103.32+155.57)) 0.53
(1-0.5)-103x0.5x1 13.36

Case 3
-8.85
13.36
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

RENGTH
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

88.32
44.40
18.00
57.50
44.4+18+57.5 119.90

0.45
53.96

34.37
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
W1-F1 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Q - Bot Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 300

Reinf, Ast mm2 = 00-000+12-150 753 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-180 628 Clear Cover, CC mm = 50

Effecive Depth, d = 300-50-0.5x12

Cover to the centre of compression steel, d' = 50+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x12)^2)-0.5x12

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc fsc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc


Stress in Tension reinforcement, fst = 9.33x3.77x(244-52.4)/52.4

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

21.97 kN-m

9.33

244 mm

56 mm

150 mm

87.6 mm

52.4 mm

3.77 N/mm2
128.6 N/mm2

300 mm

8.31E-04

1.06E-03

-2.31E-04

-0.050 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DESIGN OF WALL W2
NT NO.
L/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2-DATA DESIGN OF WALL W2

DESIGNED THICKNESS
Height from bottom 0.00 4.50 5.75
Designed Thickness 250 250 250
Provided Thickness 250 250 250

Length of Wall = 6.50 m

Minimum reinforcement as per clause 8.1.1 of IS 3370 (Part 2) - 2009 0.35 %

Height Thickness Thickness for Temp.


Group Avg Th
From To From To From To Avg. Th
1 0.00 1.50 250 250 250 250 250 250
2 1.50 3.00 250 250 250 250 250 250
3 3.00 4.50 250 250 250 250 250 250
4 4.50 5.75 250 250 250 250 250 250

Direction and Type of Fill BOW BOF TOW TOF HOF

+Z Water Face Liquid 237.85 237.85 243.60 243.60 5.75

-Z Earth Face Earth 237.85 237.85 243.60 243.00 5.15

Fill k r Pressure Additional Loads, if any

+Z 1.00 10.00 57.50

-Z 0.33 20.00 34.30

WALL DATA FOR DESIGN OF FOUNDATION


Addl Load due to top Slab =

Part Thickness Height Area G1 G2


Bottom Top
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
4 0.25 0.00 0.00 0.000 0.000 0.000
3 0.25 0.25 1.25 0.313 0.125 0.125
2 0.25 0.25 4.50 1.125 0.125 0.125
1 0.25 0.25 0.00 0.000 0.000 0.000
Total = 1.438 0.125 0.125

Weight per RM = 35.90 kN/m Sliding Force = -Z 88.32


O.
20/CDD/018

10-Jan-19

A
O.
20/CDD/018

10-Jan-19

kN/m
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2-1 DESIGN OF WALL W2 GROUP 1 Height from 0.00 to 1.50 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 370 15 FULL1 184.819 -82.875 168.773 -439.205 -161.515 22.209 2.877

Min Qx 343 15 FULL1-178.619 -80.677 165.228 -502.843 193.582 21.082 2.787

Max Qy 306 15 FULL1 -55.439 369.302 -84.021 -554.491 -87.577 9.027 52.443

Min Qy 303 21 EMPT -6.71 -180.034 -112.146 -656.808 -14.805 -3.447 -22.177

Max Sx 370 15 FULL1 184.819 -82.875 168.773 -439.205 -161.515 22.209 2.877

Min Sx 287 15 FULL1 24.43 0.469 -136.786 -667.948 216.998 3.371 4.292

Max Sy 314 21 EMPT 3.577 14.457 -51.969 -381.914 -23.742 -2.054 -1.859

Min Sy 296 21 EMPT -4.182 -168.268 -116.588 -704.46 -0.35 -2.726 -18.178

Max Sxy 316 15 FULL1 -32.205 32.082 1.735 -552.745 255.025 2.713 2.298

Min Sxy 341 15 FULL1 32.612 34.882 7.953 -469.142 -222.706 3.257 2.529

Max Mx 370 15 FULL1 184.819 -82.875 168.773 -439.205 -161.515 22.209 2.877

Min Mx 370 21 EMPT -110.572 37.579 -119.613 -395.559 0.613 -11.799 -1.367

Max My 303 15 FULL1 2.371 368.142 -85.315 -579.268 -47.455 9.65 60.136

Min My 304 21 EMPT 1.548 -179.086 -110.017 -645.404 -14.736 -3.501 -22.45

Max Mxy 368 15 FULL1 54.946 49.451 83.033 -460.097 -189.172 -2.346 -4.634

Min Mxy 345 15 FULL1 -45.83 42.434 90.417 -563.03 225.13 -2.867 -3.515
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 60.14 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 22.21 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.169 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 22.45 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 11.80 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0 N/mm2

Max Tension in Wall Max Sx 0.169 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 22.21 kN-m/m

Thickness check:
Required effective thickness SQRT(60.14x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 60.14 kN-m/m

Effective Depth (mm) = 250-50-0.5x25

Mu / bd2 = 60.14x1.5x10^6/(1000x187.5^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.664x187.5x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 22.21 kN-m/ Corresponding Tension Sx = 0.169 N/mm2


Effective Depth (mm) = 250-50-0.5x12

Mu / bd2 = 22.21x1.5x10^6/(1000x194^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.211x194x1000/100

Factored Tension, kN/m = 0.169x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x63.4x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(409+79,438)

Area of vertical reinforcement required on Earth Face

Min My 22.45 kN-m/m

Effective Depth (mm) = 250-45-0.5x12

Mu / bd2 = 22.45x1.5x10^6/(1000x199^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.202x199x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 11.80 kN-m/ Corresponding Tension Sx = 0.000 N/mm2


Effective Depth (mm) = 250-45-0.5x10

Mu / bd2 = 11.8x1.5x10^6/(1000x200^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.104x200x1000/100

Factored Tension, N/m =0

Required area of reinf on each face for Sx, mm2 =0

Req area of Hor reinf, Earth Face, mm2 = MAX(208+0,438)

Ast Required Ast Provided

Vertical Water Face 1245 25-160+16-160 4325

Hor Water Face 488 00-000+12-120 942


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 438 00-000+12-160 706

Hor Earth Face 438 00-000+10-120 658

Check for Shear at Junction of Base and Wall

Max Qy, (15 FULL1) = 0.369 Min Qy, (21 EMPTY) = -0.180
Factored Shear Stress, N/mm2 = 1.5x0.369

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x187.5/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W2-1 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 942+658

Percentage of reinforcement provided = 1600/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(12+10)/2)x(100/0.64)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

573x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

4.238

-3.933

2.256

0.365

4.238

-2.109

-1.063

0.206

-9.393

10.185

4.238

-1.603

-0.163

-0.143

11.724

-11.087
O.
P/20/CDD/018

10-Jan-19

150 mm

250 mm

438

187.5

2.566

0.664

1245

194.0

0.885
O.
P/20/CDD/018

10-Jan-19

A
0.211

409

63.4

79

488

199.0

0.850

0.202

438

200.0

0.443

0.104

208

438

% Ast

2.307%

0.473%
O.
P/20/CDD/018

10-Jan-19

A
0.364%

0.329%

0.554

2.307%

250 mm

1.1

250 mm

1.5

3.50

1.452

1600 mm2

0.64

573 mm

0.06 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2-1 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 25-160+16-160 4325 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-160 706 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x25

Cover to the centre of compression steel, d' = 45+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x80)^2+(50+0.5x25)^2)-0.5x25

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x8.15x(187.5-86.6)/86.6


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

60.14 kN-m

9.33

188 mm

51 mm

80 mm

61.7 mm

86.6 mm

8.15 N/mm2

88.6 N/mm2
250 mm

7.17E-04

1.53E-04

5.64E-04

0.091 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2-1 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 42.25

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+12-120 942 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-120 658 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x12-45-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 658x144/(942+658)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x12

Cover to the centre of compression steel, d' = 45+0.5x10


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x5.42x(194-42.78)/42.78

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x12)^2)-0.5x12

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

22.21 kN-m

42.25 kN

9.33

144.0 mm

59.2 mm

19.7 kN-m

194 mm

50 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

42.78 mm

5.42 N/mm2

159.6 N/mm2

250 mm

120 mm

76.1 mm

1.09E-03

7.54E-04

3.40E-04

0.062 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2-1 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 42.25

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+12-120 942 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-120 658 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x12-45-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 658x144/(942+658)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x12

Cover to the centre of compression steel, d' = 45+0.5x10


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x5.42x(194-42.78)/42.78

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x12)^2)-0.5x12

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

22.21 kN-m

42.25 kN

9.33

144.0 mm

59.2 mm

19.7 kN-m

194 mm

50 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

42.78 mm

5.42 N/mm2

159.6 N/mm2

250 mm

120 mm

76.1 mm

1.09E-03

7.54E-04

3.40E-04

0.062 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2-2 DESIGN OF WALL W2 GROUP 2 Height from 1.50 to 3.00 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 426 15 FULL1 266.934 -35.844 288.838 -333.677 -68.825 37.768 5.077

Min Qx 399 15 FULL1-259.344 -38.423 288.631 -378.133 113.551 36.688 5.011

Max Qy 383 15 FULL1 90.885 145.141 1.958 -624.44 13.518 4.776 -12.976

Min Qy 371 15 FULL1-235.225 -64.802 253.455 -430.201 150.906 30.312 4.019

Max Sx 426 15 FULL1 266.934 -35.844 288.838 -333.677 -68.825 37.768 5.077

Min Sx 426 21 EMPT -139.729 10.358 -166.025 -410.801 -13.602 -18.223 -2.399

Max Sy 454 15 FULL1 261.75 -6.295 285.513 -314.909 -30.194 40.251 5.602

Min Sy 433 21 EMPT 46.807 39.842 -77.123 -695.646 -25.445 -2.826 5.577

Max Sxy 373 15 FULL1 -85.091 10.5 164.294 -560.217 193.772 -2.946 -7.126

Min Sxy 396 15 FULL1 96.473 12.189 149.896 -454.068 -150.068 -2.618 -8.636

Max Mx 454 15 FULL1 261.75 -6.295 285.513 -314.909 -30.194 40.251 5.602

Min Mx 454 21 EMPT -129.456 -3.851 -159.585 -413.619 -13.248 -18.601 -2.633

Max My 416 21 EMPT -7.156 -1.88 -117.812 -587.269 3.716 5.538 12.419

Min My 443 15 FULL1 -8.555 11.97 22.703 -534.677 -19.655 -12.192 -31.904

Max Mxy 396 15 FULL1 96.473 12.189 149.896 -454.068 -150.068 -2.618 -8.636

Min Mxy 374 15 FULL1 -34.307 42.149 133.742 -596.428 184.824 -8.318 -10.254
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 12.42 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 40.25 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.286 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 31.90 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 18.60 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0 N/mm2

Max Tension in Wall Max Sx 0.289 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 37.77 kN-m/m

Thickness check:
Required effective thickness SQRT(40.25x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 12.42 kN-m/m

Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 12.42x1.5x10^6/(1000x192^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.118x192x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 40.25 kN-m/ Corresponding Tension Sx = 0.286 N/mm2


Effective Depth (mm) = 250-50-0.5x20

Mu / bd2 = 40.25x1.5x10^6/(1000x190^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.413x190x1000/100

Factored Tension, kN/m = 0.286x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x107.3x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(785+134,438)

Area of vertical reinforcement required on Earth Face

Min My 31.90 kN-m/m

Effective Depth (mm) = 250-45-0.5x12

Mu / bd2 = 31.9x1.5x10^6/(1000x199^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.292x199x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 18.60 kN-m/ Corresponding Tension Sx = 0.000 N/mm2


Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 18.6x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.17x197x1000/100

Factored Tension, N/m =0

Required area of reinf on each face for Sx, mm2 =0

Req area of Hor reinf, Earth Face, mm2 = MAX(335+0,438)

Ast Required Ast Provided

Vertical Water Face 438 00-000+16-160 1256

Hor Water Face 919 00-000+20-120 2617


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 581 00-000+12-160 706

Hor Earth Face 438 00-000+16-120 1675

Check for Shear at Junction of Base and Wall

Max Qy, (15 FULL1) = 0.145 Min Qy, (15 FULL1) = -0.065
Factored Shear Stress, N/mm2 = 1.5x0.145

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x190/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W2-2 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 2617+1675

Percentage of reinforcement provided = 4292/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(20+16)/2)x(100/1.72)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

349x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

1.152

-1.362

1.071

-2.79

1.152

0.166

-0.509

0.156

-9.714

9.523

-0.509

0.866

0.628

0.568

9.523

-9.837
O.
P/20/CDD/018

10-Jan-19

123 mm

250 mm

438

192.0

0.505

0.118

438

190.0

1.672
O.
P/20/CDD/018

10-Jan-19

A
0.413

785

107.3

134

919

199.0

1.208

0.292

581

197.0

0.719

0.170

335

438

% Ast

0.654%

1.315%
O.
P/20/CDD/018

10-Jan-19

A
0.372%

0.850%

0.218

0.654%

250 mm

1.1

250 mm

1.52

3.50

0.920

4292 mm2

1.72

349 mm

0.04 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2-2 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-160 1256 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-160 706 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x160)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x2.51x(192-55.7)/55.7


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

12.42 kN-m

9.33

192 mm

51 mm

160 mm

90.8 mm

55.7 mm

2.51 N/mm2

57.3 N/mm2
250 mm

4.08E-04

5.51E-04

-1.43E-04

-0.027 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2-2 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 71.5

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-120 2617 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-120 1675 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x16

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 1675x137/(2617+1675)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x16


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x6.43x(190-61.85)/61.85

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

40.25 kN-m

71.50 kN

9.33

137.0 mm

53.5 mm

36.4 kN-m

190 mm

53 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

61.85 mm

6.43 N/mm2

111.0 N/mm2

250 mm

120 mm

74.9 mm

8.15E-04

2.64E-04

5.51E-04

0.098 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2-2 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 72.25

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-120 2617 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-120 1675 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x16

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 1675x137/(2617+1675)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x16


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x6.04x(190-61.41)/61.41

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

37.77 kN-m

72.25 kN

9.33

137.0 mm

53.5 mm

33.9 kN-m

190 mm

53 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

61.41 mm

6.04 N/mm2

105.4 N/mm2

250 mm

120 mm

74.9 mm

7.73E-04

2.64E-04

5.08E-04

0.090 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2-3 DESIGN OF WALL W2 GROUP 3 Height from 3.00 to 4.50 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 482 15 FULL1 236.093 18.225 256.639 -316.773 3.277 39.417 5.625

Min Qx 455 15 FULL1-237.607 16.456 256.883 -328.078 51.472 39.335 5.372

Max Qy 530 16 FULL2 -68.522 127.12 35.432 -692.309 127.765 -26.155 -14.972

Min Qy 531 15 FULL1 -9.019 -89.922 177.583 -675.759 -136.429 -3.778 -19.914

Max Sx 455 15 FULL1-237.607 16.456 256.883 -328.078 51.472 39.335 5.372

Min Sx 519 21 EMPT 27.808 28.69 -198.51 -487.007 -109.373 3.939 -6.527

Max Sy 536 21 EMPT -33.003 10.474 -129.756 -272.37 -5.415 -0.529 0.16

Min Sy 517 21 EMPT 76.177 111.825 -73.596 -797.847 -162.215 -7.936 -13.033

Max Sxy 515 21 EMPT -41.866 25.297 -141.08 -589.845 203.619 -1.669 -9.712

Min Sxy 518 21 EMPT 53.254 26.919 -161.338 -606.528 -178.109 0.464 -9.598

Max Mx 482 15 FULL1 236.093 18.225 256.639 -316.773 3.277 39.417 5.625

Min Mx 531 16 FULL2 73.408 127.006 41.09 -687.315 -139.034 -27.201 -14.567

Max My 473 21 EMPT -18.627 33.289 -109.685 -567.731 51.274 3.348 7.512

Min My 471 15 FULL1 -7.794 -20.787 23.245 -497.821 -10.665 -12.109 -31.358

Max Mxy 513 15 FULL1 -95.39 -19.713 102.998 -364.237 46.546 4.168 -6.2

Min Mxy 526 16 FULL2 -30.807 -7.302 -102.587 -395.737 -83.459 2.834 -9.678
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 7.51 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 39.42 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.257 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 31.36 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 27.20 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0.041 N/mm2

Max Tension in Wall Max Sx 0.257 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 39.34 kN-m/m

Thickness check:
Required effective thickness SQRT(39.42x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 7.51 kN-m/m

Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 7.51x1.5x10^6/(1000x192^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.071x192x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 39.42 kN-m/ Corresponding Tension Sx = 0.257 N/mm2


Effective Depth (mm) = 250-50-0.5x20

Mu / bd2 = 39.42x1.5x10^6/(1000x190^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.404x190x1000/100

Factored Tension, kN/m = 0.257x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x96.4x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(768+121,438)

Area of vertical reinforcement required on Earth Face

Min My 31.36 kN-m/m

Effective Depth (mm) = 250-45-0.5x12

Mu / bd2 = 31.36x1.5x10^6/(1000x199^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.287x199x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 27.20 kN-m/ Corresponding Tension Sx = 0.041 N/mm2


Effective Depth (mm) = 250-45-0.5x10

Mu / bd2 = 27.2x1.5x10^6/(1000x200^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.245x200x1000/100

Factored Tension, N/m = 0.041x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x15.4x1000/(0.8x500)

Req area of Hor reinf, Earth Face, mm2 = MAX(490+19,438)

Ast Required Ast Provided

Vertical Water Face 438 00-000+16-160 1256

Hor Water Face 889 00-000+20-120 2617


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 571 00-000+12-160 706

Hor Earth Face 509 00-000+10-120 658

Check for Shear at Junction of Base and Wall

Max Qy, (16 FULL2) = 0.127 Min Qy, (15 FULL1) = -0.090
Factored Shear Stress, N/mm2 = 1.5x0.127

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x190/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W2-3 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 2617+658

Percentage of reinforcement provided = 3275/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(20+10)/2)x(100/1.31)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

382x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

-2.026

1.85

-3.551

-3.161

1.85

-1.846

2.662

-0.993

-0.796

-0.922

-2.026

0.583

-0.06

0.503

9.017

-8.375
O.
P/20/CDD/018

10-Jan-19

122 mm

250 mm

438

192.0

0.306

0.071

438

190.0

1.638
O.
P/20/CDD/018

10-Jan-19

A
0.404

768

96.4

121

889

199.0

1.188

0.287

571

200.0

1.020

0.245

490

15.4

19

509

% Ast

0.654%

1.315%
O.
P/20/CDD/018

10-Jan-19

A
0.372%

0.329%

0.191

0.654%

250 mm

1.1

250 mm

1.52

3.50

0.920

3275 mm2

1.31

382 mm

0.04 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2-3 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-160 1256 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-160 706 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x160)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x1.52x(192-55.7)/55.7


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

7.51 kN-m

9.33

192 mm

51 mm

160 mm

90.8 mm

55.7 mm

1.52 N/mm2

34.7 N/mm2
250 mm

2.47E-04

5.51E-04

-3.04E-04

-0.058 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2-3 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 64.25

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-120 2617 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-120 658 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 658x140/(2617+658)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x10


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x6.68x(190-63.65)/63.65

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

39.42 kN-m

64.25 kN

9.33

140.0 mm

28.1 mm

37.6 kN-m

190 mm

50 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

63.65 mm

6.68 N/mm2

110.5 N/mm2

250 mm

120 mm

74.9 mm

8.15E-04

2.63E-04

5.52E-04

0.098 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2-3 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 64.25

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-120 2617 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-120 658 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 658x140/(2617+658)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x10


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x6.67x(190-63.64)/63.64

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

39.34 kN-m

64.25 kN

9.33

140.0 mm

28.1 mm

37.5 kN-m

190 mm

50 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

63.64 mm

6.67 N/mm2

110.3 N/mm2

250 mm

120 mm

74.9 mm

8.14E-04

2.63E-04

5.51E-04

0.098 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2-4 DESIGN OF WALL W2 GROUP 4 Height from 4.50 to 5.75 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 579 15 FULL1 272.997 -163.77 -143.661 -729.443 416.019 16.744 -3.088

Min Qx 580 22 SERVI -364.689 -171.479 -177.407 -705.341 -416.94 32.532 -6.242

Max Qy 558 16 FULL2-195.457 144.912 20.644 -761.039 255.438 -31.144 -24.176

Min Qy 580 22 SERVI -364.689 -171.479 -177.407 -705.341 -416.94 32.532 -6.242

Max Sx 593 15 FULL1 -19.202 18.301 255.417 -172.077 -14.278 12.263 -0.064

Min Sx 572 21 EMPT 121.665 12.695 -516.973 -890.06 537.76 1.099 -25.183

Max Sy 593 15 FULL1 -19.202 18.301 255.417 -172.077 -14.278 12.263 -0.064

Min Sy 572 21 EMPT 121.665 12.695 -516.973 -890.06 537.76 1.099 -25.183

Max Sxy 572 21 EMPT 121.665 12.695 -516.973 -890.06 537.76 1.099 -25.183

Min Sxy 573 21 EMPT -115.045 17.871 -489.395 -854.447 -511.45 1.434 -25.26

Max Mx 580 22 SERVI -364.689 -171.479 -177.407 -705.341 -416.94 32.532 -6.242

Min Mx 559 16 FULL2 202.765 142.47 19.054 -755.665 -257.642 -31.864 -23.829

Max My 594 22 SERVI 98.46 -37.94 150.703 -376.916 125.061 26.901 8.333

Min My 586 16 FULL2 -73.66 92.321 -323.363 -835.597 492.076 -29.119 -29.604

Max Mxy 572 21 EMPT 121.665 12.695 -516.973 -890.06 537.76 1.099 -25.183

Min Mxy 573 21 EMPT -115.045 17.871 -489.395 -854.447 -511.45 1.434 -25.26
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 8.33 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 32.53 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 29.60 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 31.86 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0.019 N/mm2

Max Tension in Wall Max Sx 0.255 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 12.26 kN-m/m

Thickness check:
Required effective thickness SQRT(32.53x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 8.33 kN-m/m

Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 8.33x1.5x10^6/(1000x192^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.079x192x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 32.53 kN-m/ Corresponding Tension Sx = 0.000 N/mm2


Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 32.53x1.5x10^6/(1000x192^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.322x192x1000/100

Factored Tension, kN/m =0

Required area of reinf on each face for Sx, mm2 =0

Req area of Hor reinf, Water Face, mm2 = MAX(618+0,438)

Area of vertical reinforcement required on Earth Face

Min My 29.60 kN-m/m

Effective Depth (mm) = 250-45-0.5x12

Mu / bd2 = 29.6x1.5x10^6/(1000x199^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.27x199x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 31.86 kN-m/ Corresponding Tension Sx = 0.019 N/mm2


Effective Depth (mm) = 250-45-0.5x10

Mu / bd2 = 31.86x1.5x10^6/(1000x200^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.289x200x1000/100

Factored Tension, N/m = 0.019x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x7.1x1000/(0.8x500)

Req area of Hor reinf, Earth Face, mm2 = MAX(578+9,438)

Ast Required Ast Provided

Vertical Water Face 438 00-000+16-160 1256

Hor Water Face 618 00-000+16-150 1340


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 537 00-000+12-160 706

Hor Earth Face 587 00-000+10-120 658

Check for Shear at Junction of Base and Wall

Max Qy, (16 FULL2) = 0.145 Min Qy, (22 SERVICE) = -0.171
Factored Shear Stress, N/mm2 = 1.5x0.171

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x192/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W2-4 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 1340+658

Percentage of reinforcement provided = 1998/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(16+10)/2)x(100/0.8)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

542x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

4.053

-8.263

-1.453

-8.263

-7.547

15.967

-7.547

15.967

15.967

-16.945

-8.263

-2.5

-3.169

12.723

15.967

-16.945
O.
P/20/CDD/018

10-Jan-19

111 mm

250 mm

438

192.0

0.339

0.079

438

192.0

1.324
O.
P/20/CDD/018

10-Jan-19

A
0.322

618

618

199.0

1.121

0.270

537

200.0

1.195

0.289

578

7.1

587

% Ast

0.654%

0.673%
O.
P/20/CDD/018

10-Jan-19

A
0.368%

0.329%

0.257

0.654%

250 mm

1.1

250 mm

1.54

3.50

0.932

1998 mm2

0.80

542 mm

0.06 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2-4 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-160 1256 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-160 706 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x160)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x1.69x(192-55.7)/55.7


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

8.33 kN-m

9.33

192 mm

51 mm

160 mm

90.8 mm

55.7 mm

1.69 N/mm2

38.6 N/mm2
250 mm

2.75E-04

5.51E-04

-2.76E-04

-0.053 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2-4 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 0

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-150 1340 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-120 658 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x16-45-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 658x142/(1340+658)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x10


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x6.63x(192-54.54)/54.54

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x16)^2)-0.5x16

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

32.53 kN-m

1.00 kN

9.33

142.0 mm

46.8 mm

32.5 kN-m

192 mm

50 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

54.54 mm

6.63 N/mm2

139.2 N/mm2

250 mm

150 mm

86.8 mm

9.90E-04

5.19E-04

4.71E-04

0.089 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2-4 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 63.75

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-150 1340 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-120 658 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x16-45-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 658x142/(1340+658)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x10


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x2.76x(192-40.72)/40.72

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x16)^2)-0.5x16

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

12.26 kN-m

63.75 kN

9.33

142.0 mm

46.8 mm

9.3 kN-m

192 mm

50 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

40.72 mm

2.76 N/mm2

85.4 N/mm2

250 mm

150 mm

86.8 mm

5.91E-04

5.40E-04

5.07E-05

0.010 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DESIGN OF FOOTING FOR


WALL W1F1
NO.
TP/20/CDD/018

10-Jan-19

R
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2 DESIGN OF FOOTING OF WALL W2

Footing Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

+Z side Water Face 50 mm NGL= 243.00

-Z side Earth Face 45 mm BOW = 237.850 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m

+Z side Liquid 5.75 10.0 Case 1 60.14

-Z side Earth 5.15 20.0 Case 2 22.45

Weight of wall per RM (kN/m) = 35.90 Length LW (m) =

Distances of CG of wall from edges (m)

G1 = 0.125 G2 = 0.125

DIMENSIONING AND CALCULATIONS +Z side -Z side


Th1F1 = Thicness of footing Fill 1 near wall Water Face Earth Face
Th2F1 = Thicness of footing Fill 1 near edge

Th1F2 = Thicness of footing Fill 2 near wall

Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side

L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

m mm mm m mm mm

1.00 300 300 1.00 300 300

Total length of base (m), LB = L1 + L2 + G1 + G2 = 1+1+0.125+0.125

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(300+300)x1x25/1000)


CG of footing on Fill 1 side from P, GF1 =
1-(1x1000x(2x300+300)/((3x(300+300)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(300+300)x1x25/1000)

CG of footing on Fill 2 side from S, GF2 =

1-(1x1000x(2x300+300)/((3x(300+300)))/1000)

Weight of Fill 1 on Footing, kN/m = 5.75x10x1


CG of Weight of Fill 1 from P = 0.5x1
Weight of Fill 2 on Footing, kN/m = 5.15x20x1
CG of Weight of Fill 2 from S = 0.5x1

Length of Central Portion of footing ,LCF = 0.125+0.125

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(300+300)x0.25x25/1000

Gross SBC = 110+(243-237.85+300/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 60.14


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Horizontal pressure Fill 2 - - -
Weight of Fill 1 on footing 57.50 1.75 -100.63 2.25-0.5
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 7.50 1.75 -13.13 2.25-0.5
Self weight of footing on Fill 2 side 7.50 0.500 -3.75 0.5

Self weight of central portion of footing 1.88 1.13 -2.11 0.5x0.25+1

Self weight of wall 35.90 1.13 -40.39 1+0.125

Total overturning moments (Adding +ve moments) kN-m/m =

Total resisting moments (Adding -ve moments) kN-m/m =

Check for overturning = Resisting/ overturning moments = 159.997/60.14

Total vertical load P (kN/m) = (57.5-7.5+7.5+1.875+35.9)

Net moment (kN-m/m) = ABS((60.14+100.625+13.125-3.75-2.109-40.388))

Distance resultant from respective point, S (m) = 99.86/110.28

Eccentricity = 0.5x2.25-0.91

Base Pressure at P, kN/m2 = (110.28/2.25)x(1-(6x0.22/2.25))

Base Pressure at Q (interpolated) = 20.26+((77.77-20.26)/2.25)x1

Base Pressure at R (interpolated) = 20.26+((77.77-20.26)/2.25)x(1+0.25)

Base Pressure at S, kN/m2 = (110.28/2.25)x(1+(6x0.22/2.25))

Total base pressure P-Q, kN = 0.5x(20.26+45.82)x1

CG of base pressure P-Q from Q = (1x(2x20.26+45.82))/(3x(20.26+45.82))


Moment at Q (base), kN-m/m = 33.04x0.436-7.5x(1-0.5)-57.5x0.5x1

Total base pressure R-S, kN = 0.5x(52.21+77.77)x1


CG of base pressure R-S from R = (1x(2x77.77+52.21))/(3x(52.21+77.77))
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Moment at R (base), kN-m/m = 64.99x0.533-7.5x(1-0.5)

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -22.45

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 103.00 1.8 180.25 2.25-0.5

Self weight of footing on Fill 1 side 7.50 0.5 3.75 0.5

Self weight of footing on Fill 2 side 7.50 1.750 13.13 2.25-0.5

Self weight of central portion of footing 1.88 1.13 2.11 0.5x0.25+1

Self weight of wall 35.90 1.13 40.39 1+0.125

Total overturning moments (Adding -ve moments) kN-m/m =


Total resisting moments (Adding +ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments = 239.622/22.45
Total vertical load P (kN/m) = (103+7.5+7.5+1.875+35.9)
Net moment (kN-m/m) = ABS((-22.45-180.25+3.75+13.125+2.109+40.388))
Distance resultant from respective point, P (m) = 217.17/155.78
Distance resultant from S (m) = 2.25-1.394
Eccentricity = 0.5x2.25-0.856
Base Pressure at P = (155.78/2.25)x(1-(6x0.269/2.25))
Base Pressure at Q (interpolated) = 19.56+((118.92-19.56)/2.25)x1
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Base Pressure at R (interpolated) = 19.56+((118.92-19.56)/2.25)x(1+0.25)

Base Pressure at S = (155.78/2.25)x(1+(6x0.269/2.25))

Total base pressure P-Q, kN = 0.5x(19.56+63.72)x1

CG of base pressure P-Q from Q = (1x(2x19.56+63.72))/(3x(19.56+63.72))

Moment at Q (base), kN-m/m = 41.64x0.41-7.5x(1-0.5)

Total base pressure R-S, kN = 0.5x(74.76+118.92)x1

CG of base pressure R-S from R = (1x(2x118.92+74.76))/(3x(74.76+118.92))

Moment at R (base), kN-m/m = 96.84x0.538-7.5x(1-0.5)-103x0.5x1

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 60.14


Horizontal pressure Fill 2 -22.45
Weight of Fill 1 on footing 57.50 1.75 -100.63 2.25-0.5

Weight of Fill 2 on footing 103.00 0.50 -51.50 0.5x1

Self weight of footing on Fill 1 side 7.50 1.75 -13.13 2.25-0.5

Self weight of footing on Fill 2 side 7.50 0.500 -3.75 0.5

Self weight of central portion of footing 1.88 1.13 -2.11 0.5x0.25+1

Self weight of wall 35.90 1.13 -40.39 1+0.125


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Total overturning moments (Adding +ve moments) kN-m/m =
Total resisting moments (Adding -ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments =
Total vertical load P (kN/m) = (-57.5+103+7.5+7.5+1.875+35.9)
Net moment (kN-m/m) = ABS((60.14-22.45-100.625-51.5-13.125-3.75-
2.109-40.388))

Distance resultant from respective point, S (m) = 173.807/213.28

Distance resultant from S (m) = 0.81

Eccentricity = 0.5x2.25-0.81

Base Pressure at P = (213.28/2.25)x(1-(6x0.32/2.25))

Base Pressure at Q = 13.9+71.902x1

Base Pressure at R = 13.9+71.902x(1+0.25)

Base Pressure at S = (213.28/2.25)x(1+(6x0.32/2.25))

Total base pressure P-Q = 0.5x(13.9+85.8)x1


CG of base pressure P-Q from Q = (1x(2x13.9+85.8))/(3x(13.9+85.8))
Moment at Q (base) = 49.85x0.38-7.5x(1-0.5)-57.5x0.5x1

Total base pressure R-S = 0.5x(103.78+175.68)x1


CG of base pressure R-S from R = (1x(2x175.68+103.78))/(3x(103.78+175.68))
Moment at R (base) = 139.73x0.54-7.5x(1-0.5)-103x0.5x1

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -18.11 13.32 -13.56
Moment at R (base) = 30.88 -3.15 20.20
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Envelope unfactored moments at Q Top 18.11
kN-m/m
Bottom 13.32
Envelope unfactored moments at R Top 3.15
kN-m/m
Bottom 30.88

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


Reinforcement is calculated for factored moments ; Load Factor = 1.5
M u = M * 1.5 Mu = Factored moments


0.5 �fck �1000 �d � � 4.6 �Mu � 106 �
Ast = � 1- 1-
��� �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.24

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 18.11 27.17 300 244 261 360 360


Q - Bot 13.32 19.98 300 244 191 360 360
R - Top 3.15 4.72 300 244 45 360 360
R - Bot 30.88 46.31 300 242 454 360 454

Reinf
Location Reinforcement Provided
required
Q - Top 360 00-000+12-180 628
Q - Bot 360 00-000+12-160 707
R - Top 360 00-000+12-180 628
R - Bot 454 00-000+16-160 1257
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DISTRIBUTION REINFORCEMENT
Fill 1 Side, Average th from 0 to 0.5 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 1 Side, Average th from 0.5 m to 1 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 2 Side, Average th from 0 to 0.5 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 2 Side, Average th from 0.5 m to 1 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

CHECK FOR SLIDING


Shear Stress in Wall
Sliding Force (kN/m) =
Self-weight of Wall (kN/m) =
Self-weight of Footing (kN/m) =
Weight of Fill 1 on Footing (kN/m) =
Total Weight (kN/m) = 35.9+16.875+57.5

Coefficient of friction between concrete and earth =


Resisting Force (kN/m) =

Balance direct tensile force to be resisted by Nominal Slab (kN/m) =


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

Check for the crack width attached along with


CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

N/mm2

237.850

Overturning moment
kN-m/m

60.14

22.45

6.50

arth Face
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

1+1+0.125+0.125 2.25

+300)x1x25/1000) 7.50

(300+300)))/1000) 0.500
+300)x1x25/1000) 7.50

(300+300)))/1000) 0.500

5.75x10x1 57.50
0.5x1 0.50
5.15x20x1 103.00
0.5x1 0.50

0.125+0.125 0.25 m

00)x0.25x25/1000 1.88

.85+300/1000)x18 208.1

moments are +ve


Explanation of
Formula for Distance
rom S
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

2.25-0.5

2.25-0.5
0.5

0.5x0.25+1

1+0.125

60.14

160.00

159.997/60.14 2.66

+7.5+1.875+35.9) 110.28

75-2.109-40.388)) 99.86

99.86/110.28 0.910

0.5x2.25-0.91 0.22

x(1-(6x0.22/2.25)) 20.26

77-20.26)/2.25)x1 45.82

26)/2.25)x(1+0.25) 52.21

x(1+(6x0.22/2.25)) 77.77

5x(20.26+45.82)x1 33.04

(3x(20.26+45.82)) 0.44
(1-0.5)-57.5x0.5x1 -18.11

5x(52.21+77.77)x1 64.99
(3x(52.21+77.77)) 0.53
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
x0.533-7.5x(1-0.5) 30.88

moments are +ve


Formula for Distance
rom P

2.25-0.5

0.5

2.25-0.5
0.5x0.25+1
1+0.125

22.45
239.62
239.622/22.45 10.67
+7.5+1.875+35.9) 155.78
5+2.109+40.388)) 217.17
217.17/155.78 1.39
2.25-1.394 0.86
0.5x2.25-0.856 0.27
(1-(6x0.269/2.25)) 19.56
92-19.56)/2.25)x1 63.72
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
56)/2.25)x(1+0.25) 74.76

1+(6x0.269/2.25)) 118.92

5x(19.56+63.72)x1 41.64

(3x(19.56+63.72)) 0.41

4x0.41-7.5x(1-0.5) 13.32

x(74.76+118.92)x1 96.84

3x(74.76+118.92)) 0.54

(1-0.5)-103x0.5x1 -3.15

moments are +ve


Formula for Distance
rom S

2.25-0.5
0.5x1
2.25-0.5
0.5
0.5x0.25+1
1+0.125
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
60.14
233.95
3.89
+7.5+1.875+35.9) 213.28
51.5-13.125-3.75- 173.81
2.109-40.388))

173.807/213.28 0.81

0.81 0.81

0.5x2.25-0.81 0.32

x(1-(6x0.32/2.25)) 13.90

13.9+71.902x1 85.80

9+71.902x(1+0.25) 103.78

x(1+(6x0.32/2.25)) 175.68

0.5x(13.9+85.8)x1 49.85
8))/(3x(13.9+85.8)) 0.38
(1-0.5)-57.5x0.5x1 -13.56

103.78+175.68)x1 139.73
x(103.78+175.68)) 0.54
(1-0.5)-103x0.5x1 20.20

Case 3
-13.56
20.20
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

RENGTH
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

88.32
35.90
16.88
57.50
35.9+16.875+57.5 110.28

0.45
49.62

38.70
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
W2-F1 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Q - Bot Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 300

Reinf, Ast mm2 = 00-000+12-160 706 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-180 628 Clear Cover, CC mm = 50

Effecive Depth, d = 300-50-0.5x12

Cover to the centre of compression steel, d' = 50+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x160)^2+(50+0.5x12)^2)-0.5x12

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc fsc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc


Stress in Tension reinforcement, fst = 9.33x2.35x(244-51.2)/51.2

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

13.32 kN-m

9.33

244 mm

56 mm

160 mm

91.7 mm

51.2 mm

2.35 N/mm2
82.6 N/mm2

300 mm

5.33E-04

1.14E-03

-6.04E-04

-0.120 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DESIGN OF WALL W2A


NT NO.
L/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2A-DATA DESIGN OF WALL W2A

DESIGNED THICKNESS
Height from bottom 0.00 5.75
Designed Thickness 250 250
Provided Thickness 250 250

Length of Wall = 6.00 m

Minimum reinforcement as per clause 8.1.1 of IS 3370 (Part 2) - 2009 0.35 %

Height Thickness Thickness for Temp.


Group Avg Th
From To From To From To Avg. Th
1 0.00 1.50 250 250 250 250 250 250
2 1.50 3.00 250 250 250 250 250 250
3 3.00 4.50 250 250 250 250 250 250
4 4.50 5.75 250 250 250 250 250 250

Direction and Type of Fill BOW BOF TOW TOF HOF

+Z Water Face Liquid 237.85 237.85 243.60 243.60 5.75

-Z Earth Face Earth 237.85 237.85 243.60 241.70 3.85

Fill k r Pressure Additional Loads, if any

+Z 1.00 10.00 57.50

-Z 0.33 20.00 25.64

WALL DATA FOR DESIGN OF FOUNDATION


Addl Load due to top Slab =

Part Thickness Height Area G1 G2


Bottom Top
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
4 0.00 0.00 0.00 0.000 0.000 0.000
3 0.25 0.00 0.00 0.000 0.000 0.000
2 0.25 0.25 5.75 1.438 0.125 0.125
1 0.25 0.25 0.00 0.000 0.000 0.000
Total = 1.438 0.125 0.125

Weight per RM = 35.90 kN/m Sliding Force = -Z 49.36


O.
20/CDD/018

10-Jan-19

A
O.
20/CDD/018

10-Jan-19

kN/m
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2A-1 DESIGN OF WALL W2A GROUP 1 Height from 0.00 to 1.50 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 613 15 FULL1 85.128 -215.726 15.129 -675.932 -190.354 3.224 14.585

Min Qx 621 15 FULL1-182.742 78.731 151.747 -434.872 -262.578 20.943 2.713

Max Qy 604 21 EMPT -8.453 105.252 -104.345 -639.005 48.257 -1.121 -8.016

Min Qy 603 15 FULL1 -2.696 -329.5 -88.381 -650.38 -72.763 6.759 44.672

Max Sx 621 15 FULL1-182.742 78.731 151.747 -434.872 -262.578 20.943 2.713

Min Sx 595 15 FULL1 21.313 7.733 -137.445 -561.987 -250.671 3.357 3.892

Max Sy 621 21 EMPT 78.749 -13.93 -93.658 -417.995 -52.096 -6.872 -0.494

Min Sy 627 22 SERVI -50.056 -133.92 9.764 -730.4 -82.208 -1.472 2.407

Max Sxy 630 21 EMPT -0.876 24.454 -93.236 -621.718 62.77 2.676 6.036

Min Sxy 609 15 FULL1 -35.846 -32.906 -2.827 -499.863 -299.048 2.409 1.992

Max Mx 621 15 FULL1-182.742 78.731 151.747 -434.872 -262.578 20.943 2.713

Min Mx 629 15 FULL1 -11.535 -137.418 -0.909 -667.455 -50.775 -7.403 -6.022

Max My 603 15 FULL1 -2.696 -329.5 -88.381 -650.38 -72.763 6.759 44.672

Min My 605 21 EMPT -2.099 104.838 -104.468 -607.937 50.506 -1.21 -8.652

Max Mxy 623 15 FULL1 -49.855 -43.45 94.227 -549.618 -272.518 -3.754 -3.947

Min Mxy 632 22 SERVI 20.342 -58.632 -53.085 -591.023 -14.438 -2.794 -3.337
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 44.67 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 20.94 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.152 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 8.65 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 7.40 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0 N/mm2

Max Tension in Wall Max Sx 0.152 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 20.94 kN-m/m

Thickness check:
Required effective thickness SQRT(44.67x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 44.67 kN-m/m

Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 44.67x1.5x10^6/(1000x192^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.452x192x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 20.94 kN-m/ Corresponding Tension Sx = 0.152 N/mm2


Effective Depth (mm) = 250-50-0.5x12

Mu / bd2 = 20.94x1.5x10^6/(1000x194^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.199x194x1000/100

Factored Tension, kN/m = 0.152x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x57x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(386+71,438)

Area of vertical reinforcement required on Earth Face

Min My 8.65 kN-m/m

Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 8.65x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.078x197x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 7.40 kN-m/ Corresponding Tension Sx = 0.000 N/mm2


Effective Depth (mm) = 250-45-0.5x12

Mu / bd2 = 7.4x1.5x10^6/(1000x199^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.065x199x1000/100

Factored Tension, N/m =0

Required area of reinf on each face for Sx, mm2 =0

Req area of Hor reinf, Earth Face, mm2 = MAX(129+0,438)

Ast Required Ast Provided

Vertical Water Face 868 16-180+16-180 2233

Hor Water Face 457 00-000+12-150 753


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 438 00-000+16-180 1117

Hor Earth Face 438 00-000+12-150 753

Check for Shear at Junction of Base and Wall

Max Qy, (21 EMPTY) = 0.105 Min Qy, (15 FULL1) = -0.330
Factored Shear Stress, N/mm2 = 1.5x0.33

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x192/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W2A-1 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 753+753

Percentage of reinforcement provided = 1506/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(12+12)/2)x(100/0.6)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

667x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

1.747

3.898

-0.456

-0.098

3.898

2.14

1.793

2.565

-1.715

9.292

3.898

-2.116

-0.098

-0.061

10.484

-8.571
O.
P/20/CDD/018

10-Jan-19

130 mm

250 mm

438

192.0

1.818

0.452

868

194.0

0.835
O.
P/20/CDD/018

10-Jan-19

A
0.199

386

57

71

457

197.0

0.334

0.078

438

199.0

0.280

0.065

129

438

% Ast

1.163%

0.382%
O.
P/20/CDD/018

10-Jan-19

A
0.576%

0.378%

0.495

1.163%

250 mm

1.1

250 mm

1.54

3.50

1.169

1506 mm2

0.60

667 mm

0.07 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A-1 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 16-180+16-180 2233 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x90)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x7.15x(192-68.5)/68.5


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

44.67 kN-m

9.33

192 mm

53 mm

90 mm

65.4 mm

68.5 mm

7.15 N/mm2

120.3 N/mm2
250 mm

8.84E-04

2.99E-04

5.85E-04

0.098 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A-1 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 38

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+12-150 753 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-150 753 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x12-45-0.5x12

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 753x143/(753+753)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x12

Cover to the centre of compression steel, d' = 45+0.5x12


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x5.63x(194-40.06)/40.06

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x12)^2)-0.5x12

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

20.94 kN-m

38.00 kN

9.33

143.0 mm

71.5 mm

18.2 kN-m

194 mm

51 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

40.06 mm

5.63 N/mm2

180.2 N/mm2

250 mm

150 mm

87.6 mm

1.23E-03

9.51E-04

2.78E-04

0.054 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A-1 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 38

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+12-150 753 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-150 753 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x12-45-0.5x12

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 753x143/(753+753)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x12

Cover to the centre of compression steel, d' = 45+0.5x12


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x5.63x(194-40.06)/40.06

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(50+0.5x12)^2)-0.5x12

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

20.94 kN-m

38.00 kN

9.33

143.0 mm

71.5 mm

18.2 kN-m

194 mm

51 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

40.06 mm

5.63 N/mm2

180.2 N/mm2

250 mm

150 mm

87.6 mm

1.23E-03

9.51E-04

2.78E-04

0.054 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2A-2 DESIGN OF WALL W2A GROUP 2 Height from 1.50 to 3.00 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 672 15 FULL1 121.011 100.622 -11.273 -529.99 -19.103 20.504 -13.401

Min Qx 647 15 FULL1-260.963 37.844 285.942 -322.797 -184.689 36.014 4.933

Max Qy 672 15 FULL1 121.011 100.622 -11.273 -529.99 -19.103 20.504 -13.401

Min Qy 639 15 FULL1 51.673 -121.602 115.918 -714.068 -171.609 -6.771 -11.17

Max Sx 647 15 FULL1-260.963 37.844 285.942 -322.797 -184.689 36.014 4.933

Min Sx 671 21 EMPT -8.423 -14.674 -144.189 -468.033 73.854 3.348 3.485

Max Sy 660 15 FULL1-260.099 10.847 282.399 -288.368 -150.967 38.934 5.427

Min Sy 666 22 SERVI -35.602 -57.311 64.785 -788.361 -2.647 -13.341 -16.841

Max Sxy 668 21 EMPT 21.298 -31.548 -104.7 -638.15 122.04 1.004 2.787

Min Sxy 635 15 FULL1 -152.117 22.634 204.444 -480.192 -250.271 8.001 -2.216

Max Mx 660 15 FULL1-260.099 10.847 282.399 -288.368 -150.967 38.934 5.427

Min Mx 667 15 FULL1 -13.148 -15.201 97.163 -725.213 37.954 -17.063 -22.446

Max My 643 21 EMPT 2.923 0.394 -96.751 -609.654 77.523 3.356 7.134

Min My 667 15 FULL1 -13.148 -15.201 97.163 -725.213 37.954 -17.063 -22.446

Max Mxy 636 15 FULL1 -88.449 -10.998 168.353 -555.266 -249.46 -4.27 -7.221

Min Mxy 645 22 SERVI 45.228 -28.571 -41.628 -581.512 -11.845 -4.096 -8.633
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 7.13 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 38.93 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.282 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 22.45 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 17.06 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0.097 N/mm2

Max Tension in Wall Max Sx 0.286 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 36.01 kN-m/m

Thickness check:
Required effective thickness SQRT(38.93x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 7.13 kN-m/m

Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 7.13x1.5x10^6/(1000x192^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.067x192x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 38.93 kN-m/ Corresponding Tension Sx = 0.282 N/mm2


Effective Depth (mm) = 250-50-0.5x20

Mu / bd2 = 38.93x1.5x10^6/(1000x190^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.399x190x1000/100

Factored Tension, kN/m = 0.282x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x105.8x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(758+132,438)

Area of vertical reinforcement required on Earth Face

Min My 22.45 kN-m/m

Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 22.45x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.207x197x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 17.06 kN-m/ Corresponding Tension Sx = 0.097 N/mm2


Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 17.06x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.156x197x1000/100

Factored Tension, N/m = 0.097x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x36.4x1000/(0.8x500)

Req area of Hor reinf, Earth Face, mm2 = MAX(307+46,438)

Ast Required Ast Provided

Vertical Water Face 438 00-000+16-180 1117

Hor Water Face 890 00-000+20-120 2617


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 438 00-000+16-180 1117

Hor Earth Face 438 00-000+16-150 1340

Check for Shear at Junction of Base and Wall

Max Qy, (15 FULL1) = 0.101 Min Qy, (15 FULL1) = -0.122
Factored Shear Stress, N/mm2 = 1.5x0.122

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x190/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W2A-2 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 2617+1340

Percentage of reinforcement provided = 3957/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(20+16)/2)x(100/1.58)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

380x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

-2.25

1.398

-2.25

3.829

1.398

-1.513

0.014

0.102

-2.216

7.42

0.014

-3.254

-2.064

-3.254

9.072

-8.293
O.
P/20/CDD/018

10-Jan-19

121 mm

250 mm

438

192.0

0.290

0.067

438

190.0

1.618
O.
P/20/CDD/018

10-Jan-19

A
0.399

758

105.8

132

890

197.0

0.868

0.207

438

197.0

0.659

0.156

307

36.4

46

438

% Ast

0.582%

1.328%
O.
P/20/CDD/018

10-Jan-19

A
0.588%

0.680%

0.183

0.582%

250 mm

1.1

250 mm

1.52

3.50

0.886

3957 mm2

1.58

380 mm

0.04 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A-2 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x180)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x1.53x(192-53.4)/53.4


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

7.13 kN-m

9.33

192 mm

53 mm

180 mm

99.1 mm

53.4 mm

1.53 N/mm2

37.1 N/mm2
250 mm

2.63E-04

6.24E-04

-3.61E-04

-0.072 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A-2 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 70.5

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-120 2617 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-150 1340 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x16

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 1340x137/(2617+1340)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x16


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x6.34x(190-62.2)/62.2

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

38.93 kN-m

70.50 kN

9.33

137.0 mm

46.4 mm

35.7 kN-m

190 mm

53 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

62.20 mm

6.34 N/mm2

108.5 N/mm2

250 mm

120 mm

74.9 mm

7.97E-04

2.64E-04

5.34E-04

0.095 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A-2 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 71.5

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-120 2617 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-150 1340 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x16

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 1340x137/(2617+1340)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x16


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x5.88x(190-61.63)/61.63

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

36.01 kN-m

71.50 kN

9.33

137.0 mm

46.4 mm

32.7 kN-m

190 mm

53 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

61.63 mm

5.88 N/mm2

102.0 N/mm2

250 mm

120 mm

74.9 mm

7.49E-04

2.64E-04

4.84E-04

0.086 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2A-3 DESIGN OF WALL W2A GROUP 3 Height from 3.00 to 4.50 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 711 15 FULL1 380.352 -89.238 29.596 -335.363 -45.627 34.239 19.878

Min Qx 673 15 FULL1-241.942 -14.334 246.919 -265.399 -116.592 38.749 5.367

Max Qy 698 15 FULL1 298.775 234.523 -13.5 -480.519 -64.646 33.839 11.532

Min Qy 704 21 EMPT -71.111 -108.266 -114.296 -953.393 -219.79 -14.883 -15.772

Max Sx 673 15 FULL1-241.942 -14.334 246.919 -265.399 -116.592 38.749 5.367

Min Sx 711 16 FULL2 -13.679 61.928 -272.127 -421.397 -27.986 -8.388 -6.256

Max Sy 686 15 FULL1-206.799 -34.903 174.613 -254.858 -82.101 35.983 4.772

Min Sy 705 16 FULL2 55.471 -75.698 -74.052 -960.193 210.415 -13.799 -16.988

Max Sxy 706 21 EMPT 62.034 -19.716 -218.633 -692.624 274.513 -5.599 -12.05

Min Sxy 703 16 FULL2 -61.69 -5.276 -157.915 -690.771 -282.119 -5.944 -12.557

Max Mx 673 15 FULL1-241.942 -14.334 246.919 -265.399 -116.592 38.749 5.367

Min Mx 691 15 FULL1 -43.2 2.984 165.746 -872.01 -164.18 -19.152 -21.378

Max My 711 15 FULL1 380.352 -89.238 29.596 -335.363 -45.627 34.239 19.878

Min My 705 22 SERVI 27.331 -17.022 -6.38 -960.162 203.416 -19.125 -22.857

Max Mxy 710 15 FULL1 191.838 8.115 -9.647 -403.706 -35.274 9.143 8.624

Min Mxy 701 15 FULL1-101.044 17.518 39.661 -369.945 -102.984 1.619 -5.888
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 19.88 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 38.75 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.247 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 22.86 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 19.15 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0.166 N/mm2

Max Tension in Wall Max Sx 0.247 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 38.75 kN-m/m

Thickness check:
Required effective thickness SQRT(38.75x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 19.88 kN-m/m

Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 19.88x1.5x10^6/(1000x192^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.192x192x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 38.75 kN-m/ Corresponding Tension Sx = 0.247 N/mm2


Effective Depth (mm) = 250-50-0.5x20

Mu / bd2 = 38.75x1.5x10^6/(1000x190^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.397x190x1000/100

Factored Tension, kN/m = 0.247x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x92.6x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(754+116,438)

Area of vertical reinforcement required on Earth Face

Min My 22.86 kN-m/m

Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 22.86x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.211x197x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 19.15 kN-m/ Corresponding Tension Sx = 0.166 N/mm2


Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 19.15x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.175x197x1000/100

Factored Tension, N/m = 0.166x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x62.3x1000/(0.8x500)

Req area of Hor reinf, Earth Face, mm2 = MAX(345+78,438)

Ast Required Ast Provided

Vertical Water Face 438 00-000+16-180 1117

Hor Water Face 870 00-000+20-120 2617


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 438 00-000+16-180 1117

Hor Earth Face 438 00-000+16-150 1340

Check for Shear at Junction of Base and Wall

Max Qy, (15 FULL1) = 0.235 Min Qy, (21 EMPTY) = -0.108
Factored Shear Stress, N/mm2 = 1.5x0.235

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x190/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W2A-3 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 2617+1340

Percentage of reinforcement provided = 3957/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(20+16)/2)x(100/1.58)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

380x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

2.486

-1.392

-0.767

0.595

-1.392

1.313

-2.748

0.635

-0.355

-0.125

-1.392

-0.77

2.486

0.242

4.756

-7.681
O.
P/20/CDD/018

10-Jan-19

121 mm

250 mm

438

192.0

0.809

0.192

438

190.0

1.610
O.
P/20/CDD/018

10-Jan-19

A
0.397

754

92.6

116

870

197.0

0.884

0.211

438

197.0

0.740

0.175

345

62.3

78

438

% Ast

0.582%

1.328%
O.
P/20/CDD/018

10-Jan-19

A
0.588%

0.680%

0.353

0.582%

250 mm

1.1

250 mm

1.52

3.50

0.886

3957 mm2

1.58

380 mm

0.04 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A-3 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x180)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x4.24x(192-53.6)/53.6


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

19.88 kN-m

9.33

192 mm

53 mm

180 mm

99.1 mm

53.6 mm

4.24 N/mm2

102.1 N/mm2
250 mm

7.25E-04

6.24E-04

1.01E-04

0.020 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A-3 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 61.75

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-120 2617 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-150 1340 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x16

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 1340x137/(2617+1340)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x16


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x6.3x(190-62.93)/62.93

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

38.75 kN-m

61.75 kN

9.33

137.0 mm

46.4 mm

35.9 kN-m

190 mm

53 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

62.93 mm

6.30 N/mm2

106.0 N/mm2

250 mm

120 mm

74.9 mm

7.80E-04

2.63E-04

5.17E-04

0.092 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A-3 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 61.75

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-120 2617 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-150 1340 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x16

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 1340x137/(2617+1340)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x16


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x6.3x(190-62.93)/62.93

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

38.75 kN-m

61.75 kN

9.33

137.0 mm

46.4 mm

35.9 kN-m

190 mm

53 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

62.93 mm

6.30 N/mm2

106.0 N/mm2

250 mm

120 mm

74.9 mm

7.80E-04

2.63E-04

5.17E-04

0.092 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2A-4 DESIGN OF WALL W2A GROUP 4 Height from 4.50 to 5.75 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 730 15 FULL1 237.895 95.959 -563.513 -1084.907 -678.905 0.442 -16.676

Min Qx 731 22 SERVI -256.619 95.215 -668.128 -1065.13 665.428 -1.739 -20.03

Max Qy 731 15 FULL1 -235.5 97.604 -543.851 -1068.474 673.357 -1.826 -16.818

Min Qy 737 15 FULL1-145.997 -342.999 26.943 -522.798 -200.869 13.202 -11.82

Max Sx 726 15 FULL1 27.107 0.916 156.901 -217.94 -44.568 10.03 -0.608

Min Sx 730 21 EMPT 102.636 -11.478 -831.51 -1107.535 -701.427 -6.632 -26.138

Max Sy 726 22 SERVI 3.219 2.518 82.052 -217.204 -58.526 8.755 -0.567

Min Sy 730 21 EMPT 102.636 -11.478 -831.51 -1107.535 -701.427 -6.632 -26.138

Max Sxy 731 15 FULL1 -235.5 97.604 -543.851 -1068.474 673.357 -1.826 -16.818

Min Sxy 730 21 EMPT 102.636 -11.478 -831.51 -1107.535 -701.427 -6.632 -26.138

Max Mx 724 15 FULL1 176.216 -304.158 39.837 -481.046 -56.019 23.675 6.69

Min Mx 733 22 SERVI -81.597 31.619 -90.289 -293.091 10.209 -16.833 -2.607

Max My 724 15 FULL1 176.216 -304.158 39.837 -481.046 -56.019 23.675 6.69

Min My 730 21 EMPT 102.636 -11.478 -831.51 -1107.535 -701.427 -6.632 -26.138

Max Mxy 731 21 EMPT -103.458 -11.835 -781.894 -1063.301 669.32 -5.908 -26.107

Min Mxy 730 21 EMPT 102.636 -11.478 -831.51 -1107.535 -701.427 -6.632 -26.138
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 6.69 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 23.68 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.04 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 26.14 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 16.83 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0 N/mm2

Max Tension in Wall Max Sx 0.157 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 10.03 kN-m/m

Thickness check:
Required effective thickness SQRT(26.14x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 6.69 kN-m/m

Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 6.69x1.5x10^6/(1000x192^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.063x192x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 23.68 kN-m/ Corresponding Tension Sx = 0.040 N/mm2


Effective Depth (mm) = 250-50-0.5x20

Mu / bd2 = 23.68x1.5x10^6/(1000x190^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.236x190x1000/100

Factored Tension, kN/m = 0.04x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x15x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(448+19,438)

Area of vertical reinforcement required on Earth Face

Min My 26.14 kN-m/m

Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 26.14x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.242x197x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 16.83 kN-m/ Corresponding Tension Sx = 0.000 N/mm2


Effective Depth (mm) = 250-45-0.5x10

Mu / bd2 = 16.83x1.5x10^6/(1000x200^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.149x200x1000/100

Factored Tension, N/m =0

Required area of reinf on each face for Sx, mm2 =0

Req area of Hor reinf, Earth Face, mm2 = MAX(298+0,438)

Ast Required Ast Provided

Vertical Water Face 438 00-000+16-180 1117

Hor Water Face 467 00-000+20-120 2617


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 477 00-000+16-180 1117

Hor Earth Face 438 00-000+10-150 527

Check for Shear at Junction of Base and Wall

Max Qy, (15 FULL1) = 0.098 Min Qy, (15 FULL1) = -0.343
Factored Shear Stress, N/mm2 = 1.5x0.343

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x190/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W2A-4 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 2617+527

Percentage of reinforcement provided = 3144/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(20+10)/2)x(100/1.26)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

397x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

-14.496

14.243

12.308

-2.413

-7.886

-16.143

-6.143

-16.143

12.308

-16.143

4.891

7.475

4.891

-16.143

16.658

-16.143
O.
P/20/CDD/018

10-Jan-19

99 mm

250 mm

438

192.0

0.272

0.063

438

190.0

0.984
O.
P/20/CDD/018

10-Jan-19

A
0.236

448

15

19

467

197.0

1.010

0.242

477

200.0

0.631

0.149

298

438

% Ast

0.582%

1.328%
O.
P/20/CDD/018

10-Jan-19

A
0.588%

0.264%

0.515

0.582%

250 mm

1.1

250 mm

1.52

3.50

0.886

3144 mm2

1.26

397 mm

0.04 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A-4 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x180)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x1.43x(192-53.6)/53.6


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

6.69 kN-m

9.33

192 mm

53 mm

180 mm

99.1 mm

53.6 mm

1.43 N/mm2

34.4 N/mm2
250 mm

2.44E-04

6.24E-04

-3.79E-04

-0.075 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A-4 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 10

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-120 2617 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-150 527 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 527x140/(2617+527)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x10


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x3.92x(190-68.51)/68.51

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

23.68 kN-m

10.00 kN

9.33

140.0 mm

23.5 mm

23.4 kN-m

190 mm

50 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

68.51 mm

3.92 N/mm2

57.9 N/mm2

250 mm

120 mm

74.9 mm

4.33E-04

2.59E-04

1.74E-04

0.031 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A-4 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 39.25

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-120 2617 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+10-150 527 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 527x140/(2617+527)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x10


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x1.83x(190-57.01)/57.01

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x120)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

10.03 kN-m

39.25 kN

9.33

140.0 mm

23.5 mm

9.1 kN-m

190 mm

50 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

57.01 mm

1.83 N/mm2

35.6 N/mm2

250 mm

120 mm

74.9 mm

2.58E-04

2.68E-04

-9.52E-06

-0.002 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DESIGN OF FOOTING FOR


WALL W2A
NO.
TP/20/CDD/018

10-Jan-19

R
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2A DESIGN OF FOOTING OF WALL W2A

Footing Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

+Z side Water Face 50 mm NGL= 243.00

-Z side Earth Face 45 mm BOW = 237.850 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m

+Z side Liquid 5.75 10.0 Case 1 44.67

-Z side Earth 3.85 20.0 Case 2 8.65

Weight of wall per RM (kN/m) = 35.90 Length LW (m) =

Distances of CG of wall from edges (m)

G1 = 0.125 G2 = 0.125

DIMENSIONING AND CALCULATIONS +Z side -Z side


Th1F1 = Thicness of footing Fill 1 near wall Water Face Earth Face
Th2F1 = Thicness of footing Fill 1 near edge

Th1F2 = Thicness of footing Fill 2 near wall

Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side

L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

m mm mm m mm mm

1.00 300 300 1.00 300 300

Total length of base (m), LB = L1 + L2 + G1 + G2 = 1+1+0.125+0.125

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(300+300)x1x25/1000)


CG of footing on Fill 1 side from P, GF1 =
1-(1x1000x(2x300+300)/((3x(300+300)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(300+300)x1x25/1000)

CG of footing on Fill 2 side from S, GF2 =

1-(1x1000x(2x300+300)/((3x(300+300)))/1000)

Weight of Fill 1 on Footing, kN/m = 5.75x10x1


CG of Weight of Fill 1 from P = 0.5x1
Weight of Fill 2 on Footing, kN/m = 3.85x20x1
CG of Weight of Fill 2 from S = 0.5x1

Length of Central Portion of footing ,LCF = 0.125+0.125

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(300+300)x0.25x25/1000

Gross SBC = 110+(243-237.85+300/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 44.67


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Horizontal pressure Fill 2 - - -
Weight of Fill 1 on footing 57.50 1.75 -100.63 2.25-0.5
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 7.50 1.75 -13.13 2.25-0.5
Self weight of footing on Fill 2 side 7.50 0.500 -3.75 0.5

Self weight of central portion of footing 1.88 1.13 -2.11 0.5x0.25+1

Self weight of wall 35.90 1.13 -40.39 1+0.125

Total overturning moments (Adding +ve moments) kN-m/m =

Total resisting moments (Adding -ve moments) kN-m/m =

Check for overturning = Resisting/ overturning moments = 159.997/44.67

Total vertical load P (kN/m) = (57.5-7.5+7.5+1.875+35.9)

Net moment (kN-m/m) = ABS((44.67+100.625+13.125-3.75-2.109-40.388))

Distance resultant from respective point, S (m) = 115.33/110.28

Eccentricity = 0.5x2.25-1.05

Base Pressure at P, kN/m2 = (110.28/2.25)x(1-(6x0.08/2.25))

Base Pressure at Q (interpolated) = 38.56+((59.47-38.56)/2.25)x1

Base Pressure at R (interpolated) = 38.56+((59.47-38.56)/2.25)x(1+0.25)

Base Pressure at S, kN/m2 = (110.28/2.25)x(1+(6x0.08/2.25))

Total base pressure P-Q, kN = 0.5x(38.56+47.85)x1

CG of base pressure P-Q from Q = (1x(2x38.56+47.85))/(3x(38.56+47.85))


Moment at Q (base), kN-m/m = 43.205x0.482-7.5x(1-0.5)-57.5x0.5x1

Total base pressure R-S, kN = 0.5x(50.18+59.47)x1


CG of base pressure R-S from R = (1x(2x59.47+50.18))/(3x(50.18+59.47))
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Moment at R (base), kN-m/m = 54.825x0.514-7.5x(1-0.5)

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -8.65

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 77.00 1.8 134.75 2.25-0.5

Self weight of footing on Fill 1 side 7.50 0.5 3.75 0.5

Self weight of footing on Fill 2 side 7.50 1.750 13.13 2.25-0.5

Self weight of central portion of footing 1.88 1.13 2.11 0.5x0.25+1

Self weight of wall 35.90 1.13 40.39 1+0.125

Total overturning moments (Adding -ve moments) kN-m/m =


Total resisting moments (Adding +ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments = 194.122/8.65
Total vertical load P (kN/m) = (77+7.5+7.5+1.875+35.9)
Net moment (kN-m/m) = ABS((-8.65-134.75+3.75+13.125+2.109+40.388))
Distance resultant from respective point, P (m) = 185.47/129.78
Distance resultant from S (m) = 2.25-1.429
Eccentricity = 0.5x2.25-0.821
Base Pressure at P = (129.78/2.25)x(1-(6x0.304/2.25))
Base Pressure at Q (interpolated) = 10.9+((104.46-10.9)/2.25)x1
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Base Pressure at R (interpolated) = 10.9+((104.46-10.9)/2.25)x(1+0.25)

Base Pressure at S = (129.78/2.25)x(1+(6x0.304/2.25))

Total base pressure P-Q, kN = 0.5x(10.9+52.48)x1

CG of base pressure P-Q from Q = (1x(2x10.9+52.48))/(3x(10.9+52.48))

Moment at Q (base), kN-m/m = 31.69x0.39-7.5x(1-0.5)

Total base pressure R-S, kN = 0.5x(62.88+104.46)x1

CG of base pressure R-S from R = (1x(2x104.46+62.88))/(3x(62.88+104.46))

Moment at R (base), kN-m/m = 83.67x0.541-7.5x(1-0.5)-77x0.5x1

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 44.67


Horizontal pressure Fill 2 -8.65
Weight of Fill 1 on footing 57.50 1.75 -100.63 2.25-0.5

Weight of Fill 2 on footing 77.00 0.50 -38.50 0.5x1

Self weight of footing on Fill 1 side 7.50 1.75 -13.13 2.25-0.5

Self weight of footing on Fill 2 side 7.50 0.500 -3.75 0.5

Self weight of central portion of footing 1.88 1.13 -2.11 0.5x0.25+1

Self weight of wall 35.90 1.13 -40.39 1+0.125


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Total overturning moments (Adding +ve moments) kN-m/m =
Total resisting moments (Adding -ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments =
Total vertical load P (kN/m) = (-57.5+77+7.5+7.5+1.875+35.9)
Net moment (kN-m/m) = ABS((44.67-8.65-100.625-38.5-13.125-3.75-2.109-
40.388))

Distance resultant from respective point, S (m) = 162.477/187.28

Distance resultant from S (m) = 0.87

Eccentricity = 0.5x2.25-0.87

Base Pressure at P = (187.28/2.25)x(1-(6x0.26/2.25))

Base Pressure at Q = 25.53+51.298x1

Base Pressure at R = 25.53+51.298x(1+0.25)

Base Pressure at S = (187.28/2.25)x(1+(6x0.26/2.25))

Total base pressure P-Q = 0.5x(25.53+76.83)x1


CG of base pressure P-Q from Q = (1x(2x25.53+76.83))/(3x(25.53+76.83))
Moment at Q (base) = 51.18x0.42-7.5x(1-0.5)-57.5x0.5x1

Total base pressure R-S = 0.5x(89.65+140.95)x1


CG of base pressure R-S from R = (1x(2x140.95+89.65))/(3x(89.65+140.95))
Moment at R (base) = 115.3x0.54-7.5x(1-0.5)-77x0.5x1

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -11.67 8.61 -11.00
Moment at R (base) = 24.44 3.05 20.01
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Envelope unfactored moments at Q Top 11.67
kN-m/m
Bottom 8.61
Envelope unfactored moments at R Top 3.05
kN-m/m
Bottom 24.44

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


Reinforcement is calculated for factored moments ; Load Factor = 1.5
M u = M * 1.5 Mu = Factored moments


0.5 �fck �1000 �d � � 4.6 �Mu � 106 �
Ast = � 1- 1-
��� �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.24

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 11.67 17.51 300 244 167 360 360


Q - Bot 8.61 12.91 300 242 124 360 360
R - Top 3.05 4.58 300 244 43 360 360
R - Bot 24.44 36.66 300 242 357 360 360

Reinf
Location Reinforcement Provided
required
Q - Top 360 00-000+12-180 628
Q - Bot 360 00-000+16-180 1117
R - Top 360 00-000+12-180 628
R - Bot 360 16-180+16-180 2234
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DISTRIBUTION REINFORCEMENT
Fill 1 Side, Average th from 0 to 0.5 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 1 Side, Average th from 0.5 m to 1 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 2 Side, Average th from 0 to 0.5 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 2 Side, Average th from 0.5 m to 1 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

CHECK FOR SLIDING


Shear Stress in Wall
Sliding Force (kN/m) =
Self-weight of Wall (kN/m) =
Self-weight of Footing (kN/m) =
Weight of Fill 1 on Footing (kN/m) =
Total Weight (kN/m) = 35.9+16.875+57.5

Coefficient of friction between concrete and earth =


Resisting Force (kN/m) =

Balance direct tensile force to be resisted by Nominal Slab (kN/m) =


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

Check for the crack width attached along with


CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

N/mm2

237.850

Overturning moment
kN-m/m

44.67

8.65

6.00

arth Face
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

1+1+0.125+0.125 2.25

+300)x1x25/1000) 7.50

(300+300)))/1000) 0.500
+300)x1x25/1000) 7.50

(300+300)))/1000) 0.500

5.75x10x1 57.50
0.5x1 0.50
3.85x20x1 77.00
0.5x1 0.50

0.125+0.125 0.25 m

00)x0.25x25/1000 1.88

.85+300/1000)x18 208.1

moments are +ve


Explanation of
Formula for Distance
rom S
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

2.25-0.5

2.25-0.5
0.5

0.5x0.25+1

1+0.125

44.67

160.00

159.997/44.67 3.58

+7.5+1.875+35.9) 110.28

75-2.109-40.388)) 115.33

115.33/110.28 1.050

0.5x2.25-1.05 0.08

x(1-(6x0.08/2.25)) 38.56

47-38.56)/2.25)x1 47.85

56)/2.25)x(1+0.25) 50.18

x(1+(6x0.08/2.25)) 59.47

5x(38.56+47.85)x1 43.21

(3x(38.56+47.85)) 0.48
(1-0.5)-57.5x0.5x1 -11.67

5x(50.18+59.47)x1 54.83
(3x(50.18+59.47)) 0.51
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
x0.514-7.5x(1-0.5) 24.44

moments are +ve


Formula for Distance
rom P

2.25-0.5

0.5

2.25-0.5
0.5x0.25+1
1+0.125

8.65
194.12
194.122/8.65 22.44
+7.5+1.875+35.9) 129.78
5+2.109+40.388)) 185.47
185.47/129.78 1.43
2.25-1.429 0.82
0.5x2.25-0.821 0.30
(1-(6x0.304/2.25)) 10.90
4.46-10.9)/2.25)x1 52.48
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
.9)/2.25)x(1+0.25) 62.88

1+(6x0.304/2.25)) 104.46

.5x(10.9+52.48)x1 31.69

)/(3x(10.9+52.48)) 0.39

9x0.39-7.5x(1-0.5) 8.61

x(62.88+104.46)x1 83.67

3x(62.88+104.46)) 0.54

5x(1-0.5)-77x0.5x1 3.05

moments are +ve


Formula for Distance
rom S

2.25-0.5
0.5x1
2.25-0.5
0.5
0.5x0.25+1
1+0.125
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
44.67
207.15
4.64
+7.5+1.875+35.9) 187.28
3.125-3.75-2.109- 162.48
40.388))

162.477/187.28 0.87

0.87 0.87

0.5x2.25-0.87 0.26

x(1-(6x0.26/2.25)) 25.53

25.53+51.298x1 76.83

3+51.298x(1+0.25) 89.65

x(1+(6x0.26/2.25)) 140.95

5x(25.53+76.83)x1 51.18
(3x(25.53+76.83)) 0.42
(1-0.5)-57.5x0.5x1 -11.00

x(89.65+140.95)x1 115.30
3x(89.65+140.95)) 0.54
5x(1-0.5)-77x0.5x1 20.01

Case 3
-11.00
20.01
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

RENGTH
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

49.36
35.90
16.88
57.50
35.9+16.875+57.5 110.28

0.45
49.62

-0.26
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
W2A-F1 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Q - Bot Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 300

Reinf, Ast mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-180 628 Clear Cover, CC mm = 50

Effecive Depth, d = 300-50-0.5x16

Cover to the centre of compression steel, d' = 50+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x180)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc fsc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc


Stress in Tension reinforcement, fst = 9.33x1.25x(242-60.8)/60.8

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

8.61 kN-m

9.33

242 mm

56 mm

180 mm

99.1 mm

60.8 mm

1.25 N/mm2
34.8 N/mm2

300 mm

2.29E-04

7.07E-04

-4.77E-04

-0.100 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DESIGN OF WALL W2B


NT NO.
L/STP/20/CDD/018

10-Jan-19

B
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2B-DATA DESIGN OF WALL W2B

DESIGNED THICKNESS
Height from bottom 0.00 8.75
Designed Thickness 250 250
Provided Thickness 250 250

Length of Wall = 44.50 m

Minimum reinforcement as per clause 8.1.1 of IS 3370 (Part 2) - 2009 0.35 %

Height Thickness Thickness for Temp.


Group Avg Th
From To From To From To Avg. Th
1 0.00 2.50 250 250 250 250 250 250
2 2.50 5.00 250 250 250 250 250 250
3 5.00 7.00 250 250 250 250 250 250
4 7.00 8.75 250 250 250 250 250 250

Direction and Type of Fill BOW BOF TOW TOF HOF

+Z Water Face Liquid 237.85 241.70 246.60 246.60 4.90

-Z Earth Face Earth 237.85 237.85 246.60 241.70 3.85

Fill k r Pressure Additional Loads, if any

+Z 1.00 10.00 49.00

-Z 0.33 20.00 25.64

WALL DATA FOR DESIGN OF FOUNDATION


Addl Load due to top Slab =

Part Thickness Height Area G1 G2


Bottom Top
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
4 0.00 0.00 0.00 0.000 0.000 0.000
3 0.25 0.00 0.00 0.000 0.000 0.000
2 0.25 0.25 8.75 2.188 0.125 0.125
1 0.25 0.25 3.85 0.962 0.125 0.125
Total = 3.150 0.125 0.125

Weight per RM = 78.80 kN/m Sliding Force = -Z 49.36


O.
20/CDD/018

10-Jan-19

A
O.
20/CDD/018

10-Jan-19

kN/m
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2B-1 DESIGN OF WALL W2B GROUP 1 Height from 0.00 to 2.50 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 2720 15 FULL1 242.083 15.04 268.845 -88.794 44.607 32.634 3.869

Min Qx 2706 15 FULL1-103.594 29.473 -17.013 -530.801 -11.385 15.6 -16.522

Max Qy 2652 16 FULL2 25.602 184.574 -67.046 -418.672 38.139 -5.185 -32.169

Min Qy 2650 15 FULL1 4.143 -315.242 -72.979 -495.013 30.175 6.468 42.171

Max Sx 2720 15 FULL1 242.083 15.04 268.845 -88.794 44.607 32.634 3.869

Min Sx 2720 21 EMPT -84.904 -3.128 -145.92 -174.674 20.105 -11.256 -1.855

Max Sy 2720 15 FULL1 242.083 15.04 268.845 -88.794 44.607 32.634 3.869

Min Sy 2646 15 FULL1 30.218 -235.615 -87.45 -565.239 -4.382 6.113 28.536

Max Sxy 2674 15 FULL1 40.18 -33.524 21.39 -226.224 177.978 2.586 0.983

Min Sxy 2708 16 FULL2 43.279 20.148 -20.557 -438.811 -23.411 7.339 7.189

Max Mx 2720 15 FULL1 242.083 15.04 268.845 -88.794 44.607 32.634 3.869

Min Mx 2720 16 FULL2-101.244 -3.191 -33.66 -195.484 62.822 -14.311 -0.613

Max My 2650 15 FULL1 4.143 -315.242 -72.979 -495.013 30.175 6.468 42.171

Min My 2651 16 FULL2 -4.427 165.559 -67.132 -431.739 32.037 -5.286 -33.674

Max Mxy 2716 16 FULL2 -26.648 15.722 2.68 -279.873 96.016 5.321 8.949

Min Mxy 2708 16 FULL2 43.279 20.148 -20.557 -438.811 -23.411 7.339 7.189
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 42.17 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 32.63 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.269 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 33.67 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 14.31 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0 N/mm2

Max Tension in Wall Max Sx 0.269 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 32.63 kN-m/m

Thickness check:
Required effective thickness SQRT(42.17x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 42.17 kN-m/m

Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 42.17x1.5x10^6/(1000x192^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.425x192x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 32.63 kN-m/ Corresponding Tension Sx = 0.269 N/mm2


Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 32.63x1.5x10^6/(1000x192^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.323x192x1000/100

Factored Tension, kN/m = 0.269x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x100.9x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(620+126,438)

Area of vertical reinforcement required on Earth Face

Min My 33.67 kN-m/m

Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 33.67x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.316x197x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 14.31 kN-m/ Corresponding Tension Sx = 0.000 N/mm2


Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 14.31x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.13x197x1000/100

Factored Tension, N/m =0

Required area of reinf on each face for Sx, mm2 =0

Req area of Hor reinf, Earth Face, mm2 = MAX(256+0,438)

Ast Required Ast Provided

Vertical Water Face 816 16-160+16-160 2513

Hor Water Face 746 00-000+16-100 2010


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 623 16-180+16-180 2233

Hor Earth Face 438 00-000+16-100 2010

Check for Shear at Junction of Base and Wall

Max Qy, (16 FULL2) = 0.185 Min Qy, (15 FULL1) = -0.315
Factored Shear Stress, N/mm2 = 1.5x0.315

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x192/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W2B-1 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 2010+2010

Percentage of reinforcement provided = 4020/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(16+16)/2)x(100/1.61)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

331x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

1.331

1.201

1.02

0.135

1.331

-1.113

1.331

1.43

-8.613

-10.223

1.331

0.43

0.135

-0.054

9.477

-10.223
O.
P/20/CDD/018

10-Jan-19

126 mm

250 mm

438

192.0

1.716

0.425

816

192.0

1.328
O.
P/20/CDD/018

10-Jan-19

A
0.323

620

100.9

126

746

197.0

1.301

0.316

623

197.0

0.553

0.130

256

438

% Ast

1.309%

1.020%
O.
P/20/CDD/018

10-Jan-19

A
1.163%

1.020%

0.473

1.309%

250 mm

1.1

250 mm

1.54

3.50

1.237

4020 mm2

1.61

331 mm

0.03 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B-1 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 16-160+16-160 2513 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 16-180+16-180 2233 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x80)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x6.2x(192-69.3)/69.3


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

42.17 kN-m

9.33

192 mm

53 mm

80 mm

62.5 mm

69.3 mm

6.20 N/mm2

102.4 N/mm2
250 mm

7.54E-04

2.65E-04

4.89E-04

0.081 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B-1 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 67.25

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-100 2010 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-100 2010 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x16-45-0.5x16

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 2010x139/(2010+2010)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x16


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x5.6x(192-55.62)/55.62

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x100)^2+(50+0.5x16)^2)-0.5x16

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

32.63 kN-m

67.25 kN

9.33

139.0 mm

69.5 mm

28.0 kN-m

192 mm

53 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

55.62 mm

5.60 N/mm2

114.4 N/mm2

250 mm

100 mm

68.6 mm

8.15E-04

3.45E-04

4.71E-04

0.081 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B-1 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 67.25

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-100 2010 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-100 2010 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x16-45-0.5x16

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 2010x139/(2010+2010)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x16


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x5.6x(192-55.62)/55.62

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x100)^2+(50+0.5x16)^2)-0.5x16

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

32.63 kN-m

67.25 kN

9.33

139.0 mm

69.5 mm

28.0 kN-m

192 mm

53 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

55.62 mm

5.60 N/mm2

114.4 N/mm2

250 mm

100 mm

68.6 mm

8.15E-04

3.45E-04

4.71E-04

0.081 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2B-2 DESIGN OF WALL W2B GROUP 2 Height from 2.50 to 5.00 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 2766 16 FULL2 358.22 -31.384 271.499 -457.208 -142.93 -42.487 -11.53

Min Qx 2778 16 FULL2-502.723 61.403 219.93 -260.532 195.284 -56.034 -19.136

Max Qy 2763 15 FULL1 253.458 289.788 -26.448 -193.321 -96.996 21.031 8.499

Min Qy 2763 16 FULL2-321.968 -424.568 83.995 -71.425 249.326 -38.911 -12.018

Max Sx 2780 15 FULL1 125.984 38.448 328.573 -102.808 19.141 13.896 3.723

Min Sx 2779 16 FULL2 226.344 96.204 -316.105 -277.564 93.375 -15.021 -7.651

Max Sy 2778 15 FULL1 308.609 -94.545 -137.219 9.609 107.388 26.16 12.878

Min Sy 2781 17 FULL3 -10.106 -93.943 34.978 -596.153 -71.743 -8.442 -5.704

Max Sxy 2763 16 FULL2-321.968 -424.568 83.995 -71.425 249.326 -38.911 -12.018

Min Sxy 2751 16 FULL2 255.005 -177.631 77.661 -393.071 -159.811 -31.242 -6.75

Max Mx 2735 15 FULL1 208.479 -17.245 249.407 -68.241 -4.217 32.357 4.207

Min Mx 2793 16 FULL2 -321.73 57.109 213.023 -243.579 148.742 -57.158 -11.28

Max My 2766 15 FULL1 -355.47 -98.432 45.855 -364.443 -37.925 31.362 19.76

Min My 2726 15 FULL1 17.116 -3.524 30.274 -466.513 -9.446 -12.54 -22.173

Max Mxy 2746 16 FULL2 -82.481 -23.443 62.921 -275.812 130.092 5.531 6.635

Min Mxy 2723 16 FULL2 65.323 4.578 6.731 -431.122 -44.401 8.502 7.659
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 19.76 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 32.36 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.249 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 22.17 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 57.16 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0.213 N/mm2

Max Tension in Wall Max Sx 0.329 N/mm2

BM at wall corresponding to Max Sx on Water Face Mx-Max Sx 13.9 kN-m/m

Thickness check:
Required effective thickness SQRT(57.16x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 19.76 kN-m/m

Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 19.76x1.5x10^6/(1000x192^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.191x192x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 32.36 kN-m/ Corresponding Tension Sx = 0.249 N/mm2


Effective Depth (mm) = 250-50-0.5x20

Mu / bd2 = 32.36x1.5x10^6/(1000x190^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.327x190x1000/100

Factored Tension, kN/m = 0.249x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x93.4x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(621+117,438)

Area of vertical reinforcement required on Earth Face

Min My 22.17 kN-m/m

Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 22.17x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.204x197x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 57.16 kN-m/ Corresponding Tension Sx = 0.213 N/mm2


Effective Depth (mm) = 250-45-0.5x20

Mu / bd2 = 57.16x1.5x10^6/(1000x195^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.573x195x1000/100

Factored Tension, N/m = 0.213x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x79.9x1000/(0.8x500)

Req area of Hor reinf, Earth Face, mm2 = MAX(1117+100,438)

Ast Required Ast Provided

Vertical Water Face 438 00-000+16-160 1256

Hor Water Face 738 00-000+20-110 2855


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 438 00-000+16-180 1117

Hor Earth Face 1217 00-000+20-110 2855

Check for Shear at Junction of Base and Wall

Max Qy, (15 FULL1) = 0.290 Min Qy, (16 FULL2) = -0.425
Factored Shear Stress, N/mm2 = 1.5x0.425

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x190/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W2B-2 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 2855+2855

Percentage of reinforcement provided = 5710/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(20+20)/2)x(100/2.28)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

292x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

-1.403

-0.192

8.144

-0.722

0.88

-3.072

7.401

1.972

-0.722

-2.962

3.238

0.75

-2.425

2.865

10.908

-10.385
O.
P/20/CDD/018

10-Jan-19

147 mm

250 mm

438

192.0

0.804

0.191

438

190.0

1.345
O.
P/20/CDD/018

10-Jan-19

A
0.327

621

93.4

117

738

197.0

0.857

0.204

438

195.0

2.255

0.573

1117

79.9

100

1217

% Ast

0.654%

1.449%
O.
P/20/CDD/018

10-Jan-19

A
0.588%

1.464%

0.638

0.654%

250 mm

1.1

250 mm

1.52

3.50

0.920

5710 mm2

2.28

292 mm

0.03 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B-2 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-160 1256 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x160)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x4x(192-55.8)/55.8


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

19.76 kN-m

9.33

192 mm

53 mm

160 mm

90.8 mm

55.8 mm

4.00 N/mm2

91.1 N/mm2
250 mm

6.49E-04

5.51E-04

9.83E-05

0.019 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B-2 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 62.25

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-110 2855 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+20-110 2855 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x20

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 2855x135/(2855+2855)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x20


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x4.79x(190-62.42)/62.42

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x110)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

32.36 kN-m

62.25 kN

9.33

135.0 mm

67.5 mm

28.2 kN-m

190 mm

55 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

62.42 mm

4.79 N/mm2

81.6 N/mm2

250 mm

110 mm

71.4 mm

6.00E-04

2.42E-04

3.58E-04

0.062 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B-2 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 82.25

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-110 2855 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+20-110 2855 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x20

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 2855x135/(2855+2855)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x20


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x2.03x(190-51.55)/51.55

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x110)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

13.90 kN-m

82.25 kN

9.33

135.0 mm

67.5 mm

8.3 kN-m

190 mm

55 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

51.55 mm

2.03 N/mm2

45.4 N/mm2

250 mm

110 mm

71.4 mm

3.25E-04

2.49E-04

7.64E-05

0.013 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2B-3 DESIGN OF WALL W2B GROUP 3 Height from 5.00 to 7.00 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 2796 16 FULL2 528.516 -251.915 95.883 -640.35 122.621 -51.745 -23.052

Min Qx 2802 16 FULL2-331.864 -70.564 142.32 -458.44 -118.289 18.907 -4.132

Max Qy 2803 15 FULL1 91.183 139.293 5.358 -436.673 144.304 -1.128 -3.706

Min Qy 2811 15 FULL1-223.234 -399.353 27.462 -83.332 72.273 8.457 20.224

Max Sx 2808 22 SERVI -289.095 -20.311 228.361 -255.861 116.315 -47.18 -7.093

Min Sx 2796 21 EMPT 185.064 -270.054 -128.516 -698.148 44.593 -0.59 -15.237

Max Sy 2867 22 SERVI -179.002 -7.798 141.419 -63.491 79.219 -19.727 -0.301

Min Sy 2796 21 EMPT 185.064 -270.054 -128.516 -698.148 44.593 -0.59 -15.237

Max Sxy 2818 16 FULL2-171.747 18.638 188.384 -170.476 169.044 33.409 26.32

Min Sxy 2869 22 SERVI 110.14 8.196 -58.296 -226.711 -156.591 -15.78 -3.693

Max Mx 2833 22 SERVI -103.137 -84.509 181.781 -172.407 109.515 37.2 28.163

Min Mx 2808 16 FULL2-313.808 20.579 212.194 -248.977 118.399 -54.902 -9.012

Max My 2817 22 SERVI 137.276 18.333 199.507 -189.167 -122.323 32.454 31.983

Min My 2796 16 FULL2 528.516 -251.915 95.883 -640.35 122.621 -51.745 -23.052

Max Mxy 2806 15 FULL1 15.594 23.056 -20.41 -269.506 59.387 -1.776 4.166

Min Mxy 2799 15 FULL1 -16.256 43.741 3.837 -398.012 -37.028 -3.433 4.941
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 31.98 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 37.20 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.182 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 23.05 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 54.90 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0.212 N/mm2

Max Tension in Wall Max Sx 0.228 N/mm2

BM at wall corresponding to Max Sx on Earth Face Mx-Max Sx 47.18 kN-m/m

Thickness check:
Required effective thickness SQRT(54.9x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 31.98 kN-m/m

Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 31.98x1.5x10^6/(1000x192^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.316x192x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 37.20 kN-m/ Corresponding Tension Sx = 0.182 N/mm2


Effective Depth (mm) = 250-50-0.5x20

Mu / bd2 = 37.2x1.5x10^6/(1000x190^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.38x190x1000/100

Factored Tension, kN/m = 0.182x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x68.3x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(722+85,438)

Area of vertical reinforcement required on Earth Face

Min My 23.05 kN-m/m

Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 23.05x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.212x197x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 54.90 kN-m/ Corresponding Tension Sx = 0.212 N/mm2


Effective Depth (mm) = 250-45-0.5x20

Mu / bd2 = 54.9x1.5x10^6/(1000x195^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.548x195x1000/100

Factored Tension, N/m = 0.212x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x79.5x1000/(0.8x500)

Req area of Hor reinf, Earth Face, mm2 = MAX(1069+99,438)

Ast Required Ast Provided

Vertical Water Face 607 00-000+16-160 1256

Hor Water Face 807 00-000+20-110 2855


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 438 00-000+16-180 1117

Hor Earth Face 1168 00-000+20-110 2855

Check for Shear at Junction of Base and Wall

Max Qy, (15 FULL1) = 0.139 Min Qy, (15 FULL1) = -0.399
Factored Shear Stress, N/mm2 = 1.5x0.399

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x190/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W2B-3 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 2855+2855

Percentage of reinforcement provided = 5710/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(20+20)/2)x(100/2.28)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

292x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

7.634

-6.115

7.772

4.674

3.664

7.027

-4.532

7.027

6.857

-1.936

0.848

1.146

-5.621

7.634

10.429

-8.123
O.
P/20/CDD/018

10-Jan-19

144 mm

250 mm

438

192.0

1.301

0.316

607

190.0

1.546
O.
P/20/CDD/018

10-Jan-19

A
0.380

722

68.3

85

807

197.0

0.891

0.212

438

195.0

2.166

0.548

1069

79.5

99

1168

% Ast

0.654%

1.449%
O.
P/20/CDD/018

10-Jan-19

A
0.588%

1.464%

0.599

0.654%

250 mm

1.1

250 mm

1.52

3.50

0.920

5710 mm2

2.28

292 mm

0.03 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B-3 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-160 1256 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x160)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x6.47x(192-55.8)/55.8


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

31.98 kN-m

9.33

192 mm

53 mm

160 mm

90.8 mm

55.8 mm

6.47 N/mm2

147.3 N/mm2
250 mm

1.05E-03

5.51E-04

4.99E-04

0.096 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B-3 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 45.5

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-110 2855 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+20-110 2855 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x20-45-0.5x20

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 2855x135/(2855+2855)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x20

Cover to the centre of compression steel, d' = 45+0.5x20


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x5.52x(190-64.65)/64.65

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x110)^2+(50+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

37.20 kN-m

45.50 kN

9.33

135.0 mm

67.5 mm

34.1 kN-m

190 mm

55 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

64.65 mm

5.52 N/mm2

89.2 N/mm2

250 mm

110 mm

71.4 mm

6.59E-04

2.40E-04

4.19E-04

0.073 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B-3 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 57

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+20-110 2855 Clear Cover, CC mm = 45

Reinf, Asc mm2 = 00-000+20-110 2855 Clear Cover, CC mm = 50

Distance between centroid of Ast and Asc, Zs = 250-45-0.5x20-50-0.5x20

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 2855x135/(2855+2855)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-45-0.5x20

Cover to the centre of compression steel, d' = 50+0.5x20


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x6.88x(195-66.89)/66.89

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x110)^2+(45+0.5x20)^2)-0.5x20

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

47.18 kN-m

57.00 kN

9.33

135.0 mm

67.5 mm

43.3 kN-m

195 mm

60 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

66.89 mm

6.88 N/mm2

109.8 N/mm2

250 mm

110 mm

67.8 mm

7.84E-04

2.29E-04

5.55E-04

0.090 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W2B-4 DESIGN OF WALL W2B GROUP 4 Height from 7.00 to 8.75 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Water Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 2884 22 SERVI 189.025 84.971 -134.208 -189.973 -180.694 -12.577 -0.703

Min Qx 2883 22 SERVI -197.345 2.038 168.362 -48.482 73.509 -40.856 -6.319

Max Qy 2885 22 SERVI 23.27 96.453 -31.73 -386.214 -198.975 -0.826 1.751

Min Qy 2892 22 SERVI -6.157 -93.973 195.815 -320.756 -135.536 24.232 3.744

Max Sx 2913 22 SERVI -47.203 31.554 543.002 44.911 132.022 -33.493 -3.371

Min Sx 2907 15 FULL1 -57.452 -51.193 -247.379 -388.695 -274.766 -0.334 -2.526

Max Sy 2913 22 SERVI -47.203 31.554 543.002 44.911 132.022 -33.493 -3.371

Min Sy 2885 20 FULL6 1.914 13.995 -12.428 -403.345 -174.26 0.2 0.82

Max Sxy 2908 20 FULL6 28.468 -29.03 -100.384 -266.306 175.288 -0.756 -3.422

Min Sxy 2907 17 FULL3 -37.62 -36.697 -241.446 -393.773 -280.775 -0.641 -4.219

Max Mx 2877 22 SERVI 2.404 -88.337 205.88 -274.05 -79.385 28.997 9.484

Min Mx 2883 22 SERVI -197.345 2.038 168.362 -48.482 73.509 -40.856 -6.319

Max My 2877 22 SERVI 2.404 -88.337 205.88 -274.05 -79.385 28.997 9.484

Min My 2883 16 FULL2-190.996 5.301 169.905 -57.987 72.777 -40.166 -6.403

Max Mxy 2887 16 FULL2 127.721 -0.68 109.602 -109.987 11.636 -12.118 -1.494

Min Mxy 2897 16 FULL2 -143.23 2.221 261.622 -12.595 99.402 -18.609 -2.403
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Water Face Max My 9.48 kN-m/m

Max Horizontal BM in wall creating tension on Water Face Max Mx 29.00 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0.206 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 6.40 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 40.86 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0.168 N/mm2

Max Tension in Wall Max Sx 0.543 N/mm2

BM at wall corresponding to Max Sx on Earth Face Mx-Max Sx 33.49 kN-m/m

Thickness check:
Required effective thickness SQRT(40.86x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Water Face

Max My 9.48 kN-m/m

Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 9.48x1.5x10^6/(1000x192^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Water Face, mm2 = MAX(0.09x192x1000/100,438)

Area of horizontal reinforcement required on Water Face

Max Mx 29.00 kN-m/ Corresponding Tension Sx = 0.206 N/mm2


Effective Depth (mm) = 250-50-0.5x16

Mu / bd2 = 29x1.5x10^6/(1000x192^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.285x192x1000/100

Factored Tension, kN/m = 0.206x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x77.3x1000/(0.8x500)

Req area of Hor reinf, Water Face, mm2 = MAX(547+97,438)

Area of vertical reinforcement required on Earth Face

Min My 6.40 kN-m/m

Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 6.4x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.057x197x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 40.86 kN-m/ Corresponding Tension Sx = 0.168 N/mm2


Effective Depth (mm) = 250-45-0.5x16

Mu / bd2 = 40.86x1.5x10^6/(1000x197^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.388x197x1000/100

Factored Tension, N/m = 0.168x250x1.5

Required area of reinf on each face for Sx, mm2 = 0.5x63x1000/(0.8x500)

Req area of Hor reinf, Earth Face, mm2 = MAX(764+79,438)

Ast Required Ast Provided

Vertical Water Face 438 00-000+16-160 1256

Hor Water Face 644 00-000+16-100 2010


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 438 00-000+16-180 1117

Hor Earth Face 843 00-000+16-100 2010

Check for Shear at Junction of Base and Wall

Max Qy, (22 SERVICE) = 0.096 Min Qy, (22 SERVICE) = -0.094
Factored Shear Stress, N/mm2 = 1.5x0.096

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x192/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W2B-4 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 2010+2010

Percentage of reinforcement provided = 4020/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(16+16)/2)x(100/1.61)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

331x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

-2.227

-4.734

-0.295

0.383

-5.164

-0.699

-5.164

0.23

1.04

-1.803

0.12

-4.734

0.12

-5.002

6.515

-6.792
O.
P/20/CDD/018

10-Jan-19

124 mm

250 mm

438

192.0

0.386

0.090

438

192.0

1.180
O.
P/20/CDD/018

10-Jan-19

A
0.285

547

77.3

97

644

197.0

0.247

0.057

438

197.0

1.579

0.388

764

63

79

843

% Ast

0.654%

1.020%
O.
P/20/CDD/018

10-Jan-19

A
0.582%

1.020%

0.144

0.654%

250 mm

1.1

250 mm

1.54

3.50

0.932

4020 mm2

1.61

331 mm

0.03 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B-4 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-160 1256 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-180 1117 Clear Cover, CC mm = 45

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x16

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x160)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x1.92x(192-55.8)/55.8


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

9.48 kN-m

9.33

192 mm

53 mm

160 mm

90.8 mm

55.8 mm

1.92 N/mm2

43.7 N/mm2
250 mm

3.12E-04

5.51E-04

-2.39E-04

-0.046 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B-4 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 51.5

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-100 2010 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+16-100 2010 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-50-0.5x16-45-0.5x16

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 2010x139/(2010+2010)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-50-0.5x16

Cover to the centre of compression steel, d' = 45+0.5x16


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x4.97x(192-56.46)/56.46

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x100)^2+(50+0.5x16)^2)-0.5x16

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

29.00 kN-m

51.50 kN

9.33

139.0 mm

69.5 mm

25.4 kN-m

192 mm

53 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

56.46 mm

4.97 N/mm2

99.4 N/mm2

250 mm

100 mm

68.6 mm

7.10E-04

3.44E-04

3.66E-04

0.063 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B-4 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 135.75

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+16-100 2010 Clear Cover, CC mm = 45

Reinf, Asc mm2 = 00-000+16-100 2010 Clear Cover, CC mm = 50

Distance between centroid of Ast and Asc, Zs = 250-45-0.5x16-50-0.5x16

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 2010x139/(2010+2010)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-45-0.5x16

Cover to the centre of compression steel, d' = 50+0.5x16


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x5.68x(197-51.91)/51.91

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x100)^2+(45+0.5x16)^2)-0.5x16

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

33.49 kN-m

135.75 kN

9.33

139.0 mm

69.5 mm

24.1 kN-m

197 mm

58 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

51.91 mm

5.68 N/mm2

132.2 N/mm2

250 mm

100 mm

64.9 mm

9.03E-04

3.36E-04

5.66E-04

0.092 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DESIGN OF FOOTING FOR


WALL W2B
NO.
TP/20/CDD/018

10-Jan-19

R
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W2B DESIGN OF FOOTING OF WALL W2B

Footing Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

+Z side Water Face 50 mm NGL= 243.00

-Z side Earth Face 45 mm BOW = 237.850 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m

+Z side Liquid 4.90 10.0 Case 1 42.17

-Z side Earth 3.85 20.0 Case 2 33.67

Weight of wall per RM (kN/m) = 78.80 Length LW (m) =

Distances of CG of wall from edges (m)

G1 = 0.125 G2 = 0.125

DIMENSIONING AND CALCULATIONS +Z side -Z side


Th1F1 = Thicness of footing Fill 1 near wall Water Face Earth Face
Th2F1 = Thicness of footing Fill 1 near edge

Th1F2 = Thicness of footing Fill 2 near wall

Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side

L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

m mm mm m mm mm

1.00 300 300 1.00 300 300

Total length of base (m), LB = L1 + L2 + G1 + G2 = 1+1+0.125+0.125

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(300+300)x1x25/1000)


CG of footing on Fill 1 side from P, GF1 =
1-(1x1000x(2x300+300)/((3x(300+300)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(300+300)x1x25/1000)

CG of footing on Fill 2 side from S, GF2 =

1-(1x1000x(2x300+300)/((3x(300+300)))/1000)

Weight of Fill 1 on Footing, kN/m = 4.9x10x1


CG of Weight of Fill 1 from P = 0.5x1
Weight of Fill 2 on Footing, kN/m = 3.85x20x1
CG of Weight of Fill 2 from S = 0.5x1

Length of Central Portion of footing ,LCF = 0.125+0.125

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(300+300)x0.25x25/1000

Gross SBC = 110+(243-237.85+300/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 42.17


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Horizontal pressure Fill 2 - - -
Weight of Fill 1 on footing 49.00 1.75 -85.75 2.25-0.5
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 7.50 1.75 -13.13 2.25-0.5
Self weight of footing on Fill 2 side 7.50 0.500 -3.75 0.5

Self weight of central portion of footing 1.88 1.13 -2.11 0.5x0.25+1

Self weight of wall 78.80 1.13 -88.65 1+0.125

Total overturning moments (Adding +ve moments) kN-m/m =

Total resisting moments (Adding -ve moments) kN-m/m =

Check for overturning = Resisting/ overturning moments = 193.384/42.17

Total vertical load P (kN/m) = (49-7.5+7.5+1.875+78.8)

Net moment (kN-m/m) = ABS((42.17+85.75+13.125-3.75-2.109-88.65))

Distance resultant from respective point, S (m) = 151.21/144.68

Eccentricity = 0.5x2.25-1.05

Base Pressure at P, kN/m2 = (144.68/2.25)x(1-(6x0.08/2.25))

Base Pressure at Q (interpolated) = 50.58+((78.02-50.58)/2.25)x1

Base Pressure at R (interpolated) = 50.58+((78.02-50.58)/2.25)x(1+0.25)

Base Pressure at S, kN/m2 = (144.68/2.25)x(1+(6x0.08/2.25))

Total base pressure P-Q, kN = 0.5x(50.58+62.78)x1

CG of base pressure P-Q from Q = (1x(2x50.58+62.78))/(3x(50.58+62.78))


Moment at Q (base), kN-m/m = 56.68x0.482-7.5x(1-0.5)-49x0.5x1

Total base pressure R-S, kN = 0.5x(65.82+78.02)x1


CG of base pressure R-S from R = (1x(2x78.02+65.82))/(3x(65.82+78.02))
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Moment at R (base), kN-m/m = 71.92x0.514-7.5x(1-0.5)

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -33.67

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 77.00 1.8 134.75 2.25-0.5

Self weight of footing on Fill 1 side 7.50 0.5 3.75 0.5

Self weight of footing on Fill 2 side 7.50 1.750 13.13 2.25-0.5

Self weight of central portion of footing 1.88 1.13 2.11 0.5x0.25+1

Self weight of wall 78.80 1.13 88.65 1+0.125

Total overturning moments (Adding -ve moments) kN-m/m =


Total resisting moments (Adding +ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments = 242.384/33.67
Total vertical load P (kN/m) = (77+7.5+7.5+1.875+78.8)
Net moment (kN-m/m) = ABS((-33.67-134.75+3.75+13.125+2.109+88.65))
Distance resultant from respective point, P (m) = 208.71/172.68
Distance resultant from S (m) = 2.25-1.209
Eccentricity = 0.5x2.25-1.041
Base Pressure at P = (172.68/2.25)x(1-(6x0.084/2.25))
Base Pressure at Q (interpolated) = 59.63+((93.87-59.63)/2.25)x1
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Base Pressure at R (interpolated) = 59.63+((93.87-59.63)/2.25)x(1+0.25)

Base Pressure at S = (172.68/2.25)x(1+(6x0.084/2.25))

Total base pressure P-Q, kN = 0.5x(59.63+74.85)x1

CG of base pressure P-Q from Q = (1x(2x59.63+74.85))/(3x(59.63+74.85))

Moment at Q (base), kN-m/m = 67.24x0.48-7.5x(1-0.5)

Total base pressure R-S, kN = 0.5x(78.65+93.87)x1

CG of base pressure R-S from R = (1x(2x93.87+78.65))/(3x(78.65+93.87))

Moment at R (base), kN-m/m = 86.26x0.515-7.5x(1-0.5)-77x0.5x1

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 42.17


Horizontal pressure Fill 2 -33.67
Weight of Fill 1 on footing 49.00 1.75 -85.75 2.25-0.5

Weight of Fill 2 on footing 77.00 0.50 -38.50 0.5x1

Self weight of footing on Fill 1 side 7.50 1.75 -13.13 2.25-0.5

Self weight of footing on Fill 2 side 7.50 0.500 -3.75 0.5

Self weight of central portion of footing 1.88 1.13 -2.11 0.5x0.25+1

Self weight of wall 78.80 1.13 -88.65 1+0.125


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Total overturning moments (Adding +ve moments) kN-m/m =
Total resisting moments (Adding -ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments =
Total vertical load P (kN/m) = (-49+77+7.5+7.5+1.875+78.8)
Net moment (kN-m/m) = ABS((42.17-33.67-85.75-38.5-13.125-3.75-2.109-
88.65))

Distance resultant from respective point, S (m) = 223.384/221.68

Distance resultant from S (m) = 1.01

Eccentricity = 0.5x2.25-1.01

Base Pressure at P = (221.68/2.25)x(1-(6x0.12/2.25))

Base Pressure at Q = 67+28.022x1

Base Pressure at R = 67+28.022x(1+0.25)

Base Pressure at S = (221.68/2.25)x(1+(6x0.12/2.25))

Total base pressure P-Q = 0.5x(67+95.02)x1


CG of base pressure P-Q from Q = (1x(2x67+95.02))/(3x(67+95.02))
Moment at Q (base) = 81.01x0.47-7.5x(1-0.5)-49x0.5x1

Total base pressure R-S = 0.5x(102.03+130.05)x1


CG of base pressure R-S from R = (1x(2x130.05+102.03))/(3x(102.03+130.05))
Moment at R (base) = 116.04x0.52-7.5x(1-0.5)-77x0.5x1

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -0.93 28.53 9.82
Moment at R (base) = 33.23 2.15 18.09
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Envelope unfactored moments at Q Top 0.93
kN-m/m
Bottom 28.53
Envelope unfactored moments at R Top 2.15
kN-m/m
Bottom 33.23

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


Reinforcement is calculated for factored moments ; Load Factor = 1.5
M u = M * 1.5 Mu = Factored moments


0.5 �fck �1000 �d � � 4.6 �Mu � 106 �
Ast = � 1- 1-
��� �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.35

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 0.93 1.39 300 244 13 525 525


Q - Bot 28.53 42.79 300 242 419 525 525
R - Top 2.15 3.22 300 244 30 525 525
R - Bot 33.23 49.84 300 242 490 525 525

Reinf
Location Reinforcement Provided
required
Q - Top 525 00-000+12-180 628
Q - Bot 525 16-180+16-180 2234
R - Top 525 00-000+12-180 628
R - Bot 525 16-160+16-160 2513
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DISTRIBUTION REINFORCEMENT
Fill 1 Side, Average th from 0 to 0.5 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 1 Side, Average th from 0.5 m to 1 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 2 Side, Average th from 0 to 0.5 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 2 Side, Average th from 0.5 m to 1 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

CHECK FOR SLIDING


Shear Stress in Wall
Sliding Force (kN/m) =
Self-weight of Wall (kN/m) =
Self-weight of Footing (kN/m) =
Weight of Fill 1 on Footing (kN/m) =
Total Weight (kN/m) = 78.8+16.875+49

Coefficient of friction between concrete and earth =


Resisting Force (kN/m) =

Balance direct tensile force to be resisted by Nominal Slab (kN/m) =


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

Check for the crack width attached along with


CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

N/mm2

241.700

Overturning moment
kN-m/m

42.17

33.67

44.50

arth Face
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

1+1+0.125+0.125 2.25

+300)x1x25/1000) 7.50

(300+300)))/1000) 0.500
+300)x1x25/1000) 7.50

(300+300)))/1000) 0.500

4.9x10x1 49.00
0.5x1 0.50
3.85x20x1 77.00
0.5x1 0.50

0.125+0.125 0.25 m

00)x0.25x25/1000 1.88

.85+300/1000)x18 208.1

moments are +ve


Explanation of
Formula for Distance
rom S
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

2.25-0.5

2.25-0.5
0.5

0.5x0.25+1

1+0.125

42.17

193.38

193.384/42.17 4.59

+7.5+1.875+78.8) 144.68

3.75-2.109-88.65)) 151.21

151.21/144.68 1.050

0.5x2.25-1.05 0.08

x(1-(6x0.08/2.25)) 50.58

02-50.58)/2.25)x1 62.78

58)/2.25)x(1+0.25) 65.82

x(1+(6x0.08/2.25)) 78.02

5x(50.58+62.78)x1 56.68

(3x(50.58+62.78)) 0.48
5x(1-0.5)-49x0.5x1 -0.93

5x(65.82+78.02)x1 71.92
(3x(65.82+78.02)) 0.51
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
x0.514-7.5x(1-0.5) 33.23

moments are +ve


Formula for Distance
rom P

2.25-0.5

0.5

2.25-0.5
0.5x0.25+1
1+0.125

33.67
242.38
242.384/33.67 7.20
+7.5+1.875+78.8) 172.68
25+2.109+88.65)) 208.71
208.71/172.68 1.21
2.25-1.209 1.04
0.5x2.25-1.041 0.08
(1-(6x0.084/2.25)) 59.63
87-59.63)/2.25)x1 74.85
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
63)/2.25)x(1+0.25) 78.65

1+(6x0.084/2.25)) 93.87

5x(59.63+74.85)x1 67.24

(3x(59.63+74.85)) 0.48

4x0.48-7.5x(1-0.5) 28.53

5x(78.65+93.87)x1 86.26

(3x(78.65+93.87)) 0.51

5x(1-0.5)-77x0.5x1 2.15

moments are +ve


Formula for Distance
rom S

2.25-0.5
0.5x1
2.25-0.5
0.5
0.5x0.25+1
1+0.125
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
42.17
265.55
6.30
+7.5+1.875+78.8) 221.68
3.125-3.75-2.109- 223.38
88.65))

223.384/221.68 1.01

1.01 1.01

0.5x2.25-1.01 0.12

x(1-(6x0.12/2.25)) 67.00

67+28.022x1 95.02

7+28.022x(1+0.25) 102.03

x(1+(6x0.12/2.25)) 130.05

0.5x(67+95.02)x1 81.01
2))/(3x(67+95.02)) 0.47
5x(1-0.5)-49x0.5x1 9.82

102.03+130.05)x1 116.04
x(102.03+130.05)) 0.52
5x(1-0.5)-77x0.5x1 18.09

Case 3
9.82
18.09
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

RENGTH
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

49.36
78.80
16.88
49.00
78.8+16.875+49 144.68

0.45
65.10

-15.74
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
W2B-F1 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Q - Bot Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 300

Reinf, Ast mm2 = 16-180+16-180 2233 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-180 628 Clear Cover, CC mm = 50

Effecive Depth, d = 300-50-0.5x16

Cover to the centre of compression steel, d' = 50+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x90)^2+(50+0.5x16)^2)-0.5x16

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc fsc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc


Stress in Tension reinforcement, fst = 9.33x3.15x(242-79.8)/79.8

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

28.53 kN-m

9.33

242 mm

56 mm

90 mm

65.4 mm

79.8 mm

3.15 N/mm2
59.7 N/mm2

300 mm

4.05E-04

3.35E-04

7.08E-05

0.010 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DESIGN OF WALL W3
NT NO.
L/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W3-DATA DESIGN OF WALL W3

DESIGNED THICKNESS
Height from bottom 0.00 1.90
Designed Thickness 250 250
Provided Thickness 250 250

Length of Wall = 5.00 m

Minimum reinforcement as per clause 8.1.1 of IS 3370 (Part 2) - 2009 0.35 %

Height Thickness Thickness for Temp.


Group Avg Th
From To From To From To Avg. Th
1 0.00 1.90 250 250 250 250 250 250

Direction and Type of Fill BOW BOF TOW TOF HOF

+Z Gallery Face None 241.70 241.70 243.60 243.60 1.90

-Z Earth Face Earth 241.70 241.70 243.60 243.00 1.30

Fill k r Pressure Additional Loads, if any

+Z 0.00 0.00 0.00

-Z 0.33 20.00 8.66

WALL DATA FOR DESIGN OF FOUNDATION


Addl Load due to top Slab =

Part Thickness Height Area G1 G2


Bottom Top
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
4 0.00 0.00 0.00 0.000 0.000 0.000
3 0.25 0.00 0.00 0.000 0.000 0.000
2 0.25 0.25 1.90 0.475 0.125 0.125
1 0.25 0.25 0.00 0.000 0.000 0.000
Total = 0.475 0.125 0.125

Weight per RM = 11.90 kN/m Sliding Force = -Z 5.63


O.
20/CDD/018

10-Jan-19

A
O.
20/CDD/018

10-Jan-19

kN/m
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

W3-1 DESIGN OF WALL W3 GROUP 1 Height from 0.00 to 1.90 m

Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500 N/mm2

Limiting Moment of Resistance Index = 0.133

+Z Face -Z Face

Clear Cover = Gallery Face ### Earth Face ###

STAAD Group Analysis Report


Shear Membrane Bending Moment

Plate L/C SQX SQY SX SY (local) SXY Mx My kNm/m


(local) (local) (local) kN/m2 (local) kNm/m
kN/m2 kN/m2 kN/m2 kN/m2
Max Qx 738 22 SERVI 291.885 -86.218 -422.444 -895.599 830.904 -5.232 -0.244

Min Qx 854 21 EMPT -61.822 -25.05 -178.113 -528.273 -309.781 -1.904 3.977

Max Qy 791 22 SERVI 30.122 35.098 -72.251 -608.749 529.383 -4.585 -1.025

Min Qy 739 21 EMPT 37.241 -100.624 -104.385 -876.25 129.631 -0.293 2.447

Max Sx 846 15 FULL1 -9.927 0.418 273.156 -96.517 -27.662 1.029 0.068

Min Sx 738 22 SERVI 291.885 -86.218 -422.444 -895.599 830.904 -5.232 -0.244

Max Sy 876 21 EMPT -5.129 -1.387 28.574 -42.308 -1.909 0.396 0.137

Min Sy 738 22 SERVI 291.885 -86.218 -422.444 -895.599 830.904 -5.232 -0.244

Max Sxy 738 22 SERVI 291.885 -86.218 -422.444 -895.599 830.904 -5.232 -0.244

Min Sxy 870 21 EMPT 21.101 16.251 -357.3 -864.477 -537.961 1.484 -0.473

Max Mx 844 15 FULL1 -13.854 -4.409 -166.069 -557.024 455.16 3.75 0.813

Min Mx 738 21 EMPT 268.39 -50.432 -164.548 -833.391 779.111 -12.798 -1.055

Max My 778 15 FULL1 -3.202 -22.22 -118.48 -446.417 -13.411 1.007 6.984

Min My 764 22 SERVI 0.841 16.455 -38.206 -760.699 -96.772 -0.257 -2.061

Max Mxy 881 21 EMPT -52.141 -17.779 -138.898 -462.05 -280.229 -0.886 3.611

Min Mxy 860 21 EMPT 57.951 -21.938 -180.349 -508.609 292.022 -1.62 3.8
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Results from STADD output

Max Vertical BM in wall creating tension on Gallery Face Max My 6.98 kN-m/m

Max Horizontal BM in wall creating tension on Gallery Face Max Mx 3.75 kN-m/m

Tension corresponding to Max Mx Sx-Max Mx 0 N/mm2

Max Vertical BM in wall creating tension on Earth Face Min My 2.06 kN-m/m

Max Horizontal BM in wall creating tension on Earth Face Min Mx 12.80 kN-m/m

Tension corresponding to Min Mx Sx-Min Mx 0 N/mm2

Max Tension in Wall Max Sx 0.273 N/mm2

BM at wall corresponding to Max Sx on Gallery Face Mx-Max Sx 1.03 kN-m/m

Thickness check:
Required effective thickness SQRT(12.8x1000000x1.5/(0.133x30x1000))

Provided overall thickness

Min Ast for each surface zone (mm2/m) in % = 0.35 = 0.35x125x1000/100

Area of vertical reinforcement required on Gallery Face

Max My 6.98 kN-m/m

Effective Depth (mm) = 250-30-0.5x12

Mu / bd2 = 6.98x1.5x10^6/(1000x214^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Gallery Face, mm2 = MAX(0.053x214x1000/100,438)

Area of horizontal reinforcement required on Gallery Face

Max Mx 3.75 kN-m/ Corresponding Tension Sx = 0.000 N/mm2


Effective Depth (mm) = 250-30-0.5x10

Mu / bd2 = 3.75x1.5x10^6/(1000x215^2)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.028x215x1000/100

Factored Tension, kN/m =0

Required area of reinf on each face for Sx, mm2 =0

Req area of Hor reinf, Gallery Face, mm2 = MAX(60+0,438)

Area of vertical reinforcement required on Earth Face

Min My 2.06 kN-m/m

Effective Depth (mm) = 250-45-0.5x12

Mu / bd2 = 2.06x1.5x10^6/(1000x199^2)

Refer SP-16 Percentage of reinforcement required, %

Req area of Vertical reinf, Earth Face, mm2 = MAX(0.018x199x1000/100,438)

Area of horizontal reinforcement required on Earth Face

Min Mx 12.80 kN-m/ Corresponding Tension Sx = 0.000 N/mm2


Effective Depth (mm) = 250-45-0.5x10

Mu / bd2 = 12.8x1.5x10^6/(1000x200^2)

Refer SP-16 Percentage of reinforcement required, %

Required area of reinforcement for Mx, mm2 = 0.113x200x1000/100

Factored Tension, N/m =0

Required area of reinf on each face for Sx, mm2 =0

Req area of Hor reinf, Earth Face, mm2 = MAX(226+0,438)

Ast Required Ast Provided

Vertical Gallery Face 438 00-000+12-150 753

Hor Gallery Face 438 00-000+10-150 527


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A
Vertical Earth Face 438 00-000+12-150 753

Hor Earth Face 438 00-000+10-150 527

Check for Shear at Junction of Base and Wall

Max Qy, (22 SERVICE) = 0.035 Min Qy, (21 EMPTY) = -0.101
Factored Shear Stress, N/mm2 = 1.5x0.101

Percentage of Steel provided on Water Face

Thickness of wall
Factor k for thickness of slab (Refer Clause 40.2.1.1 of IS 456)

Distance of support from the point where shear is being checked, av

Factor for enhanced Shear Stress near the support 2x199/250


(Refer Clause 40.5.1 of IS 456)

Maximum shear stress in concrete for limit state method of design, tc,max
Permissible Shear Stress, N/mm2 (Value from Table 19 of IS 456 * k * Enhancement)

W3-1 Check for Temperature Reinforcement (As per Annexure A of IS 3370 - 2009, Part 2)

Horizontal Direction

Ast Provided (both faces) = 527+527

Percentage of reinforcement provided = 1054/250/1000x100

Max spacing of cracks Smax = (fct/fb) * (f / 2 r) (2/3)x(0.5x(10+10)/2)x(100/0.42)

fct / fb = 2/3 for deformed bars as recommended in Code

Crack Width, Wmax = Smax * (a/2)* (T1 + T2)

794x(0.7/100000/2)x(15+15)
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED
PROJECT: ON SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF
TITLE: FILTER HOUSE REV A

Permissible crack width = 0.1 mm, Hence OK


O.
P/20/CDD/018

10-Jan-19

nding Moment

Mxy kNm/m

-0.198

3.393

0.762

0.254

0.18

-0.198

0.576

-0.198

-0.198

-0.251

-0.353

0.75

-0.098

0.07

3.452

-3.397
O.
P/20/CDD/018

10-Jan-19

69 mm

250 mm

438

214.0

0.229

0.053

438

215.0

0.122
O.
P/20/CDD/018

10-Jan-19

A
0.028

60

438

199.0

0.078

0.018

438

200.0

0.480

0.113

226

438

% Ast

0.352%

0.265%
O.
P/20/CDD/018

10-Jan-19

A
0.350%

0.264%

0.152

0.350%

250 mm

1.1

250 mm

1.59

3.50

0.752

1054 mm2

0.42

794 mm

0.08 mm
O.
P/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W3-1 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Vertical Limiting crack width, w

Max My Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+12-150 753 Clear Cover, CC mm = 30

Reinf, Asc mm2 = 00-000+12-150 753 + 45

Effecive Depth, d = 250-30-0.5x12

Cover to the centre of compression steel, d' = 45+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(30+0.5x12)^2)-0.5x12

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
Asc fsc = (1.5 m -1) A sc f c (d - ) + A sc f sc (d - d ') = M
x 2 3
f c (d - x)
Ast fst = (m -1) Ast
x Solve these equations to get fc

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst = 9.33x1.47x(214-48.7)/48.7


Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
RNAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

6.98 kN-m

9.33

214 mm

51 mm

150 mm

77.2 mm

48.7 mm

1.47 N/mm2

46.6 N/mm2
250 mm

2.83E-04

8.14E-04

-5.30E-04

-0.084 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W3-1 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Mx Characteristic cube strength of Concrete, fck

Sx-Max Mx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 0

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+10-150 527 Clear Cover, CC mm = 30

Reinf, Asc mm2 = 00-000+10-150 527 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-30-0.5x10-45-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs = 527x165/(527+527)

Modified Moment M' = M - N * Xs

Modified moment, M' > 0, section is in bending

Effecive Depth, d = 250-30-0.5x10

Cover to the centre of compression steel, d' = 45+0.5x10


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

bxf c bxf c x
A st f st - - A sc f sc = N (d - ) + A sc f sc (d - d ') = M - N X S
2 2 3

f c (d - x) (x - d ')
Ast fst = (m -1) A st A sc f sc = (1.5 m -1) A sc f c
x x

Solve above equations to get the value of fc and x

Depth of NA from Compression face = x

Stress in extreme compression fibre, fc

Stress in Tension reinforcement, fst

= (9.33-1)x0.98x(215-39.92)/39.92

Distance from compression face to point where crack width is being calculated, a

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(30+0.5x10)^2)-0.5x10

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

3.75 kN-m

1.00 kN

9.33

165.0 mm

82.5 mm

3.7 kN-m

215 mm

50 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

d ') = M - N X S

39.92 mm

0.98 N/mm2

35.8 N/mm2

250 mm

150 mm

77.8 mm

2.15E-04

1.20E-03

-9.81E-04

-0.157 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W3-1 CRACK WIDTH - FLEXURE & TENSION (IS 3370 Part 2 - 2009, Annexure B)

Horizontal Limiting crack width, w

Max Sx Characteristic cube strength of Concrete, fck

Mx-Max Sx Yield Strength of Steel, fy


Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

Applied Tension at service condition, N 68.25

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 250

Reinf, Ast mm2 = 00-000+10-150 527 Clear Cover, CC mm = 30

Reinf, Asc mm2 = 00-000+10-150 527 Clear Cover, CC mm = 45

Distance between centroid of Ast and Asc, Zs = 250-30-0.5x10-45-0.5x10

Distance - Centroid of Ast to CG of Ast & Asc, Xs

= 527x165/(527+527)

Modified Moment M' = M - N * Xs

Modified moment, M' < 0, section in tension


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

Effecive Depth, d = 250-30-0.5x10

Cover to the centre of compression steel, d' = 45+0.5x10

Tension excess tensile face, T'

= (68.25x527/(527+527))+(1.03x1000/(215-50))

Tension less tensile face, T''

= (68.25x527/(527+527))-(1.03x1000/(215-50))

Stress in Tension reinforcement, fst = 40.367x1000/527

Total Concrete Area, Ac = 1000x250+(9.33-1)x(527+527)

Direct Tension in Concrete, fct = 68.25x1000/258779.8

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x150)^2+(30+0.5x10)^2)-0.5x10
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

Strain at the level considered, ε1 = fs / Es

Strain due to stiffening effect in concrete, ε2 = bD/EsAs

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm


MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

1.03 kN-m

68.25 kN

9.33

165.0 mm

82.5 mm

-4.6 kN-m
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

215 mm

50 mm

40.4 kN

27.9 kN

76.6 N/mm2

2.6E+05 mm2

0.26 N/mm2

150 mm

77.8 mm
MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

3.83E-04

1.19E-03

-8.03E-04

-0.187 mm
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DESIGN OF FOOTING FOR


WALL WS
NO.
TP/20/CDD/018

10-Jan-19

R
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

W3 DESIGN OF FOOTING OF WALL W3

Footing Grade of Concrete, fck = 30 N/mm2 Grade of Steel, fy = 500

Es = 2.00E+05 N/mm2

+Z side Gallery Face 30 mm NGL= 243.00

-Z side Earth Face 45 mm BOW = 241.700 BOF =

Fill HOF r Case Overturning moment


m kN/m3 kN-m/m

+Z side None 1.90 0.0 Case 1 6.98

-Z side Earth 1.30 20.0 Case 2 2.06

Weight of wall per RM (kN/m) = 11.90 Length LW (m) =

Distances of CG of wall from edges (m)

G1 = 0.125 G2 = 0.125

DIMENSIONING AND CALCULATIONS +Z side -Z side


Th1F1 = Thicness of footing Fill 1 near wall Gallery Face Earth Face
Th2F1 = Thicness of footing Fill 1 near edge

Th1F2 = Thicness of footing Fill 2 near wall

Th2F2 = Thicness of footing Fill 1 near edge

L1 = Length of footing Fill 1 side

L2 = Length of footing Fill 2 side

L1 Th1F1 Th2F1 L2 Th1F2 Th2F2


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

m mm mm m mm mm

0.80 300 300 0.80 300 300

Total length of base (m), LB = L1 + L2 + G1 + G2 = 0.8+0.8+0.125+0.125

Weight of footing on Fill 1 side ,WF1 (kN/m) = (0.5x(300+300)x0.8x25/1000)


CG of footing on Fill 1 side from P, GF1 =
0.8-(0.8x1000x(2x300+300)/((3x(300+300)))/1000)
Weight of footing on Fill 2 side ,WF2 (kN/m) = (0.5x(300+300)x0.8x25/1000)

CG of footing on Fill 2 side from S, GF2 =

0.8-(0.8x1000x(2x300+300)/((3x(300+300)))/1000)

Weight of Fill 1 on Footing, kN/m = 0


CG of Weight of Fill 1 from P = 0.5x0.8
Weight of Fill 2 on Footing, kN/m = 1.3x20x0.8
CG of Weight of Fill 2 from S = 0.5x0.8

Length of Central Portion of footing ,LCF = 0.125+0.125

Weight of Central Portion of footing ,WCF(kN/m) = 0.5x(300+300)x0.25x25/1000

Gross SBC = 110+(243-241.7+300/1000)x18

CASE 1 FILL 1 ACTING ; FILL 2 NOT ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Explanation of
along from S Formula for Distance
length from S
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 6.98


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Horizontal pressure Fill 2 - - -
Weight of Fill 1 on footing 0.00 1.45 0.00 1.85-0.4
Weight of Fill 2 on footing - - -
Self weight of footing on Fill 1 side 6.00 1.45 -8.70 1.85-0.4
Self weight of footing on Fill 2 side 6.00 0.400 -2.40 0.4

Self weight of central portion of footing 1.88 0.93 -1.73 0.5x0.25+0.8

Self weight of wall 11.90 0.93 -11.01 0.8+0.125

Total overturning moments (Adding +ve moments) kN-m/m =

Total resisting moments (Adding -ve moments) kN-m/m =

Check for overturning = Resisting/ overturning moments = 23.842/6.98

Total vertical load P (kN/m) = (-6+6+1.875+11.9)

Net moment (kN-m/m) = ABS((6.98-8.7-2.4-1.734-11.008))

Distance resultant from respective point, S (m) = 16.86/25.78

Eccentricity = 0.5x1.85-0.65

Base Pressure at P, kN/m2 = (25.78/1.85)x(1-(6x0.28/1.85))

Base Pressure at Q (interpolated) = 1.28+((26.59-1.28)/1.85)x0.8

Base Pressure at R (interpolated) = 1.28+((26.59-1.28)/1.85)x(0.8+0.25)

Base Pressure at S, kN/m2 = (25.78/1.85)x(1+(6x0.28/1.85))

Total base pressure P-Q, kN = 0.5x(1.28+12.22)x0.8

CG of base pressure P-Q from Q = (0.8x(2x1.28+12.22))/(3x(1.28+12.22))


Moment at Q (base), kN-m/m = 5.4x0.292-6x(0.8-0.4)

Total base pressure R-S, kN = 0.5x(15.65+26.59)x0.8


CG of base pressure R-S from R = (0.8x(2x26.59+15.65))/(3x(15.65+26.59))
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Moment at R (base), kN-m/m = 16.896x0.435-6x(0.8-0.4)

CASE 2 FILL 2 ACTING ; FILL 1 NOT ACTING


Clock-wise moments are +ve
Description Load /m Distance Moment Formula for Distance
along from P from P
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - -

Horizontal pressure Fill 2 -2.06

Weight of Fill 1 on footing - - -

Weight of Fill 2 on footing 20.80 1.5 30.16 1.85-0.4

Self weight of footing on Fill 1 side 6.00 0.4 2.40 0.4

Self weight of footing on Fill 2 side 6.00 1.450 8.70 1.85-0.4

Self weight of central portion of footing 1.88 0.93 1.73 0.5x0.25+0.8

Self weight of wall 11.90 0.93 11.01 0.8+0.125

Total overturning moments (Adding -ve moments) kN-m/m =


Total resisting moments (Adding +ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments = 54.002/2.06
Total vertical load P (kN/m) = (20.8+6+6+1.875+11.9)
Net moment (kN-m/m) = ABS((-2.06-30.16+2.4+8.7+1.734+11.008))
Distance resultant from respective point, P (m) = 51.94/46.58
Distance resultant from S (m) = 1.85-1.115
Eccentricity = 0.5x1.85-0.735
Base Pressure at P = (46.58/1.85)x(1-(6x0.19/1.85))
Base Pressure at Q (interpolated) = 9.66+((40.7-9.66)/1.85)x0.8
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Base Pressure at R (interpolated) = 9.66+((40.7-9.66)/1.85)x(0.8+0.25)

Base Pressure at S = (46.58/1.85)x(1+(6x0.19/1.85))

Total base pressure P-Q, kN = 0.5x(9.66+23.08)x0.8

CG of base pressure P-Q from Q = (0.8x(2x9.66+23.08))/(3x(9.66+23.08))

Moment at Q (base), kN-m/m = 13.1x0.35-6x(0.8-0.4)

Total base pressure R-S, kN = 0.5x(27.28+40.7)x0.8

CG of base pressure R-S from R = (0.8x(2x40.7+27.28))/(3x(27.28+40.7))

Moment at R (base), kN-m/m = 27.192x0.426-6x(0.8-0.4)-20.8x0.5x0.8

CASE 3 BOTH FILL 1 & FILL 2 ACTING

Clock-wise moments are +ve


Description Load /m Distance Moment Formula for Distance
along from S from S
length
V d V*d

kN/m m kN-m/m

Horizontal pressure Fill 1 - - 6.98


Horizontal pressure Fill 2 -2.06
Weight of Fill 1 on footing 0.00 1.45 0.00 1.85-0.4

Weight of Fill 2 on footing 20.80 0.40 -8.32 0.5x0.8

Self weight of footing on Fill 1 side 6.00 1.45 -8.70 1.85-0.4

Self weight of footing on Fill 2 side 6.00 0.400 -2.40 0.4

Self weight of central portion of footing 1.88 0.93 -1.73 0.5x0.25+0.8

Self weight of wall 11.90 0.93 -11.01 0.8+0.125


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Total overturning moments (Adding +ve moments) kN-m/m =
Total resisting moments (Adding -ve moments) kN-m/m =
Check for overturning = Resisting/ overturning moments =
Total vertical load P (kN/m) = (-20.8+6+6+1.875+11.9)
Net moment (kN-m/m) = ABS((6.98-2.06-8.32-8.7-2.4-1.734-11.008))

Distance resultant from respective point, S (m) = 27.242/46.58

Distance resultant from S (m) = 0.58

Eccentricity = 0.5x1.85-0.58

Base Pressure at P = (46.58/1.85)x(1-(6x0.35/1.85))

Base Pressure at Q = -3.4+30.897x0.8

Base Pressure at R = -3.4+30.897x(0.8+0.25)

Base Pressure at S = (46.58/1.85)x(1+(6x0.35/1.85))

Total base pressure P-Q = 0.5x(-3.4+21.32)x0.8


CG of base pressure P-Q from Q = (0.8x(2x-3.4+21.32))/(3x(-3.4+21.32))
Moment at Q (base) = 7.17x0.22-6x(0.8-0.4)

Total base pressure R-S = 0.5x(29.04+53.76)x0.8


CG of base pressure R-S from R = (0.8x(2x53.76+29.04))/(3x(29.04+53.76))
Moment at R (base) = 33.12x0.44-6x(0.8-0.4)-20.8x0.5x0.8

MOMENT ENVELOPE
Description Case 1 Case 2 Case 3
Moment at Q (base) = -0.82 2.19 -0.82
Moment at R (base) = 4.94 0.87 3.85
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
Envelope unfactored moments at Q Top 0.82
kN-m/m
Bottom 2.19
Envelope unfactored moments at R Top 0.87
kN-m/m
Bottom 4.94

CALCULATING REQUIRED REINFORCEMENT FOR LIMIT STATE OF STRENGTH


Reinforcement is calculated for factored moments ; Load Factor = 1.5
M u = M * 1.5 Mu = Factored moments


0.5 �fck �1000 �d � � 4.6 �Mu � 106 �
Ast = � 1- 1-
��� �
� fy ��� fck �1000 �d 2 �

Min reinforcement is calculated as per the provisions of IS 3370 (Part 2) - 2009
Percentage of min reinforcement % = 0.24

Location Moment Moment Provided d = D - c' Ast for Min Reinf Reinf
unfactor Mu Factor Th D Mu required
M

kN-m/m kN-m/m mm mm mm2 mm2 mm2

Q - Top 0.82 1.24 300 264 11 360 360


Q - Bot 2.19 3.28 300 264 29 360 360
R - Top 0.87 1.31 300 264 11 360 360
R - Bot 4.94 7.41 300 264 65 360 360

Reinf
Location Reinforcement Provided
required
Q - Top 360 00-000+12-180 628
Q - Bot 360 00-000+12-180 628
R - Top 360 00-000+12-180 628
R - Bot 360 00-000+12-180 628
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

DISTRIBUTION REINFORCEMENT
Fill 1 Side, Average th from 0 to 0.4 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 1 Side, Average th from 0.4 m to 0.8 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 2 Side, Average th from 0 to 0.4 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

Fill 2 Side, Average th from 0.4 m to 0.8 m (300+0.5x(300+300))/2

Required Reinforcment = 0.35x1000xMIN(0.5x300,250)/100

Provided Reinforcment = 00-000+12-180

CHECK FOR SLIDING


Shear Stress in Wall
Sliding Force (kN/m) =
Self-weight of Wall (kN/m) =
Self-weight of Footing (kN/m) =
Weight of Fill 1 on Footing (kN/m) =
Total Weight (kN/m) = 11.9+13.875

Coefficient of friction between concrete and earth =


Resisting Force (kN/m) =

Balance direct tensile force to be resisted by Nominal Slab (kN/m) =


M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
PROJECT 20 MLD SEWAGE TREATMENT PLANT BASED ON
SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A

Check for the crack width attached along with


CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

N/mm2

241.700

Overturning moment
kN-m/m

6.98

2.06

5.00

arth Face
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

+0.8+0.125+0.125 1.85

300)x0.8x25/1000) 6.00

(300+300)))/1000) 0.400
300)x0.8x25/1000) 6.00

(300+300)))/1000) 0.400

0 0.00
0.5x0.8 0.40
1.3x20x0.8 20.80
0.5x0.8 0.40

0.125+0.125 0.25 m

00)x0.25x25/1000 1.88

1.7+300/1000)x18 138.8

moments are +ve


Explanation of
Formula for Distance
rom S
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

1.85-0.4

1.85-0.4
0.4

0.5x0.25+0.8

0.8+0.125

6.98

23.84

23.842/6.98 3.42

-6+6+1.875+11.9) 25.78

2.4-1.734-11.008)) 16.86

16.86/25.78 0.650

0.5x1.85-0.65 0.28

x(1-(6x0.28/1.85)) 1.28

59-1.28)/1.85)x0.8 12.22

)/1.85)x(0.8+0.25) 15.65

x(1+(6x0.28/1.85)) 26.59

x(1.28+12.22)x0.8 5.40

)/(3x(1.28+12.22)) 0.29
x0.292-6x(0.8-0.4) -0.82

(15.65+26.59)x0.8 16.90
(3x(15.65+26.59)) 0.43
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
x0.435-6x(0.8-0.4) 4.94

moments are +ve


Formula for Distance
rom P

1.85-0.4

0.4

1.85-0.4
0.5x0.25+0.8
0.8+0.125

2.06
54.00
54.002/2.06 26.21
+6+6+1.875+11.9) 46.58
.7+1.734+11.008)) 51.94
51.94/46.58 1.12
1.85-1.115 0.73
0.5x1.85-0.735 0.19
x(1-(6x0.19/1.85)) 9.66
.7-9.66)/1.85)x0.8 23.08
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
)/1.85)x(0.8+0.25) 27.28

x(1+(6x0.19/1.85)) 40.70

x(9.66+23.08)x0.8 13.10

)/(3x(9.66+23.08)) 0.35

1x0.35-6x(0.8-0.4) 2.19

x(27.28+40.7)x0.8 27.19

)/(3x(27.28+40.7)) 0.43

-0.4)-20.8x0.5x0.8 0.87

moments are +ve


Formula for Distance
rom S

1.85-0.4
0.5x0.8
1.85-0.4
0.4
0.5x0.25+0.8
0.8+0.125
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
6.98
34.22
4.90
+6+6+1.875+11.9) 46.58
2.4-1.734-11.008)) 27.24

27.242/46.58 0.58

0.58 0.58

0.5x1.85-0.58 0.35

x(1-(6x0.35/1.85)) -3.40

-3.4+30.897x0.8 21.32

30.897x(0.8+0.25) 29.04

x(1+(6x0.35/1.85)) 53.76

5x(-3.4+21.32)x0.8 7.17
))/(3x(-3.4+21.32)) 0.22
7x0.22-6x(0.8-0.4) -0.82

(29.04+53.76)x0.8 33.12
(3x(29.04+53.76)) 0.44
-0.4)-20.8x0.5x0.8 3.85

Case 3
-0.82
3.85
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

RENGTH
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

+0.5x(300+300))/2 300
(0.5x300,250)/100 525
628

5.63
11.90
13.88
0.00
11.9+13.875 25.78

0.45
11.60

-5.97
CUMENT NO.
ARNAL/STP/20/CDD/018

10-Jan-19

A
M/S. TATA PROJECTS LIMITED

DOCUMENT NO.
20 MLD SEWAGE TREATMENT PLANT BASED ON
PROJECT: SBR TECHNOLOGY AT KARNAL TPL-KIPL-JV/KARNAL/STP/20/CDD/018

DATE 10-Jan-19
STRUCTURAL DESIGN CALCULATION OF FILTER
TITLE: HOUSE REV A
W3-F1 CRACK WIDTH - FLEXURE (IS 3370 Part 2 - 2009, Annexure B)

Q - Bot Limiting crack width, w

Characteristic cube strength of Concrete, fck

Yield Strength of Steel, fy

Modulus Elasticity of Concrete Ec = 5000 x SQRT( fck )

Modulus Elasticity of Steel, Es

Applied Moment at service condition, M

σcbc = 10 N/mm2 Modular Ratio, m, 280/(3*σcbc) =

Breadth, b (mm) = 1000 Depth, h (mm) = 300

Reinf, Ast mm2 = 00-000+12-180 628 Clear Cover, CC mm = 50

Reinf, Asc mm2 = 00-000+12-180 628 Clear Cover, CC mm = 30

Effecive Depth, d = 300-50-0.5x12

Cover to the centre of compression steel, d' = 30+0.5x12

Max spacing of bars, S =

acr = maximum spacing of tensile bar from outer edge of concrete (mm)

= SQRT((0.5x180)^2+(50+0.5x12)^2)-0.5x12

Depth of NA from Compression face = x

Solve equation = (bx2/2) + (1.5m-1) Asc (x - d') - m Ast (d-x) = 0 to get x. x=

(x - d ') bxf c x
A sc fsc = (1.5 m -1) A sc f c (d - ) + A sc fsc (d - d ') = M
x 2 3
f c (d - x)
Ast f st = (m -1) A st
x Solve these equations to get fc

Stress in extreme compression fibre, fc


Stress in Tension reinforcement, fst = 9.33x0.39x(244-46.3)/46.3

Distance from compression face to point where crack width is being calculated, a

Strain at the level considered, ε1 = (h - x)fs/Es(d - x)

Strain due to stiffening effect in concrete, ε2 = 1.5b(h - x)(a - x)/(3EsAs(d - x))

εm = Average surface strain = ε1 - ε2

Crack Width, w = 3 acr εm/(1+2(acr - Cmin)/(h - x))


MENT NO.
NAL/STP/20/CDD/018

10-Jan-19

0.1 mm

30 N/mm2

500 N/mm2

2.7E+04 N/mm2

2.0E+05 N/mm2

2.19 kN-m

9.33

244 mm

36 mm

180 mm

100.0 mm

46.3 mm

0.39 N/mm2
15.5 N/mm2

300 mm

9.97E-05

1.30E-03

-1.20E-03

-0.260 mm

You might also like