19 Epe CMWSSB STP 120MLD Esdss SDC 012

Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II at Kodungaiyur
Project with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including Operation and Maintenance for ten years
at Chennai.
Prepared Checked Approved Rev
19-EPE-CMWSSB-STP-120MLD-
Document Number
ESDSS-SDC-012 APS SVK JTP 0
Title Structural Design Calculation of Excess sludge sump,Dilution Water Sump and Supernatant Sump
TABE OF CONTENTS
I DESIGN BASIS
II DESIGN OF EXCESS SLUDGE SUMP, DILUTION SUMP AND SUPERNATANT SUMP
1.0 Load Calculation
2.0 Calculation of Hydrodynamic pressure
3.0 Uplift check
4.0 Subgrade Modulus Calculation
5.0 SBC Check
6.0 Design of outer wall
7.0 Design of inner wall
8.0 Design of Raft
9.0 Design of Cantilever Slab
10.0 Design of Monorail Column and Beam
11.0 Design of Staircase Beam
12.0 Design of Monorail
13.0 Design of staircase
Page 1 of 124
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage
Treatment Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with
Project
Power Generation from Bio-Gas including Operation and Maintenance for ten years at
Chennai.
19-EPE-CMWSSB-STP- Prepared Checked Approved Rev
Document
120MLD-ESDSS-SDC-012 APS SVK JTP 0
Number
Structural Design Calculation of Excess sludge sump, Dilution Water Sump and
Title
Supernatant Sump
CHAPTER I
DESIGN BASIS
Page 2 of 124
Project
Chennai.
Document
Number
Title
Supernatant Sump
1.1) Design Basis:
This document covers the design of Structural Design Calculation of Excess sludge
sump, Dilution Water Sump and Supernatant Sump
It consists of the following structures:
a) Sump-Walls
b) Raft
c) Staircase
d) Monorail
The water retaining structure have been designed as limited cracked section for
0.2mmcrack width and non-water retaining components are designed in limit state
method.
The Following primary loads are considered in the design of the structure
a) Dead Loads.
b) Hydrostatic pressure (Liquid in Tanks) which is considered as dead loads.
c) Surcharge load
d) Outside side soil and water pressure
Ground Water table:
The ground water table is considered at MFL RL(+)3.200 LVLfor the design of
CCT.
1.2) Material Specifications:
a) Grade of concrete - M35
b) Grade of steel - Fe500
1.3) References:
1) IS: 3370 (Part I – IV) – Code of practice for concrete structures for the storage of
liquids.
2) IS: 456 - 2000 – Code of practice for Plain and Reinforced concrete
Page 3 of 124
Project
Chennai.
Document
Number
Title
Supernatant Sump
3) Moody’s chart
1.4) Material Properties:
Material Property Value Units Remarks

Characteristic
35 N/Sq mm IS 456 - 2000
strength
Concrete, M35
Modulus of Elasticity 29580.39 N/Sq mm IS 456 - 2000
High Yield Characteristic

500 N/Sq mm
Strength strength
Reinforcement
bars Modulus of Elasticity 200000 N/Sq mm
1.5) Soil Properties:
Net safe bearing capacity is considered as 200kN/sqm at a foundation depth of 3m

meter below from Natural Ground Level.
1.6) Design Constants:
1) Liquid density ( w) = 10.1kN/m3
2) Soil density (gs) = 17kN/m3
3) Clear Cover to steel
The minimum clear cover to reinforcement in all R.C.C structures shall be as per
IS456: 2000(Clause 26.4, Page no. 46) &IS 3370 (part 1 to 3).
Sl.N Member Details Cover(mm)

o
1 Platform Slab All faces 40
2 Beam Above ground 30
Page 4 of 124
Project
Chennai.
Document
Number
Title
Supernatant Sump
3 Column and pedestal All faces 40
4 Base slab Top & bottom 50
Face in contact with 50

earth
5 Wall Face in contact with 40
water
1.7) Design Philosophy:
a) Liquid depth is considered for the full height of the wall irrespective of water
height + free board. However, if there is any wall cut without gate, the water height is
considered as till cut out level + 300mm free board.
b) The Sump is modeled and analyzed with STAAD. The analysis value is arrived from
the STAAD and document is presented with the Crack width checks.
1.8) LOAD COMBINATIONS
1.8.1) LOAD COMBINATIONS

The loading combinations are considered in the design of structures in accordance with the
stipulations in the relevant design codes. The load combinations are mentioned below.
a. TANK FULL (DL + LL + WATER INSIDE)
b. TANK EMPTY (DL + LL + SURCHARGE + OUTSIDE WATER TABLE)
c. OPERATING CONDITION(DL + LL + SURCHARGE + WATER INSIDE + OUTSIDE
WATER TABLE)
d. (1.0) DL+(1.0) (LL)+1(1.0) (Uplift Force)
Page 5 of 124
Project
Chennai.
Document
Number
Title
Supernatant Sump
CHAPTER II
DESIGN OF EXCESS SLUDGE SUMP,

DILUTION WATER SUMP AND SUPERNATANT
SUMP
Page 6 of 124
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.
Document Number
1.0 LOAD CALCULATION
1) Dead Loads
a) Self weight = Assigned using STAAD command
2) Water & Soil Pressure
Data
Unit Weight of Soil = 17.0 kN/m3
Unit Weight of Water = 10.00 kN/m3
Unit Weight of Sewage = 10.10 kN/m3
Earth Pressure at rest condition (Ko) = 0.33 K o =(1-sin30 ᵒ)/(1+sin30 ᵒ)
Angle of Repose = 30
a) Liquid Pressure inside the tank
Bottom of Sewage level / Top of Raft = 1.80 IL
Top of Sewage level = 6.10 TWL
Height of sewage = 4.30 m

( 6.1 - 1.8 )
i) Sewage Pressure on walls ( As Triangular Load)

a) At bottom of sewage level/ Top of raft = 43.43 kN/m2
( 4.3 x 10.1 )
b) At top of sewage level = 0 kN/m2

( 4.3 x 0 )
Page 7 of 124
Document Number
ii) Sewage pressure on base raft ( As UDL Load) = 43.43 kN/m2

( 4.3 x 10.1 )
OUTSIDE WATER TABLE CONDITION IN TANK
The Ground water table is considered at FGL (LVL +3.200)
In Sump:
Level of Water table = 3.20 RL
Thickness of base raft = 0.30 m
Top level of base raft = 1.80 IL
Height of soil below water table = 1.40 m

( 3.2 - 1.8 )
Level of F.G.L = 4.000 EL
Height of soil above water table = 0.80 m

( 4 - 3.2 )
Calculation for Sump:
a)Below Water Table
i) Outisde Soil & Water Pressure on outside walls ( As Triangular Load)

a) At top level of raft = 17.23 kN/m2
( ( 17 - 10 ) x 1.4 x 0.33 ) + ( 1.4 x 10 )
b) At top of water table = 0 kN/m2
ii)Soil Pressure on outside walls ( As UDL Load)

a) At top level of raft = 4.49 kN/m2
( 17 x 0.8 x 0.33 )
b) At top of water table = 4.49 kN/m2
Page 8 of 124
Document Number
b)Above Water Table
iii) Soil Pressure on outer walls ( As Triangular Load)
a) At top of water table = 4.49 kN/m2

( 17 x 0.8 x 0.33 )
c) No soil is on outside only water table is considered = 14 kN/m2

(load case 5) ( 1.4 x 10)
d)Uplift Pressure
iv) Uplift Pressure on Base raft = 17 kN/m2

( 3.2 - 1.8 + 0.3 ) x 10
Page 9 of 124

Document Number
ESDSS-SDC-012
APS SVK JTP 0
2. Hydro dynamic pressure Calculation :

Height of the tank hw = 4.3 m
Water Level Inside = 3.8 m
Length of the tank L = 19.25 m
Breadth of the tank B = 9m
Grade of concrete M = 35 N/mm2
Grade of steel Fe = 500 N/mm2
Density of concrete = 25 kN/m3
Wall thickness t = 0.25 m
Density of liquid ρ = 9.8 kN/m3
Base Slab area = 173.25 m2
Base Slab thickness tb = 0.3 m
ANALYSIS ALONG X-DIRECTION
1.WEIGHT CALCULATION
a) Weight of tank wall = 1518.44 kN

Mass of tank mw = 154784.91 Kg
b)Weight of Base Slab = 1299.38 kN

Mass of base raft mb = 132454.64 Kg
d)Weight of water = 6451.83 kN

Mass of water = 657678.9 Kg
2.PARAMETER OF SPRING MASS MODEL
Height of water level = 3.8 m

Length of the tank L = 19.25 m
For, h/L (3.35/11) = 0.2
Page 10 of 124

Document Number
ESDSS-SDC-012
APS SVK JTP 0
mi/m = 0.23
Hence mi = 151266.15 kg
mc/m = 0.74
Hence mc = 486682.39 kg
hi/h = 0.7
Hence hi/h = 0.38 m
hi = 1.444 m
hc/h = 0.52
hc = 1.98
hi*/h = 2.07
hi* = 7.87
hc*/h = 2.95
hc* = 11.21
Page 11 of 124

Document Number
ESDSS-SDC-012
APS SVK JTP 0
3.TIME PERIOD
Time Period of impulsive mode,
Mass of one tank wall is obtained by considering itys inner dimension only,
= 34518.349 kg
= 1.67 m
2
= 27.92 kN/m
As per section 4.3.1.2 , a strip of unit width of wall is considered as cantilever and subjected
to a concentrated force
P = q*h*1
= 120.056 kN
Length of the cantilever is h' = 1.67 m
Hence d =
2
= 2.50E+07 kN/m
Iw= Moment of Inertia of cantilever 0
Page 12 of 124

Document Number
ESDSS-SDC-012
APS SVK JTP 0
4
= 1.30E-03 m
Hence d =
= 0.01 m
Time Period of Impulsive mode, = 0.201 sec
Time Period of Convective mode, =
Cc = 4.5 (Section 4.3.2.2 (b) )

= 6.3 sec
4.SEISMIC COEFFICIENT
a.) Design horizontal seismic co-efficient for impulsive mode
Zone Factor Z = 0.16
Response Reduction Factor R = 2.5
Importance Factor I = 1.25
Time Period T = 0.200 sec
For impulsive mode damping 5% = 0.05 cl:4.4 IS 1893 part 2
Average Response Acceleration Sa/g = 4 (1+(15*0.2)

Ah = 0.16
(0.16*1.25*4)/(2*2.5)
b.) Design horizontal seismic co-efficient for Convectinve mode
Zone Factor Z = 0.16
Response Reduction Factor R = 2.5
Importance Factor I = 1.25
Time Period T = 6.30 sec
For convective mode damping 0.50% = 0.005 cl:4.4 IS 1893 part 2
Average Response Acceleration Sa/g = 0.38 (1.36/6.3*1.75)

Ah = 0.02
(0.16*1.25*0.38)/(2*2.5)
Page 13 of 124

Document Number
ESDSS-SDC-012
APS SVK JTP 0
Multiplying factor of 1.75 is used to obtain sa/g values for 0.5% damping from that
for 5% damping
5.BASE SHEAR
Base shear at the bottom of wall in impulsive mode,
(Ah)i = 0.16 (refer impulsive )

Vi = 480.38 kN
Base shear at the bottom of wall in convective mode,
(Ah)c = 0.02 (refer convective )

Vc = 936.73 kN
Total base shear,

V = 1052.72 kN
6.MOMENT AT BOTTOM OF WALL
Bending moment at the bottom of wall in impulsive mode,

ht = 0
Mi = 1387.53 kN.m
Bending moment at the bottom of wall in Convective mode,
Mc = 189.06 kN.m
Page 14 of 124

Document Number
ESDSS-SDC-012
APS SVK JTP 0
Total bending moment at the base of the wall = 1400.35 kN.m
7.OVERTURNING MOMENT
Overturning moment at the bottom ofbase slab in impulsive mode,
Mi* = 3088.54 kN.m
Overturning moment at the bottom ofbase slab in convective mode,
Mc* = 1099.06 kN.m
Total Overturning Moment at the bottom of base slab =

3278.26 kN.m
8.HYDRODYNAMIC PRESSURE
Distance of a point on tank wall from the bottom y = 0m
Mass density of liquid ρ = 1000 kg/m3
Circumferential angle φ = 0
(i).Impulsive Hydrodynamic Pressure

Impulsive hydrodynamic pressure on wall is,
Where Qiw,
= 0.87
Where Piw, = 5.87 kN/m2
Impulsive hydrodynamic pressure on the bottom of the slab (y=0)
Page 15 of 124

Document Number
ESDSS-SDC-012
APS SVK JTP 0
Where Qib,
= 0.02
Impulsive Pressure on the top of base slab (y=0)
Where Pib, = 0.13 kN/m2
(ii).Convective Hydrodynamic Pressure
Convective hydrodynamic pressure on the wall is
At base wall, y =0 ;
Where Qcw,
= 0.331
Where Pcw , = 1250.14 kN/m2
At base wall, y =h ; Where Qcw, = 0.42
Where Pcw , = 1.59 kN/m2
Convective hydrodynamic pressure on the base slab is (Y=0)
Where Qcb,
Page 16 of 124

Document Number
ESDSS-SDC-012
APS SVK JTP 0
= 0.29
Where Pcb, = 1.1 kN/m2
9.PRESSURE DUE TO WALL INERTIA

Pressure on tank wall due to its inertia is give by
Pww = 0.39 kN/m2
The pressure is uniformly distributed along the wall height.
Pressure due to vertical excitation

Hydrodynamic pressure on tank wall due to vertical ground acceleration
Av = 0.11
Pv = 4.64 kN/m2
10.MAXIMUM HYDRODYNAMIC PRESSURE
At the base of the wall P = 8 kN/m2
Page 17 of 124

Document Number
ESDSS-SDC-012
APS SVK JTP 0
11.MAXIMUM HYDROSTATIC PRESSURE
Hydrostatic pressure = 38.38 kN/m2
From the above calculation, maximum hydrodynamic pressure is about 20.84% of the hydrostatic
pressure. Hence hydrostatic pressure is considered for the design of Sump
Page 18 of 124
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone
Project - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

Document Number
120MLD-ESDSS-SDC-012
APS SVK JTP 0
UPLIFT CHECK
FGL = 4m
Ground Water table (i.e, at HFL) = 3.2 m
Top of raft = 1.8 m
Thickness of raft = 0.3 m
Bottom of raft (Bottom of PCC) = 1.5 m
Total depth of water = 1.7 m (3.2 - 1.8)
Total depth of soil above raft = 1.4 m (4-2.6)
3
Unit weight of water = 10 kN/m
Unit weight of soil = 17 kN/m3
3
Unit weight of reinforced concrete = 25 kN/m
3
Unit weight of plain concrete/Screed = 24 kN/m
Size of Tank
Length of Long wall (Inner)L1 = 16.75 m (11+5.5+0.25)
Width of short wall (Inner)B1 = 9m
Length of Long wall (Inner)L2 = 5m
Width of short wall (Inner)B2 = 2.5 m
Outer Projection of base slab = 1.2 m
Thickness of wall (Outer) = 0.25 m
Thickness of wall (Inner) = 0.25 m
No. of Inner baffle walls = 1 Nos
Length of baffle walls = 9m
Height of wall = 3.5 m
Uplift Force
Page 19 of 124

Document Number
120MLD-ESDSS-SDC-012
APS SVK JTP 0
= 2
Area of base raft 255.56 m
((16.75+0.25+0.25+1.2+1.2)x(9+0.25+0.25+1.2+1.2)
Uplift force in outer wall = 4344.52 kN
((255.56x1.7x10)
Total Uplift force = 4344.52 kN
Downward force
Weight of outer wall = 1367.19 kN
(2x((16.75+0.25+0.25)x0.25x3.5x25)) +( 2x(9x0.25x3.5x25))
Weight of Inner wall = 196.88 kN
(1x9x0.25x3.5x25)
Weight of raft = 1916.7 kN
= (255.56x0.3x25)
Weight of soil projection = 1822.128

(((16.75+0.25+0.25+1.2+1.2+2.5+0.25)*2*1.2*1.4*17)+((9+0.25+0.25)*1.2*1.4*17))
Total Downward force = 5302.9 kN
(1367.19+196.88+1916.7)
Factor of Safety
The minimum factor of safety against uplift force is 1.2.
Factor of safety against uplift force = 1.22
(5302.9 / 4344.52)
1.22 > 1.2

The Structure is stable against uplift
Page 20 of 124
Document Number
4.0 SUBGRADE MODULUS CALCULATION:
FGL/NGL = 4.000 m
Top of raft = 1.8 m
Thickness of raft = 0.3
Net SBC = 200 kN/m2
Height of Surrounding Soil = 2.500 m

(4-1.8+0.3)
Unit weight of soil = 17.00 kN/m3
Gross SBC = 242.5 kN/m2

( 200 + ( 17 x 2.5 ) )
Allowable settlement for Base Raft = 50 mm
Subgrade Modulus = 4850 kN/m2/m

( 242.5 / 50) x 1000
Page 21 of 124
Document 19-EPE-CMWSSB-STP-120MLD-ESDSS-SDC-
Number 012 APS SVK JTP 0
5.0 SBC CHECK
Base Pressure Results from the STAAD Output
Base Pressure = 43.168 kN/m2
Net SBC = 200 kN/m2
Height of Surrounding Soil = 2.2 m (4-1.3+0.45)

3
Unit weight of soil = 17.00 kN/m
Gross SBC = 237.4 kN/m2

( 200 + ( 17 x 2.2 ) )
43.168 kN/m2 < 237.40 kN/m2

Base Pressure is less than Gross SBC.Hence Safe
Page 22 of 124
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
Document Number
6.0 DESIGN OF OUTER WALL-(WALL-1 & WALL-2)
Structural Data:
Unit weight of soil = 3

17 kN/m (As per soil report)
Unit weight of liquid = 10.1 kN/m
3
Unit Weight of Concrete = 25 kN/m

3
Compressive Strength of concrete = M35 N/mm

2
Yield strength of steel = 500 N/mm

2
Modulus of elasticity of steel = 200000 N/mm

2
Depth of the section = 0.3 m

Breadth of the section = 1m
Cover (Water face) = 40 mm
Cover (Soil face) = 50 mm
1) Design of Vertical wall (Water face):
Case 1 Vertical Reinforcement (Water Face)(From 1.800m to 3.200m ):

STAAD Results:
Service Moment @ bottom of wall = 82.77 kN-m

(Group ID G4, Plate ID 4121, Load case 101)
Shear stress @ bottom of wall = 0.572 N/mm
2

Load factor = 1.5
Page 23 of 124
Document Number
Factored Moment = 124.16 kN-m

Factored Shear stress = 0.858 N/mm
2
Reinforcement = Dia 1 + Dia 2

Rebar diameter = 12 mm 16
Spacing = 180 mm 180
Cover = 40.00 mm
Depth of the section = 300.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 254 mm
Ast Required =
= 2
Ast Required for Moment 1205.53 mm
Minimum Reinforcement = 0.35 %

Depth of surface zone = 150 mm
(IF(300>500,250,300/2))
Minimum Reinforcement = 525.000 mm
2
= 2
Ast Provided 1745.333 mm
(1000/180*0.7854*12*12) +(1000/180*0.7854*16*16)
Hence Provided Ast is ok
Check for Crack width
2
Characteristic cube strength of concrete, fck = M35 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.39892 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52
Breadth of Section, 'b' = 1000 mm

Depth of section, 'h' = 300 mm
2
Area of tension reinforcement, 'Ast' = 1745.330 mm
Bar diameter, 'db' = 14 mm
Maximum bar spacing, 'S' = 90 mm

Cover to tension reinforcement = 40.00 mm
Applied Moment at service condition, 'M' = 82.77 kN-m
Page 24 of 124
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Effective depth, 'd' = 254 mm

Percentage of Reinforcement( Pt =Ast/bd) = 0.69 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 88.40 mm
Effective Cover, 'dc' = 47 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 58.07 mm
Lever arm 'Z' = 224.53 mm

(254-(88.403/3))
2
Steel Stress, 'fs' = 211.21 N/mm
(((82.77*10^6)/224.53)/1745.33)
2
Concrete stress 'fc' = 8.34 N/mm
(2*82.77*10^6)/(1000*88.403*224.53)
Distance 'a' = 300 mm
Strain Es in steel for the stress of = 0.00105605 mm
(211.21/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0013494 mm
(((300-88.403)/(254-88.403))*0.00105605)
Strain due to stiffening effect of concrete ε2
For a limiting design surface crack width of 0.2mm
a' distance = 300 mm

Strain due to stiffening effect of concrete ε2 = 0.0002582 mm
Average strain at the level Considered εm = 0.0010912 mm
Crack Width
Crack width, 'w' = 0.162 mm

Hence safe against crack width
(0.162 < 0.2)
Page 25 of 124
Document Number
Case 2 Vertical Reinforcement (Water Face)(From 3.200m to 4m Lvl) :
STAAD Results:

(Group ID G6 , Plate ID 2431, Load case 101)
2

Load factor = 1.5
Factored Shear stress = 0.225 kN

Cover = 40.00 mm
Ast Required =
= 2

(IF(230>500,250,230/2))
Page 26 of 124
Document Number

2
= 2
(1000/180*0.7854*12*12) +(1000/180*0.7854*0*0)
2

2


2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 95.07 mm

(184-(48.058/3))
2
(((15.289*10^6)/167.98)/628.32)
2
(2*15.289*10^6)/(1000*48.058*167.98)
Page 27 of 124
Document Number

(144.86/200000)
(((230-48.058)/(184-48.058))*0.0007243)

Crack Width

(0.057 < 0.2)
Case 3 Vertical Reinforcement (Water Face)(From 400m to 6.1m Lvl) :
STAAD Results:
Page 28 of 124
Document Number

2

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(200>500,250,200/2))
2
= 2
(1000/180*0.7854*10*10) +(1000/180*0.7854*0*0)
2

2

Page 29 of 124
Document Number

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 95.62 mm

(155-(37.27/3))
2
(((14.642*10^6)/142.58)/436.33)
2
(2*14.642*10^6)/(1000*37.27*142.58)
(235.36/200000)
(((200-37.27)/(155-37.27))*0.0011768)

Crack Width

Page 30 of 124
Document Number
(0.131 < 0.2)
Horizontal Reinforcement (Water Face)(From 1.8m to 3.2m Lvl) :
STAAD Results:

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(240>500,250,240/2))
Page 31 of 124
Document Number

2
= 2
(1000/125*0.7854*12*12) +(1000/200*0.7854*0*0)
2

2


2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 71.60 mm

(188-(56.681/3))
2
(((35.302*10^6)/169.11)/904.78)
2
(2*35.302*10^6)/(1000*56.681*169.11)
Page 32 of 124
Document Number

(230.73/200000)
(((240-56.681)/(188-56.681))*0.00115365)

Crack Width

(0.182 < 0.2)
Horizontal Reinforcement (Water Face)(From 3.2m to 4m Lvl) :
STAAD Results:
Page 33 of 124
Document Number

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(220>500,250,220/2))
2
= 2
(1000/100*0.7854*12*12) +(1000/200*0.7854*0*0)
2

2

Page 34 of 124
Document Number

2
acr (SQRT((s/2)2+dc2)-(db/2) = 61.94 mm

(168-(0/3))
2
(((39.976*10^6)/168)/1130.98)
Concrete stress 'fc' = #DIV/0! N/mm2
(2*39.976*10^6)/(1000*0*168)
(210.39/200000)
(((220-0)/(168-0))*0.00105195)

Crack Width

(0.148 < 0.2)
Page 35 of 124
Document Number
Horizontal Reinforcement (Water Face)(From 4m to 6.1m Lvl) :
STAAD Results:

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(200>500,250,200/2))
2
= 2
Page 36 of 124
Document Number
(1000/100*0.7854*16*16) +(1000/200*0.7854*0*0)
2

2


2
acr (SQRT((s/2)2+dc2)-(db/2) = 61.31 mm

(146-(0/3))
2
(((53.436*10^6)/146)/2010.62)
(2*53.436*10^6)/(1000*0*146)
Page 37 of 124
Document Number
(182.03/200000)
(((200-0)/(146-0))*0.00091015)

Crack Width

(0.155 < 0.2)
Case 2 Vertical Reinforcement (Soil Face)(From 1.800m to 3.2m Lvl) :

Load factor = 1.5
Page 38 of 124
Document Number

Cover = 50.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/180*0.7854*12*12) +(1000/180*0.7854*16*16)
2

2

Applied Moment at service condition, 'M' = 0 kN-m
Page 39 of 124
Document Number

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 99.53 mm

(244-(86.276/3))
2
Steel Stress, 'fs' = 0 N/mm
(((0*10^6)/215.24)/1745.33)
2
Concrete stress 'fc' = 0 N/mm
(2*0*10^6)/(1000*86.276*215.24)
(0/200000)
(((300-86.276)/(244-86.276))*0)

Average strain at the level Considered εm = -0.0002766 mm
Crack Width
Crack width, 'w' = -0.056 mm

(-0.056<0.2)
Page 40 of 124
Document Number
Case 2 Vertical Reinforcement (Soil Face)(From 3.200m to 4m Lvl) :
STAAD Results:

Load factor = 1.5
Cover = 50.00 mm
Ast Required =
= 2

(IF(230>500,250,230/2))
2
= 2
(1000/180*0.7854*12*12) +(1000/180*0.7854*0*0)
Page 41 of 124
Document Number
2

2


Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 46.54 mm

2 2
acr (SQRT((s/2) +dc )-(db/2) = 100.00 mm

(174-(46.536/3))
2
(((2.759*10^6)/158.49)/628.32)
2
(2*2.759*10^6)/(1000*46.536*158.49)
(27.71/200000)
(((230-46.536)/(174-46.536))*0.00013855)
Page 42 of 124
Document Number

Crack Width

(-0.097<0.2)
STAAD Results:

Load factor = 1.5
Cover = 50.00 mm
Page 43 of 124
Document Number
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/180*0.7854*10*10) +(1000/180*0.7854*0*0)
2

2


2
acr (SQRT((s/2)2+dc2)-(db/2) = 100.48 mm
Page 44 of 124
Document Number
(245-(48.188/3))
2
(((3.867*10^6)/228.94)/436.33)
2
(2*3.867*10^6)/(1000*48.188*228.94)
(38.71/200000)
(((300-48.188)/(245-48.188))*0.00019355)

Crack Width

(-0.212<0.2)
Horizontal Reinforcement (Soil Face)(From 1.8m to 3.2m Lvl) :
STAAD Results:
Page 45 of 124
Document Number

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/125*0.7854*12*12) +(1000/200*0.7854*0*0)
2

2

Page 46 of 124
Document Number

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 71.60 mm

(254-(67.541/3))
2
(((8.107*10^6)/231.49)/904.78)
2
(2*8.107*10^6)/(1000*67.541*231.49)
(38.71/200000)
(((300-67.541)/(254-67.541))*0.00019355)

Crack Width

(-0.049 < 0.2)
Page 47 of 124
Document Number
Horizontal Reinforcement (Soil Face)(From 3.2m to 4m Lvl) :

STAAD Results:

(Group ID G6,, Plate ID 5618, Load case 102)
Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(210>500,250,210/2))
2
= 2
(1000/100*0.7854*12*12) +(1000/200*0.7854*0*0)
2
Page 48 of 124
Document Number


2


2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 61.94 mm

(164-(0/3))
2
(((7.235*10^6)/164)/1130.98)
(2*7.235*10^6)/(1000*0*164)
(39.01/200000)
(((210-0)/(164-0))*0.00019505)

Page 49 of 124
Document Number
Crack Width

(-0.023 < 0.2)

Horizontal Reinforcement (Soil Face)(From 4m to 6.1m Lvl) :
STAAD Results:

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(200>500,250,200/2))
2
= 2
Page 50 of 124
Document Number
(1000/100*0.7854*16*16) +(1000/200*0.7854*0*0)
2

2



2 2
acr (SQRT((s/2) +dc )-(db/2) = 61.31 mm

(152-(0/3))
2
(((2.732*10^6)/152)/2010.62)
Page 51 of 124
Document Number
(2*2.732*10^6)/(1000*0*152)
(8.94/200000)
(((200-0)/(152-0))*0.0000447)

Crack Width

(-0.024 < 0.2)
Check for shear for 300 thk wall
Unfactored Shear stress = 0.572 N/mm

2

2
Percentage of Reinforcement = 0.69 %

(100*1745.33333333333/1000/254)
Design shear strength = 0.6 N/mm
2
Enhanced shear strength = 1.2 N/mm

2
(as per Clause 40.5 IS 456-2000)

Hence safe against shear
(1.2 > 0.858)
Page 52 of 124
Document Number
6.0 DESIGN OF OUTER WALL-(WALL-3)
Structural Data:

3

3

2

2

2


STAAD Results:

2

Load factor = 1.5
Page 53 of 124
Document Number

2

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/200*0.7854*12*12) +(1000/200*0.7854*12*12)
2

2

Page 54 of 124
Document Number

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 61.94 mm

(254-(74.161/3))
2
(((50.053*10^6)/229.28)/1130.98)
2
(2*50.053*10^6)/(1000*74.161*229.28)
(193.02/200000)
(((300-74.161)/(254-74.161))*0.0009651)

Crack Width

(0.124 < 0.2)
Page 55 of 124
Document Number
STAAD Results:

2

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
Page 56 of 124
Document Number

2
= 2
(1000/200*0.7854*12*12) +(1000/180*0.7854*0*0)
2

2


2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 104.07 mm

(254-(55.143/3))
2
(((15.29*10^6)/235.62)/565.49)
2
(2*15.29*10^6)/(1000*55.143*235.62)
Page 57 of 124
Document Number

(114.76/200000)
(((300-55.143)/(254-55.143))*0.0005738)

Crack Width

(-0.037 < 0.2)
STAAD Results:
Page 58 of 124
Document Number

2
(Group ID G9 _WALL3 Top , Plate ID 2484, Load case 101)

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/200*0.7854*12*12) +(1000/180*0.7854*0*0)
2

2

Page 59 of 124
Document Number

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 104.07 mm

(254-(55.143/3))
2
(((14.643*10^6)/235.62)/565.49)
2
(2*14.643*10^6)/(1000*55.143*235.62)
(109.9/200000)
(((300-55.143)/(254-55.143))*0.0005495)

Crack Width

Page 60 of 124
Document Number
(-0.043 < 0.2)
STAAD Results:

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
Page 61 of 124
Document Number

2
= 2
(1000/200*0.7854*12*12) +(1000/200*0.7854*0*0)
2

2


2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 104.07 mm

(248-(54.408/3))
2
(((24.306*10^6)/229.86)/565.49)
2
(2*24.306*10^6)/(1000*54.408*229.86)
Page 62 of 124
Document Number

(186.99/200000)
(((300-54.408)/(248-54.408))*0.00093495)

Crack Width

(0.055 < 0.2)
STAAD Results:
Page 63 of 124
Document Number

(Group ID 7, Plate ID 2413, Load case 101)
Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/175*0.7854*12*12) +(1000/200*0.7854*0*0)
2

2

Page 64 of 124
Document Number

2
acr (SQRT((s/2)2+dc2)-(db/2) = 92.85 mm

(248-(0/3))
2
(((27.477*10^6)/248)/646.27)
(2*27.477*10^6)/(1000*0*248)
(171.44/200000)
(((300-0)/(248-0))*0.0008572)

Crack Width

(0.021 < 0.2)
Page 65 of 124
Document Number
STAAD Results:

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
Page 66 of 124
Document Number
(1000/150*0.7854*12*12) +(1000/200*0.7854*0*0)
2

2


2
acr (SQRT((s/2)2+dc2)-(db/2) = 81.98 mm

(248-(0/3))
2
(((40.423*10^6)/248)/753.98)
(2*40.423*10^6)/(1000*0*248)
Page 67 of 124
Document Number
(216.18/200000)
(((300-0)/(248-0))*0.0010809)

Crack Width

(0.097 < 0.2)
Page 68 of 124
Document Number
6.0 DESIGN OF OUTER WALL-(WALL-4 )
Structural Data:

3

3

2

2

2


STAAD Results:

(Group ID G12 _, Plate ID 11635, Load case 101)
2

Load factor = 1.5
Page 69 of 124
Document Number

2

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/200*0.7854*12*12) +(1000/200*0.7854*12*12)
2

2

Page 70 of 124
Document Number

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 61.94 mm

(254-(74.161/3))
2
(((38.849*10^6)/229.28)/1130.98)
2
(2*38.849*10^6)/(1000*74.161*229.28)
(149.82/200000)
(((300-74.161)/(254-74.161))*0.0007491)

Crack Width

(0.081 < 0.2)
Page 71 of 124
Document Number
STAAD Results:

2

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
Page 72 of 124
Document Number

2
= 2
(1000/200*0.7854*12*12) +(1000/180*0.7854*0*0)
2

2


2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 104.07 mm

(254-(55.143/3))
2
Steel Stress, 'fs' = 64 N/mm
(((8.527*10^6)/235.62)/565.49)
2
(2*8.527*10^6)/(1000*55.143*235.62)
Page 73 of 124
Document Number

(64/200000)
(((300-55.143)/(254-55.143))*0.00032)

Crack Width

(-0.101 < 0.2)
STAAD Results:
Page 74 of 124
Document Number

2

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/200*0.7854*12*12) +(1000/180*0.7854*0*0)
2

2

Page 75 of 124
Document Number

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 104.07 mm

(254-(55.143/3))
2
(((12.585*10^6)/235.62)/565.49)
2
(2*12.585*10^6)/(1000*55.143*235.62)
(94.45/200000)
(((300-55.143)/(254-55.143))*0.00047225)

Crack Width

Page 76 of 124
Document Number
(-0.063 < 0.2)
STAAD Results:

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
Page 77 of 124
Document Number

2
= 2
(1000/200*0.7854*12*12) +(1000/200*0.7854*0*0)
2

2


2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 104.07 mm

(248-(54.408/3))
2
(((15.213*10^6)/229.86)/565.49)
2
(2*15.213*10^6)/(1000*54.408*229.86)
Page 78 of 124
Document Number

(117.04/200000)
(((300-54.408)/(248-54.408))*0.0005852)

Crack Width

(-0.036 < 0.2)
STAAD Results:
Page 79 of 124
Document Number

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/175*0.7854*12*12) +(1000/200*0.7854*0*0)
2

2

Page 80 of 124
Document Number

2
acr (SQRT((s/2)2+dc2)-(db/2) = 92.85 mm

(248-(0/3))
2
(((19.195*10^6)/248)/646.27)
(2*19.195*10^6)/(1000*0*248)
(119.76/200000)
(((300-0)/(248-0))*0.0005988)

Crack Width

(-0.044 < 0.2)
Page 81 of 124
Document Number
STAAD Results:

(Group ID G10 Plate ID 11827, Load case 101)
Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
Page 82 of 124
Document Number
(1000/150*0.7854*12*12) +(1000/200*0.7854*0*0)
2

2


2
acr (SQRT((s/2)2+dc2)-(db/2) = 81.98 mm

(248-(0/3))
2
(((19.892*10^6)/248)/753.98)
(2*19.892*10^6)/(1000*0*248)
Page 83 of 124
Document Number
(106.38/200000)
(((300-0)/(248-0))*0.0005319)

Crack Width

(-0.031 < 0.2)

Case 1 Vertical Reinforcement (Soil Face) (From 1.800m to 3.200m) :
STAAD Results:

Load factor = 1.5
Page 84 of 124
Document Number

Cover = 50.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/200*0.7854*12*12) +(1000/200*0.7854*12*12)
2

2

Page 85 of 124
Document Number

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 69.07 mm

(244-(72.435/3))
2
(((8.884*10^6)/219.86)/1130.98)
2
(2*8.884*10^6)/(1000*72.435*219.86)
(35.73/200000)
(((300-72.435)/(244-72.435))*0.00017865)

Crack Width

(-0.037<0.2)
Page 86 of 124
Document Number
Case 2 Vertical Reinforcement (Soil Face)(From 3.200m to 4m Lvl) :
STAAD Results:

(Group ID G11_, Plate ID 3671, Load case 102)
Load factor = 1.5
Cover = 50.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/200*0.7854*12*12) +(1000/180*0.7854*0*0)
Page 87 of 124
Document Number
2

2



2 2
acr (SQRT((s/2) +dc )-(db/2) = 108.61 mm

(244-(53.913/3))
2
(((2.786*10^6)/226.03)/565.49)
2
(2*2.786*10^6)/(1000*53.913*226.03)
(21.8/200000)
(((300-53.913)/(244-53.913))*0.000109)
Page 88 of 124
Document Number

Crack Width

(-0.176<0.2)
STAAD Results:

(Group ID G10_, Plate ID 8980, Load case 102)
Load factor = 1.5
Cover = 50.00 mm
Page 89 of 124
Document Number
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/200*0.7854*12*12) +(1000/180*0.7854*0*0)
2

2


2
acr (SQRT((s/2)2+dc2)-(db/2) = 108.61 mm
Page 90 of 124
Document Number
(244-(53.913/3))
2
(((3.862*10^6)/226.03)/565.49)
2
(2*3.862*10^6)/(1000*53.913*226.03)
(30.22/200000)
(((300-53.913)/(244-53.913))*0.0001511)

Crack Width

(-0.164<0.2)
Horizontal Reinforcement (Soil Face)(From 1.8m to 3.2m Lvl) :
STAAD Results:
Page 91 of 124
Document Number

Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/200*0.7854*12*12) +(1000/200*0.7854*0*0)
2

2

Page 92 of 124
Document Number

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 104.07 mm

(254-(55.143/3))
2
(((8.098*10^6)/235.62)/565.49)
2
(2*8.098*10^6)/(1000*55.143*235.62)
(60.78/200000)
(((300-55.143)/(254-55.143))*0.0003039)

Crack Width

(-0.105 < 0.2)
Page 93 of 124
Document Number
Horizontal Reinforcement (Soil Face)(From 3.2m to 4m Lvl) :

STAAD Results:

(Group ID G11 _, Plate ID 11731, Load case 101)
Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/175*0.7854*12*12) +(1000/200*0.7854*0*0)
2
Page 94 of 124
Document Number


2


2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 104.07 mm

(254-(0/3))
2
(((4.531*10^6)/254)/646.27)
(2*4.531*10^6)/(1000*0*254)
(27.6/200000)
(((300-0)/(254-0))*0.000138)

Page 95 of 124
Document Number
Crack Width

(-0.164 < 0.2)

Horizontal Reinforcement (Soil Face)(From 4m to 6.1m Lvl) :
STAAD Results:

(Group ID G10 Plate ID 11906, Load case 101)
Load factor = 1.5

Cover = 40.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
Page 96 of 124
Document Number
(1000/150*0.7854*12*12) +(1000/200*0.7854*0*0)
2

2



2 2
acr (SQRT((s/2) +dc )-(db/2) = 104.07 mm

(254-(0/3))
2
(((2.7*10^6)/254)/753.98)
Page 97 of 124
Document Number
(2*2.7*10^6)/(1000*0*254)
(14.1/200000)
(((300-0)/(254-0))*0.0000705)

Crack Width

(-0.153 < 0.2)
Check for shear for 300 thk wall

2

2

(100*1130.976/1000/254)
2
Enhanced shear strength = 0.94 N/mm

2

(0.94 > 0.858)
Page 98 of 124

19-EPE-CMWSSB-STP-120MLD-ESDSS-
Document Number
SDC-012 APS SVK JTP 0
Title Structural Design Calculation of Excess sludge sump,Dilution Water Sump and Supernatant Sump.
8.0 DESIGN OF RAFT

(This reinforcement will be at inside the tank) - Group - RAFTINSIDE
Structural Data:

3

3

2

2

2

1) Design of Raft (300 Thk)
Top Reinforcement Along X direction
STAAD Results:
Page 99 of 124

Document Number
Service Moment @ face of wall = 46.967 kN-m

(Group ID G3, Plate ID 793, Load case 11) - Spring Support staad
2

Load factor = 1.5
2

Cover = 50.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/125*0.7854*12*12) +(1000/200*0.7854*0*0)
2
Page 100 of 124


Document Number

2



2 2
acr (SQRT((s/2) +dc )-(db/2) = 77.92 mm

(244-(65.992/3))
2
(((46.967*10^6)/222)/904.78)
2
(2*46.967*10^6)/(1000*65.992*222)
(233.83/200000)
Page 101 of 124


Document Number
(((300-65.992)/(244-65.992))*0.00116915)

Crack Width

(0.183 < 0.2)
Check for shear for 450 thk raft

2

2
Factored Shear stress for eff. depth = 0.24 N/mm

2

(100*904.7808/1000/244)
2
Enchanced Design shear strength = 0.84 N/mm

2

(0.84 > 0.24)
Page 102 of 124


Document Number
Top Reinforcement Along Y direction
STAAD Results:

(Group ID G3 Plate ID 1567, Load case 11) - Spring Support staad
2
(Group ID G3 Plate ID 7675, Load case 11) - Spring Support staad

Load factor = 1.5
2

Cover = 50.00 mm
Page 103 of 124


Document Number
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/150*0.7854*12*12) +(1000/200*0.7854*0*0)
2

2

Page 104 of 124


Document Number


2 2
acr (SQRT((s/2) +dc )-(db/2) = 87.60 mm

(244-(61.07/3))
2
(((39.276*10^6)/223.64)/753.98)
2
(2*39.276*10^6)/(1000*61.07*223.64)
(232.92/200000)
(((300-61.07)/(244-61.07))*0.0011646)

Crack Width

(0.166 < 0.2)
Page 105 of 124


Document Number
8.0 DESIGN OF RAFT

(This reinforcement will be at cantilever porjection) - Group RAFTOUTSIDE
Structural Data:

3

3

2

2

2

1) Design of Raft (300 Thk)
Bottom Steel (Along cantilever direction)

STAAD Results:
Page 106 of 124


Document Number

2
Load factor = 1.5
2

Cover = 50.00 mm
Ast Required =
= 2

(IF(300>500,250,300/2))
2
= 2
(1000/175*0.7854*12*12) +(1000/250*0.7854*0*0)
2
Page 107 of 124

Document Number

2


2
acr (SQRT((s/2)2+dc2)-(db/2) = 97.89 mm

(244-(57.143/3))
2
(((25.915*10^6)/224.95)/646.27)
2
(2*25.915*10^6)/(1000*57.143*224.95)
(178.26/200000)
Page 108 of 124

Document Number
(((300-57.143)/(244-57.143))*0.0008913)

Crack Width

(0.073 < 0.2)
Check for shear for 300 thk raft

2

2
Factored Shear stress for eff. depth = 0.34 N/mm

2

(100*646.272/1000/244)
2
Enchanced Design shear strength = 1.28 N/mm

2

(1.28 > 0.34)
Page 109 of 124

Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone -
Project II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including
Operation and Maintenance for ten years at Chennai.
Prepared Checked Approved REV

Document Number
4. DESIGN OF RAFT SLAB
Panel reference:- Length - 11m x Breath - 9m

Grade of Concrete = M35
Grade of Steel Fe500
Cover to Main reinforcement = 50mm
Sizes of the panel L1 = 11.000 m
L2 = 9.000 m
Sizes of the panel L1 = 11.245 m
L2 = 9.244 m
Ratio ly/lx = 1.22
Thickness of the slab = 300 mm
Thickness of the slab = 300 mm
Finishing = 0.00 KN/m2

2
Water Load = 17.00 KN/m
Total Load = 9.50 KN/m2
Boundary condition Interior Panel
Shorter direction
Moment coefficients
Positive = 0.033
Negative = 0.044
Moment Values
Positive = 26.51
Negative = 35.442
% of Reinforcement (pt)
Positive = 0.142
Negative = 0.192
Area of Reinforcement (Ast)
Positive = 347.0
Negative = 469.6
Design Results along short span
Detailing for Bar dia (mm) Spacing req (mm)Spacing pro (mm)
Positive Steel 10 218 c/c 200 c/c
Negative Steel 12 240 c/c 125 c/c
Longer direction
Moment coefficients
Positive = 0.024
Negative = 0.032
Moment Values
Positive = 19.483
Page 110 of 124

Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone -
Project II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including
Operation and Maintenance for ten years at Chennai.
Prepared Checked Approved REV

Document Number
Negative = 25.977
% of Reinforcement (pt)
Positive = 0.113
Negative = 0.155
Area of Reinforcement (Ast)
Positive = 275.9
Negative = 378.4
Design Results along long span

Detailing for Bar dia (mm) Spacing req (mm)Spacing pro (mm)
Positive Steel 10 218 c/c 200 c/c
Negative Steel 12 295 c/c 150 c/c
Maximum allowable spacing = 735 mm

Distribution Reinforcement = Y10 at 200 c/c (Minimum steel)
Check for Deflection
Ast provided = 10 @ 200 c/c

Ultimate Moment M = 39.77 KNm
Effective depth d = 245 mm
Mu/bd2 = 0.6625
Modification factor = 0.55+(477-fs)/(120*(0.9+M/bd2)) <=2

fs = (2*fy*As req)/(3* As prov)
= 1.79
Allowable Deflection = 1.79*23 = 41.17 mm
Actual Deflection L/d = 37.731 mm SAFE
< 41
Check for Shear
Shear Vu = 80.121 kN
Tau v= Vu/bd = 0.33 N/mm^2
pt provided = 0.1602
Tau c = 0.3 N/mm^2
Enhanced Shear Strength = 0.6 N/mm^2
< 0.33 N/mm^2 SAFE
SLAB RESULT:
Provided slab thickness 300 mm
Top Reinforcement (Support)

Provide 12 mm dia reinforcement at 125 mm c/c along shorter direction as a main reinforcement
Provide 12 mm dia reinforcement at 150 mm c/c along longer direction as a main reinforcement
Page 111 of 124

Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant
Project in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from
Bio-Gas including Operation and Maintenance for ten years at Chennai.
Document Number
Structural Design Calculation of Excess sludge sump,Dilution Water Sump and Supernatant
Title
Sump
DESIGN OF PLATFORM SLAB
CANTILEVER SLAB (Projected slab)
Compressive Strength of concrete = 35 N/mm2
Yield strength of steel = 500 N/mm2
Unit weight of water = 9.8 KN/m3
Cantilever slab =
Span of the slab, l = 0.5 m (Cantilever projection )
Thickness of the slab, D = 125 mm
Cover to reinforcement = 25 mm
Effective Depth of Slab at Midspan = 95 mm (125-25-10/2)
2
Total Load, w = 3.13 KN/m (125/1000*25)
Total load, (wd) = 3.13 KN/m2 (3.13)
2
Live load (Wl) = 5 KN/m
Total load = 8.13 KN/m2 (3.75+5)
Bending Moment at support = 1.524 KN-m/m
(1.5*8.13*0.5^2/2
REINFORCEMENT CALCULATION:
Tension Reinforcement
Cover = 25.00 mm
Mu/bd2 = 0.169
For M35 and Fe500, percentage of reinforcement,
Percentage of reinforcement (pt) = 0.5*Fck/Fy*(1- (1-(Mu/bd2)*4.589/Fck)* 100
= 0.039 %
Ast = Pt/100*b*d
= 0.039/100*1000*1000
Ast Required = 37.05 mm2
2
Ast Required for Moment = 37.05 mm
Depth of surface zone = 62.5 mm
Page 112 of 124
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant
Project in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from
Bio-Gas including Operation and Maintenance for ten years at Chennai.
Document Number
Structural Design Calculation of Excess sludge sump,Dilution Water Sump and Supernatant
Title
Sump
(IF(125>500,250,125/2))
2
2
Ast Provided = 392.700 mm
(1000/200*0.7854*10*10) +(1000/200*0.7854*0*0)
Provide Y10 at 200mm c/c as main reinforcement and Y8 at 200mm c/c as distribution reinforcement
Page 113 of 124

Project
Chennai.
19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev

Document Number
ESDSS-SDC-012
APS SVK JTP 0
Structural Design Calculation of Excess sludge sump,Dilution Water Sump and
Title
Supernatant Sump
9.0 DESIGN OF MONORAIL COLUMN
Design Results of column C1
Provide is 8 Nos of 12 dia bar. Hence Safe
Page 114 of 124

Project
Chennai.

Document Number
ESDSS-SDC-012
APS SVK JTP 0
Title
10.0 DESIGN OF MONORAIL BEAM
Design Results of Beam B1
Top Reinforcement = 2-Y16
Bottom Reinforcement = 2-Y16
Shear Reinforcement = Y8 @ 100C/C
Hence Safe
Page 115 of 124

Project
Chennai.

Document Number
ESDSS-SDC-012
APS SVK JTP 0
Title
Supernatant Sump
DESIGN OF STAIRCASE BEAM
Design Results of beam B2
Top Reinforcement = 2-Y16
Bottom Reinforcement = 2-Y12
Shear Reinforcement = Y8 @ 100C/C
Page 116 of 124

Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II at
Project Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including Operation
and Maintenance for ten years at Chennai.

Document Number
Capacity of Crane = 0.5 MT
Span of the Monorail girder = 5.5 m

(deducting bearing length 200 mm) = 5.5 m
Cantilever projection = 1m
Load Factor = 1.1
Maximun wheel load = 0.5 MT
Weight of rail = 10 Kg/m
Analysis of Wheel Load
5 kN
A B
2.75m 2.75m
Consider the case - One of the Wheel load acts at Mid point & other out of span
Maximum Moment
Wheel moment
Due to Point Load (WL/4) = 8 KNm
Dead load
(wt of rail+wt of girder+self wt 1 KN/m) = 0.35 KN/m
Moment (wL2/8) = 1.32 KNm
Maximun Moment = 8.883 KNm
Cantilever moment = 5.67 KNm
Page 117 of 124


Document Number
Shear force
Maximum Shear force in the gantry girder occurs when one of the wheels is exactly over the support
Max. Shear force

(0.5+0.5*(5.5-5.5/5.5)) = 5.00 KN
25% Impact factor (1.25 *5) = 6.25 KN
Self wt UDL (wL/2) = 0.96 KN
Total Load = 7.21 KN

Total wt
Design Procedure 24.9 kg
Select the Section

Channel at top Plate at top most Plate at bottom
ISMB200 NOT REQ NOT REQ Thk NOT REQ Thk
(Above channel)
Mass 0.249 KN/m 0 KN/m 0 KN/m 0 KN/m
2 2 2
Area 32.33 cm 0 cm 0 cm 0 cm2
Depth 20 cm 0 cm 0 0
Breadth 10 cm 0 cm 0 cm 0 cm
Thickness of
Web (tw) 0.57 cm 0 cm
Flange (tf) 1.08 cm 0 cm 0 cm 0 cm
Moment of Inertia
4 4 4 4
Hor axis Ixx 2235.40 cm4 0 cm4 0 cm4 0 cm4
Ver axis Iyy 150.00 cm4 0 cm4 0 cm4 0 cm4
Location of Horizontal N.A for the built-up section

I - Section
2
A1 = 32.33 cm
y1 (top) = 10 cm
Channel section
2
A2 = 0 cm
Page 118 of 124


Document Number
*y2 (top) = 0 cm (From Table)
Top plate
2
A3 = 0 cm
*y3 (top) = 0 cm
Bottom plate
2
A4 = 0 cm
*y4 (top) = 20 cm
Total depth of the section

(depth of I-sec + tw of channel+Thickness of top&bot plate) D = 20.00 cm
C.G of whole section

(A1*y1+A2*y2+A3*y3+A4*y4)/(A1+A2+A3+A4) Y(top) = 10.00 cm
Y(bot) = 10.00 cm
C.G aboout minor = 5.00 cm
M.I about X-X axis
2 4
I section (Ixx+A*h ) Ixx1 = 2,235.4 cm
2
Channel (Iyy+A*h ) Ixx2 = - cm4
2
Top Plate(Ixx+A*h ) Ixx3 = - cm4
2
Bot Plate (Ixx+A*h ) Ixx4 = - cm4
4
Total M.I Ixx = 2,235.4 cm
4
Iyy 150 cm
Section Modulus (Zxx)

3
(Ixx/Ytop) Zxx(top) = 223.54 cm
3
(Ixx/Ybot) Zxx(bot) = 223.54 cm
3
Zyy = 30 cm
Check for Bending stress in Tension
2
Actual stress in bottom fibre = 39.7 N/mm
(M / Z bot)
2
Allowable stress in bending = 165 N/mm
(0.66fy)
Page 119 of 124


Document Number
39.7 < 165 Safe Hence Ok
Check for Bending stress in Compression for simply supported
fcb = K1 ( X + K2Y) * C2/C1
Lesser & greater distance from N.A to extreme fibre

c1 = 10.00 cm
c2 = 10.00 cm
Iyy of Compression flange only [Iyy(I-sec)/2+Ixx(ch)]
Iyc = 75 cm4
psi (Ψ) = 1 (since section remain constant)

K1 = 1 (from table)
omega (ω) = 0.500 (Iyc/Iyy)

K2 = 0.0000 (from table)
Radius of gyration √(Iyy/A)

ry = 2.15 cm
Slenderness l/ry = 255.814
Y = 40.495
(26.5*10^5)/(l/ry)2
(l T / ry D) = 13.814
X = 131.477
Y√(1+(1/20)*(l*T/ry*D)2)
2
fcb = 131.477 N/mm
2
Permissible comp stress = 68.00 N/mm
(0.66*fcb*fy)/(fcb^1.4+fy^1.4)^(1/1.4)
2
Actual comp stress = 39.74 N/mm
Page 120 of 124


Document Number
(M / Z top)
39.74 < 68.00 Safe & Hence Ok

Check for Bending stress in Compression for cantilever
Effective length factor 1
fcb = K1 ( X + K2Y) * C2/C1
Lesser & greater distance from N.A to extreme fibre

c1 = 10.00 cm
c2 = 10.00 cm
Iyy of Compression flange only [Iyy(I-sec)/2+Ixx(ch)]

4
Iyc = 75 cm
psi (Ψ) = 1 (since section remain constant)

K1 = 1 (from table)
omega (ω) = 0.50 (Iyc/Iyy)

K2 = 0.0000 (from table)
Radius of gyration √(Iyy/A)

ry = 2.15 cm
Slenderness l/ry = 46.512
Y = 1224.943
(26.5*10^5)/(l/ry)2
(l T / ry D) = 2.51
X = 1404.908
Y√(1+(1/20)*(l*T/ry*D)2)
fcb = 1404.908 N/mm2
2
Permissible comp stress = 155.23N/mm
(0.66*fcb*fy)/(fcb^1.4+fy^1.4)^(1/1.4)
Page 121 of 124


Document Number
2
Actual comp stress = 25.39N/mm
(M / Z bottom)
25.39 < 155.23 Safe & Hence Ok

Check for Shear stress
Total Shear = 7.21 KN

2
Actual shear stress (V/bd) = 6.325N/mm
2
Permissible shear stress
(0.4fy) = 100N/mm
6.325 < 100 Safe & Hence OK

Check for Bending Stress (For Cantilever Case)
2
Allowable bending tensile stress = 165N/mm
2
Actual tensile bending stress due to cantilever moment = 25.38N/mm
In tension 25.38/165 = 0.15 < 1, OK SAFE.
In compression 25.385/155.23 = 0.16 < 1, OK SAFE.
Check for Deflection (Simply supported case)
Deflection for Wheel load on Midspan

(WL3/48EI) = 3.88 mm
Allowable deflection (L/500) = 11.00 mm

Check for Deflection (Cantilever case)
Deflection for Wheel load at free end
(WL3/3EI) = 0.373
Allowable deflection (L/500) = 2.00 mm
Page 122 of 124

Project with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including Operation and Maintenance for ten
years at Chennai.
Document 19-EPE-CMWSSB-STP-120MLD-ESDSS-SDC- Prepared Checked Approved REV

9 DESIGN OF STAIRCASE
Fck Fy Cover Safety

N/mm2 N/mm2 mm factor
35 500 25 1.5
DESIGN
Tread = 250 mm
Riser (Max) = 175 mm
Thickness of slab assumed, D = 175 mm
Effective Depth (175-25-10/2) = 145 mm
No of treads = 11
No of risers = 11
Span of flight = 2750 mm
Width of landing 1 = 0 mm
Width of landing 2 = 1200 mm
Total Span = 3950 mm
Load Calculation:
Self wt of inclined Slab (175/1000*25) = 4.38 kN/m2

Self wt of Slab on horizontal (4.38*SQRT(250^2+175^2)/250) = 5.35 kN/m2
DL of each step on horizontal (0.5*250*175/250/1000*25) = 2.19 kN/m2
Floor finish = 1.20 kN/m2
Flight location
2
Total Dead Load (5.35+2.19+1.2) = 8.74 kN/m
2
Live Load = 5.00 kN/m
Landing location
2
Total Dead Load (4.38+1.2) = 5.58 kN/m
2
Live Load = 5.00 kN/m
Factored load
Flight location
2
Total Dead Load, Wu,DL1 (8.74*1.5) = 13.11 kN/m
2
Live Load , Wu,LL1 (5*1.5) = 7.50 kN/m
2
Total load = 20.61 kN/m
Landing location
2
Total Dead Load , Wu,DL2 (5.58*1.5) = 8.37 kN/m
2
Live Load , Wu,LL2 (5*1.5) = 7.50 kN/m
2
Total load = 15.87 kN/m
DL = 13.11 kN/m DL = 13.11 kN/m
LL = 7.50 kN/m LL = 7.50 kN/m DL = 8.37 kN/m
LL = 7.50 kN/m
A C
B
2750 mm 1200 mm
Ra Rb
Page 123 of 124

Project with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including Operation and Maintenance for ten
years at Chennai.
Document 19-EPE-CMWSSB-STP-120MLD-ESDSS-SDC- Prepared Checked Approved REV

Load comb
A B (1.5DL + 1.5 LL)
Main Reinforcement:
Mu1 dpro pt,req pt,min f1 Spacing pt,pro Pt req < Pt pro
R
kNm mm % % mm mm % SAFE
34.18 1.63 145 0.41 0.12 10 125 0.43
Distribution Reinforcement:
pt,min f1 Spacing pt,pro
% mm mm %
0.12 8 200 0.144
Deflection Control Check:

pt,pro dreq dpro d req < d pro
fs k l /d ratio
% mm mm SAFE
0.43 272 1.14 20 120.61 145
Load Rxn to be applied in STAAD model Support A = 7.19 kN/m

Load Rxn to be applied in STAAD model Support B = 4.68 kN/m
Page 124 of 124

19 Epe CMWSSB STP 120MLD Esdss SDC 012

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Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II at Kodungaiyur

1.1) Design Basis:

It consists of the following structures:

Ground Water table:

a) Grade of concrete - M35

b) Grade of steel - Fe500

1.4) Material Properties:

Material Property Value Units Remarks

High Yield Characteristic

1.5) Soil Properties:

Net safe bearing capacity is considered as 200kN/sqm at a foundation depth of 3m

1.6) Design Constants:

1) Liquid density ( w) = 10.1kN/m3

2) Soil density (gs) = 17kN/m3

3) Clear Cover to steel

Sl.N Member Details Cover(mm)

2 Beam Above ground 30

3 Column and pedestal All faces 40

4 Base slab Top & bottom 50

Face in contact with 50

1.7) Design Philosophy:

1.8) LOAD COMBINATIONS

1.8.1) LOAD COMBINATIONS

a. TANK FULL (DL + LL + WATER INSIDE)

b. TANK EMPTY (DL + LL + SURCHARGE + OUTSIDE WATER TABLE)

c. OPERATING CONDITION(DL + LL + SURCHARGE + WATER INSIDE + OUTSIDE

d. (1.0) DL+(1.0) (LL)+1(1.0) (Uplift Force)

DESIGN OF EXCESS SLUDGE SUMP,

1.0 LOAD CALCULATION

a) Self weight = Assigned using STAAD command

2) Water & Soil Pressure

Unit Weight of Water = 10.00 kN/m3

Unit Weight of Sewage = 10.10 kN/m3

Earth Pressure at rest condition (Ko) = 0.33 K o =(1-sin30 ᵒ)/(1+sin30 ᵒ)

Angle of Repose = 30

a) Liquid Pressure inside the tank

Bottom of Sewage level / Top of Raft = 1.80 IL

Top of Sewage level = 6.10 TWL

Height of sewage = 4.30 m

i) Sewage Pressure on walls ( As Triangular Load)

b) At top of sewage level = 0 kN/m2

ii) Sewage pressure on base raft ( As UDL Load) = 43.43 kN/m2

OUTSIDE WATER TABLE CONDITION IN TANK

The Ground water table is considered at FGL (LVL +3.200)

Level of Water table = 3.20 RL

Thickness of base raft = 0.30 m

Top level of base raft = 1.80 IL

Height of soil below water table = 1.40 m

Level of F.G.L = 4.000 EL

Height of soil above water table = 0.80 m

Calculation for Sump:

a)Below Water Table

i) Outisde Soil & Water Pressure on outside walls ( As Triangular Load)

b) At top of water table = 0 kN/m2

ii)Soil Pressure on outside walls ( As UDL Load)

b) At top of water table = 4.49 kN/m2

b)Above Water Table

iii) Soil Pressure on outer walls ( As Triangular Load)

a) At top of water table = 4.49 kN/m2

c) No soil is on outside only water table is considered = 14 kN/m2

iv) Uplift Pressure on Base raft = 17 kN/m2

Prepared Checked Approved Rev

2. Hydro dynamic pressure Calculation :