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FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED
CODES USED
CONCRETE :
UNIT WEIGHT gc 25.00 kN / m3
STRUCTURAL CONCRETE :
fck 30.00 MPa
REINFORCING BAR :
STRENGTH fy 500.00 MPa
SOIL PARAMETERS :
BEARING CAPACITY
FROM SETTLEMENT(25 MM) CRITERION SBC1 185.00 kN / m2
FROM SHEAR CRITERIA(NET SBC) SBC2 185.00 kN / m2
BCD = 12540
H3
H6 Hf
Df
H1
A3 A2 A3 A3 A2 A3
A1 A5 A1
Equiment Weight
Seismic Load
Shear Force at Base (SB)= 4306.59 (kN)
Total Moment at Bottom of Tank (Ms) 25427.52 (kNm)
Moment on Ring Wall(Part of Total Moment) (Mb) 17765.91 (kNm)
Shear at Top of Ring Wall (SR)= Mb/Ms*SB 3008.96 (kN)
Critical value
S.No Check For Allowable Value Utilization Ratio Remark Governing Load Case
(Calculated)
Zf = 277.40 m3
Maximum soil pressure = Pressure at Bottom of Tank+ Pressure Due To Grade Slab+Pressure Due To compacted sand
at HPP (Including Castable )+ Pressure Due To sand From Tank Bottom to Bottom of foundation
=11725.9 KN
Total load on foundation (P) = Wfd+self weight of tank*BCD*pi+ Pc
*Surcharge load of 0.35m soil and 0.15m Paving
qmax= P/Af + Surcharge Pressure = 100.00 kN/m^2
Maximum soil pressure = Pressure at Bottom of Tank+ Pressure Due To Grade Slab+Pressure Due To compacted sand
at HPP (Including Castable )+ Pressure Due To sand From Tank Bottom to Bottom of foundation
Note 1:When product load used to resist the maximum anchor uplift of foundation, the product pressure shall be multiplied by
a factor of (1-0.4Av)
Note 2:When product load used to evalute the bearing(downward)load, the product pressure over the ring wall shall be
multiplied by a factor of (1+0.4Av)
Due to
Weight of liquid column (Pc)=load on bottom x AX =5750.12 KN
Wp= Total weight of tank contents based on design specific gravity of product
Wf= Weight of tank Bottom
WT= Tank and roof weight acting at base of slab
Wfd=Toal weight of Tank foundation
Wg= Weight of soil directly over tank foundation footing
.....O.K.
NOTE:- Wind load not considered as the load values for seismic loads are much higher and hence will govern the design.
p1
H3+H6=
2.5
p2
pmax= Pressure at Bottom of Tank*FA+ Pressure Due To Grade Slab+Pressure Due To compacted sand
(Including Castable )
= 139.4982*1.085+0.15*25+18*2.5
= 200.08 kN/m^2
CO-EFFICIENT OF EARTH PRESSURE AT THE REST K0=(1-SIN(ǿ)) ### As per API-650 Cl. B.4.2.3
Axial Load on ring wall=Load under shell due to seismic x FA+weight of ring wall+weight of compacted sand
=159.6087*1.085+25*0.8*(0.5+2)+18*0.5*0.8
=230.35 kN/m
Bending Moment Due to Seismic Force at top of Ring Wall=SR * (H3+H6)/(PI *BCD)
=190.95 kN.m per meter
d'/D= 0.08
From Chart 37 of SP 16
p/fck= 0.0095
p= 0.285 %
Axial Tension=Load under shell due to seismic x FB-weight of ring wall-weight of compacted sand-self weight of tank
=159.6087*0.916-25*0.8*(0.5+2)-18*0.5*0.8-10.13373
=78.74 kN/m
Bending Moment Due To Seismic Force at Top of Ring Wall=SR * (H3+H6)/(PI *BCD)
=190.95 kN.m per meter
d'/D= 0.08
From Chart 74 of SP 16
p/fck= 0.017
p= 0.51 %
Length of column bar required in Compression Ldc = (ɸ*0.87 x fy)/(4*τbd) *(Astreqd/Ast prov) IS 456 Cl 26.2.1
=
20 x 0.87 x 500/ 4/ 1.6/ 1.7/ 1.25/ 4188 x Max of (4080 or 750 )
= 623.209 mm Cl 26.2.1.1
Bottom Reinforcement in footing = 16 mm
Depth of footing = 500 mm
Straight length of bar provided in footing = (Depth of footing -cover- bottom bar dia of footing in X- bottom bar dia of
footing in Z)
=500-50-16-16 = 403 mm < 623 mm
NOT GOOD
Check for Development length of bar in Tension
= 500-50-16-16+450
= 853 mm
Ld reqd for tension = (ɸ*0.87 x fy/(4*τbd))+10xɸ -8xɸ Refer Table 2 of B016-HCUV-LT-503-CV-DW-0003
=20x0.87x500/4/1.6/1.7+10x20-8x20
Required Ld
840 mm < Provided Ld
(Tension) =
O.K.
Eccentric loading from the tank shell and product over the ring wall, can create a twisting moment on the ringwall foundation.
Twisting moment will be uniform around the ring wall foundation. Please refer to the following figure
QE R-La+W2/2
PE
x1
x2
MT
Design Moment for Twisting (Section 10.9 of Roark's Formulae for Stress & Strain)
Where ,
Now,
= 19.15 + 7.734
= 26.887 kN-m per meter run
(0.5∗𝐹𝑐𝑘)/𝐹𝑦∗(1−√(1−(4.
6 ∗𝑀𝑢)/(𝐹𝑐𝑘∗𝑏𝑑2)) )
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED
(0.5∗𝐹𝑐𝑘)/𝐹𝑦∗(1−√(1−(4.
ρreq= 6 ∗𝑀𝑢)/(𝐹𝑐𝑘∗𝑏𝑑2)) )
= 1.19E-04
0.9
Top
29.464 1000 442 0.15 0.03 0.12 530.4 1005.31 16 200
Circumferential
- 1000 442 - - 0.12 530.4 1005.31 16 200
Critical Section for Shear is considered at av = d/2 from face of ring wall
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED
av= 221 mm
q @ d/2 = (275.54-263.46)*0.221/0.9+263.46 =266.42 kN/m^2
Since the section considered is within distance 2d from Face ring wall, enhanced shear strength
as per clause 40.5 of IS:456-2000 is taken into account as per the following equation.
Vc = tc (2d/av) x b x d =625.55 kN
REBAR CALCULATION
FOR LENGTH
LENGTH OF EACH
ITEM OF BAR AREA DENSITY NO. QUANTITY
IN WALL
CIRCUMFERENTIAL OUTER T- 20 -@ 150 C/C 3.00 41.53 0.000314 7.85 21 2.15 MT
CIRCUMFERENTIAL INNER T- 20 -@ 150 C/C 3.00 37.26 0.000314 7.85 21 1.93 MT
VERTICAL OUTER T- 20 -@ 150 C/C 41.53 3.30 0.000314 7.85 278 2.26 MT
VERTICAL INNER T- 20 -@ 150 C/C 37.26 3.30 0.000314 7.85 250 2.03 MT
IN FOOTING
CIRCUMFERENTIAL 1 T- 16 -@ 200 C/C 0.5 47.50 0.000201 7.85 6 0.45 MT
CIRCUMFERENTIAL 2 T- 16 -@ 200 C/C 0.5 46.24 0.000201 7.85 6 0.44 MT
CIRCUMFERENTIAL 3 MT
CIRCUMFERENTIAL 4 MT
CIRCUMFERENTIAL 5 MT
CIRCUMFERENTIAL 6 MT
CIRCUMFERENTIAL 7
RADIAL TOP T- 16 -@ 200 C/C 39.40 3.2 0.000201 7.85 198 1.00 MT
RADIAL BOTTOM T- 16 -@ 200 C/C 39.40 3.2 0.000201 7.85 198 1.00 MT
TOTAL 11.27 MT
CONCRETE QUANTITY
TOTAL 130.01 m3