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Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)

FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

DESIGN OF TANK FOUNDATION : B10-TK-3001


1. GENERAL

1.1 SPECIFICATION FOR DESIGN :

THE DESIGN IS IN ACCORDANCE WITH THE FOLLOWING

CODES USED

IS 456 CODE OF PRACTICE FOR PLAIN AND REINFORCED CONCRETE


SP 16 DESIGN AIDS FOR REINFORCED CONCRETE TO IS 456
API 650 WELDED STEEL TANKS FOR OIL STORAGES

1.2 MATERIAL USED :

CONCRETE :
UNIT WEIGHT gc 25.00 kN / m3

STRUCTURAL CONCRETE :
fck 30.00 MPa

REINFORCING BAR :
STRENGTH fy 500.00 MPa

SOIL PARAMETERS :

BEARING CAPACITY
FROM SETTLEMENT(25 MM) CRITERION SBC1 185.00 kN / m2
FROM SHEAR CRITERIA(NET SBC) SBC2 185.00 kN / m2

UNIT WEIGHT OF SOIL gs 18.00 kN / m3


ANGLE OF INTERNAL FRICTION f 19 B016-HCUV-LT-503-CV-AR-0001
DEPTH OF WATER TABLE (BELOW FGL) DW 3.3 m
COEFFICIENT OF SLIDING FRICTION m 0.4
THICKNESS OF COMPACTED SAND LAYERS m 0.5 m
UNIT WEIGHT OF COMPACTED SAND gd 18 kN / m3
RCC GRADE SLAB THICKNESS gt 0.15 m

1.3 DESIGN INFORMATION

COVER TO BE PROVIDED FOR MAIN BARS IN FOOTING COV_F 50 mm


COVER TO BE PROVIDED FOR RING WALL COV_P 50 mm

1.3.1 ANCHOR INFORMATION : (B016-HCUV-LT-503-MS-OD-0096)


BOLT CIRCLE DIA BCD 12540 (mm)
BASE PLATE OUTER DIA BPOD 12460 (mm)
ANCHOR BOLT NOS. ABN 32 (Nos.)
ANCHOR BOLT SIZE ABS M48
ANCHOR BOLT LENGTH ABL 955 (mm)
ANCHOR BOLT PROJECTION ABP 515 (mm)
MINIMUM ANCHOR BOLT EDGE DISTANCE ABED 288 (mm)

1.3.2 TANK INFORMATION


TANK INSIDE DIAMETER TID 12300 mm
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

1.4. OUTLINE OF TANK FOUNDATION

BCD = 12540

TANK INSIDE DIA = 12300

Compacted Sand Compacted Sand

H3

H6 Hf
Df
H1

A3 A2 A3 A3 A2 A3
A1 A5 A1

LEGEND VALUE LEGEND VALUE


A1 2.6 Df 2.50
A2 0.800 H1 0.500
A3 0.90 H3 0.500
A5 9.94 H6 2.00
Hf 3.00

2.0 LOADING DATA (B016-HCUV-LT-503-MS-OD-0096)

Load Case Load Under Shell(kN/m) Load on Bottom (kN/m^2)


Full Liquid 10.13 110.95
Hydro-Static Test 10.13 106.24
Full Liquid +Earthquake 159.61 139.50
Design Pressure +Wind 31.10 110.95

Equiment Weight

Empty Weight 553.3 (kN)


Operating Weight 13537.8 (kN)
Test Weight 12949.2 (kN)
Wind Load
Shear Force 188.4 (kN)
Total Moment at Bottom of Tank 2491.7 (kNm)

Seismic Load
Shear Force at Base (SB)= 4306.59 (kN)
Total Moment at Bottom of Tank (Ms) 25427.52 (kNm)
Moment on Ring Wall(Part of Total Moment) (Mb) 17765.91 (kNm)
Shear at Top of Ring Wall (SR)= Mb/Ms*SB 3008.96 (kN)

Maximum Uplift Force According to API 650 F 7.5 =0.00 kN


Maximum Uplift Force per bolt =172.66 kN

3.0 PERMISSIBLE SBC FACTORS

Load condition Permissible Increase Factors


Operating Condition 1
Operating Condition with Seismic Load 1.25 As per IS:1893 Part 1 Table 1
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

4.0 CALCULATION FOR WEIGHT OF FOUNDATION

D1:Diameter of Base Slab at Outer Edgr=(BCD/1000+ A1) = 15.14 M


D2:Diameter of Ring Wall at Outer Edge=BCD/1000+A2 = 13.34 M
D3:Diameter of Ring Wall at Inner Edge=BCD/1000-A2 = 11.74 M
D4 : Diameter of Base slab at Inner Edge=(BCD/1000- A1) = 9.94 M

AREA OF FOOTING Afo = PI/4*(D1^2 - D4^2) Af 102.43 m2


AREA OF RINGWALL Aw = PI/4*(D2^2 - D3^2) Aw 31.52 m2
WEIGHT OF FOOTING Wfo = Af*H1*gc Wf 1280.4 (kN)
WEIGHT OF RING Wp = PI/4*(D2^2-D3^2)*(H3+H6)*gc Wp 1970 (kN)
WEIGHT OF COMPACTED SOIL Wc=PI/4(D2^2-D4^2)*gd*ft Wc 559.5 (kN)
WEIGHT OF GRADE SLAB Wg = PI/4*(D3^2-D4^2)*gt*gc wg 114.94 (kN)
WEIGHT OF SAND INSIDE TANK Ws = PI/4*(D3^2-D4^2)*(H3+H6)*gs Wsand 1379.2 (kN)
WEIGHT OF SOIL OUTSIDE TANK Wso=PI/4*(D1^2-D2^2)*H6*gs Wsoil 1449.5 (kN)
BUOYANT FORCE Vf1 = Af * (Df-Dw)*10 (Df > Dw) Vf 0 (kN)
=0 (Df < Dw)
FOUNDATION WEIGHT
Wfd1 = Wp+Wf+Wc+Wg+Wsand+Wsoil-Vf Wfd 6753 (kN)

4.1 Design Summary

Critical value
S.No Check For Allowable Value Utilization Ratio Remark Governing Load Case
(Calculated)

Bearing Pressure 141.4761 kN/m2 205.475 0.69 Buoyant Operating


1 under bottom of
foundation 166.0011 kN/m2 230 0.72 Non-Buoyant Operating

Bearing Pressure ### 276.25 1 Buoyant Operating + seismic


2 under bottom of
Ringwall ### 251.725 kN/m2 1.00 Non-Buoyant Operating + seismic

3 Check for Sliding Operating + seismic


1.72 1.5 0.87 -
Check for
4 Operating + seismic
Overturning 3.25 2 0.61 -
5 Uplift check Operating + seismic
1.32 1.2 0.91 -

5.0 CHECK FOR BASE SOIL PRESSURE

Zf = (p / 64) x (D1^4 - D4^4)


(D1 / 2)

Zf = 277.40 m3

Area of liquid column ( AX ) = PI/4*(TID^2-D4^2) =41.22 M^2

LOAD CASE 1: Long Term Condition ( Operating Load)

a) Pressure at Center of Tank

Maximum soil pressure = Pressure at Bottom of Tank+ Pressure Due To Grade Slab+Pressure Due To compacted sand
at HPP (Including Castable )+ Pressure Due To sand From Tank Bottom to Bottom of foundation

= 0.5x18 + 110.9511+2.35*18-9.81 x 2.5


141.4761 kN/m^2

PERMISSIBLE GROSS SOIL BEARING PRESSURE= SBC1+WS*Df-9.81xDF


=205.48 kN/m^2

FOOTING IS SAFE AGAINST SOIL PRESSURE


Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

b) Pressure Below the Ring Wall Foundation

Weight of liquid column (Pc)=load on bottom x AX =4573.40 KN

=11725.9 KN
Total load on foundation (P) = Wfd+self weight of tank*BCD*pi+ Pc
*Surcharge load of 0.35m soil and 0.15m Paving
qmax= P/Af + Surcharge Pressure = 100.00 kN/m^2

PERMISSIBLE GROSS SOIL BEARING PRESSURE= SBC1+WS*Df-9.81x DF


=205.48 kN/m^2

FOOTING IS SAFE AGAINST SOIL PRESSURE

LOAD CASE 2: Hydrotest Condition

a) Pressure at Center of Tank

Maximum soil pressure = Pressure at Bottom of Tank+ Pressure Due To Grade Slab+Pressure Due To compacted sand
at HPP (Including Castable )+ Pressure Due To sand From Tank Bottom to Bottom of foundation

= 0.5x18+0.15x25 + ( 106.2423*118.82/139.77) +2.35*18 - 9.81 x 2.5


= 120.85 kN/m^2

PERMISSIBLE GROSS SOIL BEARING PRESSURE= SBC1+WS*Df-9.81x DF


=205.48 kN/m^2

FOOTING IS SAFE AGAINST SOIL PRESSURE

b) Pressure Below the Ring Wall Foundation

Weight of liquid column (Pc)=load on bottom x AX =4379.31 KN

Total load on foundation (P) = Wfd+self weight of tank*BCD*pi+ Pc =11725.9 KN


*Surcharge load of 0.35m soil and 0.15m Paving

qmax= P/Af + Surcharge Pressure = 105.00 kN/m^2

PERMISSIBLE GROSS SOIL BEARING PRESSURE= SBC1+WS*Df-9.81xDF


=205.48 kN/m^2

FOOTING IS SAFE AGAINST SOIL PRESSURE

LOAD CASE 2: Short Term Condition ( Operating Load+Seismic Load)

Effect of Verical Seismic shall be Considered as Per API 650 E 6.2.3

Note 1:When product load used to resist the maximum anchor uplift of foundation, the product pressure shall be multiplied by
a factor of (1-0.4Av)
Note 2:When product load used to evalute the bearing(downward)load, the product pressure over the ring wall shall be
multiplied by a factor of (1+0.4Av)

FA= 1+0.4 X Av 1.08


FB= 1-0.4 X Av 0.92

Av= VERTICAL SEISMIC COEFFICIENT


= 2/3 *Ah =0.21
Ah= HORIZONTAL SEISMIC COEFFICIENT
= SB/Operating Weight
=0.32
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

a) Pressure at Center of Tank

Maximum soil pressure = Pressure at Bottom of Tank*FA+Pressure Due To compacted sand


at HPP (Including Castable )+ Pressure Due To sand From Tank Bottom to Bottom of foundation
=0.5x18+0.15x25 + 139.4982*1.09+2.35*18- 9.81 x 2.5
=181.86 kN/m^2

PERMISSIBLE GROSS SOIL BEARING PRESSURE= SBC1 * Permissible factor+ WS *Df-9.81 x DF


=251.73 kN/m^2

FOOTING IS SAFE AGAINST SOIL PRESSURE

b) Pressure Below the Ring Wall Foundation

Due to
Weight of liquid column (Pc)=load on bottom x AX =5750.12 KN

Total load on foundation (P) = Wfd+self weight of tank*BCD*pi*FA+ Pc*FA =19812.4 KN

M=Moment on Ring wall =Mb+SR*Hf =26792.8 kN.m

*Surcharge load of 0.35m soil and 0.15m Paving


qmax= P/Af + M/Zf+surcharge Pressure = 275.54 kN/m^2
qmin= P/Af - M/Zf = 72.32 kN/m^2

PERMISSIBLE GROSS SOIL BEARING PRESSURE= SBC2 * Permissible factor+WS*DF


=276.25 kN/m^2

FOOTING IS SAFE AGAINST SOIL PRESSURE

6.0 CHECK FOR OVER TURNING

STABILITY RATIO= 0.5 * D * [ Wp+Wf+WT+Wfd+Wg] / Mo AS PER API 650 E.6.2.3 rev 5

Wp= Total weight of tank contents based on design specific gravity of product
Wf= Weight of tank Bottom
WT= Tank and roof weight acting at base of slab
Wfd=Toal weight of Tank foundation
Wg= Weight of soil directly over tank foundation footing

WTF=Wp+Wf+WT+Wfd+Wg= Operating Weight + Foundation Weight

Total Weight of Tank and Foundation : WTF =6753.24+13537.8


### KN
D= NOMINAL DIAMETER OF TANK
Mo= TOTAL OVERTURNING MOMENT AT BASE OF FOUNDATION = Ms+SB*HF
=25427.52+4306.59*3
= 38347.29 KN.M

STABILITY RATIO= 3.25 > 2 Ref. API 650 E.6.2.3

TANK IS SAFE AGAINST OVERTURING


Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

7.0 CHECK FOR SLIDING

STABILITY FACTOR= m *(Wp+Wf+WT+Wfd+Wg) *(1-0.4*Av)/ SB AS PER API 650 E.7.6

WTF=Wp+Wf+WT+Wfd+Wg= OPERATING WEIGHT +FOUNDATION WEIGHT

TOTAL WEIGHT OF TANK AND FOUNDATON : WTF ### KN

m= FRICTION CO-EFFICIENT FOR SLIDING


SB= SHEAR AT BASE DUE TO SEISMIC

STABILITY FACTOR= 1.72 >1.5

TANK IS SAFE AGAINST SLIDING

8. CHECK FOR UPLIFT FORCE IN ANCHOR BOLT

MAXIMUM ANCHOR BOLT UPLIFT FORCE


U.F. maxMaximum Uplift force 5525.0 kN

Weight of Foundation+Erection Weight /m of Foundation 7306.52 kN

Stibility ratio=W/U.F. Max =1.32 > 1.2

.....O.K.

NOTE:- Wind load not considered as the load values for seismic loads are much higher and hence will govern the design.

9.RING WALL DESIGN

p1

H3+H6=
2.5

p2

pmax= Pressure at Bottom of Tank*FA+ Pressure Due To Grade Slab+Pressure Due To compacted sand
(Including Castable )
= 139.4982*1.085+0.15*25+18*2.5
= 200.08 kN/m^2

CO-EFFICIENT OF EARTH PRESSURE AT THE REST K0=(1-SIN(ǿ)) ### As per API-650 Cl. B.4.2.3

p1= pmax X K0 =200.09*0.674431845542843 =134.94 kN/m^2


p2= K0 X (pmax* FA+ Ƴs* (H3+H6) ) =0.674431845542843*(200.09+2.5*18) =165.29 kN/m^2

9.1.CALCULATION FOR HOOP REINFORCEMENT

HOOP TENSION (T) = p2 *(BCD/1000)/2*1.5 = 1554.56 KN/M

AST = T/ (0.87*FY) = 3573.71 mm2


Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

ptmin = ptmin. 0.25 % AS Per API 650 B 4.2.3

Astmin = ptmin * A2* 10000 Astmin 2000 mm2

Astreq = MAX(Astmin,Ast) Astreq 3573.71 mm2


Astpro = 4188.79 mm2 Hence,OK

PROVID 20 mm DIA BAR AT A SPACING OF 150 mm C/C ON EACH FACE

9.2 CALCULATION FOR VERTICAL REINFORCEMENT

SIZE OF ANCHOR BOLT= M48


NOS. OF ANCHOR BOLT= 32

TENSION CAPACITY OF BOLT= 378.36 KN

FULL TESION CAPACITY= 12107.52 KN (Working Load)

ptmin= 0.15 % AS Per API 650 B 4.2.3


Astmin=ptmin*1000*(H1*1000)/100 750 mm^2
Astpro= 4188.79 mm^2
Hence,OK

Provide 20 mm DIA BAR AT A SPACING OF 150 mm C/C ON EACH FACE

TOTAL NO OF BAR= 525

TENSION CAPACITY OF VERTICAL BARS= 0.87*FY*л/4* DIA^2* NOS OF BAR/1000


= 71783.61 KN

WORKING TENSION CAPACITY= 47856 KN > BOLT CAPACITY


HENCE,OK

9.2.1 CHECK REINFORCEMENT FOR AXIAL COMPRESSION +BENDING:

Ring wall is designed as Column (800mm x 1000mm)

Axial Load on ring wall=Load under shell due to seismic x FA+weight of ring wall+weight of compacted sand
=159.6087*1.085+25*0.8*(0.5+2)+18*0.5*0.8
=230.35 kN/m

Bending Moment Due to Seismic Force at top of Ring Wall=SR * (H3+H6)/(PI *BCD)
=190.95 kN.m per meter
d'/D= 0.08

Pu/(fck*b*D)= 230.35*1000/30 /1000/800*1.5 =0.014


Mu/(fck*b*D^2)= 190.95*1000000/1000/800^2/30*1.5 =0.015

From Chart 37 of SP 16

p/fck= 0.0095
p= 0.285 %

Astreq= 2280 mm^2 < Astpro= 4188.79 mm^2


Hence OK
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

9.2.2 CHECK REINFORCEMENT FOR AXIAL TENSION +BENDING:

Axial Tension=Load under shell due to seismic x FB-weight of ring wall-weight of compacted sand-self weight of tank
=159.6087*0.916-25*0.8*(0.5+2)-18*0.5*0.8-10.13373
=78.74 kN/m
Bending Moment Due To Seismic Force at Top of Ring Wall=SR * (H3+H6)/(PI *BCD)
=190.95 kN.m per meter
d'/D= 0.08

Pu/(fck*b*D)= 78.74*1000/30 /1000/800*1.5 =0.005


Mu/(fck*b*D^2)= 190.95*1000000/1000/800^2/30*1.5 =0.015

From Chart 74 of SP 16

p/fck= 0.017
p= 0.51 %

Astreq= 4080 mm^2 < Astpro= 4188.79 mm^2


Hence OK

9.2.3 DEVELOPMENT LENGTH CHECK

Check for Development length of bar in Compression


As per Cl 34 of IS 456: 2000, compression is taken by concrete and reinforcement.

Length of column bar required in Compression Ldc = (ɸ*0.87 x fy)/(4*τbd) *(Astreqd/Ast prov) IS 456 Cl 26.2.1
=
20 x 0.87 x 500/ 4/ 1.6/ 1.7/ 1.25/ 4188 x Max of (4080 or 750 )

= 623.209 mm Cl 26.2.1.1
Bottom Reinforcement in footing = 16 mm
Depth of footing = 500 mm

Straight length of bar provided in footing = (Depth of footing -cover- bottom bar dia of footing in X- bottom bar dia of
footing in Z)
=500-50-16-16 = 403 mm < 623 mm
NOT GOOD
Check for Development length of bar in Tension

Footing Reinforcement bar = 16 mm Bend Length = 450 mm

Provided Ld = (Depth of footing-cover-bar dia in X direction-Bar dia in Z directiom)

= 500-50-16-16+450
= 853 mm
Ld reqd for tension = (ɸ*0.87 x fy/(4*τbd))+10xɸ -8xɸ Refer Table 2 of B016-HCUV-LT-503-CV-DW-0003

=20x0.87x500/4/1.6/1.7+10x20-8x20

Required Ld
840 mm < Provided Ld
(Tension) =
O.K.

9.3 SHEAR CHECK IN RING WALL

Shear at top of ring wall due to seismic=SR/(pi*BCD)*1.5


=3008.97/(PI()*12.54)*1.5
Vu =114.57 kN/m
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

deff= A2-cover-dia/2 =740 mm


Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

ACTUAL SHEAR STRESS vu = Vu / (bv * d) 0.15 N/sq.mm


PERCENTAGE STEEL pt = 0.57 %
PERMISSIBLE SHEAR STRESS Շc= 0.52 N/sq.mm From Table 19 of IS:456-2000

THAT IS, vc > vu .....O.K.

9.4 DESIGN OF RING WALL FOR TWISTING

Eccentric loading from the tank shell and product over the ring wall, can create a twisting moment on the ringwall foundation.
Twisting moment will be uniform around the ring wall foundation. Please refer to the following figure

QE R-La+W2/2
PE

x1
x2

MT

Design Moment for Twisting (Section 10.9 of Roark's Formulae for Stress & Strain)

Where ,

R = Radius of Ringwall = 6.27 m


La = Dist. Between Tank Shell and Inside face of Ringwall = 0.28 m
W2 = Width of Ringwall = 0.80 m
QE =Full liq+ earthquake = 159.61 kN/m
Pt = Hydrostatic test press at bottom = 106.24 kN/m2
x1 = (BCD-TID)/2 = 0.120 m
x2 = (BCD-TID)/2 + La/2 = 0.260 m

Now,
= 19.15 + 7.734
= 26.887 kN-m per meter run

= 171.811 kN-m per meter run (Unfactored)


= 1.5 x 171.81
Mu = 257.717 kN-m per meter run (Factored)
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

(0.5∗𝐹𝑐𝑘)/𝐹𝑦∗(1−√(1−(4.
6 ∗𝑀𝑢)/(𝐹𝑐𝑘∗𝑏𝑑2)) )
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

(0.5∗𝐹𝑐𝑘)/𝐹𝑦∗(1−√(1−(4.
ρreq= 6 ∗𝑀𝑢)/(𝐹𝑐𝑘∗𝑏𝑑2)) )

= 1.19E-04

Ast req= 237.570 mm2

PROVIDE 4 NOS D 12 AT TOP

As Provided = 452.45 mm2 OK

10. DESIGN OF FOOTING

0.9

qmin = 72.32 kN/m^2


qmax=
275.5
kN/m^2 q1 = 263.46 kN/m^2

Mu= Moment due to base soil pressure


Mu= (263.46 *0.9^2/2+ (275.54-263.46*0.9^2/3) )*1.5
= 164.94 kN.m

qx=pressure due to self wt of base slab+Soil above


= 2*18+25*0.5
= 48.50 kN/m^2
Mx= Moment due to self wt of base slab+Soil above
= 48.5*0.9^2/2*1.5
= 29.46375 kN-m

MAXIMUM ALLOWABLE SPACING FOR REINFORCEMENT IN SLAB 200.00 mm


Mu b d Mu/bd^2 pt ptmin Astreq Astprov DIA Sp
(kN-m) (mm) (mm) N/mm2 % % (mm2) (mm2) (mm) (mm)
Bottom
164.94 1000 442 0.84 0.20 0.12 888.03 1005.31 16 200

Top
29.464 1000 442 0.15 0.03 0.12 530.4 1005.31 16 200

Circumferential
- 1000 442 - - 0.12 530.4 1005.31 16 200

PROVIDE D-16 @ 200 mm C/C ON BOTTOM FACE AND IN RADIAL DIRECTION


PROVIDE D-16 @ 200 mm C/C ON TOP FACE AND IN RADIAL DIRECTION

PROVIDE D-16 @ 200 mm C/C ON BOTTOM FACE AND IN CIRCUMFERENTIAL DIRECTIONS


PROVIDE D-16 @ 200 mm C/C ON TOP FACE AND IN CIRCUMFERENTIAL DIRECTIONS

CHECK FOR SHEAR


Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

Critical Section for Shear is considered at av = d/2 from face of ring wall
Full Conversion Hydrocracker Unit (FCHCU) (EPCC-2 Package)
FOR
VISAKH REFINERY MODERNIZATION PROJECT (VRMP)
L&T- CHIYODA LIMITED

Doc. No.: B016-HCUV-LT-503-CV-CL-0114 Rev. No.: 00


Design Calculation for foundation of 503-T-001

av= 221 mm
q @ d/2 = (275.54-263.46)*0.221/0.9+263.46 =266.42 kN/m^2

Vu= ((275.54-266.43) * 0.5 *0.679+266.43*0.679)*1.5 =275.99 kN

Since the section considered is within distance 2d from Face ring wall, enhanced shear strength
as per clause 40.5 of IS:456-2000 is taken into account as per the following equation.

Vc = tc (2d/av) x b x d =625.55 kN

PERCENTAGE STEEL pt = 0.23 %

PERMISSIBLE SHEAR STRESS Շc= 0.35 N/sq.mm From Table 19 of IS:456-2000

THAT IS, vc > vu .....O.K.

11. SETTLEMENT CHECK

As per foundation design Philosophy B016-HCUV-LT-503-CV-SP-0012

For 25mm permissible settlement , SBP = 185.00 kN/m2


Gross bearing Pressure185 + γs *Df = 230 kN/m^2

Base Pressure at centre 120.85 kN/m^2

Actual Perm Settlement = Perm Settlement x Actual Pressure / Permissible SBC

:. Settlement at centre =25 X 120.845 / 230 = 13.14 mm

Base Pressure at ringwall location = 100.00 kN/m^2

:. Settlement below ring525 X 100 / 230 = 10.87 mm


MTO FOR TANK FOUNDATION

REBAR CALCULATION

FOR LENGTH
LENGTH OF EACH
ITEM OF BAR AREA DENSITY NO. QUANTITY
IN WALL
CIRCUMFERENTIAL OUTER T- 20 -@ 150 C/C 3.00 41.53 0.000314 7.85 21 2.15 MT
CIRCUMFERENTIAL INNER T- 20 -@ 150 C/C 3.00 37.26 0.000314 7.85 21 1.93 MT
VERTICAL OUTER T- 20 -@ 150 C/C 41.53 3.30 0.000314 7.85 278 2.26 MT
VERTICAL INNER T- 20 -@ 150 C/C 37.26 3.30 0.000314 7.85 250 2.03 MT
IN FOOTING
CIRCUMFERENTIAL 1 T- 16 -@ 200 C/C 0.5 47.50 0.000201 7.85 6 0.45 MT
CIRCUMFERENTIAL 2 T- 16 -@ 200 C/C 0.5 46.24 0.000201 7.85 6 0.44 MT
CIRCUMFERENTIAL 3 MT
CIRCUMFERENTIAL 4 MT
CIRCUMFERENTIAL 5 MT
CIRCUMFERENTIAL 6 MT
CIRCUMFERENTIAL 7

RADIAL TOP T- 16 -@ 200 C/C 39.40 3.2 0.000201 7.85 198 1.00 MT
RADIAL BOTTOM T- 16 -@ 200 C/C 39.40 3.2 0.000201 7.85 198 1.00 MT

TOTAL 11.27 MT

CONCRETE QUANTITY

INNER DIA OUTER DIA HEIGHT QUANTITY


RCC
RINGWALL 11.74 13.34 2.5 78.79 m3
FOOTING 9.94 15.14 0.5 51.21 m3

TOTAL 130.01 m3

AREA HEIGHT QUANTITY


PCC 104.39827 0.075 7.83 m3
20 150

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