(As per ASME Section IX Ed.2017 , QW-482) WPS No : NSC-1020-TR-0102-8.8-WPS-08 Rev:0 Dtd: 09.02.2019 Procedure Qualification Record No : NSC/TR/1020/347/PQR - 01 , Dtd: 09.02.2019 Welding Process(es) : GTAW Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL JOINTS (QW-402) Joint Design : Single "V" Butt Joint (W1 Joint details) Backing : No (Root Pass) / YES (Weld Material) Backing Material : Weld Material Root Spacing : As Per Joint Detail Retainers : None BASE METALS (QW-403) P-No 8 Group No 1 to P-No 8 Group No : 1 OR Specification, Type & Grade : A376TP347H/A182GR.WP347H to Specification, Type & Grade : A376TP347H/A182GR.WP347H Thickness & Dia. Of Test coupon : 8.18 & 8" Dia Base Metal Thickness Range a) Groove Qulified : 1.5 mm to 16.36 mm a) Groove : Weld Production - 5.08,8.18 mm b) Fillet : NA b) Fillet : Weld Production - NA
FILLER METALS (QW-404)
Process-1 GTAW Specification No. (SFA) : 5.9 AWS No. (Classification)/Filler : ER 347 F- No. : 6 A- No. : 8 Size of Filler Metal : 1.6,2.4 mm Weld Metal Thickness Range a) Groove : Up to 16.36 mm b) Fillet : NA Electrode-Flux (Class) : NA Electrode Trade Name ADOR / D&H Flux Trade Name : NA Flux Type : NA Consumable Insert NO Filler Metal Product Form : BARE (Solid) Filler addition /deletion : GTAW with filler Other : NA POSITION (QW-405) POST WELD HEAT TREATMENT(QW-407) Position of Groove : ALL Loading Temperature : 350 ˚C Welding Progression (Uphill/Downhill) : UPHILL Heating Rate : 250-300˚C /Hrs. Position of Fillet : ALL Soaking Temperature : 900±4˚C PRE HEAT (QW-406) Soaking Time : 4 HRS. Pre heat Temperature (Minimum) : 10°C Cooling Rate : AIR COOLED ( Note-3 ) Interpass Temperature (Maximum) : 175°C- Unloading Temperature : NA Pre heat Maintenance : NONE Post Heat : NA Note: Thermal cryons may be used for temp. measurement.
Page 1 of 3 EXHIBIT NO: WE-01 R2
NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.
WELDING PROCEDURE SPECIFICATION(WPS)
(As per ASME Section IX Ed.2017 , QW-482) WPS No : NSC-1020-TR-0102-8.8-WPS-08 Rev:0 Dtd: 09.02.2019 GAS (QW-408) Gas % Composition (Mixture) Flow Rate Shielding Gas ARGON 99.995% Pure 14-18 LPM Trailing Gas NONE NONE NONE Backing Gas ARGON 99.995% Pure 10-14 LPM ELECTRICAL CHARACTERISTICS (QW-409) Pulsing current or Power source : DC Current or Polarity : EN(GTAW) Amps Range : Amps - 78-150 Volts Range : Volts - 15-26 Tungsten Electrode Size and Type : 2.5 mm dia & 2% Thoriated (EWTh-2) Mode of Metal Transfer (for GMAW) : NA Electrode Wire Feed Speed Range : NA TECHNIQUE (QW-410) String or Weave : 1st Stringer Bead/Rest pass Weave Bead Orifice or Gas Cup Size : 6 mm , 8 mm & 10mm Initial and Inter pass Cleaning : Grinding/ Brushing Method of Back gouging : NO Oscillation : <=3 times electrode diameter Closed to out Chamber : NA Electrode Spacing : NA Contact Tube to Work Distance : NA Multiple or Single Pass (per side) : Multiple Multiple or Single Electrode : Single Travel Speed (Range) : 43-46 mm/min Peening : NO Thermal Processes : NONE Manual Or Automatic : Manual * NA=Not Applicable Filler Metal Current Sl. Volts Tr.Speed Pass Process AWS Amps Remark No. Dia (mm) Polarity Range mm/Min Class. Range 1 Root GTAW ER347 1.6 DCEN 78-85 15-17 43 2 Hot GTAW ER347 2.4 DCEN 139-143 15-18 46 3 Fill up GTAW ER347 2.4 DCEN 140-148 19-23 45
4 Final GTAW ER347 2.4 DCEN 145-150 24-26 45
Note (s): 1. Weaving not exceeding 3 times electrode dia. 2. Use only austenitic SS wire brush for cleaning purpose & SS clit use for fitt up 3. Insulation to be open immediately after soaking time.