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NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.

WELDING PROCEDURE SPECIFICATION(WPS)


(As per ASME Section IX Ed.2017 , QW-482)
WPS No : NSC-1020-TR-0102-8.8-WPS-08 Rev:0 Dtd: 09.02.2019
Procedure Qualification Record No : NSC/TR/1020/347/PQR - 01 , Dtd: 09.02.2019
Welding Process(es) : GTAW
Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL
JOINTS (QW-402)
Joint Design : Single "V" Butt Joint (W1 Joint details)
Backing : No (Root Pass) / YES (Weld Material)
Backing Material : Weld Material
Root Spacing : As Per Joint Detail
Retainers : None
BASE METALS (QW-403)
P-No 8 Group No 1 to P-No 8 Group No : 1
OR
Specification, Type & Grade : A376TP347H/A182GR.WP347H
to Specification, Type & Grade : A376TP347H/A182GR.WP347H
Thickness & Dia. Of Test coupon : 8.18 & 8" Dia
Base Metal Thickness Range
a) Groove Qulified : 1.5 mm to 16.36 mm a) Groove : Weld Production - 5.08,8.18 mm
b) Fillet : NA b) Fillet : Weld Production - NA

FILLER METALS (QW-404)


Process-1
GTAW
Specification No. (SFA) : 5.9
AWS No. (Classification)/Filler : ER 347
F- No. : 6
A- No. : 8
Size of Filler Metal : 1.6,2.4 mm
Weld Metal Thickness Range
a) Groove : Up to 16.36 mm
b) Fillet : NA
Electrode-Flux (Class) : NA
Electrode Trade Name ADOR / D&H
Flux Trade Name : NA
Flux Type : NA
Consumable Insert NO
Filler Metal Product Form : BARE (Solid)
Filler addition /deletion : GTAW with filler
Other : NA
POSITION (QW-405) POST WELD HEAT TREATMENT(QW-407)
Position of Groove : ALL Loading Temperature : 350 ˚C
Welding Progression (Uphill/Downhill) : UPHILL Heating Rate : 250-300˚C /Hrs.
Position of Fillet : ALL Soaking Temperature : 900±4˚C
PRE HEAT (QW-406) Soaking Time : 4 HRS.
Pre heat Temperature (Minimum) : 10°C Cooling Rate : AIR COOLED ( Note-3 )
Interpass Temperature (Maximum) : 175°C- Unloading Temperature : NA
Pre heat Maintenance : NONE Post Heat : NA
Note: Thermal cryons may be used for temp. measurement.

Page 1 of 3 EXHIBIT NO: WE-01 R2


NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.

WELDING PROCEDURE SPECIFICATION(WPS)


(As per ASME Section IX Ed.2017 , QW-482)
WPS No : NSC-1020-TR-0102-8.8-WPS-08 Rev:0 Dtd: 09.02.2019
GAS (QW-408)
Gas % Composition (Mixture) Flow Rate
Shielding Gas ARGON 99.995% Pure 14-18 LPM
Trailing Gas NONE NONE NONE
Backing Gas ARGON 99.995% Pure 10-14 LPM
ELECTRICAL CHARACTERISTICS (QW-409)
Pulsing current or Power source : DC
Current or Polarity : EN(GTAW)
Amps Range : Amps - 78-150
Volts Range : Volts - 15-26
Tungsten Electrode Size and Type : 2.5 mm dia & 2% Thoriated (EWTh-2)
Mode of Metal Transfer (for GMAW) : NA
Electrode Wire Feed Speed Range : NA
TECHNIQUE (QW-410)
String or Weave : 1st Stringer Bead/Rest pass Weave Bead
Orifice or Gas Cup Size : 6 mm , 8 mm & 10mm
Initial and Inter pass Cleaning : Grinding/ Brushing
Method of Back gouging : NO
Oscillation : <=3 times electrode diameter
Closed to out Chamber : NA
Electrode Spacing : NA
Contact Tube to Work Distance : NA
Multiple or Single Pass (per side) : Multiple
Multiple or Single Electrode : Single
Travel Speed (Range) : 43-46 mm/min
Peening : NO
Thermal Processes : NONE
Manual Or Automatic : Manual * NA=Not Applicable
Filler Metal Current
Sl. Volts Tr.Speed
Pass Process AWS Amps Remark
No. Dia (mm) Polarity Range mm/Min
Class. Range
1 Root GTAW ER347 1.6 DCEN 78-85 15-17 43
2 Hot GTAW ER347 2.4 DCEN 139-143 15-18 46
3 Fill up GTAW ER347 2.4 DCEN 140-148 19-23 45

4 Final GTAW ER347 2.4 DCEN 145-150 24-26 45


Note (s): 1. Weaving not exceeding 3 times electrode dia.
2. Use only austenitic SS wire brush for cleaning purpose & SS clit use for fitt up
3. Insulation to be open immediately after soaking time.

Signature

Name

Date

Welding Engineer Quality Manager Client/Inspection/TPI

Page 2 of 3 EXHIBIT NO: WE-01 R2


Annexure 1
WPS NO : NSC-1020-TR-0102-WPS-03 Rev:0 Dtd: 09.08.2018

Dia Pipe :6" Dia & 10.97mm

Position : 6G

Root Gap (G) Root Face ®


Joint Detail Thickness (t) Included Angle
Min. Max. Min. Max.
Single V Groove
10.97 mm 1.60 mm 3.20 mm 1.20 mm 1.60 mm 75 ± 5 °
Butt Joint

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