Professional Documents
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ST16185-00-000
Version: A
10/02/2010
Table Of Contents Key to symbols used:
PL01-V1122-PEAS 1 Grease required (Chart number). 577 Loctite required (Specification number).
1 DRIVE END ASSEMBLY PAGE 3
2 PL02-V1122-PEAS ROTOR AND STATOR ASSEMBLY PAGE 6
3 PL03-V1122-PEAS VACUUM VALVE ASSEMBLY PAGE 8
13mm Spanner required (mm) A/F. Lubricate with oil.
4 PL04-V1122-PEAS AIR INTAKE COVER ASSEMBLY PAGE 9
5 PL05-V1122-PEAS MINIMUM PRESSURE VALVE ASSEMBLY PAGE 10
6 PL06-V1122-PEAS UNLOADER VALVE ASSEMBLY PAGE 11
VST01 Service tool required (Tool Number).
7 PL07-V1122-PEAS NON-DRIVE END ASSEMBLY PAGE 12 S
8 PL08-V1122-PEAS SEPARATOR MANIFOLD ASSEMBLY PAGE 16
9 PL09-V1122-PEAS AIREND ASSEMBLY PAGE 18
10 PL10-V1122-PEAS MOTOR ASSEMBLY PAGE 21
11 PL11-V1122-PEAS 11-22KW TRIPOD ASSEMBLY PAGE 22
12 PL12-V1122-PEAS 50HZ ELECTRONIC STARTER (PEAS) PAGE 23
13 PL13-V1122-PEAS 60HZ ELECTRONIC STARTER (PEAS) PAGE 24
14 PL14-V1122-PEAS 50HZ ELECTRO-MECHANICAL STARTER (PSAS) PAGE 25
15 PL15-V1122-PEAS 60HZ ELECTRO-MECHANICAL STARTER (PSAS) PAGE 26
16 PL16-V1122-PEAS 11-22KW PACKAGE ASSEMBLY PAGE 27
17 PL17-V1122-PEAS STARTER ASSEMBLY PAGE 30
18 PL18-V1122-PEAS SOLENOID PIPING LAYOUT PAGE 31
Recommended Oils
Fluid Force 2000
Note: Do not mix oils.
Recommended Grease
Number Grease Type
X 1 Shell Albida HD2
Mobil Mobiliyh SHC PM
2 Molykole DX Paste
29 30 32 31
8mm
PL01-V1122-PEAS - DRIVE END ASSEMBLY
ITEM PART NUMBER DESCRIPTION KIT QTY V11 V15 V18 V22 577
1 77831 DRIVE END COVER CC1056037 1
2 52403 BEARING BUSH CC1056037 1
3 CC1047705 BYPASS VALVE PLUG 1
21
4 CZ9619 BONDED SEAL G3/4" KM1122E & 2
KT1122EH
5 CC1046776 THERMAL BYPASS PISTON 1
6 CC1047706 BYPASS SPRING 1
7 57996 DRAIN PLUG G3/8" 1 21mm
4 mm
8 CZ9613 BONDED SEAL G3/8" KT1122EH 2
9 1668 DRAIN PLUG G3/4" 1
10
10 76083 OUTLET TAP G3/8" F-F 1 19
11 CZ9617 BONDED SEAL G5/8" KO1122E & 1
KM1122E 17 mm
12 CZ57816 THREADED INSERT CC1056037 1
13 57562 OIL FILTER KO1122E & 1 577
KM1122E
14 CZ9907 O-RING KT1122EH 1
15 74094 SERIAL NUMBER LABEL 1
18 23
16 75202 DOWEL PIN Ø10x20 1
17 33110 SEAL ASSEMBLY KW1122E & 1
KT1122EH 6mm
18 MWG6 SPRING WASHER M6 KW1122E & 2
KT1122EH 577
19 MS706-20 M6x20 SKT HD CAP SCREW KW1122E & 2
KT1122EH
20 75955 STATOR STUD 7 7 22
20 76096 STATOR STUD 7 7
21 59425-03 PLUG R3/8" CC1056037 6
22 59425-02 PLUG R1/4" CC1056037 1
8mm
23 51023 ADAPTOR M/M R3/8" 1
24 74061 THERMISTOR PROBE (PSAS 1
MODELS) 577
24 CZ71812 TEMPERATURE SENSOR (PEAS 1
17
MODELS) 21
25 75020 OIL FILLER PLUG 1 S VST08
26 HD75120E5 DRIVE RIVET 2
27 3515C THERMAL MOTOR KT1122EH 1
28 74859 BLANKING PLUG G1/4" KT1122EH 1
29 76963 BELLHOUSING 1
30 MS116-55 M16x55 HEX HD SCREW 4
31 MW16 M16 WASHER 4
32 MWG16 M16 SPRING WASHER 4
1
8 24 26 15 21 21 21
22mm 577 577 577
14 2 16
22mm
3
PL01-V1122-PEAS - DRIVE END ASSEMBLY
ITEM PART NUMBER DESCRIPTION KIT QTY V11 V15 V18 V22
1 77831 DRIVE END COVER CC1056037 1
4 2 52403 BEARING BUSH CC1056037 1
3 CC1047705 BYPASS VALVE PLUG 1
4 CZ9619 BONDED SEAL G3/4" KM1122E & 2
KT1122EH
6mm
5 CC1046776 THERMAL BYPASS PISTON 1
6 CC1047706 BYPASS SPRING 1
28 7 57996 DRAIN PLUG G3/8" 1
8 CZ9613 BONDED SEAL G3/8" KT1122EH 2
9 1668 DRAIN PLUG G3/4" 1
10 76083 OUTLET TAP G3/8" F-F 1
11 CZ9617 BONDED SEAL G5/8" KO1122E & 1
27 KM1122E
12 CZ57816 THREADED INSERT CC1056037 1
13 57562 OIL FILTER KO1122E & 1
KM1122E
5 14 CZ9907 O-RING KT1122EH 1
15 74094 SERIAL NUMBER LABEL 1
16 75202 DOWEL PIN Ø10x20 1
17 33110 SEAL ASSEMBLY KW1122E & 1
KT1122EH
18 MWG6 SPRING WASHER M6 KW1122E & 2
KT1122EH
19 MS706-20 M6x20 SKT HD CAP SCREW KW1122E & 2
KT1122EH
20 75955 STATOR STUD 7 7
20 76096 STATOR STUD 7 7
9 21 59425-03 PLUG R3/8" CC1056037 6
22 59425-02 PLUG R1/4" CC1056037 1
30 mm
23 51023 ADAPTOR M/M R3/8" 1
24 74061 THERMISTOR PROBE (PSAS 1
MODELS)
24 CZ71812 TEMPERATURE SENSOR (PEAS 1
MODELS)
25 75020 OIL FILLER PLUG 1
26 HD75120E5 DRIVE RIVET 2
4 27 3515C THERMAL MOTOR KT1122EH 1
28 74859 BLANKING PLUG G1/4" KT1122EH 1
29 76963 BELLHOUSING 1
1 30 MS116-55 M16x55 HEX HD SCREW 4
31 MW16 M16 WASHER 4
32 MWG16 M16 SPRING WASHER 4
13 12 6 8 7
22mm
20
PL01-V1122-PEAS - DRIVE END ASSEMBLY
ITEM PART NUMBER DESCRIPTION KIT QTY V11 V15 V18 V22
1 77831 DRIVE END COVER CC1056037 1
2 52403 BEARING BUSH CC1056037 1
3 CC1047705 BYPASS VALVE PLUG 1
4 CZ9619 BONDED SEAL G3/4" KM1122E & 2
KT1122EH
5 CC1046776 THERMAL BYPASS PISTON 1
6 CC1047706 BYPASS SPRING 1
7 57996 DRAIN PLUG G3/8" 1
8 CZ9613 BONDED SEAL G3/8" KT1122EH 2
9 1668 DRAIN PLUG G3/4" 1
10 76083 OUTLET TAP G3/8" F-F 1
11 CZ9617 BONDED SEAL G5/8" KO1122E & 1
KM1122E
12 CZ57816 THREADED INSERT CC1056037 1
13 57562 OIL FILTER KO1122E & 1
KM1122E
14 CZ9907 O-RING KT1122EH 1
15 74094 SERIAL NUMBER LABEL 1
16 75202 DOWEL PIN Ø10x20 1
17 33110 SEAL ASSEMBLY KW1122E & 1
KT1122EH
18 MWG6 SPRING WASHER M6 KW1122E & 2
KT1122EH
19 MS706-20 M6x20 SKT HD CAP SCREW KW1122E & 2
KT1122EH
20 75955 STATOR STUD 7 7
20 76096 STATOR STUD 7 7
21 59425-03 PLUG R3/8" CC1056037 6
22 59425-02 PLUG R1/4" CC1056037 1
23 51023 ADAPTOR M/M R3/8" 1 11
24 74061 THERMISTOR PROBE (PSAS 1
MODELS)
24 CZ71812 TEMPERATURE SENSOR (PEAS 1
MODELS)
25 75020 OIL FILLER PLUG 1
26 HD75120E5 DRIVE RIVET 2
27 3515C THERMAL MOTOR KT1122EH 1
28 74859 BLANKING PLUG G1/4" KT1122EH 1
29 76963 BELLHOUSING 1
30 MS116-55 M16x55 HEX HD SCREW 4
31 MW16 M16 WASHER 4
32 MWG16 M16 SPRING WASHER 4
25
19mm
1
1 5
3mm 8mm
1 9 6 8
25mm 5mm
11 15Nm
10 7
10 mm
1 3
4 2
13 mm
36 mm
11
12
243
10 mm
2
9
243
1
1
577 577
1 8
6
46mm
577
577
30 mm
10
1
13
12
10
1
11 14
5 23 22 21
50Nm 50Nm
24 mm 24 mm 24mm
17 9 8
7 6
24 mm
50Nm 8
7/16 BSW
4
30Nm (V18/22)
11
13
10
SOLENOID FLOW 16
DIRECTION
2.5mm
4
17
3mm
5
7
6
15
24
18 16
5 10 11 9 7
21
20
1
8
9 13 12 19 10 3 4
17 28
30 23
31 4 5 24 20 22
11
28 16 15 26 29 21 22
13 DETAIL A
7
4 6 3 26
18 20
22 21 20
(V18-22) 35 mm
(V11-15) 27 mm
5 6 4 28
PL16-V1122-PEAS - 11-22KW PACKAGE ASSEMBLY
ITEM PART NUMBER DESCRIPTION KIT QTY V11 V15 V18 V22 37
1 PL11-V1122-PEAS TRIPOD ASSEMBLY 1
2 72723 COOLER 1 1
2 72586 OIL COOLER 1 1
3 72703 M8 CAGE NUT 4
4 MS108-20 M8x20 HEX HEAD SCREW 9 35
5 MW8 M8 WASHER 17
6 MWG8 M8 SPRING WASHER 17
7 PL10-V1122-PEAS MOTOR ASSEMBLY 1
8 MW12 M12 WASHER 8
9 MN112 M12 NUT 4
10 MWG12 M12 SPRING WASHER 4
11 MS112X50 M12x35 HEX HD SCREWS 4
12 71022 FAN 1 1
12 56113 FAN 1 1
13 70943 FAN RETAINER 1
14 77737 FAN COUPLING 1 1
14 77740 FAN COUPLING 1 1
15 MS708-30 M8x30 SOCKET HEAD SCREW 4
16 MG1710-10 M10x10 GRUB SCREW 2 43 40
17 MOTOR KEY 8x10x38LG DRIVE KEY 1
18 PL09-V1122-PEAS AIREND ASSEMBLY 1 41
19 MS116-50 M16x50 HEX HD SCREW 4
20 MW16 M16 WASHER 10 34 38
21 MWG16 M16 SPRING WASHER 6 36
22 MN116 M16 NUT 6 27 mm
23 MST116-90 M16X90 ALLTHREAD 1 27 mm (V11-15) 41
24 CZ77608 GROMMET 1
25 77761 APERTURE COVER 1 V18-22
35 mm (V18-22)
26 CZ73583 SPIRE NUT U TYPE 4
27 57375-02 No10 SELF TAPPING SCREW 4
28 77874 COOLER SUPPORT BRACKET 1 1 36mm
28 77873 COOLER SUPPORT BRACKET 1 1
29 CZ53344 LIFTING BRACKET 2
30 CZ77746 LINK PLATE 1 42
31 77604 TIE BRACKET 1
32 MN108 M8 NUT 4
33 77770 AFTERCOOLER PIPE 1 1
33 77773 AFTERCOOLER PIPE 1 1
34 77768 OIL FEED PIPE 1 1
34 77771 OIL FEED PIPE 1 1
35 77772 OIL RETURN PIPE 1 1
35 77769 OIL RETURN PIPE 1 1
36 52347 STUD COUPLING G3/4 - 22MM 2 2
36 76322 STUD COUPLING G3/4 - 15MM 2 2
37 72739 STUD ELBOW R3/4 - 22MM 1 1
37 76314 STUD ELBOW R1/2 - 15MM 1 1
38 71130 TEE R1/2 - 15MM 1 1
39 74766 STUD ELBOW R1 - 25MM 1 1
39 76321 STUD ELBOW R3/4 - 25MM 1 1
40 71131 BLANKING PLUG 1 1
41 CZ9619 BONDED SEAL G3/4 KT1122EH 2 2 39 33
42 74765 BANJO G3/4 - 22MM 1 1
43 77259 VITON SEAL KT1122EH 2 2 41 mm
4
5
32
47
48 49
53 51
PL18-V1122-PEAS - SOLENOID PIPING LAYOUT
ITEM PART NUMBER DESCRIPTION KIT QTY V11 V15 V18 V22
50 ST214671-1 PIPE 6MM NYLON 1
51 ST214671-2 PIPE 6MM NYLON 1 50
52 ST214671-3 PIPE 6MM NYLON 1
53 ST214671-4 PIPE 6MM NYLON 1
54 ST214671-5 PIPE 6MM NYLON 1
54 52
SOLENOID FLOW
DIRECTION
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publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electric,
mechanical, photocopying, recording, or otherwise without the prior written permission of Technical Publications
Department, Gardner Denver Limited
Website: www.hydrovane.co.uk
Telephone: +44 (0)1527 525522
Fax: +44 (0)1527 521140