2006 cbr1000rr

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Damage Prevention Messages
d You will also see other important messages that are preceded by the word
NOTICE.
This word means:

r
d Your HRC CBR1000RR or other property can be
damaged if you don’t follow instructions.
The purpose of these messages is to help prevent damage to your HRC

CBR1000RR, other property, or the environment.
T
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able at the time of approval for printing.
ut notice and without incurring any obligation.

erformance is with the buyer.
BR1000RR, and as is stated in the CBR1000RR owner’s manual, should be used only
onducted under the auspices of a recognized sanctioning body or by permit issued

Stop Switch
2-48
on 2-49
Element
2-50
ng 2-51
cement 2-51
2-52
r Installation 2-53
Battery Tray
2-54
tion 2-55
ector Modification 2-56
eplacement 2-56
allation 2-57
procket 2-58
nt 2-59
2-63
ng 2-63
g 2-64
2-65
2-73
ction 2-81
Function 2-83

Memo

1. Service Information
nual.
R.
Standard 2006 Racing Kit (Super Bike Kit)

roke DOHC 16 valve
d inline four
m (2.95 x 2.22 in)
(60.9 cu-in)
.1 : 1 14.5 : 1
0.7 t0.6
(0.006 ± 0.001 in) 0.20 ± 0.02 mm (0.008 ± 0.001 in)
(0.012 ± 0.001 in) 0.30 ± 0.02 mm (0.012 ± 0.001 in)
hain driven
BTDC 22˚ BTDC
ABDC 58˚ ABDC
BBDC 53˚ BBDC
ATDC 22˚ ATDC
mm 9.5 mm
mm 9.0 mm
DSFI, ø44
S, DENSO: VUH27ES NGK: R0045Q-10
a CBR1000RR engine power up kit can be obtained by using appropriate exhaust
o claim and assumes to responsibility as to the reliability or quality of these com-
1-1

Remarks
ly oil Use Honda Ultra S9 oil to the bolt and nut that are oil
application is specified. Actual torque down and
uded SH bolt; apply oil cross threads will ocuur if using the oil other than
ly oil specified.
ly oil
ly oil
uded NSHF bolt; apply oil

ly oil
ly oil
e
Remarks
, lbf•ft)
60˚ + 60˚ Apply oil after removing anti-rust additive; retightening limit: 10 times
18) Apply oil
13) Apply oil
22) Apply oil
22) Wire lock
9) Apply LOCKTITE 271
13) Apply grease
53˚ + 53˚ Apply oil after removing anti-rust additive
9) Apply oil
7) Apply oil
45˚ + 45˚ New bolt: temporarily tighten 1 time
45˚ + 45˚ Checking oil clearance: Apply oil; retightening limit: 10 times
+ 50˚ Apply oil; retightening limit: 5 times

Service Information
Remarks
f•ft)
6) Apply oil; • When using the new crankshaft or flywheel:
Temporarily tighten 2 times with 103 N•m (10.5 kgf•m,
76 lbf•ft).
• Temporarily tighten 1 time when flywheel reinstallation
We recommend that the racing kit flywheel bolt (90003-NL9-000) is
used whenever the standard flwheel is installed (page 2-14).
When using the racing kit flywheel bolt, follow the racing kit
tightening method and torque value (see below).
60˚ Apply oil; • Temporarily tighten 3 times with 135 N•m (13.8 kgf•m,
100 lbf•ft).
• After tightening flywheel bolt with 15 N•m (1.5 kgf•m,
11 lbf•ft) + 60˚ , check the tightening torque is more than
128 N•m (13.0 kgf•m, 94 lbf•ft).
Apply oil
Apply oil
Apply oil
Apply LOCKTITE 271
Apply LOCKTITE 271
CT bolt
Apply LOCKTITE 271
Apply oil
Apply oil
CT bolt
CT bolt
Left hand thread
4) Apply oil
Apply oil
Apply LOCKTITE 271
Apply oil
Wire lock
Apply LOCKTITE 271
Apply oil
Apply oil
Apply LOCKTITE 271
1-3

e
Remarks
, lbf•ft)
9) Apply oil
9) Apply oil
11)
9) Apply Three bond 1207B
9)
17)
Band width: 7 ± 1 mm
Tightening width: 1 mm on each side
5.1) Wire lock
e
Remarks
, lbf•ft)
3.6)
20)
17)
11) Apply molybdenum grease to the threads
17)
5.8)
25) Apply oil to the threads
17)
5.8)

Service Information
Remarks
f•ft)
Apply molybdenum grease to the threads, stake
Apply molybdenum grease to the threads

Adjusting range: 0.6 to 1.5 kgf•m
Apply LOCKTITE 271
1-5

erial Remarks
When using the racing kit oil pan:

Elf XT3821 oil: between 3.0 to 4.0 liter
Standard pan: Racing kit oil pan:
3.0L
14 mm

Service Information
al Remarks
lfide oil Do not apply more than necessary
Elf XT3821 Do not apply more than necessary
ybdenum
ase
1-7

erial Remarks
grease
rease UN-LOCK (manufactured by NCH) for shaft portion
or BELL-CLAW TAPE
id
er MR20

Service Information
Replace, L: Lubricate.
Remarks
km (3,700 mi)
km (3,700 mi)
km (3,700 mi)
km (3,700 mi)
km (1,850 mi)
(930 mi);
g torque: more than 128 N•m (13.0 kgfm, 94 lbf•ft)
s, replace after riding in rain
lutch discs and plates)

s, replace after riding in rain
s (magnesium wheel)
rts as necessary.
1-9

Replacement Interval Cause
Every 6,000 km (3,700 mi) Sleeve wear or other damage

– Tightening torque
Every 3,000 km (1,850 mi) Cracks
– Valve seat warpage
Every 6,000 km (3,700 mi) Gear wear, crankpin/main journal wear or damage
Replace with crankcase Wear or damage
Every 6,000 km (3,700 mi) Small end wear or damage
Replace with connecting rod Wear or damage
Every 3,000 km (1,850 mi) Skirt and piston land wear or damage
Every 3,000 km (1,850 mi) Wear or damage
Every 6,000 km (3,700 mi) Bearing contact face wear
Every 6,000 km (3,700 mi) Bearing contact face wear
Every 6,000 km (3,700 mi) Needle bearing
Every 6,000 km (3,700 mi) Wear or deformation
Every 6,000 km (3,700 mi) Valve seat warpage
Every 1,000 km (620 mi) Stick
Every 3,000 km (1,850 mi) Damage
Every 3,000 km (1,850 mi) Stick
Every 6,000 km (3,700 mi) Crack
Every 6,000 km (3,700 mi) Gear wear, wear by the disc
Every 6,000 km (3,700 mi) Wear at side face of the center electrodes
Every 6,000 km (3,700 mi) or tighten it 5 times to the specified sequence;
15 N•m (1.5 kgfm, 11 lbf•ft) +60˚
– Tightening torque
parts as necessary.

Service Information
Pillion seat Tail/brake light License light
Turn signal light
Rear fender A
Rear fender C
Side stand switch Rear brake light Chain case

switch
1-11

9 18
10
14
17
15
8 16
19
20
No. Item No. Item

13 Unit, PGM-FI 19 Spacer, regulator/rectifier
14 Cable, starter battery 20 Rectifier assembly., regulator
15 Cable, starter motor
16 Battery ground cable
17 Switch assy., starter magnetic
18 Relay, fuel cut

Service Information
1-13

Memo

2. Racing Kit
No. Part Number Item Q’ty

06120-NL9-C00 Engine Power-up Kit IV, SBK
1 13101-NL9-C00 Piston 4
2 13121-NL9-003 Ring, piston top, 75 x 0.8 x 2.3 4
3 13131-NL9-003 Ring, piston 2nd, 75 x 0.8 x 2.4 4
4 13141-NL9-003 Ring, piston oil, 75 x 1.5 x 1.95 4
5 13112-NL9-000 Clip, piston pin 17 mm 8
6 14711-NL9-C00 Valve, inlet (29) 8
7 14721-NL9-000 Valve, exhaust (24) 8
06110-NL9-C00 Engine Power-up Kit V, SBK
1 14110-NL9-C00 Camshaft comp., IN 1
2 14210-NL9-C00 Camshaft comp., EX 1
3 14312-NL9-C00 Sprocket, timing 1
4 14321-NL9-C00 Sprocket, cam 2
5 14401-NL9-C01 Chain, cam 1
6 14520-NL9-C00 Lifter assembly, tensioner 1
7 14751-NL9-C00 Spring IN, valve (color: orange) 8
8 14761-NL9-C00 Spring EX, valve (color: yellow) 8
9 90082-NL9-710 Bolt, flange knock, 7 x 10.5 4
10 90488-425-000 Washer, sealing 6 mm 2
2-1

ports as the machine is intended for competition use.
by removing height difference between the valve seat and ports, and burrs or rough-
intake port so that no height difference between the insulator and intake port.
w.
exhaust port so that no height difference between the collar and exhaust port.
Insulator
Intake port

Racing Kit
2-3

Seat C
Seat F

Racing Kit
2-5

Racing Kit
s with hand grinding tool.
2-7

and D.
ool.

Racing Kit
e Limiter) clutch kit.
10
2-9

3. Remove the mainshaft bearing set plate from the transmission bearing hold-
er, and replace it with racing kit. When installing the set plate, apply locking
agent to the set plate bolt threads.
4. Remove a transmission bearing holder bolt (see below), and replace it with
racing kit bolt.
5. Install the oil pump drive sprocket, driven sprocket (racing kit) and drive
chain (racing kit).
Bearing set plate

(racing kit)
Holder bolt
(racing kit)

Racing Kit
Remove the standard oil pan and oil strainer.

Install the oil strainer gasket to the racing kit strainer, then install the racing kit
oil strainer to the oil pump.
Apply sealant to the mating surface of the oil pan.
Install the racing kit oil pan and tighten the bolts in a crisscross pattern in 2 or
3 steps.
Install the racing kit oil drain bolt with a new sealing washer.
Oil strainer
(racing kit)
New sealing washer

(racing kit)
Drain bolt
(racing kit)
Flange bolts
(racing kit)
Secure the oil drain bolt with a locking wire.
2-11

Racing kit sprockets has two kind of bolt holes.
Long bolt holes are used when you adjust the valve timing.
Standard bolt holes
Long bolt holes

(for valve timing adjustment)
If you cannot be measure the valve timing:

Use standard bolt holes on the racing kit cam sprockets.
Place the No.1/4 pistons at TDC (Top Dead Center).
Install the cam sprocket with the No.4 camshaft cam lobes facing up as shown.
No.4 cam lobes
Valve timing (when using the standard bolt holes)
Intake Opens 22˚ BTDC

Close 58˚ ABDC
Exhaust Opens 53˚ BBDC
Close 22˚ ATDC

Racing Kit
If you can be able to measure the valve timing:

Install the racing kit cam sprockets to the camshafts using the long bolt holes.
Install the cam sprockets with No.3 cam lobes facing up and outward as shown.
Apply Honda Ultra S9 oil to the racing kit cam sprocket bolt threads and seat-
ing surface, temporarily tighten them.
• When tightening the sprocket bolts temporarily, push the intake cam sprock-
et to retard direction fully, and the exhaust cam sprocket to advance direction
fully as shown.
No.3 cam lobes
Place the No.2/3 pistons at TDC (Top Dead Center) and the ignition pulse gen-
erator index line facing up as shown, and mark the No.2/3 piston top position
onto the ignition pulse generator rotor.
Install the camshafts onto the cylinder head.
Make sure that the timing marks on the cam sprockets are facing outward and
flush with the cylinder head upper surface as shown.
Timing marks
Index line Index mark
New marking
2-13

Cylinder Head Bolt Tightening
If the cylinder head head gasket, tightening bolt and/or cylinder block are
replaced with new one, tighten the cylinder head bolts as follows;
Break-in procedure:
1. Clean the bolts and threaded hole of the cylinder block.
2. Apply Honda Ultra S9 oil to the cylinder head bolts threads and seating sur-
face.
3. Tighten the cylinder head bolts to the specified torque in numerical order as
noted in the illustration.
4. Retighten the cylinder head bolts to the specified torque in numerical order
as noted in the illustration.
Torque: 20 N•m (2.0 kgf•m, 14 lbf•ft)
5. Further tighten the cylinder head bolts 53 degrees in numerical order.

6. Further tighten the cylinder head bolts 53 degrees in numerical order again.
7. Loosen and remove the cylinder head bolts.
Final tightening procedure:

1. Clean the bolts and threaded hole of the cylinder block.
2. Apply Honda Ultra S9 oil to the cylinder head bolts threads and seating sur-
face.
3. Tighten the cylinder head bolts to the specified torque in numerical order as
noted in the illustration.
4. Retighten the cylinder head bolts to the specified torque in numerical order
as noted in the illustration.
5. Further tighten the cylinder head bolts 53 degrees in numerical order.

6. Further tighten the cylinder head bolts 53 degrees in numerical order
IN
EX

Racing Kit
Flywheel
(racing kit)
Gasket
(racing kit)
Flange bolts
(racing kit)
Flange bolt
(racing kit)
Stator
(racing kit)
AC generator cover
(racing kit)
Collars Cover guard
(racing kit) (racing kit)
Flywheel bolt
17
14
20.5 24
Standard bolt Racing kit bolt

(90003-MN4-000) (90003-NL9-000)
2-15

o the crankshaft.
eel bolt threads and seating
lywheel bolt.
rotor holder by inserting the

flywheel holes and seat the
.
89030–NL9–711
etail of the tightening proce-

Racing Kit
Standard Racing kit

Gear ratio Gear ratio (T= Teeth)
(T= Teeth) R1 P1 P2 P3
1st 2.538 (13/33T) 2.286 (14/32T) – 2.400 (15/36T) 2.214 (14/31T)
2nd 1.941 (17/33T) 1.941 (17/33T) – 2.000 (15/30T) 1.882 (17/32T)
3rd 1.578 (19/30T) 1.667 (18/30T) – 1.772(18/31T) 1.632 (19/31T)
4th 1.380 (21/29T) 1.500 (20/30T) – 1.526 (19/29T) 1.450 (20/29T)
5th 1.250 (20/25T) 1.348 (23/31T) 1.400 (20/28T) 1.368 (19/26T) 1.318 (22/29T)
6th 1.160 (25/29T) 1.227 (22/27T) 1.273 (22/28T) 1.205 (24/30T) 1.200 (25/30T)
Check the gear dog edges for wear.
Service limit: 1.0 mm (0.04 in)
The gear jumps occur, if the gear dog

edges are wear.
Replace the gear with new ones when
the wear to the service limit.
2-17

sion. Care should be taken substituting optional gears for the standard gears.
ation.
Countershaft
oove Plan Teeth Part Number Identify Groove
1 P-2 36T 23422-NL9-710 – 1
2 R1 32T 23421-MEL-R10 – 2
3 P-3 31T 23423-NL9-710 – 3
No P-2 30T 23442–NL9-710 – No

1 R1 33T 23441-MEL-R10 – 1
1 P-3 32T 23443-NL9-710 – 2
No P-2 31T 23462-NL9-710 3 No
No R1 30T 23461-MEL-R10 3 1 (edge)
2 P-3 31T 23463-NL9-710 3 2
1 P-2 29T 23482-NL9-710 – 1
2 R1 30T 23481-MEL-R10 – 2
2 P-2 29T 23482-NL9-710 – 1
No P-1 28T 23501-NL9-C00 C5 No
1 P-2 26T 23502-NL9-710 C5 1
2 R1 31T 23501-MEL-R10 C5 2
3 P-3 29T 23503-NL9-710 C5 3
No P-1 28T 23521-NL9-C00 C6 No
1 P-2 30T 23522-NL9-710 C6 1
2 R1 27T 23521-MEL-R10 C6 2
3 P-2 30T 23522-NL9-710 C6 1
M3 Plan M3-4
R1 (18T) P-3 (19T) Plan Part Number Identify Groove Combi
T) P-2 P-3 P-2 23452-NL9-710 – 0/1 R1/P-2
T) R1 P-4 R1 23451-MEL-R10 – 0/2 R1/R1
P-3 23453-NL9-710 – 2/1 P-3/P-2
P-4 23454-NL9-710 – 2/2 P-3/R1

Racing Kit
16 17 15 16 15 16 15 16 15 15 15 Drive
40 43 38 41 39 42 40 43 41 42 43 Driven
160 158 158 156 154 152 150 149 146 143 139
168 166 166 164 161 160 157 156 154 150 146
173 171 171 169 167 165 162 161 159 155 151
192 190 189 187 185 183 180 179 176 171 167
198 195 195 193 190 188 185 184 181 177 172
204 202 201 199 196 194 191 190 187 182 178
223 220 220 218 214 212 209 207 204 199 194
230 228 227 225 222 219 216 214 211 206 201
235 233 232 230 226 224 221 219 215 210 205
252 249 248 246 242 240 236 234 230 225 219
256 253 253 250 246 244 240 238 234 229 223
265 262 261 259 255 252 248 246 242 237 231
274 271 271 268 264 261 257 255 251 245 239
281 278 277 274 270 267 263 261 257 251 245
285 282 281 278 274 272 267 265 261 255 249
292 288 288 284 280 278 273 271 267 260 254
302 298 298 295 290 288 283 281 276 270 263
307 304 303 300 296 293 288 286 281 274 268
313 310 309 306 301 298 294 291 286 280 273
320 317 316 312 308 305 300 298 293 286 279
turer and size, selection should be made based on the gear ratio.
2-19

Right Crankcase Cover Replacement
Replace the following racing kit right crankcase cover as shown.
Filler cap
(racing kit)
Right crankcase cover
(racing kit)
O-ring
(racing kit)
Cover guard
(racing kit)
Collars
(racing kit)
Flange bolts, 6 x 22 mm
(racing kit) Flange bolts
(racing kit)

Racing Kit
h center.
2-21

Clutch disc
(large I.D.)
paint)
Spring seat
Judder spring
Outer guide
(‘06 MEL standard)
Needle bearing
Clutch outer
Thrust washer
Clutch center
ter cam plate

Racing Kit
(1) (1)
(2)
(3)
(1) LIFTER CAM PLATE (2) ANGLE

(3) IDENTIFICATION MARK
Following optional clutch lifter cam plates are avail-

able.
Part number Cam angle Identification mark

22122-NL9-710 STD; 50˚ No mark
22123-NL9-710 OP; 45˚ 45
22124-NL9-710 OP; 40˚ 40
• When the clutch lifter cam plate is replaced with

optional narrow cam angle type, the clutch
engage time from the back torque limiter is acti-
vated is longer than the larger angle one.
• The clutch lifter cam plate has identification mark
on the side face as shown.
ith its grooved side facing
to the mainshaft.
m plate aligning its pins
center.
2-23

(1)
(2)
(1) (3)
(1) CLUTCH PLATE 1.9 (1 IDENTIFIED GROOVE)
(2) CLUTCH PLATE 2.0 (NO GROOVE)
iscs are available. Measure the clearance between the pressure plate
entification color paint. and clutch center B and adjust by combination of the
three different thickness clutch disc (page 2-32).
3.8 mm) 1 22321-NL9-710:

Clutch plate 1.9 mm
(thickness: 3.0 mm) 7 22321-MT3-000:
Clutch plate 2.0 mm
3.0 mm) 1 22322-NL9-710:
Clutch plate 2.1 mm
th their half cut-out side fac-
r clutch center.

Racing Kit
(3)
(4)
(5)
(1)
(1)
(2)
(1) CLUTCH CENTER GUIDE (2) CLUTCH SHIMS

(3) CLUTCH SPRING (4) STROKE SHIM
(5) CLUTCH VC SPRING
Assemble the clutch center guide, shim(s), clutch

stroke shim and clutch VC spring as shown.
enter B is installed secure-

am plate by pushing the
plate onto the clutch cen-
2-25

(1)
(1) GEAR HOLDER
r guide assembly onto the Apply oil (Honda Ultra S9) to the new clutch center
lock nut threads and seating surfaces.
Screw the center lock nut by hand fully.
Hold the primary drive and driven gear with a gear

holder.
Tool:
Gear holder 07724–0010100
Tighten the clutch center lock nut to the specified

torque.

Racing Kit
(1) (2)
(1) LIFTER PLATE (2) BEARING
(1)
Inspection
Clutch lifter plate/bearing

Turn the inner race of the lifter bearing with your fin-
ger.
The bearing should turn smoothly and quietly.
Also check that the outer race of the bearing fits
tightly in the lifter plate.
Replace the bearing if the inner race does not turn
smoothly, quietly, or if the outer race fits loosely in
the lifter plate.
into the mainshaft.

ide oil to the clutch lifter
he mainshaft.
te with the lifter bearing

he bolts to the specified
, 11 lbf•ft)
cover.
2-27

(1)
(1)
(1) CLUTCH PLATE
Clutch plate
or signs or spring or discol- Check the plates for discoloration.
Check the plate warpage on a surface plate using a
feeler gauge.
s and plates as a set.
torque limiter whenever the Replace the clutch discs and plates as a set.
are replaced (page 2-31). Always adjust the back torque limiter whenever the
clutch discs and plates are replaced (page 2-31).

Racing Kit
(1)
(2)
(1)
(2)
(1) CLUTCH CENTER

(2) LIFTER CAM PLATE
for nicks, indentations or

he clutch plates.
B bosses sliding area of
oves for wear or damage. (1)
ide for wear or damage.
(1) LIFTER ROD
Clutch center/clutch lifter cam plate
Check the clutch lifter cam plate grooves sliding

area of clutch center B bosses for wear or damage.
Clutch lifter rod

Check the clutch lifter rod for bending or damage.
See CBR Service Manual for clutch outer guide and

mainshaft inspection.
2-29

clearance between the pres-
te and clutch center (B) to the
d value (page 2-32)
clearance between the clutch

nd clutch center guide (A) to
cified value (page 2-31)
the clutch center and clutch B

guide
clearance between the pres-

te and clutch center (B) to the
d value (page 2-32)
A
clearance between the clutch
nd clutch center guide (A) to
cified value (page 2-31)
clutch VC spring.
clutch discs and plates, and

BTL (page 2-31).

Racing Kit
(1)
(1) STROKE SHIM
pring thickness (B). Adjust the stroke by selecting the stroke shim thick-
ckness (C). ness.
hickness identification let- Six different thickness clutch stroke shims are avail-
able.
mm thickness
Stroke shim thickness:
nter stroke (D) using the Mark 18: 1.8 mm thickness
Mark 19: 1.9 mm thickness
= 3.6 mm
= 0.6 mm Select the stroke shim so that the stroke is fall
C) = 2.0 mm between the specified range.
mm + 2.0 mm)
= 1.0 mm
1 mm
2-31

(1)
(2)
(1) (3)
(2) CLUTCH PLATE 2.0 (NO GROOVE)
om the clutch pressure plate Adjust the clearance by selecting the clutch plate
ch center B (B) by installing thickness.
the plate holes as shown.
nce (C) using the equation Three different thickness clutch plates are available.
Clutch plate thickness:

1.9 mm
2.0 mm
2.1 mm
ess (A) = 6.00
= 6.6 The clutch plate 1.9 has one identification groove
= 0.6 and clutch plate 2.1 has two identification groove
(2.0 mm has no groove).
00 mm
Select and combine the clutch plates so that the
– 0.6 mm clearance is fall between the specified range.
Clearance is too small:

– Easy to slip clutch
Clearance is too large:
– Does not effect the back torque limiter
If the clutch discs are worn, the clearance is too

small and can cause clutch slipping.

Racing Kit
(1)
(1) CLUTCH SHIMS
r lock nut to the specified Adjust the stroke by selecting the clutch shim thick-
nd measure the height ness.
sure plate-to-clutch center
Seven different thickness clutch shims are available.
ng initial stroke (C) using The clutch shim has a thickness identification letter
on its surface.
Clutch shim thickness:

mm Mark 10: 1.0 mm thickness
r lock nut (page 2-26). Mark 12: 1.2 mm thickness
Select the clutch shims so that the stroke is fall

between the specified range.
Must be use two clutch shims.
If the initial tension is less than the specified range:

– Clutch slips easily
If the initial tension is more than the specified range:
– Clutch spring weak easily
2-33

Racing Kit
(1)
(1)
ING (1) MAIN JOURNAL BEARING
gs are identified by the Clean off any oil from the selected main journal
bearings and main journals.
Install the main journal bearings.
ction table: Assemble the crankcase halves and tighten the main
journal bolts to the specified torque (page 2-38).
Crankcase I.D. Code
A B C Measure the main journal bearing I.D.s using a dial
Red Pink Yellow gauge in an Y axis at two points.
Take the minimum reading to determine the bearing
Pink Yellow Green I.D.s.
Yellow Green Brown
ring thickness is differ

k (0.006 mm by oil clear-
erence color code bear-
2-35

(2)
(1) (1)
.D. CODE LETTER (1) CRANKPIN BEARING
(2) COLOR
The crankpin bearings are identified by the color.
Crankpin bearing selection table:

Connecting rod
big end I.D. Code
1 2 3
Pink/ Pink/ Pink/
A
Yellow Green Brown
(1)
Crankpin Pink/ Pink/ Pink/
B
O.D. Code Green Brown Black
Pink/ Pink/ Pink/
C
Brown Black Blue
DE LETTER
BEARING THICKNESS:
A (Pink/Blue): Thick
B (Pink/Black):
C (Pink/Brown):
ion D (Pink/Green):
E (Pink/Yellow):
rod big end I.D. letters from F (Pink/Pink):
hown. G (Pink/Purple): Thin
ng crankpin O.D. code num-
ght. • The crankpin bearing thickness is differ about
necting rod big end I.D. code 0.003 mm by 1 rank (0.006 mm by oil clearance)
etermine the reference bear- • Do not combine the difference color code bear-
ings.

Racing Kit
(1)
(1) CRANKPIN
to the connecting rod bolt Measure the crankpin O.D.s using a micrometer in
es and install the bolts. an X, Y and Z axis.
Take the maximum reading to determine the
bolts in 2 or 3 steps alter- crankpin O.D.s.
que. From the measured bearing I.D.s and main journal
O.D.s, calculate the clearance.
Specified oil clearance:

0.042 – 0.052 mm (0.0018 – 0.0022 in)
e bolt first, then the other
If the clearance does not fall in the specified oil
clearance, select the bearing inserts so that the oil
, 11 lbf•ft) clearance fall in the specified oil clearance.
cting rod bolts 45 degree

tighten 45 degree again
If the oil clearance cannot be measured, select bear-

earing I.D.s using a dial ing from the crankpin bearing selection table.
points.
to determine the bearing
2-37

Crankshaft Thrust Play Adjustment
The crankshaft thrust play adjustment can be performed with the racing kit
crankcase.
1. Select the main journal bearings (page 2-35).

Set the selected main journal bearings onto the upper crankcase.
2. Install the two suitable selected thrust shims to the both side of the upper
crankcase #3 journal (example: B and B shim).
3. Set the crankshaft onto the upper crankcase.
Thrust shims
(racing kit)

Racing Kit
Balancer Backlash Adjustment

Adjust the balancer backlash while the engine is cold (below 35˚C/95˚F) and
engine off.
Loosen the balancer shaft holder pinch bolt.
(1)
Turn the balancer shaft counterclockwise turn until the resistance is felt, then
return 2 graduations.
Do not turn the balancer shaft more than necessary so the balancer gear, bear-
ing and shaft are damaged.
Tighten the balancer shaft holder pinch bolt to the specified torque.
Until resistance is felt Return 2 graduations
2-39

UM
APPLY MOLYBDENUM
DISULFIDE GREASE
APPLY MOLYBDENUM
DISULFIDE GREASE
POINT B
POINT A

Racing Kit
er hanger adjusting bolt 17. Tighten the right side middle engine hanger bolt
er bolt until it seats. (B) to the specified torque.
engine hanger adjusting
d torque. Torque: 59 N•m (6.0 kgf•m, 43 lbf•ft)
f•m, 11 lbf•ft) Install the removed parts in the reverse order of

removal.
engine hanger adjusting
specified torque.
46 mm
07VMA-MBB0101
C
N•m (6.0 kgf•m, 43 lbf•ft)
N•m (5.5 kgf•m, 40 lbf•ft)
ngine hanger nut (D), then

e specified torque while D
t.
A
f•m, 43 lbf•ft)
B
ngine hanger nut (C), then
e specified torque while
t.
f•m, 43 lbf•ft)
ont engine hanger bolt (A)

.
f•m, 43 lbf•ft)
middle engine hanger bolt

que.
f•m, 43 lbf•ft)
front engine hanger bolt

que.
f•m, 43 lbf•ft)
2-41

Drill hole (3 - 4 mm)
Oil filler cap
Taper plug
Sub-tank band Oil filter cartridge

Drain plug
Drill hole (3 - 4 mm)

Racing Kit
2. Install the rubber suspension onto the quick shift unit, then install the unit to
the bracket, then connect the connector to the wire harness.
3. Remove the gearshift pedal and pedal link.
4. Install the pedal rod sensor into the pedal link rod.
5. Connect the sensor connector to the quick shift unit connector.
7. Reinstall the gearshift pedal and pedal link.
Pedal link
Rubber suspension
(racing kit)
Pedal rod sensor

(racing kit)
Pedal link rod

Quick shift unit
(racing kit)
Gearshift pedal
2-43

Thermostat and Bypass Hose Removal
1. Drain the coolant.
2. Remove the thermostat housing cover, then remove the thermostat.
3. Remove the rubber from the thermostat, then install it on the thrust washer
in the racing kit.
4. Install the thrust washer into the thermostat housing, install the thermostat
housing cover in the reverse order of removal.
5. Remove the bypass hose.
6. Cut the bypass hose as shown in the illustration below.
7. Install the cutted bypass hose onto the water pump cover and thermostat
housing, and secure them with removed hose bands.
8. Install the plugs in the racing kit to the hose ends, and clamp them with the
clamps in the racing kit.
Rubber
(standard)
Washer
(racing kit)
Plugs
(racing kit)
Clamp
(racing kit)
50 mm
Clamp
50 mm (racing kit)

Racing Kit
6. Remove the fast idle wax unit water hoses from the thermostat housing and
water joint, and cut the hose end about 50 mm as shown in the illustration.
7. Install the cutted hoses to the thermostat housing and water joint and secure
them with clamps.
8. Install the hose plugs in the racing kit to the hose ends, and secure them with
the clamps that are attached on the fast idle wax unit.
Remove
Plug
(racing kit)
Plug
Remove (racing kit)
50 mm 50 mm
2-45

5. Install the steel ball into the vacuum hose that is connected to the intake air
duct control valve. Bent the vacuum hose as shown and secure it with tie-
lap.
Steel ball 5: 96211-05000
Note:
Do not cut the vacuum tube.
Steel ball
Vacuum hose
Tie-lap

Racing Kit
Right radiator hose

(Racing kit)
A Oil cooler pipe

(Racing kit)
Oil cooler hose B

(Racing kit)
r hose Hose clamp A

(Racing kit)
2-47

4. Install the racing kit throttle cable A and B to the under throttle housing.
5. Connect the throttle cable ends to the throttle pipe, then tighten the throttle
housing screws.
6. Install the racing kit starter/engine stop switch to the right handlebar.
Tighten the forward screw first, then the rear screw.
Note:
• Do not overtighten the throttle housing screw, so the starter switch hard to
return.
• If the starter switch is moved around the handlebar, tape around the han-
dlebar.
7. Connect the starter/engine stop switch 9P connector to the wire harness.
Throttle pipe
Under throttle
housing
(racing kit)
Throttle cable B
(racing kit)
Upper throttle
housing
(racing kit)
Starter/engine stop switch

(racing kit)
Throttle cable A
(racing kit)

Racing Kit
g kit)
2-49

Secure the air funnel screw with wire prevent falling the screw into the cylin-
der
1. Put the wire around the screw groove.
2. Twist the wire and tighten the screw.
3. Put the wire around the other screw groove.
4. Twist the wire and tighten the screw.
• Route the twisted wire under the air funnel as shown.
The optional air funnel set is available.
Standard (06160-NL9-710) Optional (06160-NL9-C30)

Item Height Item Height
Funnel #1 45 mm Funnel #1 55 mm

Racing Kit
Steering Damper Replacement

1. Remove the standard steering damper cover and steering damper.
2. Install the racing kit steering damper without installing the covers.
When the racing kit steering damper is installed (2P Black connector is discon-
nected), the waring LED on the combination meter is illuminated but there are
no problem in the system.
• When using the standard HESD, the unit can be set by using the PC.
• On racing kit mechanical steering damper, the damping force is adjusted by
the screwdriver.
2-51

10. Install the fuel tank onto the vehicle.
11. Install the fuel hose banjo bolt with new sealing washers, and tighten the
banjo bolt to the specified torque.
12. Route the fuel tank breather hose properly and connect it to the fuel tank.
NOTE:
When the fuel pump is removed, always replace the packing base with a new
one.
Breather hose

Racing Kit
3. Install the racing kit bank angle sensor using screw/washers and flange nuts
as shown.
4. Install the bank angle relay and overflow catch tank stay onto the upper cowl
stay and secure it bolts and nuts.
5. Install the catch tanks and secure them with tie-laps.
Catch tank
(racing kit) Stay
(racing kit)
Catch tank
(racing kit)
Bank angle sensor

(racing kit)
2-53

Battery tray
Battery/rubber cushion (racing kit)
(racing kit)
Starter relay/cable Seat rail

(racing kit) (racing kit)
Ground cable
(racing kit)
Adjuster plate
(racing kit)

Racing Kit
2. Drill ø3.3 - 3.5 mm holes into the rear fender rib as shown.
3. Install the relay stay on the rear fender B and secure it with pop rivets.
4. Install the relay/rubber suspension onto the relay stay.
Relay
(racing kit) Bracket
(racing kit)
2-55

Exhaust Pipe/Muffle Replacement
Remove the muffler and exhaust pipe (see Shop Manual).
Remove the exhaust pipe stud bolts using the 7 mm nuts in the racing kit.
Install the racing kit exhaust pipe and muffler as shown.
When using the ‘06 model seat rail, use exhaust pipe mounting rubber and col-
lar included in the racing kit.
When using the ‘04 – ‘05 seat rail, use standard mounting rubber.
Muffler comp.
(racing kit)
Modified inner
protector
Muffler stay
(racing kit)
Muffler band
(racing kit)

Racing Kit
2. Apply adhesive to the drill holes and pop nut seat, and install the pop nuts
into the holes. Stake the pop nut using a commercially available tool.
Apply
adhesive
Stake
Pop nut, 6 mm
(manufactured by POP RIVET FASTENER LTD.; SPH650R or equivalent)
3. After the adhesive hardened, install the washer and drive chain guard and
tighten the bolt/washers securely.
Washers
(racing kit)
Drive chain guard
(racing kit)
Bolts
(racing kit)
2-57

When using the racing kit swingarm, select rear axle adjusting screws (50/35/20
mm) according to the rear axle position.
When using the 2006 racing kit swingarm:

Driven
Drive
38T 39T 40T 41T 42T 43T
114L 114L 114L 114L 114L
15T 116L 116L 116L 116L 116L 116L
118L 118L
114L 114L 114L 114L
16T 116L 116L 116L 116L 116L 116L
118L 118L 118L
114L 114L 114L
17T 116L 116L 116L 116L 116L 116L
118L 118L 118L 118L
: Use 8 x 55 mm drive chain adjusting bolts included in the racing

kit

Racing Kit
(1)
(3)
(4)
(2)
(1) FORK SPRING (2) SPRING COLLAR

(3) SPRING SEAT STOPPER
(4) SPRING COLLAR B
Remove the following:

– Spring collar B
– Spring seat stopper
– Spring collar
– Fork spring
The following optional fork springs are available.

The setting has been changed from ‘04-’05 models.
Part number Spring rate Oil level

51401-NL9-901 8.8 N/mm (K=0.90) 83 mm
51401-MEL-R11 9.3 N/mm (K=0.95) 86 mm
51402-NL9-901 9.8 N/mm (K=1.00) 87 mm
T CASE
BOLT 51401-NL9-711 10.5 N/mm (K=1.05) 86 mm
51402-NL9-711 10.8 N/mm (K=1.10) 92 mm
down, and gently seat the Optional springs are identified by the spring rate let-
der. ter on the spring end as shown.
etween the spring collar B

SPRING RATE LETTER
and hold the damper rod
he lock nut.
ork bolt.
2-59

(1)
(3)
(2)
(1) DAMPER ROD HOLDER

(2) SPRING COLLAR
(3) SPRING SEAT STOPPER
nto the fork slider with the Extend the fork damper fully and install the damper
rod holder onto the damper rod adjust case.
TOOL:
Damper rod holder 070MB-MEL0200 or
070MB-MELC200 or
Showa special tool No.301
Install the spring collar and spring seat stopper.

Racing Kit
(1) (2)
(1)
(3)
GS (1) SPRING COLLAR B

(2) FORK BOLT
(3) ALIGN
1) Install the spring collar B with its flange side facing
down.
Install the fork bolt to the damper rod adjust case

while aligning the grooves of the adjust plate with
the damper rod adjust case.
G PLATE
-rings and install them to
ate clockwise until it seats
2-61

(2)
(1)
(1)
(2)
OLT (1) PRE-LOAD ADJUST PLATE B

(2) STOPPER RING
he fork slider. Install the pre-load adjust plate B and stopper ring.
e damper rod adjust case.

Racing Kit
(1)
(1)
(2)
(1) REBOUND ADJUSTER

(2) COMPRESSION ADJUSTER
etting Rebound Damping Adjuster

The rebound damping adjuster clockwise until it
stops (full hard position), then turn the adjuster
counterclockwise.
justed by turning the pre-
Standard position: 2 turns out from full hard
ise, the spring pre-load
Compression Damping Adjuster
clockwise, the spring pre- The compression damping adjuster clockwise until
it stops (full hard position), then turn the adjuster
counterclockwise.
in from full soft
Standard position: 2 turns out from full hard
2-63

(1)
MPING ADJUSTER (Lo) (1) REBOUND DAMPING ADJUSTER

MPING ADJUSTER (Hi)
Damping Adjuster Rebound Damping Adjuster

ion damping adjuster coun- The rebound damping adjuster clockwise until it
ops (full soft position), then stops (full hard position), then turn the adjuster
wise. counterclockwise.
0.25 turns in from full soft Standard position: 9 clicks out from full hard
n Damping Adjuster Suspension Linkage

ression damping adjuster When using the racing kit suspension linkage, spe-
full hard position), then turn cific curve is changed as shown below.
ckwise.
cks out from full hard

Ratio
‘04-’05 MEL STD

‘06 MEL STD
P2
P4
Stroke

Racing Kit
ke disc.
STD STD STD STD Showa SP Showa SP

STD STD Brembo Brembo Brembo Brembo
(ø310) (ø320)
STD STD NL6 NL9 NL6 NL9
NL9 NL9 NL9 NL9 NL9 NL9
O
O
O
O
O O
O O
O O
O O
O
O
O O
O O
O O
O O
c with Brembo.
mbo disc.
t the circuit from which higher brake performance is needed.
2-65

(6) (7)
(1) (4) (3) (2) (5)
Axle parts for MEL Fork

(1) Front wheel axle 44301-NL9-720
(2) Front axle nut 44303-NL9-720
(3) Front axle guide 44304-NL9-720
(4) Front axle guide washer 44306-NL9-720
(5) Nut, M30 x 1.0 90305-NL6-720
(6) Front axle washer 90535-NL6-720
(7) Fork R. side shim, 0.2 90525-NL9-720
(8) Fork R. side shim, 0.3 90526-NL9-720
• When using the NL6 or NL9 wheel with standard

fork, use Brembo caliper.
• When installing the Brembo caliper, install the
fork spacer (51497-NL9-720) onto the caliper
mount, and use tightening bolt 10 x 65 mm bolt
(1) (90131-NL9-720).
• When using the Brembo ø320 brake disc with 16.5
(3) inch wheel, brake caliper removal is needed for
the front wheel removal.
(2)

Racing Kit
(6) (7) (8)
(1)
(4) (3) (2) (5)
Axle parts for Showa Special Fork

(1) Front wheel axle 44301-NL6-000
(2) Front axle nut 44303-NL9-000
(3) Front axle guide A 44304-NL9-000
(4) Front axle guide B 44305-NL9-000
(5) Nut, M28 x 1.0 90305-NL6-000
(6) Washer, 45 x 22 x 3 90503-NL6-000
(7) Fork side shim, 0.2 90525-NL9-000
(8) Fork side shim, 0.3 90526-NL9-000
(1)
(3)
(2)
2-67

(2) (1) (2)
(1) RETAINER WRENCH B

(2) RETAINER WRENCH BODY
rake discs. NL6 Wheel:

Unstake the bearing retainer.
ach bearing with your finger. Remove the bearing retainer using a special tool.
rn smoothly and quietly.
ring outer races fit tightly in Tools:
Retainer wrench B 07710–0010200
Retainer wrench body 07710–0010401
bearings if the races do not
or if they fit loosely in the
pairs.

Racing Kit
(1)
(1)
(2) (2)
(1) DRIVER
(2) ATTACHMENT/PILOT
aring and distance collar Remove the right side bearing using the special
a hydraulic press until the tools.
ved.
Tools:
Driver 07749–0010000
Attachment, 42 x 47 mm 07746–0010300
Pilot, 25 mm 07746–0040600
ing more than necessary,
o the wheel hub. Never install old bearings; once the bearing have
been removed, they must be replaced with new
ones.
07749–0010000 Replace the wheel bearings in pairs.
07746–0010300
07746–0040600
2-69

(1) (2)
(1)
(2)
(1) RETAINER WRENCH B
T (2) RETAINER WRENCH BODY
ar, then drive the right side NL6 Wheel:

ing the same tools. Apply molybdenum disulfide grease to the new
bearing retainer threads and install it into the hub.
Tighten the bearing retainer using the special tools.
07749–0010000
m 07746–0010300 Tools:
07746–0040600 Retainer wrench B 07710–0010200
Retainer wrench body 07710–0010401

Racing Kit
(1)
(2)
(1) BRAKE DISC

(2) BOLTS
r with a punch.
(1) (2)
(1) RIGHT SIDE COLLAR

(2) LEFT SIDE COLLAR
Install the brake discs and tighten the bolts to the

specified torque.
Install the wheel side collars.
2-71

3) (2) (5)
T (3) AXLE GUIDE A
SIDE NUT
SHIM (S)
d/or distance collar has been

e distance as follow:
disulfide grease to the axle
hreads. Install the front axle
axle from the inside, install
e side nut to the specified
•m, 58 lbf•ft)
guide A and B into the right
he front wheel between the

stall the front axle and axle
hten.
applied, pump the fork up
es to parallel the fork.
ce between the right wheel
uide A.
by inserting shim(s) between
der and axle guide A.
lder bolts to the specified
•m, 16 lbf•ft)

Racing Kit
(2) (1)
(1) DRIVEN FLANGE

C
ke disc. (1)
(1) DAMPER RUBBERS
Remove the final driven flange assembly from the

left wheel hub.
Remove the damper rubbers.
2-73

(1) (1)
(2)
(2)
(1) DRIVER
T (2) ATTACHMENT/PILOT
bearing and distance collar Remove the right side bearing using the special
d a hydraulic press until the tools.
moved.
Tools:
Driver 07749–3710001
Attachment, 52 mm 07946–3710200
Pilot, 25 mm 07746–0040600
earing more than necessary,
into the wheel hub. Never install old bearings; once the bearing have
been removed, they must be replaced with new
ones.
07749–0010000 Replace the wheel bearings in pairs.
07946–3710200
07746–0040600

Racing Kit
(1)
(2)
(2)
(2) (1)
(1) BEARING RETAINER

(2) RETAINER TOOL
then drive the right side Apply a locking agent to the bearing retainer threads
the same tools. and install it into the hub.
The bearing retainer has left hand threads.
07749–0010000 Tighten the bearing retainer to the specified torque.

07946–3710200
07746–0040600 Tool:
Retainer tool 87000–NL6–000
2-75

(1) (1)
(2)
(1) RIGHT SIDE COLLAR

T
ange bearing into the driven

g the special tools. (1)
ngs; once the bearing have
must be replaced with new
07749–0010000
m 07746–0010500
07746–0040600
(1) CIRCLIP
Install the driven flange right side collar.
Install the circlip into the groove securely.

Racing Kit
(1) (2) (1)
(1) BRAKE DISC (2) BOLTS
(1) Install the brake disc onto the right wheel hub.
Note the direction of the brake disc.
Apply a locking agent to the brake disc bolt threads.

Install the brake disc and tighten the bolts to the
specified torque.
Install the right side collar.
into the left wheel hub.

ge assembly onto the left
removed, apply oil (Elf

ge nut threads and seating
ket nuts to the specified
, 25 lbf•ft)
2-77

Installation
Install the rear wheel as follows:

1. Install the rear wheel into the swingarm and tem-
porarily install the each parts.
2. Adjust the drive chain free play by turning the
drive chain adjusting bolts (1).
Make sure the axle is installed smoothly.
3. Temporarily tighten the rear axle.
4. Secure the drive chain adjusting bolts by tighten-
ing the lock nuts (2).
(2) 5. Hand tighten the stopper screws (12) until the
screw just touch the left rear axle side collar (10)
(1) and right rear axle side collar (6).
Note that the axle side collars are tilt when tighten-
ing the the stopper screws.
(7)
6. Secure the stopper screws by tightening the lock
nuts (11).
7. Loosen the rear axle and check that there are no
free play on adjusting plate (8, 16).
8. Make sure the axle is installed smoothly without
stress.
9. Tighten the rear axle to the specified torque.
(17)
(16)
(11) • Do not pull the rear wheel applying the external

force by installing the T wrench between the drive
chain and driven sprocket while tightening the
(12) rear axle.
The alignment of a rear wheel may not coming
out and the axle’s actual torque is lowered by the
(15) friction of the axle.
• Make sure the rear axle threads are seated to the
SIDE COLLAR axle nut threads before tightening the axle using
LOCK NUT the impact wrench.
PER BRACKET
N ADJUSTING PLATE

Racing Kit
bracket guide bosses from the racing kit swingarm (55100-MEL-R30).
Caliper bracket
guide bosses
(Grind off)
2-79

(8)
(2)
(1) (2)
(1)
(1) ROUND EDGE COLLAR
(2) FLAT EDGE COLLAR
(9)
Left Driven flange side collar selection
Two types of the left driven flange side collars are

available.
Use the color appropriately according to the usage
condition.
(18)
(17)
(13)
(14)
(16)
N ADJUSTING PLATE
SIDE COLLAR
LOCK NUT
PER BRACKET
N ADJUSTING PLATE

Racing Kit
(1) (2)
(1) “SEL” BUTTON

(2) “RESET” BUTTON
dicator 3. Press “RESET” button and select a illuminating

witch to RUN while press- or flashing pattern.
ntil the combination meter
hed. The needle indicates • Illuminating pattern and brightness (3 pat-
lution. terns)
• Flashing pattern and brightness (6 pattern)
required revolution by
utton. Whenever the but- 4. After the shift-up indicator setting is finished,
he needle increases by the press “SEL” button. The combination meter is
), and when the button is returned to normal indication mode (the
one second, the needle tachometer needle returns to 0).
of 1,000 min-1 (rpm).
etting value (15,500 min-1 When the tachometer or speedometer input signal
e needle returns to 4,000 is detected, or not access for more than 30 seconds
during setting, the setting value is cancelled and
uminating rev., press the return to normal indication mode.
2-81

3) (4) (1) (2)
(2) LAP NUMBER (1) “SEL” BUTTON

MPERATURE (4) LAP TIME (2) “RESET” BUTTON
T TEMPERATURE
If the “RESET” or “SEL” button is pressed and hold,

switch to RUN or the “SEL” the lap time data will be advanced or returned.
the “GO” mode, the combi- When you wish to reset the lap data, press both the
“STOP” mode. “SEL” and “RESET” button simultaneously more
be read out in this mode. than 2 seconds.
ayed one by one from lap 1
the ‘RESET” button.
utton is pressed, the next

.
on is pressed, the previous
.
temperature during each lap

of the section/lap number.

Racing Kit
2-83

Memo

R PARTS LIST
CONTENTS
PARTS LIST .................................................... 3- 2
FRAME GROUP
/ F- 1 THROTTLE / CLATCH HOSE ...................................................................................... 3-22
KIT V (For SBK) ............................................. 3- 3 F- 2 FRONT FORK / STEERING DAMPER ............................................................. 3-23
V (For SBK) .......................................................... 3- 4 F- 3 FRONT BRAKE ............................................................................................................................ 3-25
/ F- 4 REAR BRAKE ................................................................................................................................. 3-27
KIT V (For JSB) .............................................. 3- 5 F- 5 FRONT WHEEL / AXLE SET ...................................................................................... 3-28
SET (For SBK) ................................................ 3- 6 F- 6 REAR WHEEL ................................................................................................................................ 3-30
............................................................................................ 3- 7 F- 6-1 REAR WHEEL (REAR BRAKE DISK OFF-SET MODEL) .......... 3-32
K) ..................................................................................... 3- 8 F- 7 FUEL TANK ...................................................................................................................................... 3-34
F- 8 QUICK FILLER SET (ENDURANCE) ................................................................. 3-35
HER SET (For SBK) .................................. 3-10 F- 9 AIR BOX DUCT SET / AIR CLEANER ELEMENT ............................. 3-36
............................................................................................ 3-12 F-10 BREATHER CASE SET ....................................................................................................... 3-37
............................................................................................ 3-13 F-11 EXHAUST SET .............................................................................................................................. 3-38
............................................................................................ 3-14 F-12 SWINGARM / DRAIVE CHAIN ADJUST SET ...................................... 3-41
) .......................................................................................... 3-14 F-13 REAR CUSHION ........................................................................................................................ 3-43
AL PARTS) .......................................................... 3-17 F-14 BATTERY / CABLE SET ................................................................................................... 3-45
............................................................................................ 3-19 F-15 WIRE HARNESS SET .......................................................................................................... 3-46
T ......................................................................................... 3-20 F-16 LIGHT SET (ENDURANCE) ......................................................................................... 3-48
............................................................................................ 3-21 F-17 QUICK SHIFTER SET .......................................................................................................... 3-49
F-18 SEAT RAIL SET .......................................................................................................................... 3-50
F-19 RADIATOR ......................................................................................................................................... 3-51
INDEX ............................................................................................................................................. 3-52
3-1

E OF PARTS LIST
dering replacement parts; it contains IMPORTANT INFORMATION
R.
• The parts which have a dot “•”on the left side of the “Ref. No.”are
exclusive for HRC products. To purchase these parts, consult your
Honda dealer.
ntain both the part number and the
elew. This is because any changes and • The parts which have no dot are Honda products and can be purchased
d at Honda with the pertinent parts and from your nearest Honda motorcycle dealer, or from HRC-JAPAN/
EUROPE if you can’t obtain the parts locally.
parts are optional.
column, the parts quantity is to be • The parts which doesn’t have“Ref. No.”in the illustration are Honda
products.
MEMO
○○○
Color code
Subcontractor designation
Modification designation
ndard parts
○○
Chemical surface treatment
ISO
ed in this parts list.

R.……………… Right
STD. ………… Standard
T(22T)………… Tooth（22 Teeth）
T.W. ………… Thermo Water
R/B …………… Racer base vehicle
(for Japan only)
JSB …………… Japan superbike
SBK…………… FIM Superbike
OP …………… Optional parts

T/
V
Reqd.No.
Description Remarks
JSB SBK
ARTS LIST ..................................................................................... 1 1

KIT V, SBK ................................................................................... - 1
HEAD 0.60 ................................................................................... 1 1 No paint
HEAD 0.65 ................................................................................... 1 1 Orange paint
HEAD 0.70 ................................................................................... 1 1 Yellow paint
HEAD 0.55 ................................................................................... 1 1 Purple paint
N................................................................................................... - 1 IN 9C0
EX.................................................................................................. - 1 EX 9C0
...................................................................................................... - 1
...................................................................................................... - 2 9C0
...................................................................................................... - 1
ONER ........................................................................................... - 1 9C0
...................................................................................................... - 8 Orange paint
...................................................................................................... - 8 Yellow paint

5Q-10 ............................................................................................ 4 4
CK, 7X10.5 ................................................................................... 4 4
...................................................................................................... 2 2
3-3

V
Reqd.No.
Description Remarks
JSB SBK
KIT IV, SBK ................................................................................. - 1

..................................................................................................... - 4 9C0
MM.............................................................................................. - 8
75X0.8X2.3................................................................................... - 4
75X0.8X2.4 .................................................................................. - 4
5X1.5X1.95 .................................................................................. - 4
..................................................................................................... - 8
4) .................................................................................................. - 8

T/
V
Reqd.No.
Description Remarks
JSB SBK
KIT V, JSB.................................................................................... 1 -
T, JSB ........................................................................................... 1 - R/B
HEAD 0.60 ................................................................................... 1 1 No paint
HEAD 0.65 ................................................................................... 1 1 Orange paint
HEAD 0.70 ................................................................................... 1 1 Yellow paint
HEAD 0.55 ................................................................................... 1 1 Purple paint
N................................................................................................... (1) - R/B
N................................................................................................... 1 - IN 9C3
EX.................................................................................................. (1) - R/B

EX.................................................................................................. 1 - EX 9C3
...................................................................................................... 2 - 9C3
...................................................................................................... 2 - R/B
...................................................................................................... (1) - R/B
5Q-10 ............................................................................................ 4 4
CK, 7X10.5 ................................................................................... 4 4

...................................................................................................... 2 2
3-5

SET
Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... - 1
..................................................................................................... - 1
..................................................................................................... - 1
MP DRIVEN................................................................................... - 1
OIL ................................................................................................. - 1
F ................................................................................................... - 1
..................................................................................................... - 1
NDER ............................................................................................ - 1
..................................................................................................... - 1
..................................................................................................... - 1
F, 6X28 ......................................................................................... - 12
..................................................................................................... 1 (1) R/B, For STD OIL PAN
, 8X30 .......................................................................................... - 1
..................................................................................................... - 1
AIN 12MM................................................................................... - 1
6X12 ............................................................................................. - 1

Reqd.No.
Description Remarks
JSB SBK
TION ............................................................................................. 2 2 Thickness : t3.8

..................................................................................................... 5 5 R/B, Green paint
3-7

Reqd.No.
Description Remarks
JSB SBK
BK ................................................................................................ - 1
..................................................................................................... - 1
LIFTER CAM VC ........................................................................... - 1
LIFTER CAM VC ........................................................................... - (1) 45, OP
LIFTER CAM VC ........................................................................... - (1) 40, OP
..................................................................................................... - 1
NTER VC....................................................................................... - 1
..................................................................................................... - 1
..................................................................................................... - 1
..................................................................................................... - 1
..................................................................................................... - 1
..................................................................................................... - 1
..................................................................................................... - 1
C 7K .............................................................................................. - 1 Orange paint
C 4K .............................................................................................. - (1) Green paint, OP
ION .............................................................................................. - 7
TION ............................................................................................. - 1 Thickness : t3.0
TION ............................................................................................. - 1 Thickness : t3.8
..................................................................................................... - 7
..................................................................................................... - 2 Groove : 1
..................................................................................................... - 4 Groove : 2

Reqd.No.
Description Remarks
JSB SBK
ATE............................................................................................... - 1
ER ................................................................................................ - 1
ESSURE ........................................................................................ - 1
TER ............................................................................................... - 1
..................................................................................................... - 1
H LIFTER ....................................................................................... - 1
..................................................................................................... - 2
..................................................................................................... - 2
..................................................................................................... - 2
..................................................................................................... - 2
..................................................................................................... - 2
..................................................................................................... - 2
..................................................................................................... - 2
..................................................................................................... - 6
3-9

SET
Reqd.No.
Description Remarks
JSB SBK
ET .................................................................................................. - 1
HAFT SET, SBK ............................................................................ - 1
...................................................................................................... - 1
MM ................................................................................................. - 1
SHFAT.......................................................................................... - 2
SHFAT.......................................................................................... - 2
SHFAT.......................................................................................... - 2
5 ..................................................................................................... - 5
...................................................................................................... 1 1
2.5.................................................................................................. - 1
M................................................................................................... - 1
2 ..................................................................................................... - 1
05 ................................................................................................... - 6
25 ................................................................................................... - 4
0 ..................................................................................................... - 1
0 ..................................................................................................... - 1
...................................................................................................... - 1
0 ..................................................................................................... - 9
MM ................................................................................................. - 1
0 ..................................................................................................... - 6

SET
Reqd.No.
Description Remarks
JSB SBK
7MM ............................................................................................. - 1
...................................................................................................... - 3
28X62X16 ...................................................................................... - 1
20X47X15.5 ................................................................................. - 1
2X15 .............................................................................................. - 1
35X72X17 .................................................................................... - 1
..................................................................................................... - 1
...................................................................................................... - 1
..................................................................................................... - 1
3-11

Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1
..................................................................................................... 1 1
R ................................................................................................... 1 1
..................................................................................................... 2 2
..................................................................................................... 1 1 STD
ER .................................................................................................. 1 1
..................................................................................................... (1) (1) OP
..................................................................................................... 1 1
..................................................................................................... 1 1
TER .............................................................................................. (1) (1) OP
35 ................................................................................................. 1 1
F, 6X18 ......................................................................................... 2 2
F, 6X22 ......................................................................................... 5 5
F, 6X25 ......................................................................................... 3 3
..................................................................................................... 1 1 STD
2 .................................................................................................... 1 1
8 .................................................................................................... 4 4

ET
Reqd.No.
Description Remarks
JSB SBK
JSB ............................................................................................. 1 1
..................................................................................................... 1 1
..................................................................................................... 1 1
..................................................................................................... 2 2
..................................................................................................... (1) (1) R/B, For STD COVER
..................................................................................................... 1 1
..................................................................................................... 1 1
F, 6X18 ......................................................................................... 2 2
F, 6X22 ......................................................................................... 2 2
F, 6X28 ......................................................................................... 12 12
..................................................................................................... 1 1
3-13

Reqd.No.
Description Remarks
JSB SBK
...................................................................................................... 8 8 PINK-BLUE
...................................................................................................... 8 8 PINK-BLACK
...................................................................................................... 8 8 PINK-BROWN
...................................................................................................... 8 8 PINK-GREEN
...................................................................................................... 8 8 PINK-YELLOW
...................................................................................................... 8 8 PINK-PINK
...................................................................................................... 8 8 PINK-PURPLE
, B ................................................................................................. 10 10 BROWN
, C ................................................................................................. 10 10 GREEN
, D................................................................................................. 10 10 YELLOW
, E ................................................................................................. 10 10 PINK
, F ................................................................................................. 10 10 RED
, G................................................................................................. 10 10 WHITE
, H................................................................................................. 10 10 PURPLE

B)
Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 -
ET (525)........................................................................................ 1 1
..................................................................................................... 1 - R/B, Groove : 2
NTER ............................................................................................ 1 1 R/B
..................................................................................................... 1 1 R/B, Groove : 2
..................................................................................................... 1 1 R/B, Groove : 1

..................................................................................................... 1 1 R/B, Groove : 1
..................................................................................................... 1 1 R/B
/20T) ............................................................................................ 1 1 R/B, Groove : 0/2
..................................................................................................... 1 1 R/B, Groove : End-1
..................................................................................................... 1 1 R/B, Groove : 2

..................................................................................................... 1 1 R/B, Groove : 2
..................................................................................................... 1 1 R/B, Groove : 2
..................................................................................................... 1 1 R/B, Groove : 2
..................................................................................................... 1 1 R/B, Groove : 2
16T(530) ....................................................................................... 1 1 R/B

15T(525) ....................................................................................... 1 1
16T(525) ....................................................................................... 1 1
17T(525) ....................................................................................... 1 1
ED ................................................................................................ 1 1 R/B
3-15

B)
Reqd.No.
Description Remarks
JSB SBK
10X22 .......................................................................................... 1 1
3 ................................................................................................... 1 1

Reqd.No.
Description Remarks
JSB SBK
14T).............................................................................................. - 1 Groove : 2
TL (15T) ....................................................................................... - 1 Groove : 1
5T) ................................................................................................ 1 - Groove : 1
TL (14T) ....................................................................................... - 1 Groove : 3
4T) ................................................................................................ 1 - Groove : 3
..................................................................................................... 1 1 Groove : 1
..................................................................................................... 1 1 Groove : 3
..................................................................................................... 1 1 Groove : 0
..................................................................................................... 1 1 Groove : 0
..................................................................................................... 1 1 Groove : 2
18T/19T) ...................................................................................... 1 1 Groove : 0/1
19T/19T) ...................................................................................... 1 1 Groove : 2/1
19T/20T) ...................................................................................... 1 1 Groove : 2/2
..................................................................................................... 1 1 Groove : 0
..................................................................................................... 1 1 Groove : 2
..................................................................................................... 1 1 Groove : 1
..................................................................................................... 1 1 Groove : 0
..................................................................................................... 1 1 Groove : 1
..................................................................................................... 1 1 Groove : 3
..................................................................................................... 1 1 Groove : 0
..................................................................................................... 1 1 Groove : 1
..................................................................................................... 1 1 Groove : 3
3-17

Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1 Groove : 0
..................................................................................................... 1 1 Groove : 1
..................................................................................................... 1 1 Groove : 3
..................................................................................................... 1 1 Groove : 0
..................................................................................................... 1 1 Groove : 1

Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1
..................................................................................................... (1) (1) OP
..................................................................................................... 6 6
..................................................................................................... 1 1 1B / 1-45
..................................................................................................... (1) (1) OP, 1-55
..................................................................................................... 1 1 2B / 2-25
..................................................................................................... (1) (1) OP, 2-35
..................................................................................................... 1 1 3B / 3-25
..................................................................................................... (1) (1) OP, 3-35
..................................................................................................... 1 1 4B / 4-45
..................................................................................................... (1) (1) OP, 4-55
3-19

T
Reqd.No.
Description Remarks
JSB SBK
T A/I.............................................................................................. 1 1
UP ................................................................................................ 1 1
PPER .............................................................................................. 1 1
...................................................................................................... 2 2 STD
OSE ............................................................................................... 3 3
4X12 .............................................................................................. 3 3

T
Reqd.No.
Description Remarks
JSB SBK
HOSE ........................................................................................... 1 1
SE D25 .......................................................................................... 2 2
..................................................................................................... 2 2
..................................................................................................... 2 2
..................................................................................................... 1 1
3-21

SE
Reqd.No.
Description Remarks
JSB SBK
OT ................................................................................................. 1 1
ROT ............................................................................................... 1 1
ROT ............................................................................................... 1 1
...................................................................................................... 1 1
...................................................................................................... 1 1
P .................................................................................................... 1 1
ND ................................................................................................. 1 1
L ..................................................................................................... 1 1
...................................................................................................... 2 2

Reqd.No.
Description Remarks
JSB SBK
NT ................................................................................................. 1 1 R/B
.95................................................................................................. (2) (2) `04-`05 R/B, OP
.05................................................................................................. 2 2 `06 R/B
.90................................................................................................. (2) (2) OP
.10................................................................................................. (2) (2) OP
.00................................................................................................. (2) (2) OP
...................................................................................................... 2 2 R/B
...................................................................................................... 2 2 R/B
...................................................................................................... 2 2 R/B
...................................................................................................... 2 2 No sale. 51410-MEL-003 (COLOR: NATURAL)

...................................................................................................... 2 2
...................................................................................................... 2 2
...................................................................................................... 2 2
...................................................................................................... 2 2
E.................................................................................................... 1 1
. ..................................................................................................... 2 2
PPER ............................................................................................. 2 2
...................................................................................................... 2 2 No sale. 51450-MEL-003 (COLOR: GOLD)
...................................................................................................... 2 2
G................................................................................................... 2 2 No sale. 51453-MCJ-751 (COLOR: BLACK)
3-23

Reqd.No.
Description Remarks
JSB SBK
...................................................................................................... 2 2
...................................................................................................... 2 2
...................................................................................................... 2 2
...................................................................................................... 2 2
NT.................................................................................................. 1 1 R/B
E .................................................................................................... 1 1
10MM............................................................................................ 2 2
RG .................................................................................................. 1 1
USTER ........................................................................................... 2 2
5 ..................................................................................................... 4 4
35 ................................................................................................... 2 2
...................................................................................................... 2 2
...................................................................................................... 2 2
...................................................................................................... 2 2
...................................................................................................... 2 2
...................................................................................................... 2 2

Reqd.No.
Description Remarks
JSB SBK
1A) ................................................................................................ 4 4 For STD CALIPER

15)................................................................................................. 4 4 For STD CALIPER
08)................................................................................................. 4 4 For STD CALIPER
14)................................................................................................. 4 4 For BREMBO CALIPER
BRAKE .......................................................................................... 1 1 For STD WHEEL Ø310 t5.0 OFFSET 12.3
DISK 1.5 ..................................................................................... 2 2

DISK 2.3 ..................................................................................... 2 2
RAKE ........................................................................................... 1 1 For STD WHEEL Ø310 t5.0 OFFSET 12.3
..................................................................................................... 2 2 BREMBO Ø320 t5.5 OFFSET 12.5
XT6 ............................................................................................... 2 2 For NL6 WHEEL BREMBO Ø320 t6.0 OFFSET 16.5
..................................................................................................... 1 1 BREMBO
..................................................................................................... 1 1
..................................................................................................... 4 4 For STD FORK, BREMBO Ø320 DISK
3-25

Reqd.No.
Description Remarks
JSB SBK
18P.............................................................................................. 1 1 BREMBO
0 .................................................................................................... 12 12
X14 ................................................................................................ 1 1
65 ................................................................................................. 4 4 Made of titanium, For STD FORK, BREMBO Ø320 DISK
..................................................................................................... 2 2
50 .................................................................................................. 1 1

Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1
5) .................................................................................................. 2 2 For NL5 CALIPER
2450)............................................................................................. 2 2 For NL5 CALIPER
T2450) ......................................................................................... 1 1 For ’06 STD CALIPER
X95A) ............................................................................................ 1 1 For ’06 STD CALIPER
T2450) ......................................................................................... 1 1 For ’06 STD CALIPER
95A) ............................................................................................ 1 1 For ’06 STD CALIPER
. ................................................................................................... 1 1 R/B
..................................................................................................... 1 1 For NL5 CALIPER, NL9 WHEEL

..................................................................................................... 1 1 REAR BRAKE DISK OFF-SET MODEL (For NL5 CALIPER, NL9 WHEEL)
..................................................................................................... 1 1 R/B
1 ................................................................................................... 2 2
3-27

Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1 For SHOWA SPL FORK

..................................................................................................... 1 1 For STD FORK
..................................................................................................... 1 1
..................................................................................................... 1 1 For STD FORK

..................................................................................................... 1 1 For STD FORK
..................................................................................................... 2 2 For STD FORK
XLE .............................................................................................. 1 1 For STD FORK

L SIDE ........................................................................................... 2 2 For SHOWA SPL FORK, NL6 WHEEL, AXLE KIT
L SIDE ........................................................................................... 2 2 For SHOWA SPL FORK, NL9 WHEEL, AXLE KIT
L SIDE ........................................................................................... 2 2 For STD FORK, NL6 WHEEL, AXLE KIT
L SIDE ........................................................................................... 2 2 For STD FORK, NL9 WHEEL, AXLE KIT
L SIDE ........................................................................................... 2 2 For STD FORK, STD WHEEL, AXLE KIT
..................................................................................................... (1) (1) CASTING WHEEL, OP
..................................................................................................... (1) (1) CASTING WHEEL, OP
..................................................................................................... (1) (1) CASTING WHEEL, OP
..................................................................................................... 1 1 FORGING WHEEL, STD

Reqd.No.
Description Remarks
JSB SBK
DIST ........................................................................................... (1) (1) For NL6 WHEEL, OP

DIST ........................................................................................... 1 1 For NL9 WHEEL
EL................................................................................................. 1 1
5-16.5 .......................................................................................... 1 1
..................................................................................................... 1 1 For STD FORK
SIDE ............................................................................................. N N For SHOWA SPL FORK
R SIDE ......................................................................................... N N For STD FORK

SIDE ............................................................................................. N N For SHOWA SPL FORK
R SIDE ......................................................................................... N N For STD FORK
..................................................................................................... 1 1 For STD FORK
BALL ............................................................................................ 2 2
3-29

Reqd.No.
Description Remarks
JSB SBK
525R0Z1-120LJF .......................................................................... 1 1
..................................................................................................... 1 1
40T .............................................................................................. 1 1 For STD WHEEL, 530 CHAIN, R/B
41T .............................................................................................. 1 1 For STD WHEEL, 530 CHAIN
E 38T............................................................................................. 1 1 For NL6/9 WHEEL, 525 CHAIN
FLANGE SIDE ............................................................................. 1 1 Chamfering (large)
FLANGE SIDE ............................................................................. 1 1 Chamfering (small)
FLANGE SIDE ............................................................................. 1 1

16.5 ............................................................................................... 1 1 FORGING WHEEL
VEN .............................................................................................. 1 1
EL BRG........................................................................................ 1 1
L DISTANCE................................................................................. 1 1
L................................................................................................... 6 6
.25-16.5 ........................................................................................ 1 1

Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1
..................................................................................................... 1 1
..................................................................................................... 1 1
.................................................................................................... 4 4
GE 8MM ..................................................................................... 6 6
..................................................................................................... 6 6
L BRG.......................................................................................... 1 1
62 ................................................................................................ 1 1
6205 2RS ..................................................................................... 2 2

X62X23.8...................................................................................... 1 1
3-31

ODEL)
Reqd.No.
Description Remarks
JSB SBK
525R0Z1-120LJF .......................................................................... 1 1
..................................................................................................... 1 1
40T .............................................................................................. 1 1 For STD WHEEL, 530 CHAIN, R/B
FLANGE SIDE ............................................................................. 1 1 Chamfering (large)
FLANGE SIDE ............................................................................. 1 1 Chamfering (small)
FLANGE SIDE ............................................................................. 1 1

16.5 ............................................................................................... 1 1 FORGING WHEEL
VEN .............................................................................................. 1 1
DISK ........................................................................................... 1 1 REAR BRAKE DISK OFF-SET MODEL
EL BRG........................................................................................ 1 1
L DISTANCE................................................................................. 1 1 REAR BRAKE DISK OFF-SET MODEL

L R. SIDE ...................................................................................... 1 1 REAR BRAKE DISK OFF-SET MODEL

ODEL)
Reqd.No.
Description Remarks
JSB SBK
L................................................................................................... 6 6
25-16.5 ........................................................................................ 1 1 REAR BRAKE DISK OFF-SET MODEL
..................................................................................................... 1 1
..................................................................................................... 1 1 REAR BRAKE DISK OFF-SET MODEL

..................................................................................................... 1 1
..................................................................................................... 4 4 REAR BRAKE DISK OFF-SET MODEL, Made of titanium
GE 8MM ..................................................................................... 6 6
..................................................................................................... 6 6
L BRG.......................................................................................... 1 1
62 ................................................................................................ 1 1
6205 2RS ..................................................................................... 1 1
X62X23.8...................................................................................... 1 1
52X27X15 ................................................................................... 1 1 REAR BRAKE DISK OFF-SET MODEL
3-33

Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1
..................................................................................................... 1 1
..................................................................................................... 1 1
..................................................................................................... 1 1
..................................................................................................... 4 4
..................................................................................................... 1 1
..................................................................................................... 1 1
..................................................................................................... 6 6
..................................................................................................... 1 1 In the left side, use the STD

Reqd.No.
Description Remarks
JSB SBK
...................................................................................................... 1 1
...................................................................................................... 2 2
P ..................................................................................................... 1 1
...................................................................................................... 1 1
AP................................................................................................. 1 1
IND ............................................................................................... 1 1
8..................................................................................................... 18 18
...................................................................................................... 2 2
...................................................................................................... 18 18
3-35

T
Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1
..................................................................................................... 2 2 R/B
..................................................................................................... 1 1
..................................................................................................... 1 1 CFRP
..................................................................................................... 2 2
R .................................................................................................... 1 1
.................................................................................................... 1 1
M.................................................................................................... 2 2
..................................................................................................... 2 2

Reqd.No.
Description Remarks
JSB SBK
T .................................................................................................. 1 1
..................................................................................................... 1 1
..................................................................................................... 2 2
MOUNTING ................................................................................. 2 2
OSE .............................................................................................. 3 3
..................................................................................................... 1 1
HER ............................................................................................. 1 1
..................................................................................................... 1 1
ETURN ......................................................................................... 1 1
ASE .............................................................................................. 1 1
OUNT .......................................................................................... 2 2
.................................................................................................... 2 2
HOLDER..................................................................................... 2 2
..................................................................................................... 2 2
6X20 ............................................................................................. 2 2
3-37

Reqd.No.
Description Remarks
JSB SBK
BK) ............................................................................................... - 1
SB) ................................................................................................ 1 -
..................................................................................................... 4 4
R .................................................................................................. 2 2 Not included with EXHAUST SET Ti (SBK)
..................................................................................................... 4 4
..................................................................................................... 4 4
..................................................................................................... 1 1 Made of titanium

) .................................................................................................... 1 1 Made of titanium
) .................................................................................................... 1 1 Made of titanium
) .................................................................................................... 1 1 Made of titanium
) .................................................................................................... 1 1 Made of titanium
) ................................................................................................... 1 1 Made of titanium

) ................................................................................................... 1 1 Made of titanium
..................................................................................................... 1 1 Made of titanium
..................................................................................................... 1 1 Made of titanium
..................................................................................................... 1 1
NT ................................................................................................ 1 1
PE INNER ..................................................................................... 1 1 Not included with EXHAUST SET Ti (SBK)
..................................................................................................... 17 17
NG ............................................................................................... 1 1

Reqd.No.
Description Remarks
JSB SBK
R MOUNT ................................................................................... 1 1 Not included with EXHAUST SET Ti (SBK)
K)................................................................................................. - 1
B) ................................................................................................. 1 -
..................................................................................................... 1 1
K) ................................................................................................. - 1
B).................................................................................................. 1 -
UNT............................................................................................... 1 1
..................................................................................................... 1 1 For ’06 STD SEAT RAIL, R/B
MOUNT ...................................................................................... 1 1 For ’06 STD SEAT RAIL, R/B

NT ................................................................................................ 1 1
..................................................................................................... 1 1
BRACKET ..................................................................................... 1 1 Not included with EXHAUST SET Ti (SBK)
..................................................................................................... 1 1 Not included with EXHAUST SET Ti (SBK)
..................................................................................................... 2 2
..................................................................................................... 2 2
R .................................................................................................. 1 1 Not included with EXHAUST SET Ti (SBK)
5.................................................................................................... 1 1
..................................................................................................... 1 1
..................................................................................................... 1 1
3-39

Reqd.No.
Description Remarks
JSB SBK
M .................................................................................................. 1 1 For ’06 STD SEAT RAIL, R/B

0 .................................................................................................... 2 2
0 .................................................................................................... 8 8
5 .................................................................................................... 1 1
5 .................................................................................................... 1 1 For ’06 STD SEAT RAIL, R/B

ET
Reqd.No.
Description Remarks
JSB SBK
ET ................................................................................................. 1 1
ET ................................................................................................. 1 1 REAR BRAKE DISK OFF-SET MODEL
N.................................................................................................... 1 1
N .................................................................................................... 1 1
ADJ.............................................................................................. 1 1
CHAIN L ....................................................................................... 1 1
...................................................................................................... 1 1
...................................................................................................... 1 1
NT .................................................................................................. 1 1
R SIDE ........................................................................................... 1 1
R SIDE ........................................................................................... 1 1 REAR BRAKE DISK OFF-SET MODEL
E ..................................................................................................... 1 1 R/B
E..................................................................................................... 1 1 R/B
...................................................................................................... 1 1 R/B
L SIDE............................................................................................ 1 1
...................................................................................................... 1 1 R/B
ARM PIVOT DISTANCE ............................................................... 1 1
STANCE ....................................................................................... 1 1
STANCE ...................................................................................... 1 1
..................................................................................................... 1 1
3-41

ET
Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1
..................................................................................................... 2 2
8 .................................................................................................... 2 2
...................................................................................................... 2 2
R .................................................................................................... 1 1
...................................................................................................... 1 1
...................................................................................................... 2 2
...................................................................................................... 1 1
ALL, 6905 ..................................................................................... 1 1
32X42X20...................................................................................... 1 1
32X42X37...................................................................................... 1 1
5 .................................................................................................... 1 1
5 .................................................................................................... 1 1
...................................................................................................... 2 2
...................................................................................................... 2 2
...................................................................................................... 2 2
...................................................................................................... 2 2
M .................................................................................................. 2 2
45MM .......................................................................................... 1 1
6X12 .............................................................................................. 2 2
6X16 ............................................................................................. 2 2

Reqd.No.
Description Remarks
JSB SBK
. ..................................................................................................... 1 1 R/B
10.0................................................................................................ 1 1 R/B
9.5.................................................................................................. (1) (1) OP
10.5................................................................................................ (1) (1) OP
11.0................................................................................................ (1) (1) OP
11.5................................................................................................ (1) (1) OP
12.0................................................................................................ (1) (1) OP
J.................................................................................................... 1 1 R/B
N .................................................................................................. 1 1 R/B
N (P2)........................................................................................... 1 1
N (P4)........................................................................................... 1 1
N.................................................................................................... 1 1
ARM .............................................................................................. 1 1
IDE ............................................................................................... 2 2
N ARM........................................................................................... 1 1
..................................................................................................... 4 4
USHION ....................................................................................... 1 1 R/B
USHION (P2)................................................................................ 1 1
USHION (P4)................................................................................ 1 1
NG ROD PIVOT ............................................................................ 1 1

..................................................................................................... 1 1
3-43

Reqd.No.
Description Remarks
JSB SBK
75 .................................................................................................. 1 1 Made of titanium

112 ................................................................................................ 1 1 Made of titanium
56 .................................................................................................. 1 1 Made of titanium
135 ................................................................................................ 1 1 Made of titanium

78 .................................................................................................. 1 1 Made of titanium
17X24X17...................................................................................... 6 6
19X26X15...................................................................................... 1 1
L, 10 ............................................................................................ 1 1
5 (ARAI)......................................................................................... 6 6
SHION PIVOT ................................................................................ 1 1
3 .................................................................................................... 3 3

Reqd.No.
Description Remarks
JSB SBK
SET ............................................................................................... 1 1
..................................................................................................... 1 1
AG ................................................................................................. 1 1
OTOR ........................................................................................... 1 1
..................................................................................................... 1 1
AG ................................................................................................. 1 1
..................................................................................................... 1 1
3-45

Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1
.................................................................................................... 1 1
..................................................................................................... 2 2
..................................................................................................... 1 1
..................................................................................................... 1 1 R/B
..................................................................................................... 1 1
NE STOP....................................................................................... 1 1
NK ANGLE .................................................................................... 1 1 R/B
..................................................................................................... 1 1 R/B
..................................................................................................... 1 1
B ................................................................................................... 1 1 R/B
..................................................................................................... 1 1
..................................................................................................... 1 1
IGN............................................................................................... 1 1 R/B
IGN(SBK) ..................................................................................... - 1
IGN(JSB) ..................................................................................... 1 -
IGN(JSB ENDU) .......................................................................... 1 -
N .................................................................................................. 1 1
I/F ................................................................................................. 1 1 RC232C TYPE
I/F ................................................................................................. 1 1 USB TYPE

Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1 For `06 ECU

..................................................................................................... 1 1
..................................................................................................... 1 1
..................................................................................................... 1 1
..................................................................................................... 2 2
..................................................................................................... 2 2
S ................................................................................................... 1 1
X22 ................................................................................................ 2 2
..................................................................................................... 2 2
..................................................................................................... 2 2
M ................................................................................................. 2 2
MM ................................................................................................ 2 2
..................................................................................................... 1 1
..................................................................................................... 1 1 SAME `04, `05 STD
6X22 ............................................................................................. 2 2
3-47

Reqd.No.
Description Remarks
JSB SBK
T.................................................................................................... 1 1
HT.................................................................................................. 1 1
L LIGHT ......................................................................................... 1 1
R .................................................................................................... 1 1
L .................................................................................................... (1) (1) OP
ED) ................................................................................................ 2 2
H4) ................................................................................................. 2 2
T ..................................................................................................... 1 1
...................................................................................................... 1 1
...................................................................................................... 2 2
M .................................................................................................. 2 2

Reqd.No.
Description Remarks
JSB SBK
.................................................................................................... 1 1
..................................................................................................... 1 1
HIFT.............................................................................................. 1 1
T .................................................................................................... 1 1
R .................................................................................................... 1 1
..................................................................................................... 1 1
..................................................................................................... 1 1
X10 .............................................................................................. 2 2
3-49

Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1
OUNT ........................................................................................... 1 1
UNT ............................................................................................... 1 1
..................................................................................................... 1 1
RY................................................................................................ 1 1
..................................................................................................... 1 1
..................................................................................................... 1 1
DJ ................................................................................................. 1 1
MM ............................................................................................... 1 1
6X12 ............................................................................................. 2 2
6X12 ............................................................................................. 5 5
8X25 ............................................................................................. 1 1
10X25 ........................................................................................... 2 2
10X28 ........................................................................................... 2 2
..................................................................................................... 1 1

Reqd.No.
Description Remarks
JSB SBK
..................................................................................................... 1 1 R/B
..................................................................................................... 1 1 R/B
..................................................................................................... 1 1 R/B
OSE ............................................................................................. 4 4 R/B
..................................................................................................... 1 1 R/B
..................................................................................................... 1 1 R/B
..................................................................................................... (1) (1) OP, Integrated rubber hose (between Thermostat and Filler-neck)
..................................................................................................... 2 2 R/B
3-51

2006-CBR1000RR PART NO. INDEX
ck Part No. Block Part No. Block Part No. Block
1-0 06443-NL9-000 F- 5 14312-NL9-C00 E- 1

06443-NL9-720 F- 5 13101-NL9-C00 E- 1-1 14321-NL9-710 E- 1-2
06502-NL9-910 F-18 13112-NL9-000 E- 1-1 14321-NL9-C00 E- 1
06531-NL3-750 F- 1 13121-NL9-003 E- 1-1 14321-NL9-C30 E- 1-2
1 06552-NL9-000 F-10 13131-NL9-003 E- 1-1 14401-NL9-C01 E- 1
1-2 13141-NL9-003 E- 1-1 14405-MEE-000 E- 1-2
1-1 13214-NL9-711 E- 7 14520-NL9-C00 E- 1
5 13215-NL9-711 E- 7 14711-NL9-C00 E- 1-1
1 11000-NL9-C00 E- 4 13216-NL9-711 E- 7 14721-NL9-000 E- 1-1
9 11211-NL9-C00 E- 2 13217-NL9-711 E- 7 14751-NL9-C00 E- 1
9 11321-NL9-C00 E- 5 13218-NL9-711 E- 7 14761-NL9-C00 E- 1
9 11325-NL9-C00 E- 5 13219-NL9-711 E- 7
7 11329-NL9-C00 E- 5 13220-NL9-711 E- 7
8 E- 6 13314-NL9-711 E- 7
1-2 11331-NL9-C00 E- 6 13315-NL9-711 E- 7 15134-NL9-710 E- 2
1 11333-MEL-000 E- 5 13316-NL9-711 E- 7 15150-NL9-C00 E- 2
1 11335-NL9-C00 E- 6 13317-NL9-711 E- 7 15220-NL9-710 E- 2
2 11392-NL9-710 E- 5 13318-NL9-711 E- 7 15611-NF4-900 E- 6
0 13319-NL9-711 E- 7 15611-NL9-C00 E- 6
8 13320-NL9-711 E- 7 15661-MAS-003 E- 2
8 13331-NL9-C00 E- 4 15662-NL9-C00 E- 2
3-1 12208-PR3-000 E- 4 13332-NL9-C00 E- 4
4 12251-NL9-000 E- 1 13333-NL9-C00 E- 4
4 E- 1-2
2 12252-NL9-000 E- 1 16514-NL9-710 E- 9
6 E- 1-2
5 12253-NL9-000 E- 1 14110-MEL-R10 E- 1-2
6 E- 1-2 14110-NL9-C00 E- 1
4 12256-NL9-710 E- 1 14110-NL9-C30 E- 1-2 17210-MEL-R11 F- 9
7 E- 1-2 14210-MEL-R10 E- 1-2 17211-NL9-000 F- 9
2 14210-NL9-C00 E- 1 17215-NL9-710 E- 9
2 14210-NL9-C30 E- 1-2 17215-NL9-C30 E- 9

9 18301-NL9-C00 F-11 19052-KV0-000 F-10 22139-NL6-000 E- 3-1

9 18302-NL9-C00 F-11 19052-MAC-680 F-11 22172-NL9-710 E- 3-1
9 18303-NL9-C00 F-11 19100-MEL-R31 F-19 22173-NL9-710 E- 3-1
9 18304-NL9-C00 F-11 19120-NL9-000 F- 9 22201-MEN-670 E- 3-1
9 18305-NL9-910 F-11 19170-NL9-000 F- 9 22201-NL9-C00 E- 3-1
9 18306-NL9-910 F-11 19225-MCS-003 E- 2 22201-NL9-C30 E- 3
9 18307-NL9-910 F-11 19502-MEL-R30 F-19 E- 3-1
0 18309-NL9-C00 F-11 19503-MEL-R30 F-19 22321-MT3-000 E- 3-1
0 18311-NL9-910 F-11 19504-KY1-003 E-11 22321-NL9-710 E- 3-1
8 18315-GAG-750 F- 9 19505-KS6-700 E-10 22322-NL9-710 E- 3-1
7 F-10 F-10 22325-MEL-000 E- 3-1
7 18320-NL9-000 F-11 F-19 22326-MEL-000 E- 3-1
8 18325-MEL-013 F-11 19505-MEL-R30 F-19 22351-NL9-710 E- 3-1
7 18336-NL9-000 F-11 19507-MEL-R30 F-19 22353-NL9-710 E- 3-1
8 18339-NL9-910 F-11 19510-NL9-C00 F-19 22401-MEL-R30 E- 3
7 18345-MBT-610 F-11 19511-NL3-650 E-11 22441-NL9-710 E- 3-1
5 18357-KA4-710 F-15 19512-NL8-700 E-11 22850-MBB-D40 E- 3-1
8 18370-NL9-710 F-11 19516-GAG-003 F-19 22900-NL6-000 F- 1
8 18370-NL9-910 F-11
7 18375-NL9-000 F-11
0 18380-NL9-710 F-11
0 18380-NL9-910 F-11 22121-NL9-C00 E- 3-1 23211-MEL-R10 E- 8
1 18421-MN5-000 F-11 22122-NL9-710 E- 3-1 23211-NL9-710 E- 8-1
1 18421-NL9-C00 F-11 22123-NL9-710 E- 3-1 23212-NL9-710 E- 8-1
18422-KR3-870 F-18 22124-NL9-710 E- 3-1 23212-NL9-910 E- 8-1
18423-KR3-600 F-18 22131-NL9-710 E- 3-1 23213-NL9-710 E- 8-1
18424-MN5-000 F-11 22132-NL9-710 E- 3-1 23213-NL9-910 E- 8-1
1 22134-NL6-000 E- 3-1 23219-NL9-C00 E- 2
1 22135-NL6-000 E- 3-1 23220-MEL-R10 E- 8
1 22136-NL6-000 E- 3-1 23421-MEL-R10 E- 8
1 19014-KEA-003 F-18 22137-NL6-000 E- 3-1 23422-NL9-710 E- 8-1
1 19051-KA3-830 F-11 22138-NL6-000 E- 3-1 23423-NL9-710 E- 8-1
3-53

8 23802-NL6-700 E- 8 38520-NL9-000 F-15

8-1 23803-NL6-700 E- 8 33100-MR7-003 F-16 38520-NL9-000 F-16
8 33150-MR7-003 F-16 38770-MEL-R31 F-15
8 33700-NL6-700 F-16 38770-NL9-C00 F-15
8-1 38770-NL9-C30 F-15
8-1 30401-GB6-000 F-17 38770-NL9-C40 F-15
8 38771-NL9-C00 F-15
8-1 34901-MC7-602 F-16 38880-NL3-750 F-15
8-1 38880-NL9-C00 F-15
8-1 31110-NL9-000 E- 5
8 31110-NL9-C01 E- 5
8-1 31120-NL9-C00 E- 5 35130-NL6-000 F-15
8-1 31500-GEE-007 F-14 35160-MBW-Y02 F-15 40540-MAS-005 F- 6
8 31510-NL9-910 F-18 35200-MEL-R10 F-15 F- 6-1
8-1 31517-NL9-000 F- 7 35400-NL9-000 F-15 40542-NL9-000 F-12
8 F-10 35850-MT4-000 F-14 40543-NL9-000 F-12
8-1 31517-NL9-910 F-15 35856-KBH-000 F-14 40544-NL9-000 F-12
8-1 F-18 40545-MAS-005 F- 6
8-1 31910-NL3-620 E- 1 F- 6-1
8 E- 1-2 40545-NL9-000 F-12
8-1 37100-MEL-R10 F-15
8-1 37700-MEL-R10 E- 8
8-1
8 32100-MEL-R30 F-15 41201-MCJ-000 F- 6
8-1 32100-NL9-C00 F-15 F- 6-1
8-1 32200-NL9-700 F-16 38200-NL9-000 F-17 41201-MCJ-670 F- 6
8-1 32401-NL9-720 F-14 38300-NL9-000 F-17 F- 6-1
8 32410-NL9-720 F-14 38410-NL9-000 F-17 41201-MCJ-J00 F- 6
8-1 32430-NL6-700 F-16 38411-NL9-000 F-17 F- 6-1
8-1 32601-NL9-C00 F-14 38500-GC7-612 F-15 41201-MEL-J20 F- 6
8 F-16 F- 6-1
8 38510-NL9-C00 F-17 41238-NL6-700 F- 6

6-1 F- 6-1 45120-NL9-801 F- 3

6 42611-NL9-C40 F- 6-1 44301-NL6-000 F- 5 45120-NL9-C30 F- 3
6-1 42621-NL6-000 F- 6 44301-NL9-720 F- 5 45130-NL9-000 F- 3
6 F- 6-1 44303-NL9-000 F- 5 45132-NL9-720 F- 3
6-1 42624-NL6-000 F- 6 44303-NL9-720 F- 5 45220-NL3-901 F- 3
6 42624-NL9-C40 F- 6-1 44304-NL9-000 F- 5 45220-NL9-801 F- 3
6-1 42631-NL9-C40 F- 6-1 44304-NL9-720 F- 5 45220-NL9-C30 F- 3
6 42633-NL6-003 F- 6 44305-NL9-000 F- 5 45250-NL5-800 F- 3
6-1 F- 6-1 44306-NL9-720 F- 5 45250-NL9-720 F- 3
6 42650-NL9-710 F- 6 44311-NL6-000 F- 5 45250-NL9-910 F- 3
6-1 42650-NL9-C40 F- 6-1 44311-NL9-710 F- 5 45250-NL9-C40 F- 3
2 42753-ML7-004 F- 5 44311-NL9-720 F- 5 45500-NL5-701 F- 3
F- 6 44311-NL9-810 F- 5 45520-NL5-701 F- 3
F- 6-1 44311-NL9-910 F- 5
44601-NL6-000 F- 5
2 44601-NL9-710 F- 5
2 44602-NL6-000 F- 5 50240-NL9-910 F-18
2 43100-NL5-701 F- 4 44603-NL6-000 F- 5 50252-GC4-830 E- 6
2 43105-NL5-700 F- 4 44620-NL6-010 F- 5
2 43105-NL9-C00 F- 4 44620-NL9-710 F- 5
2 43105-NL9-C30 F- 4 44622-NL0-810 F- 5
2 43105-NL9-C40 F- 4 44650-NL9-710 F- 5 51400-MEL-R31 F- 2
6 43106-NL9-C30 F- 4 51401-MEL-R11 F- 2
6-1 43106-NL9-C40 F- 4 51401-NL9-711 F- 2
6 43110-MEL-R31 F- 4 51401-NL9-901 F- 2
6-1 43110-NL9-000 F- 4 45105-NL3-921 F- 3 51402-NL9-711 F- 2
6 43110-NL9-C40 F- 4 45105-NL9-000 F- 3 51402-NL9-901 F- 2
6-1 43112-MEL-D21 F- 4 45105-NL9-801 F- 3 51403-MEL-R31 F- 2
2 43121-NL6-000 F- 6 45105-NL9-900 F- 3 51404-MEL-R11 F- 2
6 43121-NL6-700 F- 6-1 45105-NL9-C00 F- 3 51406-MEL-R11 F- 2
6-1 45106-NL3-921 F- 3 51410-MEL-R11 F- 2
6 45120-NL3-901 F- 3 51412-MEL-003 F- 2
3-55

2 52430-MEL-R10 F-13 F- 6
2 52430-NL9-910 F-18 90003-NL5-000 E- 4
2 52442-KA3-711 F- 2 58487-KA4-831 F-13 90003-NL9-000 E- 5
2 52460-MEL-R10 F-13 90004-492-010 E- 8
2 52460-NL9-C00 F-13 90004-MFA-D00 E- 4
2 52460-NL9-C10 F-13 90005-MZA-000 E- 4
2 52463-KZ4-B00 F-13 64501-NL9-910 F- 1 90006-GHB-640 E- 5
2 52463-MEE-000 F-13 64502-NL9-C00 F-15 E- 6
2 52464-MEE-000 F-13 64503-NL9-000 F-15 90006-GHB-660 E- 5
2 52466-MEE-000 F-13 E- 6
2 52467-MEE-000 F-13 90006-GHB-670 E- 5
2 52470-MEL-R10 F-13 90006-GHB-680 E- 2
2 52470-NL9-C00 F-13 81312-GJ5-000 F-12 E- 6
3 52470-NL9-C10 F-13 81351-124-830 F-10 90010-MEL-000 E- 4
2 52472-MEL-000 F-13 90012-MEL-R10 E- 2
2 90015-MEL-003 E- 4
90016-MEL-003 E- 4
84706-415-000 F-11 90017-MFA-D00 E- 4
53141-MT7-000 F- 1 90018-MFA-D00 E- 4
2 53160-NL5-701 F- 3 90019-MB0-000 E- 4
2 53167-KV3-701 F- 1 90019-MFA-D00 E- 4
2 53168-KV3-701 F- 1 87000-NL6-000 F- 6 90048-MEL-D00 E- 4
2 53700-NL9-003 F- 2 F- 6-1 90052-NL9-710 E- 2
2 53702-MCJ-751 F- 2 90081-NX4-000 E- 2
2 90082-NL9-710 E- 1
3 E- 1-2
3 89030-NL9-711 E- 5 90101-NL5-000 F- 8
3 55200-NL9-000 F-10 90101-NL6-000 F- 4
3 55210-NL9-000 F-10 90104-GT8-600 F- 3
3 55220-NL9-000 F-10 90104-KR3-670 F-10
3 55231-NL9-000 F-10 90001-MFA-D00 E- 4 90105-MM4-000 F- 7
3 90003-MC7-000 F- 3 90105-MY9-000 F-12

2 90503-NL6-000 F- 5 91053-MCJ-003 F-12 93500-05035-0A F-12

2 90525-030-000 F-10 91053-MCJ-751 F-12 93500-05050-0A F-12
9 90525-NL9-000 F- 5 91053-NL6-701 F- 6-1 93600-04010-0A F- 8
3 90525-NL9-720 F- 5 91057-NL9-710 F- 5 93891-04022-07 F-15
3 90526-NL9-000 F- 5 91071-MCJ-003 F-12 93891-05012-18 F- 9
3 90526-NL9-720 F- 5 91071-MY1-005 F-13
3 90535-NL9-720 F- 5 91074-KZ4-B01 F-13
1 90536-NL9-000 F-12 91074-MBR-722 F-13
3 90567-NL6-000 E- 3-1 91080-NL6-300 F-15 94001-06000-0S F-15
6-1 90568-NL6-000 E- 3-1 91081-ND4-750 F-15 94050-04000 F-15
6 90569-NL6-000 E- 3-1 F-16 94050-05000 F-12
6-1 90570-NL6-000 E- 3-1 91201-MEL-013 E- 4 94050-06000 F-10
2 90571-NL6-000 E- 3-1 91202-MEL-003 E- 4 F-11
2 90572-MEL-000 F-11 91252-MCF-003 F-12 94050-08000 F-11
3 90572-NL6-000 E- 3-1 91253-MCF-003 F-12 94101-03000 F-15
4 90573-NL6-000 E- 3-1 91254-MEJ-003 F- 2 F-16
1 90620-SB2-003 F-15 91255-MCJ-751 F- 2 94101-06700 F-12
1 90649-SC2-003 F-15 91256-MCJ-751 F- 2 94101-10000 F-18
5 90651-ML0-731 F- 6 91257-MCJ-751 F- 2 94103-06000 F-15
5 F- 6-1 91258-GF4-003 F- 2 94103-08700 F-11
2 90701-MV9-670 E- 4 91262-KV3-831 F-13 94109-12000 E- 2
2 91307-425-030 E- 6 94520-45000 F-12
6 91351-KZ3-731 F-13 94591-27000 F-15
6-1 91351-MAC-671 F-13
8 91001-MEL-003 E- 4 91353-NL5-701 F- 8
5 91002-MEL-003 E- 4 91406-657-671 F-15
4 91003-MEL-003 E- 4 95002-40850-08 F- 3
1 91004-MEL-003 E- 4 95003-11015-60 F- 3
1 91051-NL6-000 F- 6 95012-11001 F-15
1-2 F- 6-1 93404-06025-00 F-11 95012-12001 F-18
6 91052-NL6-003 F- 6 93500-05020-0A F-12 95701-06010-00 F-11
6-1 F- 6-1 93500-05020-0G F- 1 95701-06012-00 E- 5
3-57

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2006 cbr1000rr

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2006 cbr1000rr

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com manuals search engine

This word means:

The purpose of these messages is to help prevent damage to your HRC

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Standard 2006 Racing Kit (Super Bike Kit)

a CBR1000RR engine power up kit can be obtained by using appropriate exhaust

o claim and assumes to responsibility as to the reliability or quality of these com-

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uded NSHF bolt; apply oil

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Apply molybdenum grease to the threads

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When using the racing kit oil pan:

Standard pan: Racing kit oil pan:

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rease UN-LOCK (manufactured by NCH) for shaft portion

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s, replace after riding in rain

lutch discs and plates)

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Every 6,000 km (3,700 mi) Sleeve wear or other damage

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Pillion seat Tail/brake light License light

Turn signal light

Side stand switch Rear brake light Chain case

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No. Item No. Item

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No. Part Number Item Q’ty

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s with hand grinding tool.

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e Limiter) clutch kit.

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Bearing set plate

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Remove the standard oil pan and oil strainer.

New sealing washer

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Standard bolt holes

Long bolt holes

If you cannot be measure the valve timing:

No.4 cam lobes

Valve timing (when using the standard bolt holes)

Intake Opens 22˚ BTDC

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If you can be able to measure the valve timing:

Index line Index mark